High-performance concrete automatic batching device and automatic batching system thereof
By designing the rotary drive assembly, the blower assembly, and the movable plate, the energy consumption problem of concrete batching equipment when raw materials clump together is solved, achieving more efficient energy saving and convenient use.
Patent Information
- Application Number
- CN202511647339.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2025-12-16
AI Technical Summary
Existing concrete batching equipment consumes more energy when raw materials clump together, and requires additional crushing steps, resulting in higher overall energy consumption.
The structure adopts a rotary drive assembly, a blower assembly, and a movable plate. By rotating the stirring blades laterally and axially, combined with the design of the jet chamber and the unclogging rod, it reduces raw material agglomeration, minimizes stirring stop time and crushing steps, and improves energy efficiency.
It reduces the energy consumption of concrete batching equipment, reduces mixing downtime and crushing steps, makes it easier for users to operate, and improves the energy-saving effect of the equipment.
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Figure CN121132897A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of energy-saving equipment technology, specifically to a high-performance automated concrete batching device and its automated batching system. Background Technology
[0002] Concrete batching equipment, also known as concrete mixing plant or batching plant, is a set of mechanical equipment used to automatically and accurately measure, transport, and mix cement, aggregates (sand, gravel), water, admixtures, etc., according to a preset concrete mix ratio, and finally produce fresh concrete. It is the core equipment in modern concrete production, especially in commercial concrete and large-scale engineering construction.
[0003] Publication No. CN2710869Y discloses a new type of energy-saving concrete batching machine. The machine frame has hoppers for crushed stone and hoppers for sand welded on the left and right sides. A belt conveyor mechanism is installed on the crossbeam of the frame at the lower outlet of the two hoppers. A support shaft and a belt conveyor wheel are installed horizontally in the middle of the belt conveyor mechanism. Motors are installed at both ends of the lower part of the frame crossbeam. The conveyor wheel, conveyor gear, and conveyor belt mesh with the conveyor mechanism installed at the discharge port. An inclined crushed stone vibrating screen and a sand conveying trough are fixed under the frame crossbeam between the two hopper outlets by steel wire ropes. A vibrator is installed under the vibrating screen. This device is energy-saving and labor-saving, and also reduces the pollution of the site environment caused by the wastewater flowing out after washing the crushed stone. Existing equipment requires multiple raw materials to be transported to the batching equipment for mixing during concrete batching. During this process, the raw materials are compressed and rubbed together, causing the particles to come into close contact and increasing van der Waals forces, thus compacting them into lumps. Once the raw materials clump together, the batching equipment needs to be stirred again to increase the torque. This requires the drive motor to consume more electricity to mix the lumps, and the time required to remix the raw materials into powder increases, further increasing the energy consumption of the equipment. Existing equipment typically separates the lumped concrete and then crushes it. However, this method requires the batching equipment to stop stirring, leaving other equipment idling and increasing energy consumption. Furthermore, the step of crushing the lumped raw materials requires a separate crusher, which also increases the overall energy consumption of the equipment. Therefore, there is room for further improvement in the energy-saving performance of existing equipment during the batching process. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides a high-performance automated concrete batching device and its automated batching system, which has advantages such as improving the energy-saving effect of the device during the batching process and being easy for users to use.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a high-performance automated concrete batching device and its automated batching system, comprising: a fixed bracket, a support cylinder, a batching component, a drive chamber, a control center, a rotary drive component, a rotating shaft, a mounting plate, a stirring rod, a feed inlet, a meshing ring, a combined wheel, a baffle plate, a blower component, a pulley, a first air supply pipe, a meshing wheel, a stirring blade, a conveying chamber, a second air supply pipe, an air supply chamber, a chute, a first slide rod, a jet chamber, a movable plate, a telescopic plate, a clamping rod, a movable chamber, an elastic element, a blockage clearing rod, a magnetic suction plate, a bidirectional electromagnetic plate, an adjustment component, a linear drive component, an output rod, an adjustment block, and a second slide rod.
