Vertical frame integrated energy-saving glass supporting plate curtain wall system

Abstract

The application discloses a vertical frame integrated energy-saving glass supporting plate curtain wall system, which comprises a vertical frame bearing main module, an energy-saving glass adaptive module and a plurality of modules and corresponding units. A system general control module controls a sunken head locking execution module, and an energy-saving glass main body is directly fixed to the vertical frame bearing main module through a sunken head machine wire via a supporting plate switching integrated module, so that the vertical frame becomes a direct receiving carrier of the energy-saving glass weight, and the traditional weight transmission path is changed. The gravity transmission mode is energy-saving glass weight-vertical frame, the great bending moment of the connecting joint when the beam span is increased is solved, the structure stress of the beam itself is simplified, the vertical frame is changed from "passive bending" to "active pressure bearing", the above aluminum profile consumption is reduced, the standardization and rapid installation of the large-span curtain wall are realized, and the permeability of the building can be increased.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of energy-saving glass curtain wall systems, and particularly relates to a vertical frame integrated energy-saving glass supporting plate curtain wall system. BACKGROUND

[0002] In the field of building curtain walls, the design of the gravity transmission path of the curtain wall system directly affects the stability of the curtain wall structure, the amount of materials used, and the construction efficiency. In particular, in large-span curtain wall application scenarios, a reasonable gravity transmission scheme is a core element to ensure the long-term reliable operation of the curtain wall system.

[0003] At present, the traditional curtain wall system generally adopts a gravity transmission mode of "energy-saving glass - energy-saving glass supporting plate - beam - beam and vertical frame connection node - vertical frame", that is, the weight of the energy-saving glass is first transmitted to the beam through the energy-saving glass supporting plate, and then transmitted to the vertical frame through the connection node between the beam and the vertical frame, and finally transmitted to the building main structure by the vertical frame. This traditional transmission mode can meet the basic use requirements in conventional span curtain walls, but in large-span curtain wall scenarios, there are significant technical limitations: on the one hand, as the span of the beam increases, the weight of the energy-saving glass transmitted to the connection node through the beam will cause a large bending moment at the connection node between the beam and the vertical frame. To balance this bending moment, the structure of the beam itself needs to be strengthened, such as increasing the cross-sectional size of the beam, using higher strength materials, or adding reinforcing ribs, which not only leads to complex beam structure, but also significantly increases the amount of materials such as aluminum profiles, and increases the overall cost of the curtain wall system; on the other hand, the vertical frame is mainly subjected to bending in the traditional transmission mode, and its structural performance is not fully utilized. The complex beam structure and connection node design increase the process complexity in the installation process of the curtain wall, making it difficult to achieve standardized and rapid installation of large-span curtain walls.

[0004] At the same time, to ensure the structural stability of the traditional curtain wall system, the strengthened beam and connection node often occupy more building facade space, resulting in a reduction in the light transmission area of the curtain wall, which cannot meet the design requirements of modern buildings for high transparency. Although there are some optimization schemes for the gravity transmission of the curtain wall in the prior art, such as adjusting the installation position of the energy-saving glass supporting plate or improving the connection form of the beam and the vertical frame, these schemes do not break through the core transmission logic that the weight of the energy-saving glass needs to be transmitted to the vertical frame through the beam and the connection node, and still cannot fundamentally solve the problems of large bending moment of the connection node, complex beam structure, large amount of materials, low installation efficiency, and poor building transparency in large-span curtain walls, making it difficult to meet the comprehensive needs of modern buildings for curtain wall systems in terms of structural performance, cost control, construction efficiency, and appearance design.

[0005] Therefore, there is an urgent need for a curtain wall system that can reconstruct the gravity transmission path of the curtain wall, optimize the stress state of the mullion, simplify the structure of the cross beam, reduce the material usage, improve the installation efficiency and enhance the building permeability, so as to solve the above technical problems of the existing traditional curtain wall system in the large-span application scene. SUMMARY

[0006] The application aims to provide a vertical frame integrated energy-saving glass supporting plate curtain wall system, comprising a vertical frame bearing main module, an energy-saving glass adaptive module, a supporting plate switching integrated module, a countersunk locking execution module, a system total control module, an environment adaptive adjustment module and a module health diagnosis module, the vertical frame bearing main module is provided with a weight receiving unit and a module docking unit, the energy-saving glass adaptive module is provided with an energy-saving glass parameter storage unit and an energy-saving glass positioning unit, the supporting plate switching integrated module comprises a switching interface unit and a supporting adaptive unit, the countersunk locking execution module is internally provided with a locking driving unit and a locking state monitoring unit, the system total control module sends a control instruction to the countersunk locking execution module, the countersunk locking execution module directly fixes the energy-saving glass body associated with the energy-saving glass adaptive module to the module docking unit of the vertical frame bearing main module in a countersunk screw locking mode through the switching interface unit of the supporting plate switching integrated module, so that the weight receiving unit of the vertical frame bearing main module becomes a direct receiving carrier of the energy-saving glass weight, the environment adaptive adjustment module is used for adjusting the system running state according to external environmental parameters, the module health diagnosis module is used for monitoring the running health condition of each module, and the system total control module receives the running state data, the environment adjustment data and the health diagnosis data fed back by each module in real time.

