Integrated assembly detection equipment for turbocharger
By integrating the processes of snap ring assembly, sealing test and impeller press-fitting into a turbocharger integrated assembly and testing equipment, the problems of low assembly accuracy and low efficiency in turbocharger production have been solved, and fully automated production has been achieved.
Patent Information
- Application Number
- CN202511695006.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2025-12-19
AI Technical Summary
The existing turbocharger separates the circlip assembly from the impeller pressing process, resulting in low assembly accuracy, high labor intensity, and low production efficiency, which cannot meet the needs of large-scale production.
Design an integrated assembly and testing device for turbochargers, which integrates snap ring assembly, sealing test and impeller press-fitting processes. The device achieves seamless connection between processes by driving a turntable through a cam divider, realizing fully automated operation.
It improved assembly precision and production efficiency, reduced manual labor intensity, and met the needs of large-scale production.
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Figure CN121156748A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of turbocharger assembly equipment, in particular to a turbocharger integrated assembly and detection equipment. BACKGROUND
[0002] As the core component of engine to improve power performance and reduce fuel consumption, the assembly precision of turbocharger directly determines the working efficiency and service life of the whole machine. In the assembly process of turbocharger, the assembly of intermediate body inner hole snap spring and the pressing of impeller are key processes.
[0003] In the prior art, the sealing test is usually carried out after the complete assembly, and the cost of rework of defective products is high. The assembly of snap spring and the pressing of impeller are usually independent of each other, which needs to be completed by separate equipment and steps. Among them, the assembly of limiting snap spring depends on manual operation of clamp, which not only has high labor intensity, but also is affected by the stability of manual operation, the snap spring is easy to deform, it is difficult to accurately insert into the limiting groove of the intermediate body, and the assembly precision is low. At the same time, the separation of processes leads to long overall assembly process, lack of linkage design with subsequent processes, production efficiency is difficult to improve, and cannot meet the needs of large-scale production. SUMMARY
[0004] In order to solve the problems existing in the prior art, the present application provides a turbocharger integrated assembly and detection equipment, which realizes the integrated automation of snap spring assembly, sealing detection and impeller pressing, improves the assembly precision and production efficiency, and reduces the labor intensity.
[0005] Specifically, a turbocharger integrated assembly and detection equipment, comprising a rack, a cam divider is arranged on the table top of the rack, the output end of the cam divider is fixedly connected with a turntable, and a drive motor is arranged at the bottom of the rack and is drivingly connected with the cam divider; a plurality of groups of lower sealing seats are fixed on the turntable, a displacement sensor is arranged at the bottom center of the lower sealing seat, and along the clockwise machining direction, the table top is sequentially provided with a snap spring feeding assembly, an impeller feeding assembly and a sealing test assembly which are distributed around the turntable; a plate chain conveyor is erected on one side of the rack, an oven is installed on the plate chain conveyor, and the conveying end of the plate chain conveyor is opposite to the feeding position of the impeller feeding assembly; a first air cylinder is installed on the table top through a support frame, a pressing head is fixedly connected to the output end of the first air cylinder, and the pressing head is opposite to the discharging position of the impeller feeding assembly.
[0006] Preferably, the clamp spring loading assembly comprises a press-fitting assembly and a feeding assembly, the feeding assembly comprises a feeding table fixed on one side of the press-fitting assembly, the upper end surface of the feeding table is provided with a sliding groove, a feeding plate is slidably connected in the sliding groove and faces the press-fitting assembly, a blanking hole is formed in the end of the feeding plate close to the press-fitting assembly, a first sliding table cylinder is arranged on one side of the feeding table, the output end of the first sliding table cylinder is fixedly connected with the feeding plate through a connecting plate, a feeding barrel is fixed on the feeding table, and the discharge opening of the feeding barrel corresponds to the feeding position of the blanking hole.
