A kind of electric roller test bed and test method based on mechanical sensor
By designing an electric roller test frame and utilizing the cooperation of the support frame and the movable frame, the electric roller can be quickly installed and disassembled, solving the problem of low testing efficiency of electric rollers and improving testing efficiency and accuracy.
Patent Information
- Application Number
- CN202511695471.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2045-11-19
AI Technical Summary
The installation and removal of the electric roller on the test stand is cumbersome, resulting in low testing efficiency.
An electric roller test frame was designed, including a test bench, a mounting mechanism, and a support assembly. Through the cooperation of the support frame and the movable frame, the electric roller can be quickly installed and disassembled, and the test can be carried out by a mechanical sensor.
This improves the testing efficiency of electric rollers, reduces installation and disassembly time, and ensures the accuracy and reliability of test results.
Smart Images

Figure CN121141205B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electric roller testing, in particular to an electric roller test frame and a testing method based on a mechanical sensor. BACKGROUND
[0002] The electric roller is a new type of driving device in which a motor and a speed reducer are placed inside a roller body. It is mainly applied to fixed and mobile belt conveyors to replace traditional motors, and the speed reducer is separated from the driving roller. The electric roller has the advantages of compact structure, high transmission efficiency, low noise, long service life, stable operation, reliable work, good sealing, small space occupation, easy installation, etc., and is suitable for working in various harsh environmental conditions.
[0003] When the electric roller is shipped, it is usually tested by a test frame to check whether the electric roller can run stably. However, the installation and disassembly of the electric roller on the test frame is very slow during the testing process, and it is very inconvenient to disassemble and install multiple bolts, which reduces the testing efficiency of the electric roller. SUMMARY
[0004] In view of the deficiencies of the prior art, the present application provides an electric roller test frame and a testing method based on a mechanical sensor to overcome the above technical problems existing in the prior art.
[0005] To solve the above technical problems, the present application provides the following technical scheme: an electric roller test frame, comprising a test table, a mounting mechanism, a support assembly and a test assembly, the mounting mechanism comprising a fixed frame, a movable frame and a fixed plate, the fixed frame and the movable frame being arranged at both ends of the test table, and the movable frame being capable of sliding towards the fixed frame, the upper ends of the fixed frame and the movable frame being slidingly installed with a fixed plate;
[0006] The support assembly comprises a support frame, a main drive rod and a vice drive rod, the support frame being slidingly installed between the fixed frame and the movable frame, the outer side of the support frame being installed with a main drive rod, one end of the main drive rod being matched with the fixed plate on the fixed frame, the vice drive rod being slidingly installed on the main drive rod, and one end of the vice drive rod extending out of the main drive rod being matched with the fixed plate on the movable frame;
[0007] When the electric roller is not installed, the two fixing plates are respectively lifted from the fixed frame and the movable frame, when the electric roller to be tested is placed on the support frame, the movable frame drives the auxiliary driving rod to move towards the fixed frame, so that the shafts at both ends of the electric roller are respectively placed on the fixed frame and the movable frame, then the support frame moves away from the electric roller to the outside of the test table, and drives the main driving rod and the auxiliary driving rod to drive the fixing plates on the fixed frame and the movable frame to move downward synchronously, so as to clamp the shafts at both ends of the electric roller.
[0008] The test assembly is arranged on the other side of the fixed frame and connected with the shaft at the output end of the electric roller to be tested, and is used for testing the electric roller.
[0009] Preferably, the test table is provided with a sliding groove and a moving groove in sequence, and the two sliding grooves are arranged between the fixed frame and the moving groove and symmetrically arranged on both sides of the moving groove.
[0010] Preferably, the fixed frame is fixedly installed on the test table, the bottom of the movable frame is fixedly connected with a driving block, the fixed frame and the movable frame are both provided with an installation groove on both sides, the installation groove is matched with the shafts at both ends of the electric roller, the fixed frame and the movable frame are both provided with a driving groove on both sides, the two driving grooves are respectively located on both sides of the installation groove, the two sides of the bottom of the fixing plate are both fixedly connected with a pull rod, the pull rod is slidingly installed in the driving groove, and a driving rack is fixedly installed on the pull rod.