[0007] In the application, further embodiments are that the locking driving unit of the countersunk locking execution module comprises a threaded driving subunit and a torque adjusting subunit, the threaded driving subunit generates a driving signal penetrating through the supporting adaptive unit of the supporting plate switching integrated module, the torque adjusting subunit collects torque data in real time during the driving process and transmits the torque data to the locking state monitoring unit, the locking state monitoring unit compares the torque data with a preset torque threshold, when the torque data reaches the preset torque threshold, a stop driving signal is sent to the threaded driving subunit, and a locking completion signal is fed back to the system total control module at the same time.

[0008] In the present application, further embodiments are that the support adapting unit of the pallet adapter integrated module comprises a support surface parameter subunit, a strength verification subunit and a position calibration subunit, the support surface parameter subunit pre-stores a plurality of sets of support surface parameter models matched with different specifications of the edge profile of the energy-saving glass main body, after receiving the energy-saving glass edge size data transmitted by the energy-saving glass parameter storage unit of the energy-saving glass adapting module, the corresponding support surface parameter model is called, the strength verification subunit detects the real-time bearing strength of the pallet adapter integrated module through the pressure sensing assembly, generates a strength verification report, and the position calibration subunit is linked with the module docking unit of the mullion bearing main module, according to the positioning instruction sent by the system general control module, the position calibration of the pallet adapter integrated module on the mullion bearing main module is completed.

[0009] In the present application, further embodiments are that the gap sealing regulation module further comprises a gap parameter acquisition unit, a sealing scheme generation unit, a sealing execution unit and a sealing state feedback unit, the gap parameter acquisition unit obtains the gap size data between the energy-saving glass main body associated with the energy-saving glass adapting module and the mullion bearing main module through the laser ranging assembly, and transmits the gap size data to the sealing scheme generation unit, the sealing scheme generation unit calls a preset sealing algorithm according to the gap size data, generates a sealing control scheme, the sealing execution unit drives the elastic sealing component to perform sealing operation on the gap according to the sealing control scheme, and the sealing state feedback unit collects the contact pressure data of the sealing component through the pressure sensor and feeds back the contact pressure data to the system general control module.

[0010] In the present application, further embodiments are that the gap sealing regulation module further comprises a dynamic adjustment unit, the dynamic adjustment unit receives the contact pressure data transmitted by the sealing state feedback unit, compares the contact pressure data with a preset pressure range, generates an adjustment instruction to drive the sealing component to adjust the compression amount if the contact pressure data exceeds the preset pressure range, until the contact pressure data is within the preset pressure range, and the adjustment process data is synchronized to the system general control module in real time.

[0011] In the present application, further embodiments are that the mullion bearing main module further comprises a material configuration unit and a weight data processing unit, the material configuration unit supports loading a metal material parameter model, a composite material parameter model or other preset material parameter model, and can switch the material parameter according to the application scene demand of the curtain wall system, and the weight data processing unit receives the energy-saving glass weight data transmitted by the weight receiving unit, filters, stores and processes the weight data, and sends the processed weight data to the remote monitoring platform of the curtain wall system through the data transmission unit.

[0012] In the application, further embodiments are that the pallet adapter integrated module further has a built-in avoidance structure design unit, which comprises a size parameter acquisition subunit and a structure generation subunit, the size parameter acquisition subunit receives the countersunk screw head three-dimensional size data transmitted by the countersunk locking execution module, and simultaneously collects the thickness parameter of the pallet adapter integrated module itself, the structure generation subunit calculates the size and position of the avoidance structure according to the above parameters, generates avoidance structure processing instructions, ensures that the countersunk screw head does not protrude from the outer surface of the pallet adapter integrated module after installation, and feeds back the avoidance structure design data to the system general control module storage.

[0013] In the application, further embodiments are that the environment adaptive adjustment module comprises an environment parameter acquisition unit, an adjustment strategy generation unit and an execution adjustment unit, the environment parameter acquisition unit collects external temperature and humidity data, wind data and wind pressure data through a temperature and humidity sensor and a wind sensor, the adjustment strategy generation unit compares the collected environment data with a preset environment threshold to generate corresponding system adjustment strategies, including an energy-saving glass support intensity adjustment strategy and a sealing component elastic coefficient adjustment strategy, and the execution adjustment unit sends adjustment instructions to the support adaptation unit of the pallet adapter integrated module and the dynamic adjustment unit of the gap sealing regulation module according to the adjustment strategy to realize adaptive adjustment of the system running state.

[0014] In the application, further embodiments are that the module health diagnosis module comprises a data acquisition unit, a health evaluation unit and a warning unit, the data acquisition unit collects the running parameters of each module in real time, including the weight bearing data of the vertical frame bearing main module, the torque data of the countersunk locking execution module and the strength data of the pallet adapter integrated module, the health evaluation unit inputs the collected running parameters into a preset health evaluation model to generate the health index of each module, if the health index is lower than a preset health threshold, the warning unit generates a corresponding warning signal and sends it to the system general control module, and simultaneously pushes the warning information to a remote monitoring platform.