[0006] The positions and connections of the above structures are as follows: A high-performance concrete automated batching device includes a fixed bracket for supporting the high-performance concrete automated batching device. A support cylinder is fixedly connected to the top of the fixed bracket. A batching component is fixedly connected inside the support cylinder. The top of the batching component passes through the support cylinder and extends to the outside of the top of the support cylinder. A drive chamber is fixedly connected to the extension of the batching component. A control center is fixedly connected to one end surface of the drive chamber. A feed inlet is opened at the rear end of the top of the batching component. An opening and closing door is connected to the bottom of the batching component.
[0007] Preferably, a rotary drive assembly is fixedly connected to the top inner wall of the drive chamber. The rotary drive assembly is specifically a drive motor. A rotating shaft is fixedly connected to the bottom output end of the rotary drive assembly. A mounting plate is fixedly connected to the end of the rotating shaft away from the rotary drive assembly. A stirring rod is fixedly connected to the bottom of the mounting plate and extends into the interior of the mixing assembly. Multiple adjusting components are rotatably connected to the outer surface of the stirring rod. A stirring blade is fixedly connected to the end of the adjusting component away from the stirring rod. A first air supply pipe is fixedly connected to the end of the stirring blade away from the adjusting component. The first air supply pipe is specifically a rigid pipe. Two combined wheels are rotatably connected to the outer surface of the mixing assembly. The first air supply pipe passes through the combined wheels and extends to the outer side of the combined wheel away from the mixing assembly. The same number of meshing rings as the combined wheels are fixedly connected to the outer surface of the mixing assembly, and the meshing rings are located at the bottom of the combined wheels. A meshing wheel is fixedly connected to the extension of the first air supply pipe, and the meshing wheel meshes with the top of the meshing ring.
[0008] Preferably, the inner wall of the support cylinder is provided with a movable groove, and the ends of the multiple first air supply pipes away from the dispensing component are rotatably connected to a blower assembly. The ends of the blower assembly near the movable groove are rotatably connected to a pulley, which is slidably connected inside the movable groove.
[0009] Preferably, a baffle plate is fixedly connected to one end of the combined wheel near the dispensing component. The baffle plate is ring-shaped and has rounded corners at both the top and bottom. The baffle plate is rotatably connected to the inner wall of the dispensing component and is made of a high-polymer wear-resistant material. A slip ring is fixedly connected at the connection between the baffle plate and the inner wall of the dispensing component.
[0010] Preferably, a linear drive assembly is fixedly connected to the inner wall of the adjusting component near the stirring rod. The linear drive assembly is a hydraulic cylinder. An output rod is differentially connected to the output end of the linear drive assembly away from the stirring rod. The output rod passes through the stirring blade and extends into the interior of the stirring blade. An adjusting block is fixedly connected to the extension of the output rod. Air supply chambers are provided on the top and bottom sides of the interior of the stirring blade, and the two air supply chambers are symmetrical to each other. An inclined groove is opened at the end of each air supply chamber near its symmetrical plane. A second sliding rod is fixedly connected to the end of the adjusting block near the groove and is slidably connected inside the groove. A first sliding rod is fixedly connected to the front and rear ends of the air supply chamber and is slidably connected to the inner wall of the stirring blade. A jet chamber is fixedly connected to the end of the air supply chamber away from the center of the stirring blade. The jet chamber passes through the stirring blade and extends to the outer side of the stirring blade. A conveying chamber is fixedly connected to the inner wall of the end of the stirring blade away from the stirring rod. The end of the first air supply pipe away from the blower assembly is fixedly connected to the conveying chamber. A second air supply pipe is fixedly connected between the conveying chamber and the two air supply chambers.
[0011] Preferably, a movable plate is slidably connected inside the jet chamber. Both the output end of the jet chamber and the interior of the movable plate have through holes. The through holes inside the jet chamber extend into the air delivery chamber. A telescopic plate is fixedly connected to one end of the movable plate near the stirring rod, and the telescopic plate is slidably connected inside the jet chamber. Two locking rods are fixedly connected to one end of the movable plate near the stirring rod. A locking groove adapted to the locking rod is provided at one end of the jet chamber near the locking rod. An movable chamber is formed between the through holes on the surface of the movable plate. An elastic element is fixedly connected inside the movable chamber. A clearing rod is fixedly connected to the other end of the elastic element, and the end of the clearing rod near the stirring rod is treated with an inclined rounded corner. The movable plate passes through the jet chamber and extends to the outer side of the jet chamber away from the stirring rod. A magnetic plate is fixedly connected to the extended portion of the movable plate. A bidirectional electromagnetic plate is fixedly connected to one end of the stirring blade near the magnetic plate.
