Multifunctional plastic package integrated intelligent production equipment and control system thereof
The integrated intelligent control system of the multifunctional plastic packaging production equipment solves the problems of low efficiency and unstable quality of traditional equipment, and realizes efficient and flexible production management and product quality control.
Patent Information
- Application Number
- CN202511244160.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2025-12-19
AI Technical Summary
Traditional plastic packaging production equipment suffers from low production efficiency, unstable product quality, and high management difficulty. It also lacks remote monitoring and intelligent diagnostic functions, resulting in complex operation and high costs.
Design a multifunctional integrated intelligent production equipment for plastic packaging, which integrates plastic feeding, heating and molding and packaging output systems, and is equipped with an intelligent control system to realize real-time monitoring, intelligent scheduling and automated management, and has fault diagnosis and remote monitoring functions.
It improves production efficiency and product quality stability, reduces the complexity and time cost of manual operation, enhances the flexibility of production management and equipment reliability, and adapts to diversified production needs.
Smart Images
Figure CN121165641A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of plastic packaging, and in particular to a multifunctional plastic packaging integrated intelligent production equipment and its control system. BACKGROUND
[0002] With the development of modern industry, the plastic packaging industry is facing growing market demand and competitive pressure. Traditional plastic packaging production equipment mostly adopts manual operation or simple automatic control, which has problems such as low production efficiency, unstable product quality, and difficult management. In order to cope with these challenges, the market urgently needs a high-efficiency, intelligent, flexible multifunctional plastic packaging integrated production equipment and its control system. However, while pursuing production efficiency, traditional equipment often fails to guarantee the stability and consistency of product quality. Due to the lack of precise parameter control and intelligent scheduling functions, it is difficult to accurately control the temperature, pressure, molding speed and other key parameters in the production process, resulting in uneven product quality. Most existing equipment uses local control mode, and the operator needs to be present at the production site for monitoring and operation. This management method not only limits the flexibility of production management, but also increases the labor intensity and time cost of the operator. At the same time, the lack of remote monitoring and intelligent diagnosis functions makes fault handling and maintenance work complex and inefficient. SUMMARY
[0003] In order to solve the above problems, the present application proposes a multifunctional plastic packaging integrated intelligent production equipment and its control system to more accurately solve the problems raised in the background art.
[0004] The present application is realized by the following technical solutions:
[0005] The present application proposes a multifunctional plastic packaging integrated intelligent production equipment and its control system, which includes a plastic feeding system, a heating molding system, an intelligent control system, and a packaging output system. The intelligent control system, as the core component, is independently set and integrated into the entire production equipment. The intelligent control system is used for real-time monitoring, intelligent scheduling and automatic management of the entire production process. Specifically, the plastic feeding system is responsible for delivering raw plastic to the heating molding system; the heating molding system softens and shapes the plastic into the required packaging shape by accurately controlling the temperature and pressure; the intelligent control system realizes precise control of the entire production process through sensors, actuators and advanced algorithms, including but not limited to temperature control, pressure regulation, molding speed adjustment and fault warning functions; the packaging output system is responsible for collecting, arranging and outputting the molded plastic packaging. In addition, the equipment also has high flexibility and scalability, and can customize the addition and configuration adjustment of functional modules according to customer needs.
[0006] Preferably, the plastic feeding system includes an automatic feeding device and a precise metering device, which can automatically deliver raw plastic to the heating molding system and precisely control the amount of each feeding, ensuring the stability and consistency of the production process.
[0007] Preferably, the heating molding system includes a heating device, a mold, and a molding mechanism. The heating device is designed to be energy-efficient and can quickly and uniformly heat the plastic. The mold is customized according to customer requirements and can shape various plastic packages. The molding mechanism is responsible for pressing the softened plastic into the mold to form the required package shape.
[0008] Preferably, the intelligent control system includes a data acquisition module, a processing module, and an execution module. The data acquisition module is responsible for collecting various data during the production process, such as temperature, pressure, molding speed, etc. The processing module analyzes and processes the data according to the preset algorithm and model and generates control instructions. The execution module is responsible for converting control instructions into actual operation actions, such as adjusting heating temperature and changing molding pressure.
[0009] Preferably, the packaging output system includes a collection device, an arrangement device, and an output device. The collection device is responsible for collecting the molded plastic packages. The arrangement device arranges and classifies the collected packages. The output device is responsible for outputting the arranged packages to the next process or storage area.
[0010] Preferably, the intelligent control system also has fault diagnosis and early warning functions, which can monitor the running state of the production equipment in real time. Once an abnormality or fault is found, an early warning signal is sent out immediately, and the operator is prompted to handle it.