[0015] In the application, a further embodiment is also provided, which comprises a module parameter updating module including a parameter acquisition unit, a compatibility checking unit and a parameter upgrading unit, the parameter acquisition unit acquires the latest parameter data of each module from a cloud server or a local storage device, including the material update parameter of the vertical frame bearing main module, the support surface parameter update model of the tray adapter integrated module, the torque threshold update data of the countersunk locking execution module, and the environmental threshold update data of the environmental adaptive adjustment module, the compatibility checking unit compares the latest parameter data with the current system running parameters for compatibility, generates a checking result, if the checking result meets the requirements, the parameter upgrading unit writes the latest parameter data into the parameter storage unit of the corresponding module, completes the update of the module parameters, and the update process log is fed back to the system general control module in real time.

[0016] The application has the following advantages:

[0017] The vertical frame integrated energy-saving glass tray curtain wall system sets vertical frame bearing main module, energy-saving glass adaptive module, tray adapter integrated module, countersunk locking execution module, system general control module, environmental adaptive adjustment module and module health diagnosis module, on the one hand, the countersunk locking execution module and the tray adapter integrated module work together to directly fix the energy-saving glass body to the vertical frame bearing main module, simplify the energy-saving glass weight transmission path to "energy-saving glass weight-vertical frame", completely abandon the traditional curtain wall transmission logic of "energy-saving glass weight-energy-saving glass tray-beam-beam and vertical frame connection node-vertical frame", effectively avoid the problem of large bending moment of the connection node when the beam span increases, without complex strengthening design of the beam, significantly simplify the beam structure stress, at the same time, change the vertical frame from the traditional "passive bending" state to the "active pressure" state, fully exert the performance of the vertical frame structure, greatly reduce the amount of aluminum profile, and reduce the overall cost of the curtain wall system; on the other hand, the simplified structural design and the standardized configuration of each module can realize the standardized and rapid installation of large-span curtain wall, improve the construction efficiency, and reduce the occupation of the traditional reinforced beam and complex connection node to the building facade space, significantly increase the building permeability, meet the demand of modern architecture for appearance design; in addition, the environmental adaptive adjustment module can dynamically adjust the system running state according to the external environmental parameters, ensure the stability of the system under different environmental conditions, the module health diagnosis module can monitor the running health status of each module in real time, timely alarm potential failure, prolong the service life of the system, and the system general control module controls each module uniformly, further ensures the reliability and coordination of the whole curtain wall system, and solves the technical pain points of the traditional curtain wall system in large-span application scenarios, meets the comprehensive demand of modern architecture for curtain wall system in structure performance, cost control, construction efficiency, appearance design and long-term stability. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 Figure 1 is a structural schematic diagram of a vertical frame integrated energy-saving glass supporting plate curtain wall according to the present application. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art belong to the scope of protection of the present application.

[0020] In the description of the present application, it should be noted that the terms used herein are only intended to describe the specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For the convenience of description, the sizes of the various parts shown in the drawings are not drawn in accordance with the actual proportional relationship. The techniques, methods and devices known to those of ordinary skill in the relevant art can not be discussed in detail, but should be considered as part of the authorized description under appropriate circumstances. In all examples shown and discussed herein, any specific value should be interpreted as merely exemplary, and not as a limitation. Therefore, other examples of exemplary embodiments can have different values. It should be noted that similar reference numbers and letters represent similar items in the following drawings, so further discussion is not needed in subsequent drawings once an item is defined in one drawing.

[0021] It should be noted that the terms "first", "second", and the like in the specification and claims of the present application are used to distinguish similar objects, and are not intended to describe a specific order or sequence. It should be understood that the data used in this way can be exchanged under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than that illustrated or described herein, and the objects distinguished by "first", "second", etc. are usually a class, not limited to the number of objects, for example, the first object can be one or more. In addition, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / ", generally indicates that the front and rear associated objects are in an "or" relationship.

[0022] It should be noted that in the description of the present application, the orientation or position relationship indicated by the terms such as "front, rear, upper, lower, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" is generally based on the orientation or position relationship shown in the drawings, only for the convenience of describing the present application and simplifying the description, without the opposite indication, these orientation terms do not indicate and imply that the indicated device or element must have a specific orientation or be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation on the scope of protection of the present application, the orientation terms "inner, outer" refer to the inner and outer of the contour of each part itself. Embodiment

[0023] The embodiment provides a vertical frame integrated energy-saving glass supporting plate curtain wall system, which comprises a vertical frame bearing main module, an energy-saving glass adaptive module, a supporting plate switching integrated module, a countersunk locking execution module, a system total control module, an environment self-adaptive adjustment module and a module health diagnosis module. The vertical frame bearing main module is a core load-bearing component of the whole curtain wall system, and a specially configured weight receiving unit can directly receive all the weight transmitted by the energy-saving glass main body, breaking the limitation that the weight needs to be transmitted through multiple links in traditional curtain walls. The module docking unit adopts a standardized structure design, provides a stable and accurate connection reference for other associated modules, ensures the consistency of the connection of each module with the vertical frame bearing main module, and avoids affecting the system stability due to connection deviation. The energy-saving glass adaptive module serves as a connecting carrier of the energy-saving glass main body and the system, and an energy-saving glass parameter storage unit can record key information such as the size, weight, edge profile and material characteristics of different specifications of energy-saving glass, providing data support for the subsequent collaborative work of each module. The energy-saving glass positioning unit guides the accurate installation of the energy-saving glass main body through a preset three-dimensional positioning reference, preventing the energy-saving glass from deviating to cause uneven appearance or sealing failure of the curtain wall. The supporting plate switching integrated module bears the transition connection function, and a switching interface unit provides a through-type operation channel for the countersunk locking execution module, ensuring that the locking action can accurately act on the vertical frame bearing main module. The supporting adaptive unit adopts a flexible supporting structure, which can uniformly disperse the weight of the energy-saving glass, avoiding the breakage or stress damage of the energy-saving glass due to excessive local stress. The countersunk locking execution module is responsible for the final fixation of the energy-saving glass main body, the locking driving unit provides stable power output, and the locking state monitoring unit monitors the locking process in real time, ensuring the safety of the fixation operation. The system total control module serves as the center, uniformly sends control instructions and coordinates the work rhythm of each module, ensuring the orderly operation of the system. The environment self-adaptive adjustment module can adjust the system state according to the changes of the external environment, improving the adaptability of the system to different climate conditions. The module health diagnosis module continuously monitors the running state of each module, discovers potential faults in time, and provides basis for maintenance.

