Spraying mechanism, unmanned aerial vehicle spraying device, coating method and control system

Abstract

The invention discloses a spraying mechanism, an unmanned aerial vehicle spraying device, a coating method and a control system. The spraying mechanism comprises a first supporting rod, a multi-angle adjusting assembly, a first pipeline and a nozzle. The interior of the first supporting rod is hollow, the first supporting rod and the nozzle are connected through a multi-angle adjusting assembly, and the multi-angle adjusting assembly is configured to adjust different operation angles and directions of the nozzle; the first supporting rod communicates with the nozzle through a first pipeline. The multi-angle adjusting device has the beneficial effects that by arranging the multi-angle adjusting assembly, different operation angles and directions of the nozzle are adjusted; and the first supporting rod is communicated with the nozzle through the first pipeline, so that the coating conveying of the nozzle is realized.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of power distribution network spraying, in particular to a spraying mechanism, an unmanned aerial vehicle spraying device, a coating method and a control system. BACKGROUND

[0002] Spraying insulating materials on the insulating defect area of the overhead line of the power distribution network can improve the insulating performance of the electrical equipment and reduce the short-circuit fault of the line. At present, the insulating reconstruction operation of the power distribution network is mainly manual operation, that is, the electric power construction personnel climbs up the electric power tower and sprays insulating materials on the metal exposed points of the equipment of the tower by hand.

[0003] This operation mode can effectively repair the insulating defects, but manual climbing needs to be operated in the high altitude, which makes the workers face the risk of falling, and the work efficiency of manual repair is relatively low, especially when dealing with large-area insulating problems, a long time may be needed. Holding a long rod during the repair process not only is laborious, but also has problems such as low paint utilization rate and unstable spraying quality, the operation precision and spraying effect cannot be guaranteed, and long-term operation in the high-repetition spraying environment will cause serious harm to the physical and mental health of the operators.

[0004] The information disclosed in this BACKGROUND section is only for the purpose of increasing the understanding of the background of the present application and should not be regarded as an acknowledgment or any form of suggestion that this information forms prior art that is publicly known in the field. SUMMARY

[0005] The technical problem to be solved by the present application is to solve the problem of low spraying efficiency of the power distribution network frame.

[0006] The present application solves the above technical problems by the following technical means:

[0007] The present application claims a spraying mechanism, comprising a first support rod, a multi-angle adjusting assembly, a first pipeline and a nozzle; the first support rod is hollow inside, the first support rod and the nozzle are connected through the multi-angle adjusting assembly, the multi-angle adjusting assembly is configured to adjust the different working angles and positions of the nozzle; the first support rod and the nozzle are communicated with each other through the first pipeline.

[0008] By setting the multi-angle adjusting assembly, the different working angles and positions of the nozzle are adjusted; then the first support rod is communicated through the first pipeline, the first support rod and the nozzle are communicated through the first pipeline, and the paint delivery of the nozzle is realized.

[0009] Preferably, the multi-angle adjusting assembly comprises a first adjusting unit and a second adjusting unit, the first support rod is connected to the first adjusting unit, one end of the first adjusting unit is connected to the first adjusting unit, and the other end of the second adjusting unit is connected to the nozzle, wherein the first adjusting unit is configured to adjust the nozzle to overturn in the vertical direction, and the second adjusting unit is configured to adjust the nozzle to swing in the horizontal direction.

[0010] Preferably, the first adjusting unit comprises a first frame, a first steering wheel and a first fixing frame; the first support rod is provided with the first frame at one end, the first frame has a "U" shaped cross section, the first steering wheel is arranged in the first frame, the output end of the first steering wheel is connected to the first fixing frame, the first fixing frame has a "U" shaped cross section, and the output end of the first steering wheel is connected to the first fixing frame on both sides.

[0011] Preferably, the second adjusting unit comprises a second steering wheel and a second fixing frame, the second steering wheel is arranged on one side of the first fixing frame away from the first steering wheel, the output end of the second steering wheel is connected to the second fixing frame, the second fixing frame has a "U" shaped cross section, the output end of the second steering wheel is connected to the second fixing frame on both sides, and the nozzle is connected to one end of the second fixing frame away from the second steering wheel.

