Gear milling insert and disc cutter
By designing the transition curve and control points of the milling insert, the tooth root curvature distribution is improved, solving the problem of insufficient tooth root strength when machining gears with disc milling cutters, and realizing high-precision and high-strength gear machining.
Patent Information
- Application Number
- CN202511577038.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2045-10-31
AI Technical Summary
Existing disc milling cutters have relatively weak strength at the tooth root when machining gears, which reduces the durability and safety of the gears, especially in multi-planetary gear structures where the tooth root strength of the gear ring is insufficient.
Design a milling insert, including a top edge, a side edge, and a secondary edge. Improve the curvature distribution at the tooth root by setting transition curves and control points, increase the tooth root transition curvature radius, enhance tooth root strength, and drive the milling insert to cut the workpiece through the milling cutter head.
It effectively improves the curvature distribution of gear tooth roots, enhances tooth root strength and machining accuracy, avoids the formation of arc-shaped tooth roots, and improves the durability and safety of gears.
Smart Images

Figure CN121131846B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of gear machining technology, and in particular to a milling insert and a disc milling cutter. Background Technology
[0002] Disc milling cutters are a commonly used gear forming tool. Through spindle rotation and tooth feed motion, they can efficiently remove gear blank material, thereby completing the milling of gear tooth grooves.
[0003] To balance machining efficiency and accuracy, disc milling cutters are widely used in the machining of large-module gears. Because the cutting inserts of the milling cutter have an arc-shaped structure, the final tooth root area of most gears is nearly arc-shaped after machining, leading to stress concentration and weak strength at the tooth root, thus reducing the gear's durability and safety. Furthermore, in low-speed, heavy-load transmission applications, multi-planetary gear structures are commonly used to improve load-bearing capacity; however, the tooth root strength of the gear ring in this type of structure is typically weak.
[0004] Therefore, there is an urgent need to design a milling cutter to solve the above-mentioned problems in the existing technology. Summary of the Invention
[0005] The purpose of this invention is to provide a milling insert and a disc milling cutter that can improve the curvature distribution at the tooth root of the machined gear, thereby strengthening the tooth root.
[0006] To achieve this objective, the present invention adopts the following technical solution:
[0007] A milling insert can be mounted on the end faces of both sides of a milling cutter head. The milling insert includes a top cutting edge, a side cutting edge, and a secondary cutting edge, with the top cutting edge positioned between the side cutting edge and the secondary cutting edge. The outer contour of the top cutting edge convexes towards the workpiece to be machined, and the outer contour of the top cutting edge includes:
[0008] The top edge arc has one end connected to the outer contour line of the side edge, and the other end of the top edge arc is endpoint E. The top edge arc is tangent to the first external tangent line at endpoint E.
[0009] A transition curve, one end of which is connected to and tangent to endpoint E, and the other end of which is connected to and tangent to the outer contour line of the secondary blade at endpoint F;
[0010] The outer contour line of the secondary blade is tangent to the second external tangent line at the endpoint F, and the first external tangent line and the second external tangent line intersect at the intersection point L; or, the extension line of the outer contour line of the secondary blade intersects the first external tangent line at the intersection point L.
[0011] A movable control point N is set on line segment EL, a movable control point M is set on line segment FL, the length of line segment MN is l3, a data point P is set on line segment MN, and the length of line segment PM is l4=t. m ·l3, where m is a constant and the independent variable t is the ratio of the lengths of line segment FM to line segment FL.
[0012] Preferably, the outer contour of the secondary blade includes a secondary blade straight line and a secondary blade arc. One end of the secondary blade arc is connected to the secondary blade straight line, and the other end of the secondary blade arc is the endpoint F. The central angle A2 corresponding to the secondary blade arc satisfies: 20°≥A2≥1°.
[0013] Preferably, the end of the secondary blade arc away from the endpoint F is connected to the endpoint G of the secondary blade straight line and is tangent at the endpoint G.
[0014] Preferably, the outer contour of the secondary blade includes a secondary blade straight line, the end of the secondary blade straight line near the transition curve has an endpoint G, and an endpoint F is provided on the extension line of the secondary blade straight line.
[0015] Preferably, the two end faces of the milling cutter disc are symmetrical about the axis of symmetry Z, and the angle b between the extension of the secondary cutting edge and the axis of symmetry Z satisfies: 20°≥b≥3°.