[0011] Preferably, the fixed frame and the movable frame are both rotatably installed with a transmission rod on the side away from the electric roller, each driving groove corresponds to one transmission rod, a driving gear is fixedly and coaxially connected to one end of the transmission rod located in the driving groove, the driving gear is engaged with the driving rack, a driven gear is fixedly and coaxially connected to one end of the transmission rod located outside the driving groove, and a slide is also fixedly installed on the side of the fixed frame and the movable frame away from the electric roller, and the slide is located below the driven gear.
[0012] Preferably, the installation mechanism further comprises a servo motor, the servo motor is fixedly installed in one end of the moving groove away from the fixed frame, an output shaft of the servo motor is fixedly and coaxially connected with one end of a lead screw, the other end of the lead screw is rotatably connected with the other end of the moving groove, and the driving block is threadedly assembled on the lead screw.
[0013] Preferably, both the fixed frame and the movable frame have ball grooves on the side facing the end of the electric roller. The ball grooves are located below the mounting grooves, and balls are rotatably installed in the ball grooves. One side of the ball protrudes from the ball groove, and when the electric roller is installed, the protruding side of the ball abuts against the end of the electric roller.
[0014] Preferably, the two support frames are respectively disposed on the two sliding grooves. The bottom of the support frame is slidably installed in the sliding groove via a slider. An arc-shaped groove is opened on the upper end of the support frame facing the electric roller to support the electric roller. The bottom of the support frame is fixedly connected to the output shaft of the cylinder. The cylinder is fixedly installed on the test bench. The main drive rod is fixedly installed on the side of the support frame away from the electric roller, and one end of the main drive rod extends to the side of the fixed frame away from the electric roller. The extended end of the auxiliary drive rod extends to the side of the movable frame away from the electric roller. A driven rack is fixedly connected to the extended ends of both the main drive rod and the auxiliary drive rod. The driven rack is slidably installed in the slide rail and meshes with the driven gear.
[0015] Preferably, the test assembly includes a mounting bracket, a conveyor belt, and a counterweight plate. The mounting bracket is fixedly mounted on the test bench and is located on the side of the fixed frame away from the movable frame. The conveyor belt is rotatably connected to the mounting bracket, and the counterweight plate is fixedly connected to the conveyor belt. A weight is placed in the counterweight plate. After the electric roller is installed on the test bench, the output shaft of the electric roller is fixedly connected to the first roller on the end of the conveyor belt near the fixed frame.
[0016] Preferably, the test assembly further includes a torque sensor. After the electric roller is installed, the torque sensor is fixedly installed on the output end of the electric roller to detect the motion state of the electric roller.
[0017] This invention also provides a testing method based on mechanical sensors, using an electric roller test frame, the specific steps of which are as follows:
[0018] First, the output shaft of the electric roller to be tested is oriented towards the fixed frame and placed on the closed support frame. Then, the movable frame of the mounting mechanism moves towards the fixed frame, so that both ends of the electric roller are placed on the fixed frame and the movable frame respectively. At this time, the closed support frame separates, ending the support for the electric roller. Then, the main drive rod and the auxiliary drive rod drive the two raised fixed plates to move down synchronously, merging with the fixed frame and the movable frame respectively, thus quickly completing the installation of the electric roller and connecting the output shaft of the electric roller with the test components on the test bench for testing.
[0019] Compared with the prior art, the present invention provides an electric roller test frame and a testing method based on mechanical sensors, which has the following advantages:
[0020] 1. The electric roller test frame and the test method based on mechanical sensors, through the cooperation of the installation mechanism and support components, allow the electric roller to be installed on the test bench. First, the electric roller is supported by the support frame. Then, the movable frame of the installation mechanism moves towards the support frame, so that the shafts at both ends of the electric roller are placed on the fixed frame and the movable frame respectively. The electric roller that was supporting the electric roller moves away from the fixed frame, ending the support. The moving support frame drives the fixed plates on the fixed frame and the movable frame to move down through the main drive rod and the auxiliary drive rod respectively, so that the two fixed plates merge with the fixed frame and the movable frame respectively, thus quickly completing the installation of the electric roller. After the test is completed, the electric roller is quickly disassembled through the cooperation of the support frame and the movable frame, thereby improving the testing efficiency of the electric roller.
[0021] 2. The electric roller test frame and the test method based on mechanical sensors, through the setting of the ball bearings, ensure that the main body at both ends of the electric roller does not directly contact the fixed frame and the movable frame. When the electric roller drives the conveyor belt, it can reduce the resistance experienced by the electric roller and avoid affecting the test of the electric roller.