[0007] Preferably, the press-fitting assembly comprises a guide cylinder and a first stand arranged on the table top, the top of the first stand is provided with a top plate, the feeding table is fixed on one side of the top plate, a second stand is arranged on the other side of the top plate, the top of the second stand is fixedly connected with a first servo electric cylinder, and the output end of the first servo electric cylinder is fixedly connected with a pressing cylinder; the guide cylinder is in vertical sliding fit with the top plate, the axis of the guide cylinder is collinear with the axis of the pressing cylinder, and the discharging position of the blanking hole corresponds to the upper opening of the guide cylinder.
[0008] Preferably, the top of the guide cylinder is provided with an integrated table plate, the upper end surface of the table plate is provided with a blanking cavity matched with the blanking hole, the bottom of the blanking cavity is provided with a guide cavity penetrating through the guide cylinder, and the guide cavity is in a tapered structure; one end of the table plate is attached to one end of the feeding table, the bottom of the table plate is fixedly connected with guide rods penetrating through the top plate, the top plate is fixedly connected with guide sleeves matched with the guide rods, springs are sleeved on the guide rods and elastically abut between the guide sleeves and the table plate; the bottom of the table plate is fixedly connected with limit rods, the limit rods penetrate through the top plate, and the lower end of each limit rod is fixedly connected with a tailstock, and the tailstock is in limit abutment with the lower end surface of the top plate.
[0009] Preferably, the bottom of the pressing cylinder is provided with a plurality of petal claws uniformly distributed in the circumferential direction, and the bottom of each petal claw is inlaid with a magnetic sheet.
[0010] Preferably, the sealing test assembly comprises a fourth stand arranged on the table top, the top of the fourth stand is fixedly connected with a second servo electric cylinder, one side of the fourth stand close to the rotating disc is slidably connected with a connecting seat, the upper end of the connecting seat is fixedly connected with the output end of the second servo electric cylinder, the lower end of the connecting seat is fixedly connected with an upper sealing seat in a volute shape, and the inner wall of the upper sealing seat and the inner wall of a lower sealing seat are both provided with air pressure sensors.
[0011] Preferably, the top of the upper sealing seat is provided with a transparent observation window, a visual sensor is mounted on the top of the upper sealing seat, and the detection end of the visual sensor faces the observation window to monitor the change of the impeller gap.
[0012] Preferably, one side of the upper sealing seat is provided with an air inlet, and the air inlet is connected with a solenoid valve, and an input end of the solenoid valve is provided with a quick connector.
[0013] Preferably, the impeller loading assembly comprises a third vertical seat arranged on the rack table top, a second sliding table cylinder is fixed to one side of the third vertical seat, a second cylinder is fixed to an output end of the second sliding table cylinder, and a clamping jaw cylinder is fixed to an output end of the second cylinder.
[0014] After the above technical scheme is adopted, the beneficial effects of the present application are as follows: The three processes of spring assembly, sealing detection and impeller press fitting are integrated in a single device, and the seamless connection between processes is realized by a rotating disc driven by a cam divider, thereby effectively solving the problems of low efficiency and long assembly process existing in traditional decentralized operation, and realizing full automation of turbocharger assembly and detection. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0016] Figure 1 is a front view of the present application; Figure 2 is a perspective view of the present application; Figure 3 is an installation schematic view of the spring loading assembly; Figure 4 is a structural schematic view of the press fitting assembly; Figure 5 is a structural schematic view of the feeding assembly; Figure 6 is an installation schematic view of the guide cylinder; Figure 7 is a structural schematic view of the guide cylinder; Figure 8 is a structural schematic view of the impeller loading assembly; Figure 9 is a structural schematic view of the sealing test assembly.