[0011] Preferably, the control system has a fault self-diagnosis function, which can monitor the running state of the equipment in real time and timely discover and handle fault problems.
[0012] Preferably, the equipment is also equipped with a remote monitoring and operation system, so that the operator can remotely monitor the running state of the equipment through the network and make necessary operations and adjustments.
[0013] The utility model provides a control system for multifunctional plastic packaging integrated intelligent production equipment, and the system is independently arranged and integrated in the production equipment, is used for real time monitoring, intelligent scheduling and automatic management to whole production flow.
[0014] Compared with the prior art, the utility model provides a multifunctional plastic packaging integrated intelligent production equipment and control system thereof, which has the following beneficial effects:
[0015] The multifunctional plastic packaging integrated intelligent production equipment and control system thereof realize real time monitoring, intelligent scheduling and automatic management to whole production flow through the integrated intelligent control system. This highly automated production mode significantly reduces the manual operation link and improves production efficiency. Meanwhile, the intelligent control system can accurately control various parameters in the production process, such as temperature, pressure and molding speed, thereby ensuring the stability and consistency of product quality.
[0016] The multifunctional plastic packaging integrated intelligent production equipment and control system thereof have fault diagnosis and early warning functions through the intelligent control system and can monitor the running state of the equipment in real time. Once an abnormality or fault is found, the system will immediately issue an early warning signal and prompt the operator to handle it. This function effectively avoids production interruption and equipment damage, further improving production efficiency. Meanwhile, the fault self-diagnosis function can automatically identify and diagnose faults, reducing the complexity and time cost of manual diagnosis, improving the maintenance efficiency and reliability of the equipment.
[0017] The multifunctional plastic packaging integrated intelligent production equipment and control system thereof are equipped with a remote monitoring and operation system, so that the operator can still have a comprehensive grasp of the production process even if he is away from the production site. This function improves the flexibility and convenience of production management, enabling the operator to know the production progress, equipment state and other information at any time and place and timely make necessary adjustments and optimization.
[0018] This multifunctional integrated intelligent production equipment for plastic packaging and its control system allow for customized additions, removals, and configuration adjustments of functional modules to meet diverse production needs. This flexibility enables the equipment to adapt to ever-changing market demands, enhancing the company's competitiveness and market share. Furthermore, its scalability facilitates future upgrades and expansions. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of a multifunctional integrated intelligent production equipment for plastic packaging and its control system proposed in this invention. Detailed Implementation
[0020] To more clearly and completely illustrate the technical solution of the present invention, the present invention will be further described below with reference to the accompanying drawings.
[0021] Example
[0022] like Figure 1 As shown, one embodiment of the present invention proposes an equipment that integrates a plastic feeding system, a heating and molding system, an intelligent control system, and a packaging output system. The intelligent control system, as the core, is independently set up and deeply integrated into the entire production equipment, realizing comprehensive monitoring, intelligent scheduling, and automated management of the entire production process. This system can monitor key parameters such as temperature, pressure, and molding speed in real time, and automatically adjust these parameters according to preset algorithms to ensure the stability and efficiency of the production process. Furthermore, the equipment demonstrates high flexibility and scalability, allowing for rapid adjustment of functional modules according to customer needs to meet diverse production requirements. This equipment significantly improves production efficiency, reduces scrap rates, and enhances the controllability and intelligence of the production process.
[0023] In this invention, the plastic feeding system includes an automatic feeding device and a precise metering device. The automatic feeding device uses automated means such as robotic arms or conveyor belts to automatically transport raw plastic materials from the storage area to the thermoforming system. The precise metering device, through sophisticated sensors and a control system, ensures the accuracy of each feeding. This effectively avoids errors caused by manual operation, improves the stability and consistency of the feeding process, and thus enhances the precision and efficiency of the entire production process.
[0024] In this invention, the thermoforming system consists of a heating device, a mold, and a forming mechanism. The heating device employs a highly efficient and energy-saving design, such as infrared heating or electromagnetic heating, enabling rapid and uniform heating of the plastic raw material. The mold is customized according to customer requirements, capable of forming plastic packaging of various shapes and sizes. The forming mechanism is responsible for pressing the softened plastic into the mold, precisely controlling pressure and temperature to form the desired packaging shape. This system can efficiently and accurately complete the plastic packaging forming process, with stable and reliable product quality.
[0025] In the present application, the intelligent control system includes a data acquisition module, a processing module and an execution module. The data acquisition module collects real-time data such as temperature, pressure, molding speed, etc. in the production process through various sensors. The processing module uses advanced algorithms and models to analyze and process these data to generate corresponding control instructions. The execution module is responsible for converting these instructions into actual operation actions, such as adjusting the heating temperature, changing the molding pressure, etc. Ensuring the intelligent and automated level of the entire production process, improving the production efficiency and product quality.
