Hybrid power dual-motor front shell assembling device and assembling method

The multi-dimensional drive components and lifting and rotating mechanism of the hybrid dual-motor front housing assembly device enable automated and precise assembly of the gearbox front housing, solving the problems of low efficiency and low precision in traditional manual assembly, and improving production efficiency and product quality stability.

CN121156705APending Publication Date: 2025-12-19ANWHA SHANGHAI AUTOMATION ENG
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Patent Information

Application Number
CN202511385575.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2025-12-19

AI Technical Summary

Technical Problem

The assembly of the traditional gearbox front housing relies heavily on manual operation, resulting in low assembly accuracy, low efficiency, and high labor costs. It cannot meet the high-paced requirements of modern production lines and is not conducive to the standardization and digital management of the production process.

Method used

The hybrid dual-motor front housing assembly device includes a base, bearing feeding assembly, and lifting and rotating mechanism. It uses a multi-dimensional drive assembly to control the pressure head assembly to move precisely in three-dimensional space, realizing automated pressing. The integrated lifting and rotating mechanism enables automatic flow and precise positioning of the workpiece.

Benefits of technology

It improves assembly accuracy and efficiency, reduces labor costs, and enables high-efficiency, high-precision multi-station collaborative assembly, meeting the needs of modern production lines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a hybrid power double-motor front shell assembling device and method which are applied to the technical field of motor shell preassembling, an integrated assembling device is arranged, automatic circulation and accurate positioning of workpieces are achieved through a jacking rotating mechanism, meanwhile, a bearing feeding assembly with the three-dimensional motion capacity is adopted, and the assembling efficiency is improved. According to the multi-station flexible assembling device, the at least two pressure head assemblies provided with the detachable pressure heads are controlled through the multi-dimensional driving part of the multi-station flexible assembling device, the multi-station flexible assembling device moves accurately in a three-dimensional space and executes press-fitting operation, and therefore manual operation is replaced with automatic equipment, and high-efficiency, high-precision and multi-station cooperative flexible assembling is achieved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of motor shell pre-assembly, in particular to a hybrid dual-motor front shell assembly device and method. BACKGROUND

[0002] In the automotive industry, the gearbox is one of the most important components in the vehicle, and its assembly precision is crucial. The entire assembly process covers multiple key steps, each of which requires meticulous operation and strict control to ensure the quality and performance of the final product.

[0003] Taking the assembly of the bearing of the gearbox front shell as an example, the traditional assembly scheme highly depends on manual operation: the front shell is taken out and placed stably on the base, then the bearings are taken one by one and placed in the corresponding positions, the accuracy relies entirely on manual perception, and during the next stage of assembly work, manual adjustment is performed repeatedly until the assembly work is completed. Not only is the degree of automation low, but manual assembly cannot guarantee precision and accuracy, and constantly adjusting the position is time-consuming, completing a set of assembly process requires multiple engineers to cooperate, the labor cost is high, and it is not conducive to the standardization and digital management of the production process.

[0004] Therefore, a new assembly scheme is needed to overcome the inherent defects of manual assembly and improve the overall technical level, production efficiency, and product quality stability of the gearbox assembly line. SUMMARY

[0005] Therefore, the embodiments of the present application provide a hybrid dual-motor front shell assembly device, which has the advantages of automation, high assembly efficiency, batch assembly, simultaneous performance of multiple processes, etc.

[0006] The embodiments of the present application provide the following technical solutions:

[0007] The embodiments of the present application provide a hybrid dual-motor front shell assembly device, which includes a base, a bearing feeding assembly, and a jacking and rotating mechanism.

[0008] The base is used to install the jacking and rotating mechanism and the bearing feeding assembly.

[0009] The jacking and rotating mechanism is installed on the base and is used to carry and transport workpieces.

[0010] The bearing feeding assembly is installed on the base and is arranged on the side of the press-fitting station of the jacking and rotating mechanism, and is used to perform press-fitting operation of parts.