[0012] By arranging the first adjusting unit and the second adjusting unit, in the adjusting process, first, the first frame, the first steering wheel and the first fixing frame are used in combination, wherein the first frame and the first fixing frame are both U-shaped structures, and the nozzle is overturned in the vertical direction; second, the second fixing frame and the second steering wheel are used in combination, and the nozzle is swung in the horizontal direction.

[0013] Finally, they work together to ensure that the nozzle can adapt to different heights and multi-angle inclination spraying requirements in the horizontal and vertical directions, and ensure that the nozzle can rotate flexibly to cover a wider spraying area.

[0014] This double-steering wheel controlled nozzle not only improves the precision and efficiency of spraying, but also greatly enhances the flexibility and adaptability of insulation spraying operation.

[0015] Preferably, it also comprises a screw, a hexagonal slot is arranged on one side of the second fixing frame away from the second steering wheel, a nozzle is arranged at one end of the nozzle, at least two nuts are engaged on the nozzle, the nuts away from the nozzle are fixedly matched with the hexagonal slot, and the nuts and the hexagonal slot are fixed by the radially penetrating screw.

[0016] Preferably, it also comprises a wind shield, the wind shield is arranged between the two nuts, and the nozzle is located in the wind shield.

[0017] The design of the wind shield also effectively reduces the influence of wind on the spraying effect, ensuring good spraying quality under various weather conditions.

[0018] Preferably, the second support rod and the triangular support block are further included, the second support rod is symmetrically arranged on both sides of the first support rod, one end of the second support rod is connected to the first support rod through the triangular support block, and the other end of the second support rod forms a second support rod suspension end, the second support rod suspension end extends away from the first support rod, so that the second support rod and the first support rod are combined to form a triangular support structure.

[0019] The triangular support structure refers to that, along the horizontal direction, the second support rod suspension end is inclined away from the first support rod, and along the vertical direction, the second support rod suspension end is inclined upward or downward away from the first support rod.

[0020] The unmanned aerial vehicle spraying device provided by the application adopts a spraying mechanism, and comprises an unmanned aerial vehicle body, a spraying mechanism, a measuring mechanism and a spraying pump body.

[0021] The unmanned aerial vehicle body moves to a predetermined position of a spraying object, the measuring mechanism verifies the distance between the spraying object and the spraying mechanism, and the spraying pump body provides paint for the spraying mechanism, so that automatic spraying is realized.

[0022] Preferably, the measuring mechanism comprises a radar support and a radar body, and the radar body is installed at the bottom of the second fixing frame through the radar support.

[0023] The radar body emits electromagnetic waves, when the electromagnetic waves meet a target object, the electromagnetic waves are reflected, the radar body receives and processes the reflected signals, so that the distance, direction, height and speed of the target object are obtained.

[0024] Preferably, the unmanned aerial vehicle body comprises a mounting frame at the bottom, the second fixing rod is connected to the rear side of the mounting frame through a second T-shaped block, the second fixing rod is arranged horizontally, and the first support rod is connected to the middle part of the second fixing rod through a cross fixing block.

[0025] Preferably, the spraying mechanism further comprises at least two second support rods, and the at least two second support rods are respectively connected to both sides of the mounting frame through inclined T-shaped fixing blocks.

[0026] The first support rod with a length of up to meters can make the spraying head fully away from the fan blades of the unmanned aerial vehicle body in actual operation, effectively avoid air flow interference, and ensure the stability of the spraying process. Secondly, the first support rod and the second support rod cooperatively form a stable triangular support structure, and provide uniform and reliable support force for the spraying head.

[0027] Preferably, the installation frame is provided with a spraying pump body, and the spraying pump body comprises a shell, a material box, a second pipeline, a plunger pump, a third pipeline, a fourth pipeline, a pneumatic hydraulic booster pump, a gas distribution reversing unit, a battery pin, a power switch, a backflow switch and a gear adjustment; the material box is arranged on the top of the shell; the plunger pump, the pneumatic hydraulic booster pump and the gas distribution reversing unit are arranged in the shell, the lower end of the material box is connected with the feeding port of the plunger pump through the second pipeline, the backflow port of the plunger pump is connected with the uppermost end of the material box through the third pipeline, and the piston end of the plunger pump is connected with the pneumatic hydraulic booster pump; the pneumatic hydraulic booster pump is connected with the gas distribution reversing unit; and the battery pin, the backflow switch, the power switch and the gear adjustment are arranged on the shell.