[0017] The reference signs: 1 - rack, 2 - drive motor, 3 - cam divider, 4 - impeller feeding assembly, 5 - clamp spring feeding assembly, 6 - sealing test assembly, 7 - oven, 8 - plate chain conveyor, 9 - first cylinder, 10 - pressure head, 11 - lower sealing seat, 12 - displacement sensor, 13 - pressing assembly, 14 - feeding assembly, 15 - first vertical seat, 16 - material table, 17 - top plate, 18 - first sliding table cylinder, 19 - material cylinder, 20 - pressing block, 21 - first servo motor, 22 - second vertical seat, 23 - pressing cylinder, 24 - guide cylinder, 25 - connecting plate, 26 - feeding plate, 27 - blanking hole, 28 - table plate, 29 - limiting rod, 30 - guide sleeve, 31 - tailstock, 32 - guide rod, 33 - guide cavity, 34 - blanking cavity, 35 - third vertical seat, 36 - second sliding table cylinder, 37 - second cylinder, 38 - clamping jaw cylinder, 39 - clamping jaw, 40 - fourth vertical seat, 41 - second servo motor, 42 - connecting seat, 43 - observation window, 44 - upper sealing seat, 45 - air inlet. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application is further described in detail below in combination with the drawings and specific embodiments. It should be understood that the specific embodiments described herein are only configured to explain the present application and are not configured to limit the present application. The present application can be implemented without some of these specific details for those skilled in the art. The following description of the embodiments is only to provide a better understanding of the present application by showing examples of the present application.
[0019] The orientation words appearing in the following description are the directions shown in the drawings and do not limit the specific structure of the present application. In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection or integrally connected; it can be directly connected or indirectly connected. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0020] As shown in Figures 1 to 3 The turbocharger integrated assembly detection device includes a rack 1, a cam divider 3, a clamp spring feeding assembly 5, an impeller feeding assembly 4 and a sealing test assembly 6. The cam divider 3 is fixed on the table surface of the rack 1, and the output end thereof is fixedly connected with a turntable. The bottom of the rack 1 is provided with a drive motor 2, and the output end thereof is drivingly connected with the input end of the cam divider 3 through a synchronous belt. The cam divider 3 converts the continuous rotary motion of the drive motor 2 into the intermittent motion of the turntable, so that the turntable can rotate accurately according to the set angle and time interval.
[0021] The rotating disc is fixed with no less than four groups of lower sealing seats 11, which provide stable and unified positioning reference for turbocharger intermediates. The manipulator accurately places the intermediate to be assembled on the lower sealing seat 11, the cam divider drives the rotating disc to rotate clockwise intermittently, and the lower sealing seat 11 sequentially passes through the snap spring feeding assembly 5, the impeller feeding assembly 4, the sealing test assembly 6 and other stations, and completes the corresponding assembly and detection operation. The intermediate that has completed assembly and detection returns to the initial position of the rotating disc by the manipulator, and is taken down, forming a complete cycle.
[0022] As shown in Figure 3 , the snap spring feeding assembly 5 is composed of a press-fitting assembly 13 and a feeding assembly 14. The feeding assembly 14 is responsible for accurately feeding the snap spring from the storage position to the press-fitting position, and the press-fitting assembly 13 vertically presses the snap spring at the press-fitting position into the designated part of the turbocharger intermediate, and the two work together to realize the automatic feeding of the snap spring.
[0023] As shown in Figure 4 , the press-fitting assembly 13 includes a first stand 15, a top plate 17 and a guide cylinder 24. The first stand 15 is vertically fixed on the table surface of the rack 1, and the top plate 17 is horizontally installed on the top of the first stand 15 to provide a stable installation basis for other components. A second stand 22 is erected on one side of the top plate 17, and a first servo cylinder 21 is fixed on the top of the second stand 22. The output end of the first servo cylinder 21 is fixed with a press cylinder 23. The bottom of the press cylinder 23 is provided with a plurality of circumferentially distributed petals. The bottom of the petals is inlaid with a magnetic sheet that can attract the snap spring, preventing the snap spring from falling during the press-fitting process and ensuring the smooth progress of the press-fitting process.
[0024] As shown in Figure 6 and Figure 7 , the guide cylinder 24 is vertically slidingly fitted with the top plate 17, and the axis of the guide cylinder 24 is collinear with the axis of the press cylinder 23. The top of the guide cylinder 24 is provided with an integrated rectangular table plate 28. The upper end surface of the table plate 28 is provided with a blanking cavity 34, and the bottom of the blanking cavity 34 is provided with a guide cavity 33 penetrating through the guide cylinder 24. The guide cavity 33 is in a tapered structure with a large upper part and a small lower part, so as to guide the snap spring to the correct press-fitting position.
