Block type pipeline integrated ALC (autoclaved lightweight concrete) plate

Abstract

The invention relates to a block type pipeline integrated ALC plate, and belongs to the technical field of concrete planks, the block type pipeline integrated ALC plate comprises a plate body, the plate body comprises a middle plate and end face plates located on the two sides of the middle plate, the end face plates on the two sides are used for abutting against a roof and a wall, and the end face plates are arranged at the ends of the middle plate in a sliding mode; the end face plates slide in the length direction parallel to the middle plate, and the plate body further comprises driving pieces used for driving the end face plates to slide away from the middle plate. A grouting groove is formed in the end, away from the middle plate, of the end face plate, and a grouting hole communicating with the grouting groove is formed in the face of the end face plate. The connecting structure has the effect of improving the connecting stability between the wallboard and the wall body.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of concrete slabs, in particular to a block type pipeline integrated ALC slab. BACKGROUND

[0002] The ALC slab is a multi-pore concrete formed slab made of fly ash (or silica sand), cement, lime and the like as main raw materials and cured by high-pressure steam.

[0003] The installation process of the ALC slab mainly includes the following steps: determining the position of the wall slab, determining the installation position and quantity of the wall slab according to the design drawing and marking on the wall surface; installing the angle iron, fixing the angle iron on the wall body with bolts to ensure that the angle iron is vertical and horizontal; evenly applying a layer of glue on the angle iron to increase the adhesion between the wall slab and the angle iron; placing the prefabricated ALC wall slab on the angle iron in order to ensure that the gap between the wall slabs is uniform; fixing the wall slab on the angle iron with screws, generally one screw for each corner of each wall slab; and filling the gap between the wall slabs and the wall body with cement mortar to ensure the firmness and sealing property of the wall body.

[0004] However, when the cement mortar fills the gap between the wall slab and the wall body, the effective area of the cement mortar is small and a large amount of cement mortar is easily left at the bottom of the wall body, resulting in that the connection between the wall slab and the wall body is not firm enough. SUMMARY

[0005] To improve the connection stability between the wall slab and the wall body, the application provides a block type pipeline integrated ALC slab.

[0006] The block type pipeline integrated ALC slab provided by the application adopts the following technical scheme: A block type pipeline integrated ALC slab, comprising a slab body, the slab body comprising a middle slab and end face slabs located on both sides of the middle slab, the end face slabs on both sides being used for abutting against a roof and a wall body, the end face slabs being slidingly arranged at the end portions of the middle slab, the end face slabs sliding along a length direction parallel to the middle slab, the slab body further comprising a driving member for driving the end face slabs to slide away from the middle slab; an injection slot being formed at the end portion of the end face slab away from the middle slab, and an injection hole being formed at the face of the end face slab and communicating with the injection slot.

[0007] Optionally, the face of the intermediate plate and the end plate are flush, the intermediate plate is provided with an insertion block at each end, the end plate is provided with an insertion slot at the end facing the insertion block, the plate body further comprises a filling plate, the joint of the intermediate plate and the end plate is provided with a filling slot, the filling slot penetrates the intermediate plate and the end plate along the width direction of the plate body, and the filling plate is used to abut against the structural wall after the end plate slides, and is used to be clamped in the filling slot to fill the gap between the intermediate plate and the end plate.

[0008] Optionally, the filling plate is provided with an insertion block at the end facing the side wall of the filling slot, and the side wall of the filling slot is provided with an insertion slot for the insertion block.

[0009] Optionally, the end plate is provided with a rubber ring at the end, the vertical section of the rubber ring is rectangular, and the rubber ring is arranged around the grouting slot.

[0010] Optionally, the rubber ring is provided with a grouting inlet at the face facing the grouting slot, the rubber ring is provided with a grouting channel, and the grouting channel is in communication with the grouting inlet.