[0011] The bearing feeding assembly is arranged above the press-fitting station and includes a support frame, a multi-dimensional driving assembly, and a press head assembly.

[0012] The support frame is used for providing installation and support for the multi-dimensional driving assembly and the pressure head assembly.

[0013] The multi-dimensional driving assembly comprises a Y-direction driving part used for driving the pressure head assembly to move along a Y axis, an X-direction driving part used for driving the pressure head assembly to move along an X axis, and a Z-direction driving part used for driving the pressure head assembly to be pressed along a Z axis; and the multi-dimensional driving assembly drives the pressure head assembly to move in a three-dimensional space.

[0014] The pressure head assembly is at least two, connected to the output end of the Z-direction driving part, the pressure head assembly is provided with a pressure head, the pressure head assembly is used to move to a target position under the driving of the multi-dimensional driving unit, and perform a pressing work on the corresponding parts.

[0015] The embodiment of the present application also provides a hybrid double-motor front shell assembly method applied to the hybrid double-motor front shell assembly device, and the hybrid double-motor front shell assembly method comprises the following steps:

[0016] Place the workpiece on the tray of the jacking and rotating mechanism;

[0017] Jack up and rotate the workpiece to the pressing station of the bearing feeding assembly through the jacking and rotating mechanism;

[0018] Drive at least two pressure head assemblies to move in a three-dimensional space through the multi-dimensional driving assembly, and respectively position to the target position above the parts to be pressed;

[0019] Control the Z-direction driving part to drive the pressure head assembly to move downward along the Z axis, and press the bearing into the workpiece at a set pressure;

[0020] After the pressing is completed, control the pressure head assembly to reset, and transfer the workpiece to the next station through the jacking and rotating mechanism.

[0021] Compared with the prior art, the above at least one technical scheme adopted by the embodiment of the present application can achieve at least the following beneficial effects:

[0022] The movement of at least two pressure heads in a three-dimensional space is accurately controlled through the multi-dimensional driving assembly, automatic pressing of the bearing and other parts is realized, the assembly efficiency and precision are greatly improved, the multi-pressure head design cooperates with the jacking and rotating mechanism to form a flow line operation in conjunction with various processes, the labor cost and operation complexity are significantly reduced, the beat is shortened, and the automatic assembly demand of the hybrid transmission front shell in terms of multi-variety, large batch and high precision is met. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.

[0024] Figure 1 is a structural schematic diagram of a hybrid dual-motor front shell assembly device in the present application;

[0025] Figure 2 is a structural schematic diagram of a bearing feeding assembly of the hybrid dual-motor front shell assembly device in the present application;

[0026] Figure 3 is a structural schematic diagram of a pressure head assembly of the hybrid dual-motor front shell assembly device in the present application Figure 1 ;

[0027] Figure 4 is a structural schematic diagram of a pressure head assembly of the hybrid dual-motor front shell assembly device in the present application Figure 2 ;

[0028] Figure 5 is a structural schematic diagram of a bearing pressure head assembly of the hybrid dual-motor front shell assembly device in the present application;

[0029] Figure 6 is a structural schematic diagram of a jacking rotation mechanism of the hybrid dual-motor front shell assembly device in the present application;

[0030] Figure 7 is a structural schematic diagram of a jacking mechanism of the hybrid dual-motor front shell assembly device in the present application

[0031] Figure 8 is a structural schematic diagram of a tray of the hybrid dual-motor front shell assembly device in the present application

[0032] Figure 9 is a structural schematic diagram of an automatic plasma cleaning assembly of the hybrid dual-motor front shell assembly device in the present application. DETAILED DESCRIPTION

[0033] The embodiments of the present application will be described in detail below with reference to the drawings.

[0034] The following detailed description is presented in order to describe the embodiments of the application and it is not intended that the application be limited thereto. It will be appreciated that modifications to embodiments of the application described can be made by a person of ordinary skill in the art, without departing from the spirit and scope of the application. The following detailed description is presented in order to describe the embodiments of the application and it is not intended that the application be limited thereto. It will be appreciated that modifications to embodiments of the application described can be made by a person of ordinary skill in the art, without departing from the spirit and scope of the application.