[0016] Preferably, the constant m satisfies: 1.8 ≥ m ≥ 0.3.
[0017] Preferably, the length of line segment FL is l1, the length of line segment EL is l2, and the length of line segment MN is l3=t. k1 ·l2+(1-t) k2 ·l1, where constant k1>0 and constant k2>0.
[0018] Preferably, along the radial direction of the milling cutter head, the top cutting edge arc has a cutting point D closest to the workpiece to be processed, and the central angle A1 corresponding to the arc segment DE satisfies: 30°≥A1≥5°.
[0019] Preferably, the outer contour line of the side blade includes a straight side blade line, and a chamfered arc is provided between the top blade arc and the straight side blade line;
[0020] One end of the chamfered arc is tangent to the top edge arc at connection point C, and the other end of the chamfered arc is tangent to the side edge straight line at connection point B.
[0021] A disc milling cutter includes a cutter head and a plurality of milling inserts as described above. The milling inserts are detachably connected to the cutter head. The rotation of the cutter head drives the milling inserts to rotate in order to cut the workpiece.
[0022] The beneficial effects of this invention are as follows:
[0023] The milling insert provided by this invention includes a top cutting edge, a side cutting edge, and a secondary cutting edge. The top cutting edge is disposed between the side cutting edge and the secondary cutting edge. The outer contour of the top cutting edge includes a top cutting edge arc and a transition curve. Since the transition curve connects the outer contour of the top cutting edge arc and the secondary cutting edge, and the length l4 of the line segment PM between the control point M and the data point P is t... m Therefore, the milling insert has a transition curve profile, which can effectively improve the curvature distribution on the tooth root transition curve when cutting tooth grooves, increase the radius of curvature of the tooth root transition curve, reduce tooth root stress, and thus improve the tooth root strength of involute gears. At the same time, since the transition curve and the top cutting edge arc are connected and tangent at the endpoint E, and the other end of the transition curve is connected and tangent to the outer contour line of the secondary cutting edge at the endpoint F, the outer contour line of the top cutting edge is smooth and unobstructed, thus ensuring the accuracy of workpiece dimensions during the cutting process.
[0024] The disc milling cutter provided by the present invention includes a milling cutter disc and a plurality of milling inserts as described above. The milling inserts are mounted on the milling cutter disc. The rotation of the milling cutter disc drives the milling inserts to cut the workpiece to be processed, thereby realizing the milling of the workpiece. The disc milling cutter can improve the curvature distribution at the root of the gear teeth being processed, avoid processing arc-shaped tooth roots, thereby improving the root strength and having good practicality. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the outer contour of the milling cutter provided in Embodiment 1 of the present invention;
[0026] Figure 2 This is a schematic diagram of the outer contour of the milling cutter provided in Embodiment 2 of the present invention;
[0027] Figure 3 This is a schematic diagram of the structure of the disc milling cutter provided in a specific embodiment of the present invention;
[0028] Figure 4 This is a projection view of the milling inserts on both sides of the disc milling cutter provided in a specific embodiment of the present invention.
[0029] In the picture:
[0030] 100-Milling cutter head;
[0031] 1-Top edge arc;
[0032] 2-Transition curve;
[0033] 3-Secondary edge straight line;
[0034] 4-Secondary cutting edge arc;
[0035] 5-Side edge straight line;
[0036] 6-Chamfered arc. Detailed Implementation
[0037] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, and not all of the structures.
[0038] In the description of this invention, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0039] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0040] In the description of this embodiment, the terms "upper," "lower," "right," and "left," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, the terms "first" and "second" are used only for distinction in description and have no special meaning.