[0011] Optionally, the driving member comprises a screw rod rotatably arranged on the intermediate plate, the screw rod is provided with two and located at the two sides of the insertion block respectively, the driving member further comprises a sleeve embedded on the end plate, the screw rod is used to be threadedly connected to the sleeve, and the driving member further comprises a rotating member used to rotate the screw rod to drive the end plate to move.

[0012] Optionally, the rotating member comprises a rotating rod and a plurality of insertion holes provided on the peripheral wall of the screw rod, the plurality of insertion holes are located on the same plane and the plane is perpendicular to the screw rod, the rotating rod is detachably inserted into the insertion hole, the rotating member further comprises an operation notch provided on the intermediate plate, the operation notch is in communication with the mounting hole of the screw rod and the insertion hole, the operation notch is arc-shaped and adapted to the rotation arc of the rotating rod.

[0013] Optionally, the face of the rubber ring in contact with the structural wall is provided with a balance notch, and the balance notch is used to balance the air pressure in the grouting slot.

[0014] Optionally, the transverse end of the intermediate plate and the end plate is provided with an arc-shaped protrusion on one side and an arc-shaped groove for the insertion of the arc-shaped protrusion on the other side.

[0015] Optionally, the operation notch is covered below the filling plate.

[0016] In summary, the present application has at least one of the following beneficial technical effects: 1. During panel installation, the panel is first transported to the installation location, then erected. The end panels on both sides are then moved using a drive mechanism, moving towards the roof and wall respectively and abutting against the corresponding surfaces, thus fixing them in place. Cement mortar is then injected into the grouting groove through the injection holes. The cement mortar moves towards the connection point, acting on it and fixing the end panels in place. This process is simple and convenient. Simultaneously, the grouting groove restricts the flow of cement mortar, reducing the possibility of it flowing out from the ends of the end panels, thereby improving their stability. Furthermore, the cement mortar level gradually moves towards the connection point under the influence of the grouting groove, increasing the contact area between the cement mortar and the connection, further enhancing the panel's stability. Attached Figure Description

[0017] Figure 1 This is an installation diagram of a modular integrated pipeline ALC board according to an embodiment of this application; Figure 2 This is a schematic diagram of the overall structure of a modular integrated pipeline ALC board according to an embodiment of this application; Figure 3 This is an exploded view of the filler plate in a modular integrated pipeline ALC board according to an embodiment of this application; Figure 4 This is a schematic diagram of the structure of the inserts and slots in a modular integrated pipeline ALC board according to an embodiment of this application; Figure 5 This is a schematic diagram of the insertion hole structure in a modular integrated pipeline ALC board according to an embodiment of this application.

[0018] Explanation of reference numerals in the attached drawings: 1. Plate; 111. Intermediate plate; 112. End plate; 2. Roof; 3. Wall; 4. Grouting groove; 5. Grouting hole; 6. Insert block; 7. Slot; 8. Filler plate; 9. Filler groove; 10. Insertion block; 11. Insertion slot; 12. Rubber ring; 13. Grout inlet; 14. Screw; 15. Sleeve; 16. Insertion hole; 17. Operating notch; 18. Arc-shaped protrusion; 19. Arc-shaped groove. Detailed Implementation

[0019] The following is in conjunction with the appendix Figures 1-5 This application will be described in further detail.

[0020] This application discloses a modular, integrated pipeline ALC board. (Refer to...) Figure 1 and Figure 2The modular integrated pipeline ALC panel includes a panel body 1, which includes a middle plate 111 and end panels 112 located on both sides of the middle plate 111. The end panels 112 are used to abut against the roof 2 and the wall 3. The end panels 112 are slidably disposed at the ends of the middle plate 111 and slide along the length direction parallel to the middle plate 111. The panel body 1 also includes a driving member for driving the end panels 112 to slide away from the middle plate 111. A grouting groove 4 is opened at the end of the end panel 112 away from the middle plate 111, and a grouting hole 5 communicating with the grouting groove 4 is opened on the surface of the end panel 112.