[0035] It is to be understood that the foregoing description is that of certain examples of the application and that numerous changes in the details of construction and the combination and arrangement of parts can be made by those skilled in the art without departing from the scope of the application. It is intended that all such changes be within the scope of the application claimed. It should be noted that some of the features and benefits of the application described here can be optional. As such, not all of these features and benefits should be construed as being required. It should be noted that some of the features and benefits of the application described here can be optional. As such, not all of these features and benefits should be construed as being required.

[0036] It is also to be understood that the above description is only illustrative of the application and that modifications and alternative forms of embodiment of the application can be made without departing from the spirit of the application. Accordingly, although specific references have been made to embodiments of the application, it is realized that this has been done by way of example only and not as a limitation of the present application. It is therefore contemplated to cover any and all modifications, substitutions and alterations for the processes described in the claims below.

[0037] Furthermore, in the following description, numerous specific details are set forth in order to provide a thorough understanding of the examples. However, it will be recognized by one of ordinary skill in the art that the various examples can be practiced without these specific details.

[0038] (An explanation of the origin of the invention, the thinking process, etc. can be given)

[0039] In the automotive industry, the transmission is one of the core components of the vehicle, and its assembly quality is directly related to the reliability, smoothness and durability of the vehicle. The transmission front housing, as the bearing of key parts such as bearings, its assembly precision is particularly important.

[0040] The traditional assembly method highly depends on manual operation: the operator needs to manually take and place the front shell and the bearing, align and press-fit by personal experience and hand feeling, and realize assembly in place through repeated adjustment. In this process, the assembly precision is completely dependent on the instantaneous state of the operator.

[0041] Therefore, the inventor found through research and improvement exploration that the traditional manual assembly relying on manual perception leads to the following problems: first, the installation precision is low, the product quality cannot be guaranteed, and it is easily affected by subjective factors. If the assembly position is not accurate, it will increase the difficulty of subsequent assembly, and even cause secondary rework, resulting in long operation cycle and low efficiency, which cannot meet the high rhythm requirements of modern production lines. Second, it relies on the cooperative operation of multiple skilled engineers, which is high in labor cost and is not conducive to the standardization and digitization management of the production process.

[0042] Therefore, the embodiment of the present specification proposes a hybrid dual-motor front shell assembly device: the overall idea is to set up an integrated assembly device, use a jacking and rotating mechanism to realize automatic circulation and precise positioning of the workpiece, and use a bearing feeding assembly with three-dimensional motion capability to control at least two pressure head assemblies equipped with detachable pressure heads, accurately move and perform press-fitting operation in three-dimensional space, so as to replace manual operation with automatic equipment and realize flexible assembly with high efficiency, high precision and multi-station cooperation.

[0043] The technical solutions provided by the embodiments of the present application will be described below with reference to the drawings.

[0044] As shown in Figure 2 The embodiment of the present specification provides a hybrid dual-motor front shell assembly device, which comprises a base, a bearing feeding assembly and a jacking and rotating mechanism.

[0045] The base is used to install the jacking and rotating mechanism and the bearing feeding assembly.

[0046] The jacking and rotating mechanism is installed on the base and is used to carry and transport workpieces.

[0047] The bearing feeding assembly is installed on the base and is arranged on the side of the press-fitting station of the jacking and rotating mechanism, and is used to perform press-fitting operation of parts.

[0048] The bearing feeding assembly is arranged above the press-fitting station and comprises a support frame, a multi-dimensional driving assembly and a pressure head assembly.

[0049] The support frame is used to provide installation and support for the multi-dimensional driving assembly and the pressure head assembly.