[0026] In the present application, the packaging output system is composed of a collection device, a sorting device and an output device. The collection device is responsible for collecting the molded plastic packaging to avoid scattering or damage. The sorting device sorts and classifies the collected packaging to ensure the order of the packaging. The output device is responsible for outputting the sorted packaging to the next process or storage area. Effectively improving the efficiency and accuracy of packaging output, reducing the labor intensity of manual operation.
[0027] In the present application, the intelligent control system also has fault diagnosis and early warning functions. By monitoring the running state of the production equipment in real time, once an abnormality or fault is found, an early warning signal is immediately sent out, and the operator is prompted to handle it. This function can timely discover and eliminate potential faults, avoid production interruption and equipment damage, and ensure the continuity and stability of the production process. This function significantly improves the reliability and service life of the equipment.
[0028] In the present application, the control system has a fault self-diagnosis function, which can monitor the running state of the equipment in real time and automatically identify and diagnose faults through built-in algorithms and models. Once a fault is detected, the system can automatically take necessary measures to repair or isolate, ensuring the continuity and safety of the production process. This function reduces the complexity and time cost of manual diagnosis, improves the maintenance efficiency and reliability of the equipment.
[0029] In the present application, the equipment is also equipped with a remote monitoring and operation system. The operator can remotely monitor the running state of the equipment through the network, real-time view production data, fault warning information, etc. and make necessary operation and adjustment. This function enables the operator to maintain overall control of the production process even if he is away from the production site, improving the flexibility and convenience of production management. This function significantly improves the efficiency and response speed of production management.
[0030] The application discloses a control system for a multifunctional plastic packaging integrated intelligent production device, which is independently arranged and integrated in the production device. The system comprises a data acquisition module, a processing module and an execution module, can monitor key parameters such as temperature, pressure, forming speed, equipment running state and the like in a production process in real time, and automatically adjusts these parameters according to a preset algorithm. In addition, the system also has a fault diagnosis and early warning function, can discover and eliminate potential faults in time, and ensures the stability and safety of the production process. The system significantly improves the intelligent level and production efficiency of the production device, and reduces the complexity and time cost of manual operation.
[0031] The workflow of the application: the operator starts the multifunctional plastic packaging integrated intelligent production device through the remote monitoring and operation system or the on-site control panel. The intelligent control system is initialized, the state of each system (plastic feeding system, heating forming system, packaging output system) is checked, and it is ensured that the device is in a ready-to-work state. The automatic feeding device is started, and the raw plastic is transported from the storage area to the heating forming system. The precise metering device accurately controls the amount of each feeding through sensors and the control system, and ensures the stability and consistency of the feeding. The heating device is started, and the plastic raw material is quickly and uniformly heated in an efficient and energy-saving manner. The mold is customized according to customer requirements, the forming mechanism presses the heated and softened plastic into the mold, and the required packaging shape is formed by accurately controlling the temperature and pressure. The intelligent control system monitors the temperature, pressure and other parameters in the heating and forming process in real time, and automatically adjusts these parameters according to the preset algorithm, so as to ensure the forming quality and efficiency. The data acquisition module collects the data such as temperature, pressure, forming speed, equipment running state and the like in the production process in real time through various sensors. The processing module analyzes and processes these data by using advanced algorithms and models, and generates corresponding control instructions. The execution module is responsible for converting these instructions into actual operation actions, such as adjusting the heating temperature and changing the forming pressure. The intelligent control system also has a fault diagnosis and early warning function, monitors the equipment running state in real time, and immediately issues a warning signal and prompts the operator to handle once an abnormality or fault is found. The formed plastic packaging is collected by the collecting device to avoid scattering or damage. The arranging device arranges and classifies the collected packaging to ensure that the packaging is neat and orderly. The output device outputs the arranged packaging to the next process or storage area. The operator remotely monitors the running state of the device through the network, and real-time views production data, fault warning and the like. According to the needs, the operator can perform necessary operations and adjustments, such as modifying production parameters, starting / stopping the device and the like. The remote monitoring and operation system also provides functions such as historical data query and report generation, so as to facilitate the operator to perform production management and data analysis.