[0024] In actual operation, the system total control module first sends a locking instruction to the countersunk locking execution module, the countersunk locking execution module passes through the switching interface unit of the pallet switching integrated module, and directly fixes the energy-saving glass main body associated with the energy-saving glass adaptive module to the module docking unit of the vertical frame bearing main module in a countersunk screw locking manner. This direct fixing method makes the weight receiving unit of the vertical frame bearing main module become the direct receiving carrier of the weight of the energy-saving glass, completely changing the weight transmission path of the traditional curtain wall "energy-saving glass weight-energy-saving glass pallet-beam-beam and vertical frame connection node-vertical frame". This effectively avoids the problem of large bending moment of the connection node when the span of the beam in the traditional path increases, without the need for complex strengthening design of the beam, significantly simplifying the stress of the beam structure, and at the same time, changing the vertical frame from "passive bending" to "active pressure bearing", fully utilizing the performance of the vertical frame structure, greatly reducing the amount of aluminum profile, and reducing the system material and processing cost. In addition, the system total control module receives real-time operation state data, environmental regulation data and health diagnosis data from each module, and realizes overall control of the system through data integration and analysis, ensuring operation reliability; the simplified structure design can also speed up the standardization installation progress of the large-span curtain wall, reduce the occupation of the traditional components to the building facade space, significantly improve the building transparency, and meet the design requirements of modern light and transparent buildings.

[0025] In the present application, further embodiments are that the locking driving unit of the countersunk locking execution module comprises a threaded driving subunit and a torque adjusting subunit. The threaded driving subunit adopts a high-precision driving motor, which can generate a stable driving signal penetrating through the support adaptive unit of the pallet switching integrated module, drive the countersunk screw to rotate continuously and uniformly, ensure the precise connection of the countersunk screw and the threaded structure of the vertical frame bearing main module, avoid the misalignment or slip of the thread caused by unstable driving, and ensure the precision of the locking operation. The torque adjusting subunit cooperates with the threaded driving subunit to collect torque data in the driving process in real time through the built-in torque sensor, dynamically monitor the tightening degree of the countersunk screw, prevent the energy-saving glass from loosening and shifting in the later stage due to insufficient tightening force, and avoid the breakage of the countersunk screw, the breakage of the energy-saving glass or the damage of the vertical frame thread due to excessive force, and comprehensively ensure the locking safety.

[0026] The torque adjusting subunit transmits the collected torque data to the locking state monitoring unit in real time, and the locking state monitoring unit immediately compares the data with a preset torque threshold. The preset torque threshold is determined by comprehensively calculating the weight of the energy-saving glass, the material strength of the vertical frame, the specifications of the countersunk machine wire, and the force limit, which can ensure that when the countersunk machine wire reaches the torque, the energy-saving glass and the vertical frame are stably connected without causing excessive damage to the components. When the torque data reaches the preset threshold, the locking state monitoring unit quickly sends a stop driving signal to the screw driving subunit to prevent over-tightening, and generates a locking completion signal to feed back to the system general control module. After receiving the signal, the system general control module can confirm that the energy-saving glass is locked, and then coordinate the subsequent installation or module start-up work, ensuring that the installation process is orderly promoted, improving the installation efficiency while ensuring the consistent quality of each energy-saving glass fixation, and providing strong support for the stability of the overall system structure.