[0050] The multi-dimensional driving assembly comprises a Y-direction driving part for driving the pressure head assembly to move along the Y axis, an X-direction driving part for driving the pressure head assembly to move along the X axis, and a Z-direction driving part for driving the pressure head assembly to be pressed along the Z axis; the multi-dimensional driving assembly drives the pressure head assembly to move in the three-dimensional space;

[0051] The pressure head assembly is at least two, connected to the output end of the Z-direction driving part, and a detachable pressure head is arranged on the pressure head assembly, and the pressure head assembly is used to move to a target position under the driving of the multi-dimensional driving unit and perform a pressing work on the corresponding part.

[0052] As shown in Figures 1-2 The installation basis of the entire hybrid double-motor front shell assembly device is the base 36, which is the base of the entire mechanism. The bearing feeding mechanism 1 is assembled on one side of the jacking and rotating mechanism 2. The specific working process is as follows: the workpiece (such as a gearbox front shell) is placed on the jacking and rotating mechanism 2 feeding position, the jacking and rotating mechanism 2 rotates the workpiece to the bearing feeding assembly 1 position, then the bearing feeding assembly drives multiple replaceable pressure heads through its multi-dimensional motion system to move precisely in the three-dimensional space, and automatically assemble the bearing. After completion, it can be rotated to the position of the next process, replacing manual operation, improving assembly precision, efficiency and consistency.

[0053] In some embodiments, the support frame comprises at least two columns, a middle mounting plate connected between the columns, at least two support columns, and a top cover plate mounted above the top of the columns and the support columns.

[0054] In implementation, as shown in Figure 2 Two columns 4 are connected by a middle mounting plate 6 to form a main support structure. Two connecting frames 7 are mounted on the middle mounting plate 6. A top cover plate 8 is mounted on the top of the connecting frames 7 and the support columns 5, which are jointly supported.

[0055] In some embodiments, the support column 5 can be arranged on the center line of the middle mounting plate 6 and extend upward to form an outside center support point of the top cover plate 8, which jointly constitutes the support of the top cover plate 8 with the connecting frame 7.

[0056] In some embodiments, the Y-direction driving part is mounted on the top cover plate and comprises a Y-direction motor and a Y-direction guide rail pair; the X-direction driving part comprises an X-direction motor and an X-direction guide rail pair mounted on the sliding part of the Y-direction guide rail pair, so that the X-direction driving part translates synchronously with the Y-direction driving part;

[0057] The Z-direction driving part is a Z-direction pressure head electric cylinder, which is mounted on the sliding part of the X-direction guide rail pair, and the piston end of the pressure head electric cylinder is connected to the pressure head assembly downward.

[0058] In combination with the above embodiment, the Y-direction guide rail slider 8 and the Y-direction motor 11 are mounted on the top cover plate 8 as the moving power of the pressure head assembly 16 in the Y-direction; the Y-direction guide rail slider connecting plate 10 is mounted on the Y-direction guide rail slider 9, and the X-direction guide rail slider 12 and the X-direction motor 14 are mounted on the Y-direction guide rail slider connecting plate 10 as the moving power of the pressure head assembly 16 in the X-direction; the X-direction guide rail slider connecting plate 13 is connected to the X-direction guide rail slider 12, and the Z-direction pressure head electric cylinder 15 is mounted on the X-direction guide rail slider connecting plate 13; the Z-direction pressure head electric cylinder 15 is the lifting power of the pressure head assembly 16 in the Z-direction. Only a single Z-direction electric cylinder is used to control the precise movement of multiple pressure head assemblies 16 to different working positions through the coordinated movement in the X and Y directions. Compared with the traditional scheme in which an electric cylinder is separately configured for each pressure head to control the movement, the integrated design of the present application eliminates the need for multiple electric cylinders, significantly saves costs, and simplifies the installation steps.

[0059] In some embodiments, the pressure head assembly includes a pressure head lifting support frame, a bearing pressure head assembly, and a movement adjustment mechanism.

[0060] The pressure head lifting support frame is used to mount and support the bearing pressure head assembly and the movement adjustment mechanism.

[0061] The bearing pressure head assembly includes a pressure head seat, a quick-change assembly, and a bearing pressure head, which is detachably mounted on the pressure head seat through the quick-change assembly to adapt to the pressure assembly of different specifications of parts.