[0012] Preferably, the control center comprises a control panel, a data center, an execution unit, and power equipment, and the control panel, data center, execution unit, and power equipment are electrically connected to each other.
[0013] A high-performance automated concrete batching system includes: Weighing: The batching component is connected to an external weighing conveyor. The weighing conveyor weighs the cement, aggregate, and sand in sequence and transports them into the batching component through the inlet. The batching process involves using a control center to activate a rotary drive assembly to mix cement, aggregates, and sand, while also implementing energy-saving measures during the mixing process. Feeding: Open the door to feed the prepared raw materials.
[0014] Beneficial effects 1. This high-performance automated concrete batching device and its automated batching system reduce energy consumption by activating the batching components, thereby reducing the mixing time of the agglomerated raw materials and the operating time of the rotary drive components. At the same time, the device also reduces the need for subsequent crushing of agglomerated raw materials in the machine box, further reducing the overall energy consumption of the drive device, improving the energy-saving effect of the device, and making it easier for users to use.
[0015] 2. This high-performance concrete automated batching device and its automated batching system, by activating the blower assembly, allows the device to disperse the raw materials within its rotation range when the mixing blades rotate laterally and axially, reducing the agglomeration of raw materials while improving the crushing effect of the device, reducing the adhesion of raw materials to the mixing blades, improving the energy-saving effect of the device, and making it easier for users to use. 3. This high-performance automated concrete batching device and its automated batching system can clear blockages in the through holes by opening the movable plate, while preventing external raw materials from entering the through holes through the clearing rod, thus improving the energy efficiency of the device and making it easier for users to operate. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the external structure of a high-performance automated concrete batching device and its automated batching system according to the present invention. Figure 2 This is a top view schematic diagram of a high-performance automated concrete batching device and its automated batching system according to the present invention. Figure 3 This is a schematic diagram of the internal structure of a high-performance automated concrete batching device and its automated batching system according to the present invention. Figure 4 This is a schematic diagram of the internal structure of the batching component of a high-performance automated concrete batching device and its automated batching system according to the present invention. Figure 5 This is a schematic diagram of the combined wheel structure of a high-performance automated concrete batching device and its automated batching system according to the present invention. Figure 6 This is a schematic diagram of the stirring rod structure of a high-performance automated concrete batching device and its automated batching system according to the present invention. Figure 7 This is a schematic diagram of the internal structure of the adjustment component of a high-performance automated concrete batching device and its automated batching system according to the present invention. Figure 8This is a schematic diagram of the internal structure of the mixing blade of a high-performance automated concrete batching device and its automated batching system according to the present invention. Figure 9 This is a schematic diagram of the air delivery chamber structure of a high-performance automated concrete batching device and its automated batching system according to the present invention. Figure 10 This is a schematic diagram of the movable plate structure of a high-performance automated concrete batching device and its automated batching system according to the present invention.