[0025] The bottom of the table plate 28 is fixed with a movable guide rod 32 penetrating through the top plate 17, and the top plate 17 is fixed with a guide sleeve 30 matched with the guide rod 32, forming a sliding guide pair to ensure that the guide cylinder 24 can only move vertically and eliminate lateral deviation. A spring is sleeved on the guide rod 32 and elastically abuts between the guide sleeve 30 and the table plate 28. During press-fitting, the spring can buffer the impact force of the press cylinder 23, avoiding damage to the snap spring or equipment caused by hard contact, and pushing the table plate 28 back to its original position after press-fitting, preparing for the next feeding.
[0026] The bottom of the platform 28 is fixed with a limiting rod 29, which is movably penetrated through the top plate 17, and the lower end of the limiting rod 29 is fixed with a tail seat 31, which is limited to abut against the lower end surface of the top plate 17, so as to limit the maximum reset height of the guide cylinder 24.
[0027] As shown in the drawings, the feeding assembly 14 comprises a material table 16 fixed on the top plate 17, one end of the material table 16 is in close contact with one end of the platform 28, so as to realize seamless connection of the clamp spring from conveying to pre-positioning before pressing. Figure 5
[0028] The upper end surface of the material table 16 is provided with a sliding groove, and a feeding plate 26 towards the pressing assembly 13 is slidably connected in the sliding groove. The end of the feeding plate 26 close to the pressing cylinder 23 is provided with a blanking hole 27, and the hole diameter of the blanking hole 27 is matched with the hole diameter of the blanking cavity 34. One side of the material table 16 is provided with a first sliding table air cylinder 18, and the output end of the first sliding table air cylinder 18 is fixedly connected with the feeding plate 26 through a connecting plate 25.
[0029] The material table 16 is fixed with a material cylinder 19, and the inside of the material cylinder 19 is provided with a pressing block 20. The material cylinder 19 realizes batch supply of the clamp spring through stacking storage, and the pressing block 20 provides continuous pressure to ensure the orderly discharge of the clamp spring. The feeding position of the blanking hole 27 corresponds to the discharge port of the material cylinder 19, and the discharging position of the blanking hole 27 corresponds to the upper end opening (blanking cavity 34) of the guide cylinder 24.
[0030] The bottommost clamp spring in the material cylinder 19 is pushed into the blanking hole 27 of the feeding plate 26 (i.e. the feeding position) under the joint action of the self-stacking pressure (the gravity of the upper clamp spring) and the continuous pushing force of the pressing block 20. The first sliding table air cylinder 18 is started, the feeding plate 26 is driven to move along the sliding groove of the material table 16 through the connecting plate 25, and finally the blanking hole 27 is stopped above the blanking cavity 34 (i.e. the discharging position). After the blanking hole 27 reaches the discharging position, the clamp spring loses the constraint and naturally falls into the blanking cavity 34 of the platform 28 under the action of gravity. Then the first sliding table air cylinder 18 drives the feeding plate 26 to reset, the blanking hole 27 is aligned with the discharge port of the material cylinder 19 again, and waits for the next feeding, forming a feeding cycle.
[0031] The first servo electric cylinder 21 is started, and the pressing cylinder 23 is pushed to vertically move downward. The petals at the bottom of the pressing cylinder 23 first contact the clamp spring in the blanking cavity 34, and the magnetic sheet at the bottom of the petals adsorbs the clamp spring through magnetic force, so as to ensure that the clamp spring will not fall off or be misaligned in the subsequent movement.
[0032] The pressing cylinder 23 continues to move downward, and the clamp spring is driven into the conical guide cavity 33 of the guide cylinder 24. The cavity wall of the guide cavity 33 generates radial extrusion force on the clamp spring, so that the clamp spring is gradually shrunk to the preset size.