[0062] The movement adjustment mechanism includes a movement plate, a movement guide rail pair, and a movement driving device. The movement plate moves horizontally along the movement guide rail pair under the drive of the movement driving device to adapt to the bearing center distance on different specifications of workpieces.

[0063] In the implementation, as shown in Figures 3-5 The pressure head lifting support frame serves as the basic load-bearing structure of the entire assembly and can include a pressure head bottom plate 17, a top plate 18, a vertical plate 19, and a fixed plate 23. The vertical plate 19 connects the pressure head bottom plate 17 and the top plate 18 to provide rigid support for the entire pressure head assembly. The pressure head bottom plate 17 and the fixed plate 23 are mounted on the middle mounting plate 6 of the support frame.

[0064] The bearing pressure head assembly 20 is used to perform the pressure assembly operation and includes a pressure head seat 31, a quick-change assembly 33, and a bearing pressure head 32. The quick-change assembly 33 can adopt the form of a quick-change pin, a buckle, or a modular interface. Through the quick-change assembly 33, the bearing pressure head 32 can be quickly and conveniently disassembled and replaced, so that different models and sizes of bearings or other parts that need to be pressure assembled can be adapted without replacing the entire pressure head assembly, greatly improving the production flexibility and line changing efficiency of the equipment.

[0065] The moving plate 21 is the base and moving carrier of the right side pressing head. Through the moving plate 21, the moving guide rail pair 22 (such as a moving guide rail slider) and the moving driving device 24 (such as a moving cylinder), the right side pressing head can be accurately moved in a small range in the horizontal plane, so as to accurately adjust the relative horizontal distance between the two pressing heads, so that a set of pressing head assembly can flexibly adapt to the changing center distance of the bearing mounting hole on the workpiece of different specifications, and the flexibility and universality of the equipment are significantly enhanced.

[0066] The pressing head base plate 17 is the base and moving carrier of the left side pressing head. It should be noted that the main structure and working principle of the two pressing heads are basically the same, and the core structure and functional characteristics of the right side pressing head are described as an example.

[0067] In some embodiments, the bearing pressing head assembly further comprises a guide mechanism;

[0068] The guide mechanism comprises a guide shaft and a guide shaft sleeve matched therewith, and the guide shaft is connected with the pressing head base for providing guidance for the movement of the pressing head base in the Z-axis direction.

[0069] In combination with the above embodiment, the bearing pressing head assembly 20 further comprises a Z-direction pressing head electric cylinder connecting block 26, a guide shaft 27 and a guide shaft sleeve 28 matched with the guide shaft 27; the Z-direction pressing head electric cylinder 15 is connected through the Z-direction pressing head electric cylinder connecting block 26 to realize the lifting of the pressing head, one end of the guide shaft 27 is connected with the Z-direction pressing head electric cylinder connecting block 26, and the other end is connected with the pressing head base 31 to form a complete transmission chain, and the guide shaft sleeve 28 and the guide shaft 27 form a sliding fit to jointly provide reliable guidance and anti-offset load support for the high-precision linear movement of the pressing head base 31 in the Z-axis direction.

[0070] In some embodiments, the bearing pressing head assembly further comprises a pressure sensor;

[0071] The pressure sensor is arranged on the force transmission path between the Z-direction driving part and the pressing head base, for real-time detection and feedback of the pressure signal applied in the pressing process.

[0072] As shown in Figure 5 The Z-direction pressing head electric cylinder connecting block 26 is connected with the guide shaft 27, the guide shaft is connected with the connecting shaft 29, and the pressure sensor 30 is arranged between the connecting shaft 29 and the pressing head base 31 for real-time detection of the pressure and feedback of the pressure value in the pressing process, so as to realize accurate control of the pressing force.