[0021] During installation, the plate 1 is first transported to the installation location, then erected at the installation location. The end panels 112 on both sides are then moved by the driving mechanism, moving towards the roof 2 and wall 3 respectively, and abutting against the corresponding roof 2 and wall 3, thus fixing them in place. Cement mortar is then injected into the grouting groove 4 through the grouting hole 5. The cement mortar moves towards the connection point and acts on it, fixing the end panels 112 in place. The operation is simple and convenient. Simultaneously, the grouting groove 4 restricts the flow of cement mortar, reducing the possibility of cement mortar flowing out from the ends of the end panels 112, thereby improving the stability of the end panels 112. Furthermore, under the action of the grouting groove 4, the liquid level of the cement mortar gradually moves towards the connection point, increasing the contact area between the cement mortar and the connection point, further improving the stability of the plate 1.

[0022] Reference Figure 3 and Figure 4 In this embodiment, the surfaces of the intermediate plate 111 and the end plate 112 are flush. Both ends of the intermediate plate 111 are provided with inserts 6, which are rectangular. The end plate 112 has slots 7 for inserting the inserts 6 at its ends facing the inserts 6. The plate body 1 also includes a filling plate 8, which is rectangular. A filling groove 9 is provided at the joint between the intermediate plate 111 and the end plate 112. The filling groove 9 extends through the intermediate plate 111 and the end plate 112 along the width direction of the plate body 1. The filling plate 8 is used to engage with the intermediate plate 111 after the end plate 112 slides and abuts against the structural wall 3. The gap between the end panel 111 and the middle plate 111 is filled. After the filling plate 8 is engaged in the filling groove 9, the filling plate 8 is flush with the middle plate 111 and the end panel 112. After the end panel 112 moves toward the connection and abuts, the gap between the middle plate 111 and the end panel 112 affects the integrity of the panel 1. At this time, the filling plate 8 is engaged in the filling groove 9 to fill the gap, thereby improving the aesthetics and integrity of the panel 1. At the same time, when the filling plate 8 is engaged in the filling groove 9, it supports the end panel 112 and the middle plate 111, thereby reducing the possibility of the end panel 112 accidentally sliding.

[0023] ReferenceFigure 3 and Figure 4 To improve the stability of the filler plate 8 in the filler groove 9, an insertion block 10 is provided at the end of the filler plate 8 facing the side wall of the filler groove 9, and an insertion groove 11 is provided on the side wall of the filler groove 9 for the insertion block 10 to be inserted into. After the filler plate 8 enters the filler groove 9, the insertion block 10 is inserted into the insertion groove 11 to fix the filler plate 8, thereby reducing the possibility of the filler plate 8 falling out of the filler groove 9.

[0024] Reference Figure 3 and Figure 4 When the end panel 112 abuts against the structural wall 3, the width of the filling groove 9 and the specifications of the filling plate 8 are determined. Therefore, the insertion block 10 cannot enter the insertion groove 11. To facilitate the insertion of the insertion block 10 into the insertion groove 11, in this embodiment, a rubber ring 12 is provided at the end of the end panel 112. The vertical cross-section of the rubber ring 12 is rectangular, and the rubber ring 12 surrounds the grouting groove 4. When the end panel 112 moves towards the structural wall 3, it causes the rubber ring 12 to move towards the structural wall 3 and abut against it. On the wall 3, because the rubber ring 12 has the ability to elastically deform, the width of the filling groove 9 is increased by continuously compressing the rubber ring 12, so that the filling plate 8 can be snapped into the filling groove 9, and the insertion block 10 can be inserted into the insertion groove 11. When the filling plate 8 is snapped into the filling groove 9, the restriction of the end panel 112 is released, and the rubber ring 12 has the tendency to recover its deformation. Therefore, it drives the end panel 112 to move towards the middle plate 111 and compress the filling plate 8, further improving the stability of the filling plate 8.