[0041] like Figure 1 and Figure 2As shown, the present invention provides a milling insert that can be mounted on the end faces of both sides of a milling cutter head 100. The milling insert includes a top cutting edge, a side cutting edge, and a secondary cutting edge, with the top cutting edge disposed between the side cutting edge and the secondary cutting edge. The outer contour of the top cutting edge protrudes towards the workpiece to be machined. The outer contour of the top cutting edge includes a top cutting edge arc 1 and a transition curve 2. One end of the top cutting edge arc 1 is connected to the outer contour of the side cutting edge, and the other end of the top cutting edge arc 1 is an endpoint E. The top cutting edge arc 1 is tangent to a first external tangent line at the endpoint E. One end of the transition curve 2 is connected to the endpoint E. The transition curve 2 is tangent at endpoint E, and the other end of the transition curve 2 connects to the outer contour line of the secondary blade and is tangent to endpoint F; the outer contour line of the secondary blade is tangent to the second external tangent at endpoint F, and the first and second external tangents intersect at intersection point L, or the extension of the outer contour line of the secondary blade intersects the first external tangent at intersection point L; a movable control point N is set on line segment EL, a movable control point M is set on line segment FL, the length of line segment MN is l3, a data point P is set on line segment MN, and the length of line segment PM is l4=t. m ·l3, where m is a constant and the independent variable t is the ratio of the lengths of line segment FM to line segment FL. In this embodiment, since the transition curve 2 connects the top cutting edge arc 1 and the outer contour line of the secondary cutting edge, and the length l4 of line segment PM between control point M and data point P is t m Therefore, the milling insert has the contour shape of transition curve 2, which can effectively improve the curvature distribution on the tooth root transition curve when cutting tooth grooves, increase the radius of curvature of the tooth root transition curve, reduce tooth root stress, and thus improve the tooth root strength of involute gears. At the same time, since the transition curve 2 is connected and tangent to the top cutting edge arc 1 at the endpoint E, and the other end of the transition curve is connected and tangent to the outer contour line of the secondary cutting edge at the endpoint F, the outer contour line of the top cutting edge is smooth and unobstructed, thus ensuring the accuracy of workpiece dimensions during the cutting process.
[0042] like Figure 1 and Figure 2 As shown, the outer contour of the side cutting edge includes a straight side cutting line 5, a top cutting edge arc 1, and a chamfered arc 6 between the straight side cutting line 5 and the top cutting edge arc 1. One end of the chamfered arc 6 is tangent to the top cutting edge arc 1 at connection point C, and the other end of the chamfered arc 6 is tangent to the straight side cutting line 5 at connection point B. In this embodiment, the chamfered arc 6 is a circular arc. The radius and center of the circle containing the chamfered arc 6 need to be determined according to the actual module or size of the workpiece to be processed. It is sufficient to ensure that one end of the chamfered arc 6 is tangent to the top cutting edge arc 1 at connection point C, and the other end is tangent to the straight side cutting line 5 at connection point B.
[0043] like Figure 1 and Figure 2As shown, along the radial direction of the milling cutter head 100, the top cutting edge arc 1 has a cutting point D that is closest to the workpiece to be machined, and the central angle A1 corresponding to the arc segment DE satisfies: 30°≥A1≥5°. In this embodiment, the workpiece to be processed is a cylindrical gear blank, the milling cutter head 100 is a disc-shaped structure, the axis of the milling cutter head 100 is perpendicular to the axis of the workpiece to be processed, and the milling cutter head 100 feeds radially along the workpiece to be processed; the top cutting edge arc 1 is set radially opposite to the axis of the workpiece to be processed, wherein the cutting point D is the endpoint of the top cutting edge arc 1 that is closest to the workpiece to be processed, that is, the endpoint of the workpiece to be processed that is cut first when the milling cutter feeds; after the chamfer arc 6 is determined according to the actual situation of the workpiece to be processed, the top cutting edge arc 1 can be determined by the connection point C where the top cutting edge arc 1 and the chamfer arc 6 are tangent and the top cutting edge arc 1 passes through the cutting point D. The circle in which the top cutting edge arc 1 is located is the first circle O1, and the radius R1 of the first circle O1 can be selected according to the module or size of the workpiece to be processed. After the radius R1 is determined, the central angle A1 is selected as 15°, and the position of the endpoint E can be determined.
[0044] Variations in the constant m can generate different transition curves 2. In this embodiment, the constant m satisfies: 1.8 ≥ m ≥ 0.3; control point M is any point on line segment FL, and control point N is any point on line segment EL, while data point P is a point on line segment MN, and the length of line segment PM satisfies l4 = t. m ·l3; where control point M is arbitrarily selected on line segment FL, while control point N is determined according to a specific formula between control point M and control point N, thus ultimately determining the position of data point P on line segment MN; in the formula for calculating the length of line segment PM, t is used as the independent variable, and its value ranges from 0 to 1. Therefore, as the independent variable t changes, the position of data point P on line segment MN also changes, thus forming transition curve 2.