[0033] At the same time, since the inner diameter of the guide cavity 33 is smaller than the maximum outer diameter of the clavus in the uncontracted state, the cavity wall of the guide cavity 33 synchronously generates a radial extrusion force on the circumferential clavus, so that the clavus is retracted inward, ensuring that the clavus always adheres to the clasp and maintaining the stability of magnetic adsorption.
[0034] During the downward movement of the compression cylinder 23, the friction force between the clavus and the cavity wall is greater than the pre-pressing force of the spring, forcing the guide cylinder 24 to move downward with the compression cylinder 23, so that the lower end of the guide cylinder 24 extends into the inner cavity of the intermediate body. When reaching the end of the stroke, the clasp is released from the radial constraint of the guide cavity 33, and by virtue of its elastic reset, the diameter increases and accurately clamps into the pre-set limiting groove of the intermediate body, completing the assembly.
[0035] After the assembly of the clasp is completed, an axial positioning and locking structure is formed on the sealing end cover inside the intermediate body, ensuring that the sealing end cover completely adheres to the sealing surface of the intermediate body, eliminating the gap caused by the offset of the sealing end cover, and facilitating the subsequent sealing test.
[0036] As shown in Figure 1 , Figure 2 and Figure 8 , one side of the rack 1 is provided with a plate chain conveyor 8, and the oven 7 is installed on the plate chain conveyor 8. The impeller and the impeller shaft adopt an interference fit, which is difficult to assemble at room temperature. The oven 7 continuously heats the impeller in conveying, uses the principle of thermal expansion and cold contraction to make the inner hole of the impeller expand, reduces the assembly resistance, and ensures that the impeller can be smoothly sleeved on the impeller shaft. After cooling, shrinkage forms a tight fit.
[0037] The conveying end of the plate chain conveyor 8 is opposite to the feeding position of the impeller feeding assembly 4, ensuring that the heated impeller can be timely grabbed by the impeller feeding assembly 4.
[0038] The impeller feeding assembly 4 includes a third stand 35 erected on the rack table, and a second slide cylinder 36 is fixed on one side of the third stand 35. The output end of the second slide cylinder 36 is fixed with a second cylinder 37, and the output end of the second cylinder 37 is fixed with a clamping jaw cylinder 38.
[0039] The table of the rack 1 is provided with a first cylinder 9 through a support frame, and the output end of the first cylinder 9 is fixed with a pressure head 10, which is opposite to the unloading position of the impeller feeding assembly 4. After the clamping jaw cylinder 38 preliminarily sleeves the impeller on the impeller shaft, the first cylinder 9 drives the pressure head 10 to apply a pre-set pressure downward, ensuring that the impeller is completely press-fitted in place and reaches the axial limiting position.
[0040] A displacement sensor 12 is arranged at the bottom center of the lower sealing seat 11. The axial load applied by the pressure head 10 is transmitted to the impeller shaft through the impeller, causing the impeller shaft to have a downward trend, i.e., an axial displacement amount. The displacement sensor 12 captures the axial displacement distance of the impeller shaft in real time, completes the displacement data collection, and can not only avoid workpiece damage (prevent the pressure head 10 from excessively descending to cause deformation of the impeller or the impeller shaft), but also eliminate the intermediate body with unqualified (abnormal displacement amount indicating that the limiting structure fails).
[0041] As shown in Figure 9 The sealing test assembly 6 includes a fourth stand 40 erected on the table top, and a second servo electric cylinder 41 is fixed to the top of the fourth stand 40. A connecting seat 42 is vertically and slidably connected to one side of the fourth stand 40 close to the turntable, and the upper end of the connecting seat 42 is fixedly connected to the output end of the second servo electric cylinder 41. The lower end of the connecting seat 42 is fixedly connected to an upper sealing seat 44 in the shape of a volute, and the inner walls of the upper sealing seat 44 and the lower sealing seat 11 are both provided with air pressure sensors. The lower end face of the upper sealing seat 44 and the upper end face of the lower sealing seat 11 are both provided with silica gel rings to enhance the air tightness.