[0027] In the present application, a further embodiment is that the support adapting unit of the supporting plate switching integrated module comprises a support surface parameter subunit, a strength checking subunit and a position calibration subunit. The support surface parameter subunit internally pre-stores multiple groups of support surface parameter models, which are constructed by three-dimensional modeling technology based on the edge profile characteristics, weight distribution rules and stress characteristics of different specifications of energy-saving glass, and can be highly fitted with the edges of different specifications of energy-saving glass. When the energy-saving glass adapting module determines the specification of the energy-saving glass, the energy-saving glass parameter storage unit of the energy-saving glass adapting module transmits the edge size data of the energy-saving glass to the support surface parameter subunit, and the support surface parameter subunit quickly calls the corresponding support surface parameter model through a parameter matching algorithm to provide a scientific basis for supporting the energy-saving glass, avoiding the concentration of local stress of the energy-saving glass due to the mismatch between the support surface and the energy-saving glass, prolonging the service life of the energy-saving glass and improving the adaptability of the module to different specifications of energy-saving glass. The strength checking subunit detects the pressure distribution of different areas of the supporting plate switching integrated module when carrying the energy-saving glass in real time through a distributed pressure sensing assembly, combines the material strength parameters of the module, calculates the real-time bearing strength through a mechanical model, and generates a strength checking report containing pressure distribution, bearing limit and safety factor. The staff can determine whether the bearing capacity of the module meets the weight requirements of the energy-saving glass through the report. If the strength is insufficient, the system general control module immediately issues an audible and visual warning to remind the staff to check the module material defects, installation deviations or damage, etc., to timely eliminate safety hazards and prevent the energy-saving glass from falling; if the strength meets the requirements, the installation can continue. The position calibration subunit and the module docking unit of the vertical frame bearing main module are in real-time linkage, receive the positioning instructions containing three-dimensional coordinates, installation angles and deviation allowable range sent by the system general control module, dynamically fine-tune the module installation position through the position feedback sensor, ensure that the supporting plate switching integrated module is accurately installed at the preset position, avoid the installation deviation of the energy-saving glass affecting the flatness of the curtain wall and the coordination efficiency of the module, and at the same time, ensure that the weight of the energy-saving glass is accurately transferred to the vertical frame, further improving the stability of the system.

[0028] In the present application, a further embodiment is also included, which comprises a gap sealing regulation module, which is specially used to deal with the installation gap between the energy-saving glass body and the vertical frame bearing main module, to ensure the curtain wall sealing performance through fine control, prevent external rain, dust, sand and other impurities from entering the indoor environment pollution or damage facilities, while improving the curtain wall insulation, heat insulation and sound insulation effect, reducing indoor and outdoor energy exchange, reducing building energy consumption, and improving indoor comfort.

[0029] The gap sealing regulation module comprises a gap parameter acquisition unit, a sealing scheme generation unit, a sealing execution unit and a sealing state feedback unit. The gap parameter acquisition unit measures the gap between the energy-saving glass and the vertical frame through a high-precision laser ranging assembly. The laser ranging assembly has the characteristics of high precision, fast response and strong anti-interference, and can accurately capture the gap size at different positions, avoiding the influence of manual measurement error on the sealing effect. The collected gap size data is transmitted to the sealing scheme generation unit. The unit is pre-set with a variety of sealing algorithms developed for different gap sizes, climate environments and sealing requirements. Combined with the curtain wall installation position, building use demand and other information, the corresponding algorithm is called to generate a sealing control scheme, which clearly defines the sealing component type, installation position and compression amount, etc. to ensure that the sealing operation is accurately adapted to the current gap situation. The sealing execution unit drives the elastic sealing component to move to the gap position through a micro drive mechanism according to the scheme, applies a pre-set pressure to make the sealing component uniformly compressed and deformed, fills the gap to form a tight sealing layer, and effectively blocks impurities and energy transmission. The sealing state feedback unit collects the contact pressure data of the sealing component and the energy-saving glass and vertical frame through a micro pressure sensor in real time. The data directly reflects the sealing tightness. Insufficient pressure may cause sealing failure due to gaps, and excessive pressure may shorten the service life of the sealing component or even cause damage. The feedback unit transmits the pressure data to the system control module in time. The control module masters the sealing state through real-time analysis to ensure stable and reliable sealing performance, which improves the safety and comfort of the building, prolongs the service life of the sealing component, and reduces the maintenance cost and frequency.

[0030] In the present application, further embodiments are that the gap sealing regulation module is further provided with a dynamic adjustment unit, which can optimize the sealing state in real time, cope with external environmental changes (such as thermal expansion and contraction of components caused by temperature changes, curtain wall shaking caused by strong wind) or sealing component aging and decreased elasticity, and ensure long-term stability of the sealing effect. The dynamic adjustment unit uses a real-time data processing chip to continuously receive pressure data from the sealing state feedback unit and compare it with the preset pressure range. The preset pressure range is determined by combining the material characteristics of the sealing component, sealing requirements and use experience, and can balance the sealing effect and component life. If the pressure data exceeds the preset range, whether it is higher than the upper limit or lower than the lower limit, the dynamic adjustment unit immediately starts the adjustment program, generates accurate adjustment instructions through the built-in algorithm, and clearly adjusts the direction and amplitude. After the instructions are sent to the sealing execution unit, the execution unit drives the adjustment mechanism to adjust the compression amount of the sealing component - to increase the compression amount to improve the sealing effect when the pressure is insufficient, and to reduce the compression amount to protect the sealing component when the pressure is too large. During the adjustment process, the dynamic adjustment unit obtains the updated pressure data in real time, continuously fine-tunes until the pressure stabilizes in the preset range, forming a closed-loop control of "collection - comparison - adjustment - re-collection". At the same time, the adjustment data is synchronized to the system control module in real time, and the system control module stores and analyzes the data, which can provide basis for sealing algorithm optimization and support for later maintenance. Workers can understand the state of the sealing component by querying the adjustment history, develop maintenance plans in advance, and avoid sudden failures caused by sealing failure.