[0017] In the diagram: 1. Fixed bracket; 2. Support cylinder; 3. Batching assembly; 30. Drive chamber; 300. Control center; 301. Rotary drive assembly; 302. Rotating shaft; 303. Mounting plate; 304. Stirring rod; 305. Feed inlet; 31. Engaging ring; 32. Combined wheel; 320. Baffle plate; 33. Blower assembly; 330. Pulley; 331. First air supply pipe; 332. Engaging wheel; 34. Stirring blade; 340. Conveying chamber; 3400 341. Second air supply pipe; 342. Air supply chamber; 343. Slide groove; 344. First slide rod; 345. Jet chamber; 346. Movable plate; 347. Telescopic plate; 348. Locking rod; 349. Movable chamber; 30. Elastic element; 310. Unblocking rod; 321. Magnetic suction plate; 332. Two-way electromagnetic plate; 3433. Adjustment assembly; 354. Linear drive assembly; 355. Output rod; 356. Adjusting block; 357. Second slide rod. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] Example Please see Figures 1 to 6 A high-performance concrete automated batching device includes a fixed bracket 1 for supporting the high-performance concrete automated batching device. A support cylinder 2 is fixedly connected to the top of the fixed bracket 1. A batching component 3 is fixedly connected inside the support cylinder 2. The top of the batching component 3 passes through the support cylinder 2 and extends to the outer side of the top of the support cylinder 2. A drive chamber 30 is fixedly connected to the extension of the batching component 3. A control center 300 is fixedly connected to one end surface of the drive chamber 30. A feed inlet 305 is opened at the rear end of the top of the batching component 3. An opening and closing door is connected to the bottom of the batching component 3. Existing equipment requires multiple raw materials to be transported to the batching equipment for mixing during the concrete batching process. During the batching process, due to the mutual compression and friction between the raw materials, the raw material particles come into close contact with each other, increasing the van der Waals forces between them, thus compacting them into lumps within the batching equipment. After the raw materials clump together, the batching equipment needs to be stirred again to increase the torque. At this time, the drive motor driving the agitator needs to consume more electricity to mix the clumps of raw materials, and the time required to remix the raw materials into powder increases, further increasing the energy consumption of the equipment. Existing equipment usually separates the clumps of concrete and then crushes them. However, this method requires the batching equipment to stop stirring when separating the concrete. At this time, other equipment is idling, increasing energy consumption. Furthermore, the step of crushing the clumps of raw materials requires a separate crusher, which also increases the overall energy consumption of the equipment. This invention discloses a high-performance automated concrete batching device and its automated batching system. The batching component 3 is externally connected to a weighing conveyor. The weighing conveyor weighs cement, aggregate, and sand in sequence and conveys them to the inside of the batching component 3 through the feed inlet 305. Then, the batching component 3 is started by the control center 300. During the mixing and stirring of the raw materials, the batching component 3 reduces the caking of the raw materials and avoids the increase in mixing energy consumption of the device due to raw material caking, thereby improving the energy-saving effect of the device and making it convenient for users. Please see Figures 3 to 6 Further, as described above, a rotary drive assembly 301 is fixedly connected to the top inner wall of the drive chamber 30. Specifically, the rotary drive assembly 301 is a drive motor. A rotating shaft 302 is fixedly connected to the bottom output end of the rotary drive assembly 301. A mounting plate 303 is fixedly connected to the end of the rotating shaft 302 away from the rotary drive assembly 301. A stirring rod 304 is fixedly connected to the bottom of the mounting plate 303, and the stirring rod 304 extends into the interior of the mixing assembly 3. Multiple adjusting components 35 are rotatably connected to the outer surface of the stirring rod 304. A stirring blade is fixedly connected to the end of each adjusting component 35 away from the stirring rod 304. 