[0042] The top of the upper sealing seat 44 is provided with a transparent observation window 43, and a vision sensor is mounted on the top of the upper sealing seat 44, with the detection end of the vision sensor facing the observation window 43 to monitor the change of the impeller gap. One side of the upper sealing seat 44 is provided with an air inlet 45, and the air inlet 45 is connected with a solenoid valve, and the input end of the solenoid valve is provided with a quick connector.
[0043] The second servo electric cylinder 41 is started to drive the upper sealing seat 44 to vertically descend, press the intermediate body of the turbocharger towards the lower sealing seat 11, and complete the film combination. The gas compression end of the intermediate body forms a closed chamber with the lower sealing seat 11, and the turbine end of the intermediate body forms a closed chamber with the upper sealing seat 44. During the test, the two groups of closed chambers are respectively filled with gas at a preset pressure. If the sealing performance of the intermediate body is qualified, the pressure will remain stable within the set pressure maintaining time; if there is leakage, the pressure will decrease over time, and the air pressure sensor can capture the pressure decay amount to quantitatively judge whether the sealing performance meets the standard.
[0044] After the sealing detection is completed, the impeller gap detection is performed. The second servo electric cylinder 41 drives the upper sealing seat 44 to rise to a preset position to complete the pressure relief. The solenoid valve is opened, and the compressed air is sent to the air inlet 45 through the air conveying pipe. The airflow blows towards the impeller along the flow channel in the upper sealing seat 44, and the airflow directly acts on the impeller to drive the impeller to rotate around the shaft. If there is a deviation in the installation position of the impeller shaft, the impeller will appear eccentric during the rotation process, causing the radial distance between the impeller and the upper sealing seat 44 to change regularly with the rotation period. The vision sensor captures the distance change data of the impeller in real time, and judges whether the installation deviation exists and the degree of the deviation through the data fluctuation.
[0045] In accordance with the present application as described above, the embodiments are not described in detail with reference to all of the possible modifications and alternatives. As is apparent to one of ordinary skill in the art, many modifications and changes can be made without departing from the spirit and scope of the application. The above description is intended to be illustrative, and not restrictive. Many embodiments of the application will be apparent to those of skill in the art upon reviewing the above description. The scope of the application should, therefore, be determined not with reference to the above description, but instead with reference to the appended claims, along with their full scope of equivalents.
Claims
1. An integrated assembly and testing device for turbochargers, comprising a frame (1), wherein a cam divider (3) is disposed on the table surface of the frame (1), a turntable is fixedly connected to the output end of the cam divider (3), and a drive motor (2) connected to the cam divider (3) is disposed at the bottom of the frame (1); characterized in that: Multiple sets of lower sealing seats (11) are fixed on the turntable. A displacement sensor (12) is set at the bottom center of the lower sealing seat (11). Along the clockwise processing direction, a snap ring feeding assembly (5), an impeller feeding assembly (4), and a sealing test assembly (6) are arranged in sequence around the turntable on the table. A plate chain conveyor (8) is mounted on one side of the frame (1). An oven (7) is installed on the plate chain conveyor (8). The conveying end of the plate chain conveyor (8) is directly opposite the feeding position of the impeller feeding assembly (4). A first cylinder (9) is installed on the table through a support frame. A pressure head (10) is fixed at the output end of the first cylinder (9). The pressure head (10) is directly opposite the unloading position of the impeller feeding assembly (4).
2. The integrated assembly and testing equipment for turbochargers according to claim 1, characterized in that: The spring clip feeding assembly (5) includes a pressing assembly (13) and a feeding assembly (14). The feeding assembly (14) includes a material platform (16) fixed on one side of the pressing assembly (13). The upper end face of the material platform (16) is provided with a sliding groove. A feeding plate (26) facing the pressing assembly (13) is slidably connected in the sliding groove. A dropping hole (27) is opened at one end of the feeding plate (26) near the pressing assembly (13). A first sliding cylinder (18) is provided on one side of the material platform (16). The output end of the first sliding cylinder (18) is fixedly connected to the feeding plate (26) through a connecting plate (25). A material cylinder (19) is fixed on the material platform (16), and the outlet of the material cylinder (19) corresponds to the feeding position of the dropping hole (27).