[0045] like Figure 3 As shown, the present invention also provides a disc milling cutter, which includes a milling cutter head 100 and a plurality of milling inserts as described above. The milling inserts are detachably connected to the milling cutter head 100 and have a centrally symmetrical structure. The rotation of the milling cutter head 100 drives the milling inserts to rotate in order to cut the workpiece. In this embodiment, the milling inserts are mounted on the milling cutter head 100. The rotation of the milling cutter head 100 drives the milling inserts to cut the workpiece, thereby realizing the milling of the workpiece. This disc milling cutter can improve the curvature distribution at the root of the machined gear teeth, avoid machining arc-shaped tooth roots, thereby improving the tooth root strength and having good practicality. In this embodiment, the milling inserts are mounted on the milling cutter head 100. The rotation of the milling cutter head 100 drives the milling inserts to cut the workpiece, thereby realizing the milling of the workpiece. This disc milling cutter can improve the curvature distribution at the root of the machined gear teeth, avoid machining arc-shaped tooth roots, thereby improving the tooth root strength and having good practicality.
[0046] In this embodiment, the milling insert is bolted to the milling cutter head 100. Since the milling insert has a centrally symmetrical structure, when the side edge, top edge, and secondary edge of one end of the milling insert are worn, the operator can remove the milling insert and replace or maintain it. The milling insert has two symmetrical ends along its length, and the same side edge, top edge, and secondary edge are distributed on each end. Therefore, when the side edge, top edge, and secondary edge of one end of the milling insert are worn, the operator can also remove the milling insert and reverse its direction so that the other end of the milling insert faces the workpiece to be processed in order to cut the workpiece.
[0047] like Figure 3 and Figure 4 As shown, the milling cutter head 100 has a disc-shaped structure, the diameter of which can be selected according to the actual size of the workpiece to be machined. Milling inserts are evenly distributed on both sides of the milling cutter head 100, and the number of milling inserts on both sides is the same and they are staggered along the circumference of the milling cutter head 100; the projections of the milling inserts on both sides are as follows. Figure 4 As shown, the left and right sides of the milling cutter head 100 are symmetrical about the axis of symmetry Z. The milling inserts on both sides can rotate around point O on the axis of symmetry to fine adjust the cutting position and cutting angle. The dotted line represents the milling insert before rotation.
[0048] Example 1
[0049] like Figure 1 As shown, in this embodiment, the outer contour of the secondary blade includes a secondary blade straight line 3 and a secondary blade arc 4. One end of the secondary blade arc 4 is connected to the secondary blade straight line 3, and the other end of the secondary blade arc 4 is endpoint F. The end of the transition curve 2 away from endpoint E is connected to endpoint F and is tangent at endpoint F. The two endpoints of the secondary blade straight line 3 are endpoint H and endpoint G, the two endpoints of the secondary blade arc 4 are endpoint G and endpoint F, and the two endpoints of the transition curve 2 are endpoint F and endpoint E. It can be understood that the transition curve 2 and the secondary blade arc 4 are connected and tangent at endpoint F.
[0050] like Figure 1 As shown, the central angle A2 corresponding to the secondary cutting edge arc 4 satisfies: 20° ≥ A2 ≥ 1°; and / or, the end of the secondary cutting edge arc 4 away from the endpoint F is connected to the endpoint G of the secondary cutting edge straight line 3 and is tangent at the endpoint G. In this embodiment, the secondary cutting edge straight line 3 and the secondary cutting edge arc 4 are connected at the endpoint G, and the secondary cutting edge arc 4 is tangent to the secondary cutting edge straight line 3 at the endpoint G; the secondary cutting edge arc 4 is a circular arc, and the circle it is in is the second circle O2. The radius R2 of the second circle O2 can be selected according to the module or size of the workpiece to be processed. When the radius R2 is determined, the central angle A2 is selected as 10°, and the position of the endpoint F can be determined.
[0051] The length of line segment FL is l1, the length of line segment EL is l2, and the length of line segment MN is l3 = t.k1 ·l2+(1-t) k2 ·l1, where constant k1>0 and constant k2>0; in this embodiment, k1 and k2 are both 1. After the control point M is selected on line segment FL, the formula l3=t is used. k1 ·l2+(1-t) k2 ·l1 calculates the length l3 of line segment MN, thus obtaining the position of control point N on line segment EL, and then the formula l4=t can be used to calculate the length l3 of line segment MN. m The length of line segment PM is calculated using l3, and then the position of data point P on line segment MN is obtained.