[0028] Preferably, at least one first fixing rod is arranged at the bottom of the installation frame, both ends of the first fixing rod are connected to the installation frame through first T-shaped blocks, and the shell is arranged on the first fixing rod through a pump body fixing block.

[0029] The pump body fixing block is a device for fixing the position of the pump body, which is usually made of metal or plastic and has good wear resistance and corrosion resistance.

[0030] The unmanned aerial vehicle spraying method using the unmanned aerial vehicle spraying device comprises the following steps:

[0031] The unmanned aerial vehicle body is driven to hover at a first position;

[0032] The measuring mechanism monitors the distance between the first position and the spraying component;

[0033] The unmanned aerial vehicle body is driven to hover at a predetermined position based on the distance;

[0034] The spraying pump body is started, and the nozzle performs a spraying operation on the spraying component;

[0035] The multi-angle adjusting assembly is driven to adjust the different working angles and positions of the nozzle.

[0036] The unmanned aerial vehicle spraying method can uniformly and stably spray paint through precise steering control and radar body ranging, and can avoid paint waste and uneven spraying. On this basis, the design of the wind shield also effectively reduces the influence of wind force on the spraying effect, and ensures good spraying quality under various weather conditions.

[0037] In summary, the unmanned aerial vehicle insulation spraying method not only improves the safety and efficiency of power distribution network insulation reconstruction operation, but also ensures the spraying quality and paint utilization rate through precise control and monitoring mechanism; therefore, it brings revolutionary changes to the insulation maintenance and reconstruction work of the power distribution network, and provides strong protection for the safe and stable operation of the power system.

[0038] The unmanned aerial vehicle spraying method also claims the unmanned aerial vehicle spraying operation system, which comprises:

[0039] A first control unit is configured to drive the unmanned aerial vehicle body to hover at a first position;

[0040] A monitoring unit is configured to drive the measuring mechanism to monitor the distance between the first position and the spraying component;

[0041] A second control unit is configured to drive the unmanned aerial vehicle body to hover at a predetermined position based on the distance;

[0042] A third control unit is configured to start the spraying pump body to perform a spraying operation on the spraying component by the nozzle;

[0043] An adjusting unit is configured to adjust different working angles and positions of the nozzle.

[0044] The operation system can be integrated into a remote controller, and remote control and automatic operation can be realized by the remote controller. BRIEF DESCRIPTION OF DRAWINGS

[0045] Figure 1 is a front view of the spraying mechanism in the embodiment one of the present application;

[0046] Figure 2 is a side view of the spraying mechanism in the embodiment one of the present application;

[0047] Figure 3 is a partial three-dimensional view of the spraying mechanism in the embodiment one of the present application;

[0048] Figure 4 is a partially cut view of the spraying mechanism in the embodiment one of the present application;

[0049] Figure 5 is a structural view of the unmanned aerial vehicle spraying device in the embodiment one of the present application;

[0050] Figure 6 is a structural view of the spraying pump body in the embodiment two of the present application;

[0051] Figure 7 is a schematic view of the unmanned aerial vehicle spraying method in the embodiment three of the present application;

[0052] Figure 8 is a schematic view of the unmanned aerial vehicle spraying operation system in the embodiment four of the present application;

[0053] 1, unmanned aerial vehicle body; 10, mounting frame; 101, second T-shaped block; 102, second fixed rod; 103, cross fixed block; 104, inclined T-shaped fixed block; 105, first fixed rod; 106, first T-shaped block;

[0054] 20, first support rod; 21, second support rod; 22, triangular support block; 23, first frame; 24, first steering engine; 25, first fixing frame; 26, second steering engine; 27, second fixing frame; 270, hexagonal slot; 28, first pipeline; 29, wind shield; 30, nozzle; 301, nut;