3. The integrated assembly and testing equipment for turbochargers according to claim 2, characterized in that: The pressing assembly (13) includes a guide cylinder (24) and a first stand (15) mounted on the table. The top of the first stand (15) is provided with a top plate (17). The material platform (16) is fixed on one side of the top plate (17). A second stand (22) is mounted on the other side of the top plate (17). A first servo electric cylinder (21) is fixed on the top of the second stand (22). A pressure cylinder (23) is fixed at the output end of the first servo electric cylinder (21). The guide cylinder (24) and the top plate (17) are vertically slidingly fitted, and the axis of the guide cylinder (24) is collinear with the axis of the pressure cylinder (23). The unloading position of the discharge hole (27) corresponds to the upper opening of the guide cylinder (24).
4. The integrated assembly and testing equipment for turbochargers according to claim 3, characterized in that: The top of the guide cylinder (24) is provided with an integrated platform (28). The upper end face of the platform (28) is provided with a discharge cavity (34) adapted to the discharge hole (27). The bottom of the discharge cavity (34) is provided with a guide cavity (33) penetrating the guide cylinder (24). The guide cavity (33) has a conical structure. One end of the platform (28) is attached to one end of the material platform (16). The bottom four corners of the platform (28) are fixed with guide rods (3) penetrating the top plate (17). 2) A guide sleeve (30) adapted to the guide rod (32) is fixed on the top plate (17). A spring is sleeved on the guide rod (32). The spring elastically abuts between the guide sleeve (30) and the platform (28). Limiting rods (29) are fixed on both sides of the bottom of the platform (28). The limiting rods (29) are set through the top plate (17). A tail seat (31) is fixed at the lower end of the limiting rod (29). The tail seat (31) abuts against the lower end face of the top plate (17).
5. The integrated assembly and testing equipment for turbochargers according to claim 4, characterized in that: The bottom of the pressure cylinder (23) is provided with multiple sets of circumferentially evenly distributed petal claws, and the bottom of the petal claws is inlaid with magnetic sheets.
6. The integrated assembly and testing equipment for turbochargers according to claim 1, characterized in that: The sealing test assembly (6) includes a fourth stand (40) mounted on a platform. A second servo electric cylinder (41) is fixed to the top of the fourth stand (40). A connecting seat (42) is slidably connected to the side of the fourth stand (40) near the turntable. The upper end of the connecting seat (42) is fixedly connected to the output end of the second servo electric cylinder (41). A vortex-shaped upper sealing seat (44) is fixedly connected to the lower end of the connecting seat (42). Pressure sensors are provided on the inner walls of the upper sealing seat (44) and the lower sealing seat (11).
7. The integrated assembly and testing equipment for turbochargers according to claim 6, characterized in that: The top of the upper sealing seat (44) is provided with a transparent observation window (43), and a vision sensor is installed on the top of the upper sealing seat (44). The detection end of the vision sensor faces the observation window (43) to monitor the change in impeller clearance.
8. The integrated assembly and testing equipment for turbochargers according to claim 7, characterized in that: An air inlet (45) is provided on one side of the upper sealing seat (44), and a solenoid valve is connected to the air inlet (45). The input end of the solenoid valve is provided with a quick interface.
9. The integrated assembly and testing equipment for turbochargers according to claim 1, characterized in that: The impeller feeding assembly (4) includes a third stand (35) mounted on the machine frame table. A second slide cylinder (36) is fixed on one side of the third stand (35). A second cylinder (37) is fixed at the output end of the second slide cylinder (36). A gripper cylinder (38) is fixed at the output end of the second cylinder (37).
Citation Information
Patent Citations
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