[0022] 3. The electric roller test frame and the test method based on mechanical sensors can simulate the scenario of the electric roller driving the conveyor belt to transport goods by setting up the detection components. With the cooperation of torque sensors, the working status of the electric roller can be monitored in real time, thereby obtaining accurate test results. Attached Figure Description
[0023] Figure 1 This is one of the three-dimensional structural schematic diagrams of the present invention;
[0024] Figure 2 for Figure 1 A magnified schematic diagram of the structure at point A;
[0025] Figure 3 This is a second three-dimensional structural schematic diagram of the present invention;
[0026] Figure 4 This is a schematic diagram of the internal structure of the drive slot of the present invention;
[0027] Figure 5 for Figure 4 A magnified schematic diagram of the structure at point B;
[0028] Figure 6 This is one of the schematic diagrams of the three-dimensional structure of the electric roller installation of the present invention;
[0029] Figure 7 This is the second schematic diagram of the three-dimensional structure of the electric roller installation of the present invention;
[0030] Figure 8 This is a schematic diagram of the planar structure of the electric roller mounting device of the present invention.
[0031] In the diagram: 1. Test bench; 11. Sliding groove; 12. Moving groove; 2. Mounting mechanism; 21. Fixed frame; 22. Movable frame; 221. Drive block; 23. Mounting groove; 24. Drive groove; 25. Fixed plate; 251. Tie rod; 252. Drive rack; 26. Transmission rod; 261. Drive gear; 262. Driven gear; 27. Slide rail; 28. Servo motor; 281. Lead screw; 29. Ball groove; 291. Ball; 3. Support assembly; 31. Support frame; 32. Cylinder; 33. Main drive rod; 34. Secondary drive rod; 35. Driven rack; 4. Test assembly; 41. Mounting bracket; 42. Conveyor belt; 43. Counterweight plate; 44. Torque sensor; 5. Electric roller. Detailed Implementation
[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0033] Please see Figures 1-8 An electric roller test frame includes a test bench 1, a mounting mechanism 2, a support assembly 3, and a test assembly 4. The mounting mechanism 2 includes a fixed frame 21, a movable frame 22, and a fixed plate 25. The fixed frame 21 and the movable frame 22 are respectively disposed at both ends of the test bench 1, and the movable frame 22 can slide towards the fixed frame 21. The upper ends of the fixed frame 21 and the movable frame 22 are slidably mounted with fixed plates 25.
[0034] The support assembly 3 includes a support frame 31, a main drive rod 33, and a secondary drive rod 34. The support frame 31 is slidably installed between the fixed frame 21 and the movable frame 22. The main drive rod 33 is installed on the outside of the support frame 31. One end of the main drive rod 33 cooperates with the fixed plate 25 on the fixed frame 21. The secondary drive rod 34 is slidably installed on the main drive rod 33, and one end of the secondary drive rod 34 extending out of the main drive rod 33 cooperates with the fixed plate 25 on the movable frame 22.
[0035] When the electric roller 5 is not installed, the two fixed plates 25 rise from the fixed frame 21 and the movable frame 22 respectively. When the electric roller 5 to be tested is placed on the support frame 31, the movable frame 22 drives the auxiliary drive rod 34 to move towards the fixed frame 21, so that the shafts at both ends of the electric roller 5 are placed on the fixed frame 21 and the movable frame 22 respectively. Then the support frame 31 moves away from the electric roller 5 to the outside of the test table 1, and drives the main drive rod 33 and the auxiliary drive rod 34 to drive the fixed plates 25 on the fixed frame 21 and the movable frame 22 to move down synchronously, clamping the shafts at both ends of the electric roller 5.
[0036] Test component 4 is set on the other side of the fixed frame 21 and connected to the shaft at the output end of the electric roller 5 under test, and is used to test the electric roller 5.