34. The end of the stirring blade 34 away from the adjusting component 35 is fixedly connected to a first air supply pipe 331. The first air supply pipe 331 is specifically a rigid pipe. Two combined wheels 32 are rotatably connected to the outer surface of the feeding component 3. The first air supply pipe 331 passes through the combined wheel 32 and extends to the outer side of the combined wheel 32 away from the feeding component 3. The outer surface of the feeding component 3 is fixedly connected to a meshing ring 31 with the same number as the combined wheel 32. The meshing ring 31 is located at the bottom of the combined wheel 32. The extension of the first air supply pipe 331 is fixedly connected to the meshing wheel 332. The meshing wheel 332 is meshed with the top of the meshing ring 31. In the above steps, when the raw materials enter the batching component 3 through the feed inlet 305, the control center 300 activates the rotary drive component 301. The rotary drive component 301, through the rotating shaft 302, drives the mounting plate 303 to rotate. The rotation of the mounting plate 303 drives the stirring rod 304 to rotate. The rotation of the stirring rod 304, through the adjusting component 35, drives the stirring blade 34 to rotate. The rotation of the stirring blade 34, through the first air supply pipe 331, drives the combined wheel 32 and the meshing wheel 332 to rotate. While the meshing wheel 332 rotates laterally at the top of the meshing ring 31, it also rotates axially. Conversely, the rotation of the meshing wheel 332, through the first air supply pipe 331, drives the stirring blade 34 and the adjusting component 35 to rotate axially. When the stirring blade 34 rotates horizontally, it also rotates axially. While mixing the raw materials, it further axially tumbles the raw materials, thereby breaking up any clumps of raw materials within the axial rotation range of the stirring blade 34. The horizontal rotation of the stirring blade 34 driven by the stirring rod 304 further expands the axial tumbling range of the stirring blade 34. This allows the device to break up clumps of raw materials during the batching and mixing process. By reducing the mixing time of the clumps and the operating time of the rotary drive component 301, the energy consumption of the device is reduced. At the same time, the device also reduces the need for subsequent crushing steps inside the clumps chamber, further reducing the overall energy consumption of the drive device, improving the energy-saving effect of the device, and making it easier for users to use. Please see Figures 3 to 6 Furthermore, in the above description, a movable groove is provided on the inner wall of the support cylinder 2, and a blower assembly 33 is rotatably connected to the end of the plurality of first air supply pipes 331 away from the dispensing assembly 3, and a pulley 330 is rotatably connected to the end of the blower assembly 33 near the movable groove, and the pulley 330 is slidably connected inside the movable groove. In the above steps, the first air supply pipe 331 rotates laterally, which in turn drives the blower assembly 33 to rotate laterally. The rotation of the blower assembly 33 drives the pulley 330 to rotate in the movable groove. At this time, the static friction generated when the blower assembly 33 rotates is converted into sliding friction. Part of the resistance of the rotating shaft 302 of the rotary drive assembly 301 when driving this part of the assembly to operate is offset by sliding friction. That is, the energy consumption required by the rotary drive assembly 301 to drive this part of the assembly is reduced, which improves the energy-saving effect of the device and makes it easier for users to use. Please see Figures 4 to 6 Furthermore, in the above description, a baffle plate 320 is fixedly connected to one end of the combination wheel 32 near the dispensing component 3. The baffle plate 320 is ring-shaped and the top and bottom of the baffle plate 320 are rounded. The baffle plate 320 is rotatably connected to the inner wall of the dispensing component 3 and the material of the baffle plate 320 is a high polymer wear-resistant material. A slip ring is fixedly connected at the connection between the baffle plate 320 and the inner wall of the dispensing component 3. In the above steps, when the combined wheel 32 rotates, it drives the baffle plate 320 to rotate. The baffle plate 320 is used to block the connection between the combined wheel 32 and the inner wall of the dispensing component 3 to prevent raw materials from leaking through the connection. At the same time, the slip ring fixedly connected to the connection between the baffle plate 320 and the inner wall of the dispensing component 3 can convert the static friction of the baffle plate 320 rotating at the inner wall of the dispensing component 3 into sliding friction, thereby reducing the power of the combined wheel 32 when rotating, and further reducing the energy consumption of the rotary drive component 301 when driving the combined wheel 32. This not only prevents raw material leakage but also improves the energy-saving effect of the device and makes it easier for users to use. Please see Figures 7 to 9 Further, as described above, a linear drive assembly 350 is fixedly connected to the inner wall of the adjusting assembly 35 near the stirring rod 304. The linear drive assembly 350 is configured as a hydraulic cylinder. An output rod 351 is differentially connected to the output end of the linear drive assembly 350 away from the stirring rod 304. The output rod 351 passes through the stirring blade 34 and extends into the interior of the stirring blade 34. An adjusting block 352 is fixedly connected to the extension portion of the output rod 351. Air supply chambers 341 are provided on both the top and bottom sides of the interior of the stirring blade 34, and the two air supply chambers 341 are symmetrical to each