[0073] In some embodiments, the pressing head assembly further comprises at least three balance pressing shafts;

[0074] The balance pressure shaft is arranged circumferentially around the bearing pressure head, and the installation height of the balance pressure shaft is higher than the working end face of the bearing pressure head, so that the balance pressure shaft first presses the workpiece before the bearing pressure head contacts the workpiece, so that the workpiece is balanced to prevent tilting or misplacement due to uneven force during the pressing process.

[0075] In combination with the above embodiment, the pressure head assembly 16 is provided with three balance pressure shafts 25 for contacting and stabilizing the workpiece (front shell) before the pressing operation, ensuring that the workpiece is evenly stressed during the pressing process, avoiding tilting and misplacement of the front shell during the installation process, and ensuring the pressing precision and product quality.

[0076] In some embodiments, the lifting and rotating mechanism comprises a lifting mechanism and a tray;

[0077] The lifting mechanism is installed on the base and is used to provide lifting and rotating power;

[0078] The tray is placed on the lifting mechanism and is used to place the workpiece;

[0079] The lifting mechanism is configured to lift and rotate the tray to a target work station.

[0080] As shown in Figure 6 , the lifting and rotating mechanism 2 comprises a lifting mechanism 34 and a tray 35. The lifting mechanism 34 is installed on a base 36, and it is noted that the base 36 is the base of the entire mechanism. The tray 35 is placed on the lifting mechanism 34, and the workpiece 60 (front shell of the gearbox) is lifted to the position to be assembled through the rotation of the lifting mechanism 34.

[0081] In combination with the above embodiment, as shown in Figure 7 , the lifting mechanism 34 comprises a lifting base 37, a guide device 38 (which can be a guide shaft and a guide sleeve), a lifting plate 39, a slewing bearing base 40, a slewing bearing 41, a rotating bracket 42, a lifting cylinder 43, and a rotating motor 44. The lifting base 37 and the slewing bearing base 40 are installed on the base 36. The lifting base 37 is provided with the guide device 38 above it, which serves as the guide and support for the lifting work. There are four sets of guide devices in a single tray position, which makes the entire lifting process more stable. The lifting plate 39 is installed above the guide device 38, and the lifting cylinder 43 drives the lifting plate 39 to rise and fall. The slewing bearing 41 is installed above the slewing bearing base 40. The rotating bracket 42 is connected to the slewing bearing 41, and the slewing bearing 41 drives the rotating bracket 42 to complete the rotation of the lifting mechanism 34. The use of the slewing bearing 41 ensures the stability and efficiency of the rotation. The lifting mechanism 34 continuously sends the front shell to different process positions through rotation, ensuring the continuity of the assembly work.

[0082] In combination with the above embodiment, as shown inFigure 8 As shown, the tray 35 includes a tray bottom plate 45, a front housing support block 46. The tray bottom plate 45 is placed on the rotating support 42 in the un-jacked state, and when the rotating support 42 rotates the tray 35 to the position, the jacking mechanism 34 jacks up the tray 35 to the position to be assembled.

[0083] In some embodiments, the hybrid dual-motor front shell assembly device further comprises an automatic plasma cleaning assembly;

[0084] The automatic plasma cleaning assembly is installed on the base and arranged on the other side of the jacking and rotating mechanism relative to the bearing feeding assembly, and used for cleaning the workpiece;

[0085] The jacking and rotating mechanism is configured to sequentially send the workpiece to the press-fitting station and the plasma cleaning station in the same rotation cycle to realize integrated operation of multiple processes.

[0086] As Figure 9 As shown, the automatic plasma cleaning assembly 3 comprises a cleaning column 47, a linear module installation plate 48, a linear module motor 49, a plasma cleaning assembly 50, and a linear module 51.

[0087] Two cleaning columns 47 are installed on the base 36 and connected through the linear module 48 installation plate; the linear module 51 is assembled in two directions of X and Y, and each direction is powered by a linear module motor 49; one end of the linear module 51 is connected to the plasma cleaning assembly 50.