[0032] 1. It should be understood that the foregoing description is only illustrative of the application thereof. Various alternatives and modifications can be devised by those skilled in the art without departing from the spirit of the application. The disclosure of a single patent document does not intend to limit the scope of the application to the specific embodiments described herein. Various modifications, improvements and corrections can be made to the disclosure, and such modifications, improvements and corrections are still within the spirit and scope of the exemplary embodiments of the disclosure. In addition, specific words are used in the disclosure to describe the embodiments of the disclosure. For example, "an embodiment", "one embodiment", and / or "some embodiments" means a certain feature, structure or characteristic related to at least one embodiment of the disclosure. Therefore, it should be emphasized and noted that "an embodiment" or "one embodiment" or "an alternative embodiment" mentioned in different places in the disclosure does not necessarily refer to the same embodiment. In addition, certain features, structures or characteristics in one or more embodiments of the disclosure can be properly combined. In addition, unless the claims explicitly state otherwise, the order of the processing elements and sequences described in the disclosure, the use of numerical letters, or the use of other names, is not intended to limit the order of the processes and methods of the disclosure.
[0033] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions described in the foregoing embodiments or replace some technical features with equivalent ones without departing from the spirit and principles of the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A multifunctional plastic packaging integrated intelligent production device and its control system, characterized in that, The device includes a plastic feeding system, a heating molding system, an intelligent control system, and a packaging output system. The intelligent control system is the core component, independently set and integrated into the entire production equipment. The intelligent control system is used for real-time monitoring, intelligent scheduling, and automatic management of the entire production process. Specifically, the plastic feeding system is responsible for delivering raw plastic to the heating molding system; the heating molding system softens and shapes the plastic into the required packaging shape by precisely controlling temperature and pressure; the intelligent control system realizes precise control of the entire production process through sensors, actuators, and advanced algorithms, including but not limited to temperature control, pressure regulation, molding speed adjustment, and fault warning; the packaging output system is responsible for collecting, arranging, and outputting the molded plastic packaging. In addition, the device has high flexibility and scalability, and can customize the function module increase and decrease and configuration adjustment according to customer needs.
2. The multifunctional plastic packaging integrated intelligent production equipment and its control system according to claim 1, characterized in that, The plastic feeding system includes an automatic feeding device and a precise metering device, which can automatically deliver raw plastic to the heating molding system and accurately control the amount of each feeding, ensuring the stability and consistency of the production process.
3. The multifunctional plastic packaging integrated intelligent production device and control system thereof according to claim 1, characterized in that, The heating molding system includes a heating device, a mold, and a molding mechanism. The heating device adopts an energy-efficient design to quickly and evenly heat the plastic. The mold is customized according to customer needs to shape various plastic packaging. The molding mechanism is responsible for pressing the heated and softened plastic into the mold to form the required packaging shape.
4. The multifunctional plastic packaging integrated intelligent production device and control system thereof according to claim 1, characterized in that, The intelligent control system includes a data acquisition module, a processing module, and an execution module. The data acquisition module collects various data during the production process, such as temperature, pressure, and molding speed. The processing module analyzes and processes the data according to the preset algorithm and model and generates control instructions. The execution module converts the control instructions into actual operation actions, such as adjusting the heating temperature and changing the molding pressure.
5. The multifunctional plastic packaging integrated intelligent production device and control system thereof according to claim 1, characterized in that, The packaging output system includes a collection device, an arrangement device, and an output device. The collection device is responsible for collecting the molded plastic packaging. The arrangement device arranges and classifies the collected packaging. The output device is responsible for outputting the arranged packaging to the next process or storage area.
6. The multifunctional plastic packaging integrated intelligent production device and control system thereof according to claim 1, characterized in that, The intelligent control system also has fault diagnosis and warning functions, which can monitor the running state of the production equipment in real time. Once an anomaly or fault is found, an early warning signal is sent out immediately, and the operator is prompted to handle it.
7. The multifunctional plastic packaging integrated intelligent production device and control system thereof according to claim 1, characterized in that, The control system has a fault self-diagnosis function, which can monitor the running state of the equipment in real time, and timely discover and handle fault problems. 8.The multifunctional plastic packaging integrated intelligent production device and control system thereof according to claim 1, characterized in that, The device is also equipped with a remote monitoring and operation system, so that the operator can remotely monitor the running state of the device through the network and make necessary operations and adjustments.
9. A control system for a multifunctional plastic packaging integrated intelligent production device, characterized in that, The system is independently set and integrated in the production equipment, used for real-time monitoring, intelligent scheduling and automatic management of the whole production process. The system includes a data acquisition module, a processing module and an execution module. The data acquisition module is responsible for collecting various data in the production process, such as temperature, pressure, molding speed, equipment running state, etc. The processing module analyzes and processes the data according to the preset algorithm and model, and generates corresponding control instructions. The execution module is responsible for converting the control instructions into actual operation actions, such as adjusting the heating temperature, changing the molding pressure, controlling the equipment start-stop, etc. In addition, the system also has fault diagnosis and early warning function, which can monitor the running state of the production equipment in real time. Once an abnormality or fault is found, an early warning signal is immediately sent out, and the operator is prompted to handle, so as to ensure the stability and safety of the production process.