[0031] In the present application, further embodiments are that the mullion bearing main module further comprises a material configuration unit and a weight data processing unit. The material configuration unit uses modular parameter design, which can flexibly load parameter models of metal materials, composite materials or other preset materials according to the application scene requirements of the curtain wall (such as the requirements of high-rise buildings on strength and wind resistance, the requirements of coastal areas on corrosion resistance, the cost control requirements of ordinary buildings, etc.), different models correspond to different mechanical, physical, chemical properties and cost parameters. Workers can select appropriate models to make the mullion meet the performance requirements while optimizing the cost, greatly improving the adaptability and universality of the mullion, and expanding the application range of the system.

[0032] The weight data processing unit is closely linked with the weight receiving unit. The weight receiving unit collects the weight data of the energy-saving glass through the built-in sensor and transmits the weight data to the processing unit. The processing unit removes the interference factors such as wind shaking and sensor noise by using a digital filtering algorithm, ensures the accuracy and stability of the data, and then stores the data according to the installation position, time and other dimensions, establishes a weight data file, and provides data support for later tracing the weight of the energy-saving glass and analyzing the load distribution of the vertical frame. At the same time, the processing unit transmits the processed weight data to the remote monitoring platform in real time through the data transmission unit. The platform staff can monitor the load of each vertical frame in real time through the visual interface. If the load of the vertical frame is found to be abnormal, the platform will immediately issue a warning and push it to the terminal of the on-site staff, so as to timely investigate the problem (such as excessive installation of energy-saving glass and accumulation of foreign matters) and avoid damage to the vertical frame due to overload, thereby ensuring the safety of the system structure. In addition, the remote platform can also analyze long-term weight data to provide a basis for optimizing the design of the curtain wall, so that the system design is more reasonable and economical.

[0033] In the present application, a further embodiment is that the pallet adapter integrated module further has a built-in avoidance structure design unit, which is specially designed to avoid the head of the countersunk machine screw, to prevent the head of the countersunk machine screw from protruding and affecting the flatness of the installation of the energy-saving glass or causing personal injury, while ensuring the neat appearance of the curtain wall. The avoidance structure design unit includes a size parameter acquisition subunit and a structure generation subunit.

[0034] The size parameter acquisition subunit interacts with the countersunk locking execution module to receive the three-dimensional size data of the head of the countersunk machine screw, and at the same time, collects the thickness parameter of the pallet adapter integrated module itself. The thickness parameter directly affects the design of the depth of the avoidance structure, to ensure that the structure can completely accommodate the head of the machine screw and not waste materials. After the parameters are integrated, they are transmitted to the structure generation subunit. According to the mechanical design principle and installation requirements, the structure generation subunit calculates the size and position of the avoidance structure to ensure that the structure does not affect the overall strength of the module, while generating detailed processing instructions that can be directly transmitted to the processing equipment for precise processing of the avoidance structure, to avoid the mismatch between the structure and the head of the machine screw caused by manual design errors. The structure generation subunit also feeds back the avoidance structure design data to the system general control module for storage. After the general control module archives the data, it can be used for batch production of the pallet adapter integrated module to ensure product consistency, and can provide data support for workers during later maintenance and replacement of the module, to ensure that the replaced module is compatible with the original module and improve the maintenance efficiency.

[0035] In the present application, a further embodiment is that the environment self-adapting adjustment module comprises an environment parameter acquisition unit, an adjustment strategy generation unit and an execution adjustment unit, which can make the curtain wall actively adapt to the external environment and avoid the influence of environmental factors on system stability and service life. The environment parameter acquisition unit collects external temperature and humidity, wind force and wind pressure data in real time through temperature and humidity sensors and wind force sensors, fully reflects the current environmental state and provides a reliable basis for adjustment. The collected environmental data are transmitted to the adjustment strategy generation unit, which compares the data with the preset environmental threshold value, and if the data exceed the threshold value, immediately generates a system adjustment strategy, including an adjustment strategy for the support intensity of energy-saving glass (such as strengthening the support to prevent energy-saving glass from shaking in strong wind) and an adjustment strategy for the elastic coefficient of the sealing component (such as adjusting the elastic coefficient to ensure tight sealing in low temperature).

[0036] The execution adjustment unit sends adjustment instructions to the support adaptation unit of the support plate switching integrated module and the dynamic adjustment unit of the gap sealing regulation and control module according to the adjustment strategy. The support adaptation unit adjusts the support intensity of the energy-saving glass after receiving the instructions, and the dynamic adjustment unit optimizes the state of the sealing component after receiving the instructions, so as to realize self-adaptive optimization of the system operating state through coordinated adjustment, ensure that the curtain wall can work stably under different environmental conditions, and improve the reliability and durability of the system.

[0037] In the present application, a further embodiment is that the module health diagnosis module comprises a data acquisition unit, a health evaluation unit and a warning unit, which can comprehensively monitor the health state of the system, early warn the failure risk and reduce the maintenance difficulty and cost. The data acquisition unit collects various module operating parameters in real time, including weight bearing data of the vertical frame bearing main module, torque data of the countersunk locking execution module and strength data of the support plate switching integrated module, so as to ensure that the key operating indicators of the system are covered and provide a comprehensive data basis for health evaluation.

[0038] The collected operating parameters are input into the health evaluation unit, which analyzes and calculates the parameters through a preset health evaluation model, combines the performance standards and operating experience of each module, generates a health index of each module and intuitively reflects the current health state of the module. If the health index is lower than the preset health threshold value, it indicates that the module may have a failure risk, and the warning unit immediately generates a corresponding warning signal and sends it to the system general control module at the same time, and pushes the warning information to the remote monitoring platform. The staff can obtain the warning information in time through the general control module or the remote platform, determine the fault module and the risk type, develop a maintenance plan in advance, avoid the expansion of the fault to cause the system to stop operating, and ensure the long-term stable operation of the curtain wall.