[0052] like Figure 1 and Figure 4 As shown, the milling insert has a centrally symmetrical structure. A side cutting edge, a top cutting edge, and a secondary cutting edge are sequentially arranged at one end along its length, while the other end has symmetrically distributed secondary cutting edges, a top cutting edge, and a side cutting edge. Therefore, the entire milling insert has two outer contour lines for the side cutting edge, two outer contour lines for the top cutting edge, and two outer contour lines for the secondary cutting edge. Taking the outer contour line of the secondary cutting edge as an example, one endpoint of the outer contour line connects to the transition curve 2 at the same end of the milling insert. The transition curve 2 connects to the top cutting edge arc 1 at the same end of the milling insert. The other endpoint of the outer contour line of the secondary cutting edge connects to the straight line 5 of the side cutting edge at the other end of the milling insert, thus forming a complete closed contour line of the milling insert. It can be understood that the two endpoints of the straight line 3 of the secondary cutting edge in the outer contour line of the secondary cutting edge at the other end of the milling insert are endpoint G and endpoint H, respectively.
[0053] Furthermore, such as Figure 1 As shown, the included angle α between the secondary cutting edge line 3 and the adjacent side cutting edge line 5 is an obtuse angle, and its value range is 179°≥a≥155°; in this embodiment, the included angle α is 160°.
[0054] Example 2
[0055] like Figure 2As shown, this embodiment provides a milling insert, the structure of which is basically the same as that of the milling insert in Embodiment 1. The main difference is that: the outer contour line of the secondary cutting edge includes the secondary cutting edge straight line 3, the secondary cutting edge straight line 3 has an endpoint G; the two end faces of the milling cutter head 100 are symmetrical about the axis of symmetry Z, the angle b between the extension of the secondary cutting edge straight line 3 and the axis of symmetry Z satisfies: 20°≥b≥3°, an endpoint F is provided on the extension of the secondary cutting edge straight line 3, and the end of the transition curve 2 away from the endpoint E is connected to the endpoint F and is tangent at the endpoint F. In this embodiment, the milling cutter head 100 has a disc-shaped structure, and the left and right sides of the milling cutter head 100 are symmetrical about the axis of symmetry Z; the secondary cutting line 3 is a straight line segment, one end of the secondary cutting line 3 is the end point H, the secondary cutting line 3 is connected to the side cutting line 5 at an angle through the end point H, the other end of the secondary cutting line 3 continues to extend to the end point F through the end point G, and the angle between the extension line of the secondary cutting line 3 and the axis of symmetry Z is 15°, the transition curve 2 is connected to and tangent to the extension line of the secondary cutting line 3 at the end point F, that is, the end point F is the end of the secondary cutting line 3.
[0056] It is understandable that, such as Figure 2 As shown, the method for determining the transition curve 2 in this embodiment is the same as that in Embodiment 1, namely: the tangent of the extension line of the secondary blade straight line 3 at the endpoint F intersects the first external tangent at the intersection point L; a movable control point N is set on line segment EL; a movable control point M is set on line segment FL; and the length of line segment MN is l3 = t. k1 ·l2+(1-t) k2 ·l1, A data point P is set on line segment MN, and the length of line segment PM is l4=t m ·l3.
[0057] When determining transition curve 2, in order to facilitate determining the location of endpoint F, such as Figure 2 As shown, along the radial direction of the milling cutter head 100, the top cutting edge arc 1 has a cutting point D closest to the workpiece to be machined. A circle center O' is set on the axis of symmetry Z. An auxiliary circle O' passing through the cutting point D and having a radius of DO' is tangent to the extension of the secondary cutting edge line 3 at the endpoint F. In this embodiment, both the endpoint F and the cutting point D are located on the auxiliary circle O'. The radius R' of the auxiliary circle O' can be selected according to the module or size of the workpiece to be machined. It can be understood that the cutting point D and the endpoint E are points on the top cutting edge arc 1, and both are located on the first circle O1. The radius R1 of the first circle O1 is smaller than the radius R' of the auxiliary circle O'. It should be noted that in the process of determining the endpoint F, it is necessary to adjust the included angle b in the opposite direction by using the tangency of the extension of the secondary cutting edge line 3 with the auxiliary circle O'. That is, the condition that the auxiliary circle O' is tangent to the extension of the secondary cutting edge line 3 at the endpoint F must be satisfied simultaneously with the angle b, thereby determining the position of the endpoint F. In this embodiment, existing drafting software such as CAD can be used to determine the position of the auxiliary circle O' and the endpoint F using the method described above.