[0025] Reference Figure 3 and Figure 4 When the rubber ring 12 is under compression for a long time, it is prone to aging and damage, which reduces the supporting effect of the rubber ring 12 on the end panel 112. Therefore, in this embodiment, the rubber ring 12 is provided with a grout inlet 13 on the side facing the grouting groove 4, and a grouting channel is provided inside the rubber ring 12, which is connected to the grout inlet 13. After the cement mortar enters the grouting groove 4, the liquid level of the cement mortar gradually rises and overflows the grout inlet 13. Some of the cement mortar enters the grouting channel through the grout inlet 13. After the cement mortar solidifies inside the rubber ring 12, it supports the inside of the rubber ring 12, thereby reducing the possibility of deformation of the rubber ring 12 and improving the supporting effect on the end panel 112.

[0026] Reference Figure 3 and Figure 4 To facilitate the grouting operation of cement mortar, the surface of the rubber ring 12 that contacts the structural wall 3 is provided with a balance notch. The balance notch is used to balance the air pressure in the grouting groove 4. Under the action of the balance notch, the gas in the grouting groove 4 can be removed, which facilitates the injection of cement mortar.

[0027] ReferenceFigure 3 and Figure 4 In this embodiment, the driving component includes a screw 14 rotatably mounted on the intermediate plate 111. The length direction and rotation axis of the screw 14 are both perpendicular to the mounting surface. Two screws 14 are provided and located on both sides of the insert block 6. The driving component also includes a sleeve 15 embedded in the end panel 112. The screw 14 is threadedly connected to the sleeve 15. The driving component also includes a rotating component for rotating the screw 14 to drive the end panel 112 to move. When the end panel 112 moves toward the structural wall 3, the screw 14 is rotated by the rotating component, and the screw 14 gradually moves out of the sleeve 15 to lift the sleeve 15 and the end panel 112, thereby driving the end panel 112 to move. The operation is simple and convenient.

[0028] Reference Figure 4 and Figure 5 In this embodiment, the rotating component includes a rotating rod and a plurality of insertion holes 16 formed on the peripheral wall of the screw 14. The plurality of insertion holes 16 are all located on the same plane and the plane is perpendicular to the screw 14. The rotating rod can be detachably inserted into the insertion hole 16. The rotating component also includes an operating notch 17 formed on the intermediate plate 111. The operating notch 17 communicates with the mounting hole of the screw 14 and with the insertion hole 16. The operating notch 17 is arc-shaped and matches the rotation arc of the rotating rod. When the screw 14 is rotated, the rotating rod is inserted into the insertion hole 16 through the operating notch 17. Then, the rotating rod is turned, and the rotating rod rotates to drive the screw 14 to rotate. When the rotating rod abuts against the side wall of the operating notch 17, the rotating rod is removed from the insertion hole 16 and the insertion hole 16 is replaced. The above steps are repeated to drive the end panel 112 to the desired position.

[0029] Reference Figure 4 and Figure 5 In this embodiment of the application, the operating notch 17 covers the underside of the filling plate 8.

[0030] Reference Figure 4 Figure 5 Figure 3 To facilitate the lateral connection of the plate 1, the lateral ends of the middle plate 111 and the end plate 112 are provided with an arc-shaped protrusion 18 on one side and an arc-shaped groove 19 for the arc-shaped protrusion 18 to be inserted on the other side.

[0031] The implementation principle of a modular integrated pipeline ALC board in this application embodiment is as follows: During installation, the plate 1 is first transported to the installation location, then erected at the location. The end panels 112 on both sides are moved by the screws 14, moving towards the roof 2 and wall 3 respectively, and abutting against the corresponding roof 2 and wall 3, thus fixing them in place. Cement mortar is then injected into the grouting groove 4 through the grouting holes 5. The cement mortar moves towards the connection point and acts on it, fixing the end panels 112 in place. The operation is simple and convenient. Simultaneously, the grouting groove 4 restricts the flow of cement mortar, reducing the possibility of cement mortar flowing out from the ends of the end panels 112, thereby improving the stability of the end panels 112. Furthermore, under the action of the grouting groove 4, the surface of the cement mortar gradually moves towards the connection point, increasing the contact area between the cement mortar and the connection point, further improving the stability of the plate 1.