[0037] In use, the electric roller 5 to be tested must first be installed on the test bench 1. During this process, the movable frame 22 is initially positioned away from the support frame 31, ensuring sufficient space between the fixed frame 21 and the movable frame 22. The auxiliary drive rod 34 is then extended, and the two support frames 31 on the test bench 1 move closer together. Simultaneously, the fixed plates 25 on the fixed frame 21 and the movable frame 22 rise upwards. When installing the electric roller 5 to be tested, the shaft at the output end of the electric roller 5 is oriented towards the fixed frame 21 and placed on the support frame 31. The two close-to-each support frames 31 then... The support frame 31 aligns the shafts at both ends of the electric roller 5 with the fixed frame 21 and the movable frame 22, respectively. Then, the movable frame 22 moves towards the fixed frame 21, pushing the extended auxiliary drive rod 34 back into the main drive rod 33. After the shaft at one end of the electric roller 5 facing the movable frame 22 passes between the upper end of the movable frame 22 and its raised fixed plate 25, the movable frame 22 will contact the body of that end of the electric roller 5. The continuing movement of the movable frame 22 pushes the electric roller 5 on the support frame 31 towards the fixed frame 21, causing the shaft at the output end of the electric roller 5 to pass between the upper end of the fixed frame 21 and its raised fixed plate 25. The fixed plates 25 pass through each other, causing the body of the electric roller 5 at that end to abut against the fixed frame 21. Then, the two support frames 31 move away from each other and slide towards both sides of the test bench 1, ending the support for the electric roller 5. During this process, the moving support frame 31 synchronously drives the fixed plate 25 raised by the fixed frame 21 and the movable frame 22 downwards via the main drive rod 33 and the auxiliary drive rod 34, causing the two fixed plates 25 to merge with the fixed frame 21 and the movable frame 22 respectively, thereby installing the electric roller 5 onto the test bench 1. After the installation of the electric roller 5 is completed, the output shaft of the electric roller 5 is connected to the test bench 1. The test assembly 4 is connected, and then the electric roller 5 is operated. The electric roller 5 is tested by the test assembly 4. After the test is completed, the two support frames 31 move closer to each other again to support the electric roller 5. The main drive rod 33 and the auxiliary drive rod 34 synchronously drive the fixed plate 25 on the fixed frame 21 and the movable frame 22 to rise again. Then the movable frame 22 moves away from the support frame 31, thereby releasing the electric roller 5. After the staff disconnects the electric roller 5 from the test assembly 4, the tested electric roller 5 can be taken out, thereby improving the loading and unloading speed of the electric roller 5 under test.
[0038] Furthermore, the test bench 1 is provided with a sliding groove 11 and a moving groove 12 in sequence. The two sliding grooves 11 are located between the fixed frame 21 and the moving groove 12, and the two sliding grooves 11 are symmetrically distributed on both sides of the moving groove 12.
[0039] Furthermore, the fixed frame 21 is fixedly installed on the test bench 1, and the bottom of the movable frame 22 is fixedly connected to the drive block 221. The fixed frame 21 and the movable frame 22 are provided with mounting grooves 23 on both sides. The mounting grooves 23 are matched with the shafts at both ends of the electric roller 5. The fixed frame 21 and the movable frame 22 are provided with drive grooves 24 on both sides. The two drive grooves 24 are located on both sides of the mounting grooves 23 respectively. The bottom of the fixed plate 25 is fixedly connected to both sides of the pull rod 251. The pull rod 251 is slidably installed in the drive groove 24. The drive rack 252 is fixedly installed on the pull rod 251.
[0040] During the movement of the movable frame 22 toward the fixed frame 21, the shafts at both ends of the electric roller 5 are respectively placed in the mounting slots 23 on the fixed frame 21 and the movable frame 22. When the support frame 31 releases its support for the electric roller 5, the support frame 31 synchronously drives the pull rods 251 under the two fixed plates 25 through the main drive rod 33 and the auxiliary drive rod 34, causing the pull rods 251 to move toward the bottom of the drive slot 24, thereby pulling the two fixed plates 25 together with the movable frame 22 and the fixed frame 21 respectively. When the support frame 31 supports the electric roller 5, the support frame 31 synchronously drives the pull rods 251 under the two fixed plates 25 through the main drive rod 33 and the auxiliary drive rod 34, causing the pull rods 251 to move toward the upper end of the drive slot 24, thereby pushing the two fixed plates 25 that are respectively merged on the fixed frame 21 and the movable frame 22 to rise upward, thereby opening the mounting slot 23 and allowing the electric roller 5 to be removed.