[0039] In the present application, a further embodiment is also provided, which comprises a module parameter updating module capable of dynamically updating the parameters of each module, ensuring that the system always adapts to the latest application requirements and technical standards, and improving the flexibility and expandability of the system. The module parameter updating module comprises a parameter acquisition unit, a compatibility verification unit, and a parameter upgrading unit.

[0040] The parameter acquisition unit can obtain the latest parameter data of each module from a cloud server or a local storage device, including material update parameters of the vertical frame bearing main module, support surface parameter update model of the tray adapter integrated module, torque threshold update data of the countersunk locking execution module, and environment threshold update data of the environment adaptive adjustment module, etc., to ensure that the obtained parameters cover all key modules of the system. The latest parameter data obtained is transmitted to the compatibility verification unit, which compares it with the current running parameters of the system, analyzes the adaptability between the parameters, generates a compatibility verification result, and avoids running abnormally due to conflicts between new parameters and existing system configurations.

[0041] If the verification result meets the requirements, the parameter upgrading unit writes the latest parameter data into the parameter storage unit of the corresponding module, completing the parameter update. During the update process, all operation logs are fed back to the system master control module in real time, and the master control module records the update time, update parameter type, and result, etc. information, facilitating the tracing of update history in the later period. Through the module parameter updating module, system performance optimization and function expansion can be realized without replacing hardware, reducing system upgrade cost, and prolonging the overall service life of the system. Embodiment

[0042] This embodiment is a specific product of the system in embodiment 1. The above embodiment is applied to a vertical frame integrated energy-saving glass tray curtain wall. The vertical frame integrated energy-saving glass tray curtain wall comprises a vertical frame 1, a countersunk machine screw 2, an energy-saving glass tray 3, and an energy-saving glass 4. The vertical frame 1 is vertically arranged. After the end of the energy-saving glass 4 is adapted to the energy-saving glass tray 3, it is embedded into the vertical frame 1 through one end of the energy-saving glass tray 3, and is locked and installed through the countersunk machine screw 2, changing the transmission mode of gravity to energy-saving glass 4 weight-vertical frame 1, which can solve the problem of large bending moment at the connection node when the beam span increases, and simplify the structure stress of the beam itself. The vertical frame 1 is changed from "passive bending" to "active pressure", reducing the above-mentioned amount of aluminum profile, realizing the standardized and rapid installation of large-span curtain walls, and also increasing the permeability of the building.

[0043] The embodiments of the present application are described above with reference to the drawings, and the embodiments and features in the embodiments of the present application can be combined with each other without conflict, and the present application is not limited to the above-described specific embodiments, and the above-described specific embodiments are only illustrative but not restrictive, and a person of ordinary skill in the art can make many forms under the inspiration of the present application without departing from the purpose of the present application and the scope protected by the claims, and all belong to the protection of the present application.

Claims

1. A vertically framed integrated energy-saving glass support panel curtain wall system, characterized in that, The system includes a vertical frame support main module, an energy-saving glass adapter module, a tray adapter integration module, a countersunk head locking execution module, a system control module, an environmental adaptive adjustment module, and a module health diagnosis module. The vertical frame support main module is equipped with a weight receiving unit and a module docking unit. The energy-saving glass adapter module has an energy-saving glass parameter storage unit and an energy-saving glass positioning unit. The tray adapter integration module includes an adapter interface unit and a support adapter unit. The countersunk head locking execution module has a built-in locking drive unit and a locking status monitoring unit. The system control module sends control commands to the countersunk head locking execution module. The head locking execution module, through the adapter interface unit of the tray adapter integration module, directly fixes the energy-saving glass body associated with the energy-saving glass adapter module to the module docking unit of the vertical frame carrying main module by countersunk screw locking, so that the weight receiving unit of the vertical frame carrying main module becomes the direct receiving carrier of the weight of the energy-saving glass. The environmental adaptive adjustment module is used to adjust the system operating status according to the external environmental parameters. The module health diagnosis module is used to monitor the operating health status of each module. The system master control module receives the operating status data, environmental adjustment data and health diagnosis data fed back by each module in real time. The locking drive unit of the countersunk head locking execution module includes a thread drive subunit and a torque adjustment subunit. The thread drive subunit generates a drive signal that passes through the support adapter unit of the pallet adapter integration module. The torque adjustment subunit collects torque data in real time during the driving process and transmits the torque data to the locking status monitoring unit. The locking status monitoring unit compares the torque data with a preset torque threshold. When the torque data reaches the preset torque threshold, it sends a stop driving signal to the thread drive subunit and generates a locking completion signal to feed back to the system master control module. The support adaptation unit of the pallet adapter module includes a support surface parameter subunit, a strength verification subunit, and a position calibration subunit. The support surface parameter subunit pre-stores multiple sets of support surface parameter models that match the edge contours of energy-saving glass bodies of different specifications. After receiving the edge dimension data of energy-saving glass transmitted by the energy-saving glass parameter storage unit of the energy-saving glass adapter module, it calls the corresponding support surface parameter model. The strength verification subunit detects the real-time load-bearing strength of the pallet adapter module through a pressure sensing component and generates a strength verification report. The position calibration subunit is linked with the module docking unit of the vertical frame main support module and completes the position calibration of the pallet adapter module on the vertical frame main support module according to the positioning command sent by the system master control module.