[0088] It should be noted that the automatic plasma cleaning process is only an example, and other processes such as gluing, detection, marking, etc. can be replaced according to actual needs. The automatic plasma cleaning assembly is provided here to illustrate the capability of the present application for multiple stations in parallel and integrated operation of multiple processes, and is not limited to the cleaning process itself.

[0089] Based on the same inventive concept, the present application also provides a hybrid dual-motor front shell assembly method applied to the hybrid dual-motor front shell assembly device described above, and the hybrid dual-motor front shell assembly method comprises:

[0090] Placing the workpiece on the tray of the jacking and rotating mechanism;

[0091] Jack up and rotate the workpiece to the press-fitting station of the bearing feeding assembly through the jacking and rotating mechanism;

[0092] Drive at least two of the press head assemblies to move in three-dimensional space through the multi-dimensional driving assembly, and respectively position to the target position above the parts to be press-fitted;

[0093] Control the Z-direction driving part to drive the pressure head assembly to move downward along the Z-axis at a set pressure to press the bearing into the workpiece;

[0094] After the pressing is completed, control the pressure head assembly to reset, and transport the workpiece to the next work station through the jacking and rotating mechanism.

[0095] The present application is aimed at the process of assembling the bearing of the gearbox front shell, which is time-consuming, labor-consuming, low in efficiency, and uncontrollable in assembly position accuracy, etc. A new integrated mechanism for assembling the front shell of a hybrid dual-motor is developed, which has the advantages of automation, high assembly efficiency, batch assembly, simultaneous performance of multiple processes, etc.

[0096] The mechanism of the present application is automatically assembled instead of manual installation, which improves the work efficiency.

[0097] The jacking and rotating mechanism of the present application realizes the product assembly line, which can be batch assembled and can simultaneously perform multiple processes.

[0098] The optimization design of the single-cylinder control double-pressure head of the present application saves cost and reduces installation steps.

[0099] The two liftable, movable and replaceable pressure heads of the present application are compatible with the assembly requirements of different products, and have a wide assembly range.

[0100] In the present specification, the same and similar parts among various embodiments can be referred to each other, and each embodiment focuses on the difference from other embodiments. In particular, for the embodiments described later, the description is relatively simple, and the relevant parts can be referred to the part of the foregoing embodiments.

[0101] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed in the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A hybrid dual-motor front housing assembly device, characterized by, The application relates to a bearing loading and pressing device. The device comprises a base, a bearing loading and pressing assembly and a lifting and rotating mechanism. The base is used for mounting the lifting and rotating mechanism and the bearing loading and pressing assembly. The lifting and rotating mechanism is mounted on the base and used for carrying and transferring workpieces. The bearing loading and pressing assembly is mounted on the base and arranged on the side of a pressing station of the lifting and rotating mechanism and used for performing a pressing operation on parts. The bearing loading and pressing assembly is arranged above the pressing station and comprises a support frame, a multidimensional driving assembly and a pressing head assembly. The support frame is used for mounting and supporting the multidimensional driving assembly and the pressing head assembly. The multidimensional driving assembly comprises a Y-direction driving part used for driving the pressing head assembly to move along a Y axis, an X-direction driving part used for driving the pressing head assembly to move along an X axis and a Z-direction driving part used for driving the pressing head assembly to perform a pressing operation along a Z axis. The multidimensional driving assembly drives the pressing head assembly to move in a three-dimensional space.

2. The hybrid dual-motor front housing assembly of claim 1, wherein, The pressing head assembly is connected to the output end of the Z-direction driving part and is provided with a pressing head.

3. The hybrid dual-motor front housing assembly of claim 2, wherein, The pressing head assembly is used for moving to a target position under the driving of the multidimensional driving unit and performing a pressing operation on corresponding parts. The support frame comprises at least two columns, an intermediate mounting plate connected between the columns, at least two support columns and a top cover plate mounted above the top of the columns and the support columns.