[0041] Furthermore, a transmission rod 26 is rotatably mounted on the side of the fixed frame 21 and the movable frame 22 away from the electric roller 5. Each drive slot 24 corresponds to a transmission rod 26. A drive gear 261 is coaxially fixedly connected to the end of the transmission rod 26 located inside the drive slot 24. The drive gear 261 meshes with the drive rack 252. A driven gear 262 is coaxially fixedly connected to the end of the transmission rod 26 located outside the drive slot 24. A slide rail 27 is also fixedly mounted on the side of the fixed frame 21 and the movable frame 22 away from the electric roller 5. The slide rail 27 is located below the driven gear 262.
[0042] When the support frame 31 releases its support from the electric roller 5, the main drive rod 33 and the auxiliary drive rod 34 on the support frame 31 synchronously drive the transmission rod 26 on the fixed frame 21 and the movable frame 22 to rotate in opposite directions. The rotating transmission rod 26 drives the drive rack 252 through the drive gear 261 to move the pull rod 251 to the bottom of the drive groove 24. When the support frame 31 supports the electric roller 5, the main drive rod 33 and the auxiliary drive rod 34 on the support frame 31 synchronously drive the transmission rod 26 on the fixed frame 21 and the movable frame 22 to rotate in the forward direction. The rotating transmission rod 26 drives the drive rack 252 through the drive gear 261 to move the pull rod 251 to the upper end of the drive groove 24.
[0043] Furthermore, the mounting mechanism 2 also includes a servo motor 28, which is fixedly installed in the end of the moving groove 12 away from the fixed frame 21. The output shaft of the servo motor 28 is coaxially fixedly connected to one end of the lead screw 281, and the other end of the lead screw 281 is rotatably connected to the other end of the moving groove 12. The drive block 221 is threaded onto the lead screw 281.
[0044] When installing the electric roller 5, the servo motor 28 drives the lead screw 281 to rotate in the forward direction, and drives the movable frame 22 to move towards the support frame 31 through the drive block 221. When disassembling the electric roller 5, the servo motor 28 drives the lead screw 281 to rotate in the reverse direction, and drives the movable frame 22 away from the support frame 31 through the drive block 221.
[0045] Furthermore, both the fixed frame 21 and the movable frame 22 have ball grooves 29 on the side facing the end of the electric roller 5. The ball grooves 29 are located below the mounting groove 23. A ball 291 is rotatably installed in the ball grooves 29. One side of the ball 291 protrudes from the ball grooves 29. When the electric roller 5 is installed, the protruding side of the ball 291 abuts against the end of the electric roller 5.
[0046] When the shafts at both ends of the electric roller 5 are respectively mounted on the fixed frame 21 and the movable frame 22, the bodies at both ends of the electric roller 5 abut against the protruding balls 291 on the sides of the fixed frame 21 and the movable frame 22, thereby avoiding direct contact between the electric roller 5 body and the fixed frame 21 and the movable frame 22 and reducing the friction force when the electric roller 5 is in operation.
[0047] Furthermore, two support frames 31 are respectively set on two sliding grooves 11. The bottom of the support frame 31 is slidably installed in the sliding groove 11 by a slider. The upper end of the support frame 31 facing the electric roller 5 has an arc-shaped groove for supporting the electric roller 5. The bottom of the support frame 31 is fixedly connected to the output shaft of the cylinder 32. The cylinder 32 is fixedly installed on the test bench 1. The main drive rod 33 is fixedly installed on the side of the support frame 31 away from the electric roller 5. One end of the main drive rod 33 extends to the side of the fixed frame 21 away from the electric roller 5. The extended end of the auxiliary drive rod 34 extends to the side of the movable frame 22 away from the electric roller 5. A driven rack 35 is fixedly connected to the extended ends of the main drive rod 33 and the auxiliary drive rod 34. The driven rack 35 is slidably installed in the slide rail 27 and meshes with the driven gear 262.
[0048] Initially, two cylinders 32 distributed on both sides of the moving groove 12 simultaneously extend their output shafts, pushing two support frames 31 to move closer together, so that the moving support frames 31 support the electric roller 5. At the same time, the moving support frames 31 drive the main drive rod 33 and the auxiliary drive rod 34 on them to move towards the moving groove 12, thereby pushing the driven rack 35 to move in the same direction within the slide rail 27. The moving driven rack 35 drives the driven gear 262 to drive the transmission rod 26 to rotate in the forward direction. When the support frames 31 release the support of the electric roller 5, the two cylinders 32 simultaneously retract their output shafts, pulling the two support frames 31 away from each other. At the same time, the moving support frames 31 drive the main drive rod 33 and the auxiliary drive rod 34 on them to move away from the moving groove 12, thereby pulling the driven rack 35 to move in the same direction within the slide rail 27. The moving driven rack 35 drives the driven gear 262 to drive the transmission rod 26 to rotate in the reverse direction.