2. The vertical frame integrated energy-saving glass support panel curtain wall system according to claim 1, characterized in that, It also includes a gap sealing control module, which comprises a gap parameter acquisition unit, a sealing scheme generation unit, a sealing execution unit, and a sealing status feedback unit. The gap parameter acquisition unit acquires the gap size data between the energy-saving glass body associated with the energy-saving glass adapter module and the vertical frame supporting main module through a laser ranging component, and transmits the gap size data to the sealing scheme generation unit. The sealing scheme generation unit calls a preset sealing algorithm based on the gap size data to generate a sealing control scheme. The sealing execution unit drives the elastic sealing component to perform a sealing operation on the gap according to the sealing control scheme. The sealing status feedback unit acquires the contact pressure data of the sealing component through a pressure sensor and feeds the contact pressure data back to the system master control module.

3. The vertical frame integrated energy-saving glass support panel curtain wall system according to claim 2, characterized in that, The gap sealing control module is also equipped with a dynamic adjustment unit. The dynamic adjustment unit receives the contact pressure data transmitted by the sealing status feedback unit, compares the contact pressure data with the preset pressure range, and if the contact pressure data exceeds the preset pressure range, it generates an adjustment command to drive the sealing component to adjust the compression amount until the contact pressure data is within the preset pressure range. The adjustment process data is synchronized to the system master control module in real time.

4. The vertical frame integrated energy-saving glass support panel curtain wall system according to claim 1, characterized in that, The vertical frame main module also includes a material configuration unit and a weight data processing unit. The material configuration unit supports loading metal material parameter models, composite material parameter models, or other preset material parameter models, and can switch material parameters according to the application scenario requirements of the curtain wall system. The weight data processing unit receives the weight data of energy-saving glass transmitted by the weight receiving unit, filters and stores the weight data, and sends the processed weight data to the remote monitoring platform of the curtain wall system through the data transmission unit.

5. The vertical frame integrated energy-saving glass support panel curtain wall system according to claim 1, characterized in that, The pallet adapter integration module also has a built-in avoidance structure design unit. The avoidance structure design unit includes a size parameter acquisition subunit and a structure generation subunit. The size parameter acquisition subunit receives the three-dimensional size data of the countersunk head wire head transmitted by the countersunk head locking execution module, and simultaneously collects the thickness parameters of the pallet adapter integration module itself. The structure generation subunit calculates the size and position of the avoidance structure based on the three-dimensional size data of the countersunk head wire head and the thickness parameters of the pallet adapter integration module itself, and generates avoidance structure processing instructions to ensure that the countersunk head wire head does not protrude from the outer surface of the pallet adapter integration module after installation, and the avoidance structure design data is fed back to the system master control module for storage.

6. The vertical frame integrated energy-saving glass support panel curtain wall system according to claim 3, characterized in that, The environmental adaptive adjustment module includes an environmental parameter acquisition unit, an adjustment strategy generation unit, and an execution adjustment unit. The environmental parameter acquisition unit collects external temperature and humidity data, wind force data, and wind pressure data through temperature and humidity sensors and wind force sensors. The adjustment strategy generation unit compares the collected environmental data with preset environmental thresholds to generate corresponding system adjustment strategies, including energy-saving glass support strength adjustment strategies and sealing component elasticity coefficient adjustment strategies. The execution adjustment unit sends adjustment commands to the support adaptation unit of the tray transfer integration module and the dynamic adjustment unit of the gap sealing control module according to the adjustment strategies, thereby realizing adaptive adjustment of the system operating status.

7. The vertical frame integrated energy-saving glass support panel curtain wall system according to claim 1, characterized in that, The module health diagnosis module includes a data acquisition unit, a health assessment unit, and an early warning unit. The data acquisition unit collects the operating parameters of each module in real time, including the weight load data of the main frame support module, the torque data of the countersunk locking execution module, and the strength data of the pallet adapter integration module. The health assessment unit inputs the collected operating parameters into a preset health assessment model to generate a health index for each module. If the health index is lower than a preset health threshold, the early warning unit generates a corresponding early warning signal and sends it to the system's central control module, while simultaneously pushing the early warning information to the remote monitoring platform.

8. The vertical frame integrated energy-saving glass support panel curtain wall system according to claim 1, characterized in that, It also includes a module parameter update module, which comprises a parameter acquisition unit, a compatibility verification unit, and a parameter upgrade unit. The parameter acquisition unit obtains the latest parameter data of each module from a cloud server or local storage device, including the material update parameters of the vertical frame supporting main module, the support surface parameter update model of the pallet adapter integration module, the torque threshold update data of the countersunk locking execution module, and the environmental threshold update data of the environmental adaptive adjustment module. The compatibility verification unit compares the latest parameter data with the current operating parameters of the system and generates a verification result. If the verification result meets the requirements, the parameter upgrade unit writes the latest parameter data into the parameter storage unit of the corresponding module, completing the module parameter update, and the update process log is fed back to the system master control module in real time.

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