[0058] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those skilled in the art will be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.
Claims
1. A milling insert, which can be mounted on the end faces of both sides of a milling cutter head (100), characterized in that, The milling insert includes a top cutting edge, a side cutting edge, and a secondary cutting edge, wherein the top cutting edge is disposed between the side cutting edge and the secondary cutting edge; the outer contour line of the top cutting edge convexes towards the workpiece to be machined, and the outer contour line of the top cutting edge includes: Top edge arc (1), one end of the top edge arc (1) is connected to the outer contour line of the side edge, the other end of the top edge arc (1) is the endpoint E, and the top edge arc (1) is tangent to the first external tangent line at the endpoint E; Transition curve (2), one end of the transition curve (2) is connected to the endpoint E and is tangent at the endpoint E, and the other end of the transition curve (2) is connected to the outer contour line of the secondary blade and is tangent at the endpoint F; The outer contour line of the secondary blade is tangent to the second external tangent line at the endpoint F, and the first external tangent line and the second external tangent line intersect at the intersection point L; or, the extension line of the outer contour line of the secondary blade intersects the first external tangent line at the intersection point L. A movable control point N is set on line segment EL, a movable control point M is set on line segment FL, the length of line segment MN is l3, a data point P is set on line segment MN, and the length of line segment PM is l4=t. m ·l3, where m is a constant, and the independent variable t is the ratio of the lengths of line segment FM to line segment FL; the length of line segment FL is l1, the length of line segment EL is l2, and the length of line segment MN is l3=t. k1 ·l2+(1-t) k2 ·l1, where constant k1>0 and constant k2>0.
2. The milling insert according to claim 1, characterized in that, The outer contour of the secondary blade includes a secondary blade straight line (3) and a secondary blade arc (4). One end of the secondary blade arc (4) is connected to the secondary blade straight line (3), and the other end of the secondary blade arc (4) is the endpoint F. The central angle A2 corresponding to the secondary blade arc (4) satisfies: 20°≥A2≥1°.
3. The milling insert according to claim 2, characterized in that, The end of the secondary blade arc (4) away from the endpoint F is connected to the endpoint G of the secondary blade straight line (3) and is tangent at the endpoint G.
4. The milling insert according to claim 1, characterized in that, The outer contour of the secondary blade includes a secondary blade straight line (3), the secondary blade straight line (3) has an endpoint G at one end near the transition curve (2), and an endpoint F is provided on the extension line of the secondary blade straight line (3).
5. The milling insert according to claim 4, characterized in that, The two end faces of the milling cutter head (100) are symmetrical about the axis of symmetry Z, and the angle b between the extension of the secondary cutting edge straight line (3) and the axis of symmetry Z satisfies: 20°≥b≥3°.
6. The milling insert according to any one of claims 1-5, characterized in that, The constant m satisfies: 1.8 ≥ m ≥ 0.
3.
7. The milling insert according to any one of claims 1-5, characterized in that, Along the radial direction of the milling cutter head (100), the top cutting edge arc (1) has a cutting point D closest to the workpiece to be processed, and the central angle A1 corresponding to the arc segment DE satisfies: 30°≥A1≥5°.
8. The milling insert according to any one of claims 1-5, characterized in that, The outer contour of the side blade includes a side blade straight line (5), and a chamfered arc (6) is provided between the top blade arc (1) and the side blade straight line (5). One end of the chamfered arc (6) is tangent to the top edge arc (1) at connection point C, and the other end of the chamfered arc (6) is tangent to the side edge straight line (5) at connection point B.
9. A disc milling cutter, characterized in that, The device includes a milling cutter head (100) and a plurality of milling inserts as described in any one of claims 1-8, wherein the milling inserts are detachably connected to the milling cutter head (100), and the rotation of the milling cutter head (100) drives the milling inserts to rotate in order to cut the workpiece to be processed.
Citation Information
Patent Citations
Gear milling blade and disc milling cutter
CN121131847A
Gear milling blade and disc milling cutter
CN121289561A