[0049] Furthermore, the test assembly 4 includes a mounting bracket 41, a conveyor belt 42, and a counterweight plate 43. The mounting bracket 41 is fixedly mounted on the test bench 1, and the mounting bracket 41 is located on the side of the fixed frame 21 away from the movable frame 22. The conveyor belt 42 is rotatably connected to the mounting bracket 41, and the counterweight plate 43 is fixedly connected to the conveyor belt 42. A weight is placed in the counterweight plate 43. After the electric roller 5 is installed on the test bench 1, the output shaft of the electric roller 5 is fixedly connected to the first roller on the end of the conveyor belt 42 near the fixed frame 21.
[0050] After the electric roller 5 is installed, the output shaft of the electric roller 5 is connected to the first rotating roller at the end of the conveyor belt 42 near the fixed frame 21. During the test, the electric roller 5 drives the conveyor belt 42 to rotate through the rotating roller connected to it. With the cooperation of the counterweight plate 43 with heavy objects, the electric roller 5 drives the conveyor belt 42 to transport goods, thereby testing the electric roller 5.
[0051] Furthermore, the test assembly 4 also includes a torque sensor 44. After the electric roller 5 is installed, the torque sensor 44 is fixedly installed on the output end of the electric roller 5 to detect the motion state of the electric roller 5.
[0052] During the operation of the electric roller 5 driving the conveyor belt 42, the torque sensor 44 converts the physical changes in torque into precise electrical signals, thereby monitoring the operating status of the electric roller 5 in real time.
[0053] This invention also provides a testing method based on mechanical sensors, using an electric roller test frame, the specific steps of which are as follows:
[0054] First, the output shaft of the electric roller 5 to be tested is oriented towards the fixed frame 21 and placed on the closed support frame 31. Then, the movable frame 22 of the mounting mechanism 2 moves towards the fixed frame 21, so that both ends of the electric roller 5 are placed on the fixed frame 21 and the movable frame 22 respectively. At this time, the closed support frame 31 separates, ending the support for the electric roller 5. The two raised fixed plates 25 are driven to move down synchronously through the main drive rod 33 and the auxiliary drive rod 34, and merge with the fixed frame 21 and the movable frame 22 respectively, thereby quickly completing the installation of the electric roller 5 and connecting the output shaft of the electric roller 5 with the test component 4 on the test bench 1 for testing.
[0055] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An electric roller test bed comprising a test bench, a mounting mechanism, a support assembly and a test assembly, characterized in that: The mounting mechanism comprises a fixed frame, a movable frame and a fixed plate, the fixed frame and the movable frame are respectively arranged at two ends of the test table, and the movable frame can slide towards the fixed frame, and the upper ends of the fixed frame and the movable frame are slidably provided with the fixed plate; The support assembly comprises a support frame, a main drive rod and a vice drive rod, the support frame is slidably arranged between the fixed frame and the movable frame, the outer side of the support frame is provided with the main drive rod, one end of the main drive rod is matched with the fixed plate on the fixed frame, and the vice drive rod is slidably arranged on the main drive rod, and one end of the vice drive rod extending out of the main drive rod is matched with the fixed plate on the movable frame; When the electric roller is not installed, the two fixed plates are respectively lifted from the fixed frame and the movable frame, after the electric roller to be tested is placed on the support frame, the movable frame drives the vice drive rod to move towards the fixed frame, so that the shafts at two ends of the electric roller are respectively arranged on the fixed frame and the movable frame, then the support frame moves away from the electric roller to the outer side of the test table, and drives the main drive rod and the vice drive rod to drive the fixed plates on the fixed frame and the movable frame to move downward synchronously, so as to clamp the shafts at two ends of the electric roller; The test assembly is arranged on the other side of the fixed frame and connected with the shaft of the output end of the electric roller to be tested, and is used for testing the electric roller.
2. The electric roller test bed according to claim 1, wherein: The test table is provided with a sliding groove and a moving groove in sequence, two sliding grooves are arranged between the fixed frame and the moving groove, and the two sliding grooves are symmetrically arranged on the two sides of the moving groove.