4. The hybrid dual-motor front housing assembly of claim 1, wherein, The Y-direction driving part is mounted on the top cover plate and comprises a Y-direction motor and a Y-direction guide rail pair. The X-direction driving part comprises an X-direction motor mounted on a sliding part of the Y-direction guide rail pair and an X-direction guide rail pair, so that the X-direction driving part can be synchronously translated with the Y-direction driving part. The Z-direction driving part is a Z-direction pressing head electric cylinder. The Z-direction pressing head electric cylinder is mounted on a sliding part of the X-direction guide rail pair and the piston end of the pressing head electric cylinder is connected to the pressing head assembly.

5. The hybrid dual-motor front housing assembly of claim 4, wherein, The pressing head assembly comprises a pressing head lifting support frame, a bearing pressing head assembly and a moving adjustment mechanism. The pressing head lifting support frame is used for mounting and supporting the bearing pressing head assembly and the moving adjustment mechanism.

6. The hybrid dual-motor front housing assembly of claim 5, wherein, The bearing pressing head assembly comprises a pressing head base, a quick-change assembly and a bearing pressing head. The bearing pressing head is detachably mounted on the pressing head base through the quick-change assembly to adapt to the pressing of parts of different specifications.

7. The hybrid dual-motor front housing assembly of claim 4, wherein, The moving adjustment mechanism comprises a moving plate, a moving guide rail pair and a moving driving device. The moving plate moves horizontally along the moving guide rail pair under the driving of the moving driving device to adapt to the center distance of bearings on workpieces of different specifications. The bearing pressing head assembly further comprises a guide mechanism. The guide mechanism comprises a guide shaft and a guide shaft sleeve matched with the guide shaft. The guide shaft is connected with the pressing head base and is used for guiding the movement of the pressing head base in the Z-axis direction. The bearing pressing head assembly further comprises a pressure sensor. The pressure sensor is arranged on a force transmission path between the Z-direction driving part and the pressing head base and is used for detecting and feeding back a pressure signal applied in a pressing process in real time. The pressing head assembly further comprises at least three balance pressing shafts. The balance pressure shaft is arranged circumferentially around the bearing pressure head, and the installation height of the balance pressure shaft is higher than the working end surface of the bearing pressure head, so that the balance pressure shaft can first press the workpiece before the bearing pressure head contacts the workpiece, so that the workpiece is balanced to prevent tilting or misplacement during pressure assembly due to uneven stress.

8. The hybrid dual-motor front housing assembly of claim 1, wherein, The jacking and rotating mechanism comprises a jacking mechanism and a tray; The jacking mechanism is installed on the base and is used to provide jacking and rotating power; The tray is placed on the jacking mechanism and is used to place the workpiece; The jacking mechanism is configured to jacking and rotate the tray to the target work station.

9. The hybrid dual-motor front housing assembly of any one of claims 1-8, wherein, The hybrid dual-motor front shell assembly device further comprises an automatic plasma cleaning assembly; The automatic plasma cleaning assembly is installed on the base and is arranged on the other side of the jacking and rotating mechanism relative to the bearing feeding assembly, and is used to clean the workpiece; The jacking and rotating mechanism is configured to sequentially send the workpiece to the pressure assembly work station and the plasma cleaning work station in the same rotating cycle to realize multi-process integrated operation.

10. A hybrid dual-motor front housing assembly method, characterized in that, The hybrid dual-motor front shell assembly method is applied to the hybrid dual-motor front shell assembly device as claimed in any one of claims 1-9, and the method comprises: Placing the workpiece on the tray of the jacking and rotating mechanism; Jacking and rotating the workpiece to the pressure assembly work station of the bearing feeding assembly by the jacking and rotating mechanism; Driving at least two pressure head assemblies to move in three-dimensional space by the multi-dimensional driving assembly, and positioning the pressure head assemblies to the target positions above the parts to be pressure assembled, respectively; Controlling the Z-direction driving part to drive the pressure head assembly to move downward along the Z-axis at a set pressure to pressure assemble the bearing into the workpiece; After completing the pressure assembly, controlling the pressure head assembly to reset, and transferring the workpiece to the next work station by the jacking and rotating mechanism.