[0055] 4, radar body; 40, radar support;

[0056] 5, spraying pump body; 50, shell; 51, cartridge; 52, fourth pipeline; 53, battery pin; 54, power switch; 55, backflow switch; 56, gear adjustment. DETAILED DESCRIPTION

[0057] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0058] Embodiment one

[0059] Referring to Figures 1-4 The present embodiment claims a spraying mechanism, which comprises a first support rod 20, a second support rod 21, a triangular support block 22, a first frame 23, a first steering engine 24, a first fixing frame 25, a second steering engine 26, a second fixing frame 27, a first pipeline 28, a wind shield 29, a nozzle 30 and a screw (not shown in the figure).

[0060] The first support rod 20 is hollow inside, and a set of second support rods 21 are symmetrically arranged on both sides of the first support rod 20. One end of the second support rod 21 is connected to the first support rod 20 through the triangular support block 22, and the other end of the second support rod 21 constitutes a suspended end of the second support rod 21. The suspended end of the second support rod 21 extends in a direction away from the first support rod 20, so that the set of second support rods 21 and the first support rod 20 are combined with each other to form a triangular support structure.

[0061] The number of the set of second support rods 21 is two, but it is not limited to two.

[0062] The triangular support refers to that, along the horizontal direction, the suspended end of the second support rod 21 is inclined away from the first support rod 20, and along the vertical direction, the suspended end of the second support rod 21 is inclined upward or downward away from the first support rod 20.

[0063] A first frame 23 is arranged at the end of the first supporting rod 20 close to the triangular supporting block 22, and the first frame 23 has a "U" shaped cross section. A first steering engine 24 is arranged in the first frame 23. The steering engine is a position or angle servo driver, which can accurately drive the mechanical structure to a specified angle according to the received control signal, and keep the stable position when the load changes. The steering engine is a known technology, and will not be described here.

[0064] The output end of the first steering engine 24 is connected to a first fixed frame 25, which includes two parts connected to each other. The first part has a "U" shaped cross section, and the second part has a "U" shaped cross section. The output end of the first steering engine 24 is connected to the two sides of the first part. At this time, the first fixed frame 25 can be adjusted to flip along the vertical direction by driving the first steering engine 24.

[0065] The second part is provided with a second steering engine 26, and the output end of the second steering engine 26 is connected to a second fixed frame 27. The second fixed frame 27 has a "U" shaped cross section, and the output end of the second steering engine 26 is connected to the two sides of the second fixed frame 27. At this time, the second fixed frame 27 can be adjusted to swing along the horizontal direction by driving the second steering engine 26.

[0066] A hexagonal slot 270 is arranged on the side of the second fixed frame 27 away from the second steering engine 26. A nozzle 30 has a spray head at one end. Two nuts 301 are engaged on the nozzle 30. A wind shield 29 is arranged between the two nuts 301. The spray head is located in the wind shield 29. The nuts 301 outside the wind shield 29 are fixed in the hexagonal slot 270 and are fixed to each other by a radial screw.

[0067] The number of nuts 301 is not limited to two. The reason for arranging two nuts 301 is mainly to fix the wind shield 29, and on the other hand, the two nuts 301 can cooperate with the hexagonal slot 270.

[0068] The first supporting rod 20 is connected to one end of a first pipeline 28. The other end of the first pipeline 28 passes around the first steering engine 24, the first fixed frame 25, the second steering engine 26 and the second fixed frame 27. The other end of the first pipeline 28 is connected to the output end of the spray head.

[0069] The spraying mechanism 2 is used to adapt to different spraying angles as follows:

[0070] Firstly, the first frame 23, the first steering engine 24 and the first fixed frame 25 are used in combination. The first frame 23 and the first fixed frame 25 are both "U" shaped structures, which realize the flipping of the spray head along the vertical direction. Secondly, the second fixed frame 27 and the second steering engine 26 are used in combination, which realize the swinging of the spray head along the horizontal direction.

[0071] Finally, they work together to ensure that the spray head can adapt to different heights and multi-angle spraying requirements in horizontal and vertical directions, and ensure that the spray head can rotate flexibly to cover a wider spraying area.