3. A motorised roller test bed according to claim 2, wherein: The fixed frame is fixedly arranged on the test table, the bottom of the movable frame is fixedly connected with a driving block, installation grooves are arranged on the two sides of the fixed frame and the movable frame, the installation grooves are matched with the shafts at two ends of the electric roller, driving grooves are arranged on the two sides of the fixed frame and the movable frame, two driving grooves are respectively arranged on the two sides of the installation groove, pull rods are fixedly connected on the two sides of the bottom of the fixed plate, the pull rods are slidably arranged in the driving grooves, and driving racks are fixedly arranged on the pull rods.
4. The electric roller test bed according to claim 3, wherein: Transmission rods are rotatably arranged on the sides of the fixed frame and the movable frame away from the electric roller, each driving groove corresponds to one transmission rod, driving gears are fixedly arranged on one end of the transmission rod in the driving groove, the driving gears are engaged with the driving racks, driven gears are fixedly arranged on one end of the transmission rod out of the driving groove, and slide ways are fixedly arranged on the sides of the fixed frame and the movable frame away from the electric roller and below the driven gears.
5. A motorised roller chassis as claimed in claim 4, wherein: The mounting mechanism further comprises a servo motor, the servo motor is fixedly arranged in one end of the moving groove away from the fixed frame, an output shaft of the servo motor is fixedly arranged on one end of a lead screw in a same axis, the other end of the lead screw is rotatably connected with the other end of the moving groove, and the driving block is threadedly assembled on the lead screw.
6. The electric roller test bed of claim 3, wherein: The fixed frame and the movable frame are provided with ball grooves on one side facing the end of the motorized roller, the ball grooves are below the mounting grooves, balls are rotatably installed in the ball grooves, one side of the balls protrudes from the ball grooves, and the protruding side of the balls abuts against the end of the motorized roller when the motorized roller is installed.
7. The electric roller test bed of claim 4, wherein: Two support frames are arranged on the sliding grooves respectively, the bottom of the support frame is slidably installed in the sliding groove through a sliding block, an arc-shaped groove is formed on one side of the support frame facing the upper end of the motorized roller, and the support frame is used for bearing the motorized roller, the bottom of the support frame is fixedly connected with the output shaft of the air cylinder, the air cylinder is fixedly installed on the test table, the main driving rod is fixedly installed on one side of the support frame away from the motorized roller, one end of the main driving rod extends to one side of the fixed frame away from the motorized roller, the extending end of the auxiliary driving rod extends to one side of the movable frame away from the motorized roller, the extending end of the main driving rod and the auxiliary driving rod is fixedly connected with a driven rack, and the driven rack is slidably installed in the slide, and the driven rack is engaged with the driven gear.
8. The electric roller test bed of claim 1, wherein: The test assembly comprises a mounting bracket, a conveying belt and a counterweight disc, the mounting bracket is fixedly installed on the test table, and the mounting bracket is located on one side of the fixed frame away from the movable frame, the conveying belt is rotatably connected to the mounting bracket, the counterweight disc is fixedly connected to the conveying belt, and the counterweight disc contains a weight, when the motorized roller is installed on the test table, the output shaft of the motorized roller is fixedly connected with the first rotating roller on one end of the conveying belt close to the fixed frame.
9. A motorised roller chassis as claimed in claim 8, wherein: The test assembly further comprises a torque sensor, the torque sensor is fixedly installed on the output end of the motorized roller after the motorized roller is installed, and is used for detecting the motion state of the motorized roller.
10. A mechanical sensor-based testing method, characterized by: The motorized roller test frame is used, and the specific steps are as follows: First, the output shaft of the motorized roller to be tested is placed on the closed support frames in the direction of the fixed frame, then the movable frame of the installation mechanism moves in the direction of the fixed frame, so that the two ends of the motorized roller are arranged on the fixed frame and the movable frame respectively, at this time, the closed support frames are separated, the support of the motorized roller is ended, and the two raised fixed plates are driven to move downward synchronously by the main driving rod and the auxiliary driving rod, and are combined with the fixed frame and the movable frame respectively, so that the installation of the motorized roller is quickly completed, the output shaft of the motorized roller is connected with the test assembly on the test table, and the test work is carried out.
Citation Information
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