other. An inclined groove 3410 is opened at the end of each air supply chamber 341 near its symmetrical plane. The adjusting block 352 is located at the end near the groove 3410. A second slide rod 353 is fixedly connected and slidably connected inside the slide groove 3410. A first slide rod 342 is fixedly connected to both the front and rear ends of the air delivery chamber 341 and slidably connected to the inner wall of the stirring blade 34. A jet chamber 343 is fixedly connected to one end of the air delivery chamber 341 away from the center of the stirring blade 34. The jet chamber 343 penetrates the stirring blade 34 and extends to the outer side of the stirring blade 34. A conveying chamber 340 is fixedly connected to the inner wall of one end of the stirring blade 34 away from the stirring rod 304. The end of the first air delivery pipe 331 away from the blower assembly 33 is fixedly connected to the conveying chamber 340. A second air delivery pipe 3400 is fixedly connected between the conveying chamber 340 and both air delivery chambers 341. Initially, the output rod 351 is retracted inside the linear drive assembly 350, as follows: Figure 9 The two second slide bars 353 shown are located at the rightmost ends of the two slide grooves 3410, and the two jet chambers 343 are located inside the stirring blade 34. When the raw material clumps in the above steps, the blower assembly 33 is turned on by the control center 300. The blower assembly 33 delivers air to the conveying chamber 340 through the first conveying pipe, and then the conveying chamber 340 delivers air to the air delivery chamber 341 through the second conveying pipe. The air delivery chamber 341 delivers air to the jet chamber 343, and the jet chamber 343 sprays out the air. When the stirring blade 34 rotates laterally and axially, the raw material within its rotation range is blown apart, reducing the clumping of the raw material and improving the crushing effect of the device, while reducing the adhesion of the raw material to the stirring blade 34. When the user needs to further increase the axial stirring range of the stirring blade 34, the user can activate the linear drive assembly 350 through the control center 300. The activation of the linear drive assembly 350 will push out and move the output rod 351. The movement of the output rod 351 will drive the adjustment block 352 and the second slide rod 353 to move. The second slide rod 353 will move in the sliding groove and drive the two air delivery chambers 341 to move. At this time, the first slide rod 342 restricts the air delivery chambers 341, so that they can only make axial linear movements along the inner wall of the stirring blade 34. The two air delivery chambers 341 will make linear movements away from each other and drive the jet chamber 343 to move. After the jet chamber 343 protrudes out of the stirring blade 34, it will increase the axial contact area of the stirring blade 34. At the same time, the air ejected through the jet chamber 343 can be ejected directly without being consumed inside the stirring blade 34 first. This will reduce the agglomeration of raw materials, reduce the mixing time of agglomerated raw materials, and reduce the operating time of the rotary drive assembly 301 to improve the energy-saving effect of the device and facilitate user operation. Please see Figures 9 to 10 Furthermore, as described above, a movable plate 3430 is slidably connected inside the jet chamber 343. Both the output end of the jet chamber 343 and the interior of the movable plate 3430 have through holes, which extend into the gas delivery chamber 341. A telescopic plate 3431 is fixedly connected to one end of the movable plate 3430 near the stirring rod 304, and the telescopic plate 3431 is slidably connected inside the jet chamber 343. Two locking rods 3432 are fixedly connected to one end of the movable plate 3430 near the stirring rod 304. A locking mechanism adapted to the locking rods 3432 is provided at one end of the jet chamber 343 near the locking rods 3432. The groove, the movable plate 3430 has a movable chamber 3433 between the through holes on the surface of the movable plate 3430, the movable chamber 3433 has an elastic element 3434 fixedly connected inside, the other end of the elastic element 3434 is fixedly connected to a clearing rod 3435 and the end of the clearing rod 3435 near the stirring rod 304 is treated with an inclined rounded corner, the movable plate 3430 passes through the jet chamber 343 and extends to the outer side of the jet chamber 343 away from the stirring rod 304, the extended part of the movable plate 3430 is fixedly connected to a magnetic suction plate 3436, and the inside of the stirring blade 34 near the magnetic suction plate 3436 is fixedly connected to a bidirectional electromagnetic plate 344; During the jetting process, the magnetic poles of the bidirectional electromagnetic plate 344 and the magnetic suction plate 3436 are the same. At this time, the movable plate 3430 does not move, the locking rod 3432 is engaged in the slot, the movable plate 3430 corresponds to the through hole of the jet chamber 343, the unblocking rod 3435 is located on the