[0032] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A modular integrated pipeline ALC board, characterized in that: The plate includes a plate (1), which includes a middle plate (111) and end plates (112) located on both sides of the middle plate (111). The end plates (112) on both sides are used to abut against the roof (2) and the wall (3). The end plates (112) are slidably disposed at the ends of the middle plate (111) and slide along the length direction parallel to the middle plate (111). The plate also includes a driving member for driving the end plates (112) to slide away from the middle plate (111). The end of the end plate (112) away from the middle plate (111) is provided with a grouting groove (4), and the surface of the end plate (112) is provided with a grouting hole (5) communicating with the grouting groove (4).

2. The modular integrated pipeline ALC board according to claim 1, characterized in that: The surfaces of the intermediate plate (111) and the end panel (112) are flush. Both ends of the intermediate plate (111) are provided with inserts (6). The end panel (112) facing the inserts (6) has a slot (7) for inserts (6) to be inserted. The plate body (1) also includes a filling plate (8). A filling groove (9) is provided at the joint between the intermediate plate (111) and the end panel (112). The filling groove (9) extends through the intermediate plate (111) and the end panel (112) along the width direction of the plate body (1). The filling plate (8) is used to fill the gap between the intermediate plate (111) and the end panel (112) after the end panel (112) slides and abuts against the structural wall (3).

3. The modular integrated pipeline ALC board according to claim 2, characterized in that: The end of the filling plate (8) facing the side wall of the filling groove (9) is provided with a plug-in block (10), and the side wall of the filling groove (9) is provided with a plug-in groove (11) for the plug-in block (10) to be inserted.

4. The modular integrated pipeline ALC board according to claim 3, characterized in that: A rubber ring (12) is provided at the end of the end panel (112). The vertical cross section of the rubber ring (12) is rectangular. The rubber ring (12) is arranged around the grouting groove (4).

5. The modular integrated pipeline ALC board according to claim 4, characterized in that: The rubber ring (12) has a grout inlet (13) on the side facing the grouting groove (4), and a grouting channel is provided inside the rubber ring (12), which is connected to the grout inlet (13).

6. The modular integrated pipeline ALC board according to claim 2, characterized in that: The driving component includes a screw (14) rotatably mounted on the intermediate plate (111), two screws (14) are provided and located on both sides of the insert block (6), the driving component also includes a sleeve (15) embedded in the end panel (112), the screw (14) is threadedly connected to the sleeve (15), the driving component also includes a rotating component for rotating the screw (14) to drive the end panel (112) to move.

7. A modular integrated pipeline ALC board according to claim 6, characterized in that: The rotating component includes a rotating rod and multiple insertion holes (16) formed on the peripheral wall of the screw (14). The multiple insertion holes (16) are all located on the same plane and the plane is perpendicular to the screw (14). The rotating rod can be detachably inserted into the insertion holes (16). The rotating component also includes an operating notch (17) formed on the intermediate plate (111). The operating notch (17) communicates with the mounting hole of the screw (14) and with the insertion holes (16). The operating notch (17) is arc-shaped and matches the rotation arc of the rotating rod.

8. The modular integrated pipeline ALC board according to claim 4, characterized in that: The rubber ring (12) has a balance notch on the surface that contacts the structural wall (3), and the balance notch is used to balance the air pressure in the grouting groove (4).

9. A modular integrated pipeline ALC board according to claim 1, characterized in that: The middle plate (111) and the end plate (112) have an arc-shaped protrusion (18) on one side and an arc-shaped groove (19) for the arc-shaped protrusion (18) to be inserted on the other side.

10. A modular integrated pipeline ALC board according to claim 7, characterized in that: The operating notch (17) covers the bottom of the filler plate (8).

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