inner wall between the two through holes of the jet chamber 343, and the elastic element 3434 is in a state of compressed elastic deformation. Air can be ejected normally through the through holes of the jet chamber 343 and the movable plate 3430. When raw material blockage occurs at the through hole of the jet chamber 343, the device stops the jetting step, and the jet chamber 343 is inside the stirring blade 34, the control center 300 controls the magnetic poles of the bidirectional electromagnetic plate 344 and the magnetic suction plate 3436 to be opposite. Figure 8 As shown, at this time, the bidirectional electromagnetic plate 344 drives the movable plate 3430 to move to the left through the attraction between opposite magnetic poles. The movement of the movable plate 3430 drives the telescopic plate 3431 to move. The locking rod 3432 is no longer locked in the slot. The movable plate 3430 is misaligned with the through hole at the jet chamber 343. At this time, the unblocking rod 3435 is no longer blocked by the inner wall between the two through holes of the jet chamber 343. The elastic force generated by the elastic deformation and reset of the elastic element 3434 drives the unblocking rod 3435 to move towards and penetrate into the through hole at the jet chamber 343, thereby unblocking the through hole at the jet chamber 343. External raw materials cannot enter the through hole through the unblocking rod 3435. The unblocking rod 3435 is inclined and rounded to ensure that it will not interfere with the through hole of the jet chamber 343 after reset, thus locking inside the through hole of the jet chamber 343, which is convenient for users. Please see Figures 1 to 4 Furthermore, as described above, the control center 300 comprises a control panel, a data center, an execution unit, and power equipment, and the control panel, data center, execution unit, and power equipment are electrically connected to each other. Used to control the start and stop operation of various components inside the equipment, ensuring the normal operation of the device.
[0020] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-performance concrete automated batching device, comprising a fixed support (1) for supporting the high-performance concrete automated batching device, characterized in that: The top of the fixed bracket (1) is fixedly connected to a support cylinder (2), and the inside of the support cylinder (2) is fixedly connected to a dispensing component (3). The top of the dispensing component (3) passes through the support cylinder (2) and extends to the outside of the top of the support cylinder (2). A drive chamber (30) is fixedly connected to the extension of the dispensing component (3). A control center (300) is fixedly connected to one end surface of the drive chamber (30). A feed inlet (305) is opened at the rear end of the top of the dispensing component (3). An opening and closing door is connected to the bottom of the dispensing component (3).
2. The high-performance automated concrete batching device according to claim 1, characterized in that: A rotary drive assembly (301) is fixedly connected to the top inner wall of the drive chamber (30). The rotary drive assembly (301) is specifically a drive motor. A rotating shaft (302) is fixedly connected to the bottom output end of the rotary drive assembly (301). A mounting plate (303) is fixedly connected to the end of the rotating shaft (302) away from the rotary drive assembly (301). A stirring rod (304) is fixedly connected to the bottom of the mounting plate (303), and the stirring rod (304) extends into the interior of the ingredient assembly (3). Multiple adjusting components (35) are rotatably connected to the outer surface of the stirring rod (304). A stirring blade (34) is fixedly connected to the end of the adjusting component (35) away from the stirring rod (304). 34) A first gas supply pipe (331) is fixedly connected to the end away from the adjustment component (35). The first gas supply pipe (331) is a rigid pipe. Two combined wheels (32) are rotatably connected to the outer surface of the dispensing component (3). The first gas supply pipe (331) passes through the combined wheel (32) and extends to the outer side of the combined wheel (32) away from the dispensing component (3). The same number of meshing rings (31) as the combined wheel (32) are fixedly connected to the outer surface of the dispensing component (3), and the meshing rings (31) are set at the bottom of the combined wheel (32). The meshing wheel (332) is fixedly connected to the extension of the first gas supply pipe (331). The meshing wheel (332) is meshed and connected to the top of the meshing ring (31).
3. The high-performance automated concrete batching device according to claim 2, characterized in that: The inner wall of the support cylinder (2) is provided with a movable groove. The end of the multiple first air supply pipes (331) away from the feeding component (3) is rotatably connected to the blower component (33). The end of the blower component (33) near the movable groove is rotatably connected to the pulley (330). The pulley (330) is slidably connected inside the movable groove.
4. The high-performance automated concrete batching device according to claim 2, characterized in that: The combined wheel (32) is fixedly connected to a baffle plate (320) at one end near the dispensing component (3). The baffle plate (320) is ring-shaped and the top and bottom of the baffle plate (320) are rounded. The baffle plate (320) is rotatably connected to the inner wall of the dispensing component (3) and the material of the baffle plate (320) is a high polymer wear-resistant material. A slip ring is fixedly connected at the connection between the baffle plate (320) and the inner wall of the dispensing component (3).
5. The high-performance automated concrete batching device according to claim 1, characterized in that: A linear drive assembly (350) is fixedly connected to the inner wall of the adjusting assembly (35) near the stirring rod (304). The linear drive assembly (350) is configured as a hydraulic cylinder. An output rod (351) is differentially connected to the output end of the linear drive assembly (350) away from the stirring rod (304). The output rod (351) passes through the stirring blade (34) and extends into the interior of the stirring blade (34). An adjusting block (352) is fixedly connected to the extension of the output rod (351). Air supply chambers (341) are provided on the top and bottom sides of the interior of the stirring blade (34), and the two air supply chambers (341) are symmetrical to each other. An inclined slide groove (3410) is opened at the end of each air supply chamber (341) near its symmetrical plane. A second slide is fixedly connected to the end of the adjusting block (352) near the slide groove (3410). The rod (353) and the second slide rod (353) are slidably connected inside the slide groove (3410). The front end and the rear end of the air delivery chamber (341) are fixedly connected to the first slide rod (342), and the first slide rod (342) is slidably connected to the inner wall of the stirring blade (34). The end of the air delivery chamber (341) away from the center of the stirring blade (34) is fixedly connected to the jet chamber (343). The jet chamber (343) penetrates the stirring blade (34) and extends to the outside of the stirring blade (34). The inner wall of the end of the stirring blade (34) away from the stirring rod (304) is fixedly connected to the conveying chamber (340). The end of the first air delivery pipe (331) away from the blower assembly (33) is fixedly connected to the conveying chamber (340). The conveying chamber (340) and the two air delivery chambers (341) are both fixedly connected to the second air delivery pipe (3400).
6. The high-performance automated concrete batching device according to claim 5, characterized in that: A movable plate (3430) is slidably connected inside the jet chamber (343). Both the output end of the jet chamber (343) and the interior of the movable plate (3430) have through holes. The through holes inside the jet chamber (343) extend into the gas delivery chamber (341). A telescopic plate (3431) is fixedly connected to one end of the movable plate (3430) near the stirring rod (304), and the telescopic plate (3431) is slidably connected inside the jet chamber (343). Two locking rods (3432) are fixedly connected to one end of the movable plate (3430) near the stirring rod (304). A slot adapted to the locking rod (3432) is provided at one end of the jet chamber (343) near the locking rod (3432). (3430) has a movable chamber (3433) between the through holes on the surface. An elastic element (3434) is fixedly connected inside the movable chamber (3433). A cleaning rod (3435) is fixedly connected to the other end of the elastic element (3434). The end of the cleaning rod (3435) near the stirring rod (304) is treated with an inclined rounded corner. The movable plate (3430) passes through the jet chamber (343) and extends to the outer side of the jet chamber (343) away from the stirring rod (304). A magnetic suction plate (3436) is fixedly connected to the extension of the movable plate (3430). A bidirectional electromagnetic plate (344) is fixedly connected to the end of the stirring blade (34) near the magnetic suction plate (3436).
7. The high-performance automated concrete batching device according to claim 1, characterized in that: The control center (300) comprises a control panel, a data center, an execution unit, and power equipment, which are electrically connected to each other.
8. A high-performance concrete automated batching system, employing any one of the high-performance concrete automated batching devices according to claims 1-7, comprising: Weighing, the batching component (3) is connected to an external weighing conveyor. The weighing conveyor weighs the cement, aggregate and sand in sequence and conveys them to the inside of the batching component (3) through the feed inlet (305). The batching process involves using the control center (300) to activate the rotary drive assembly (301) to mix cement, aggregates, and sand, and to perform energy-saving treatment during the mixing process. Feeding: Open the door to feed the prepared raw materials.
Citation Information
Patent Citations
Novel and energy saving type machine for concrete burdening
CN2710869Y
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