[0072] This double-rudder controlled spray head not only improves the precision and efficiency of spraying, but also greatly enhances the flexibility and adaptability of insulation spraying operations.

[0073] Embodiment two

[0074] Participation Figures 5-6 This embodiment is based on embodiment one and claims a UAV spraying device, which includes a UAV body 1, a spraying mechanism 2, a radar support 40, a radar body 4, and a spraying pump body 5.

[0075] The UAV body 1 is a kind of unmanned aerial vehicle controlled by wireless remote control equipment or self-provided program control device, which is prior art and will not be described again; the UAV body 1 includes a mounting frame 10 located at the bottom, the mounting frame 10 is connected with the spraying mechanism 2 at the rear side, and the spraying pump body 5 is arranged in the mounting frame 10.

[0076] The rear side of the mounting frame 10 is connected with a second fixed rod 102 through a second T-shaped block 101, the second fixed rod 102 is arranged horizontally, and the second fixed rod 102 is connected with a first support rod 20 through a cross fixed block 103 at the middle part; a second support rod 21 is connected with both sides of the mounting frame 10 through a T-shaped fixed block 104 respectively, wherein the position of the cross fixed block 103 is higher than that of the T-shaped fixed block 104.

[0077] At this time, first, by setting the length of the first support rod 20 to be 2 meters, the spray head can be fully away from the fan blades of the UAV body 1 in actual operation, effectively avoiding airflow interference and ensuring the stability of the spraying process. Secondly, the first support rod 20 and the second support rod 21 cooperatively constitute a stable triangular support structure to provide uniform and reliable support force for the spray head. Further, the cross fixed block 103 is used to fasten the end of the main support rod to the second fixed rod 102, which plays a key role in tensioning and positioning; at the same time, one end of the side support rod is connected with the rear side of the mounting frame 10 through the T-shaped fixed block, mainly bearing pressure load. The whole support system is reasonable in force and firm in connection, and the structural rigidity and stability are significantly improved.

[0078] The radar body 4 is installed at the bottom of the second fixed frame 27 through the radar support 40, and the radar body 4 is a device that emits electromagnetic waves. When the electromagnetic waves encounter a target object, they will be reflected. The radar body 4 receives and processes these reflected signals to obtain the distance, direction, height, speed, and other information of the target. It is prior art and will not be described again.

[0079] In fact, the radar body 4 can monitor the distance between the spray head and the spraying component in real time. When the spray head is too far or too close to the spraying component, the radar body 4 system will immediately send a signal to remind the operator to adjust the position through the unmanned aerial vehicle body 1 to ensure that the spray head always maintains the best spraying distance.

[0080] The spraying pump body 5 is used to transport and pressurize the paint to be sprayed uniformly on the surface of the object through the spraying mechanism 2. Specifically, the spraying pump body 5 includes a shell 50, a cartridge 51, a second pipeline (not shown in the figure), a plunger pump (not shown in the figure), a third pipeline (not shown in the figure), a fourth pipeline 52, a pneumatic hydraulic booster pump (not shown in the figure), a gas distribution reversing unit (not shown in the figure), a battery pin 53, a power switch 54, a backflow switch 55, and a gear adjustment 56. Two first fixed rods 105 parallel to each other are arranged at the bottom of the mounting frame 10, and the two ends of the first fixed rod 105 are connected to the mounting frame 10 through first T-shaped blocks 106.

[0081] The number of first fixed rods 105 is not limited to two. In fact, the more the number of first fixed rods 105, the more stable the installation of the spraying pump body 5. However, at the same time, the more materials are consumed, so the cost is comprehensive and the required installation stability of the spraying pump body 5 is determined.

[0082] The shell 50 is installed on the first fixed rod 105 through a pump body fixing block, wherein the pump body fixing block is a device for fixing the position of the pump body, usually made of metal or plastic, etc., has good wear resistance and corrosion resistance, and is a prior art, which will not be described here. The cartridge 51 is arranged at the top of the shell 50, and the paint is stored in the cartridge 51.

[0083] The plunger pump, the pneumatic hydraulic booster pump, and the gas distribution reversing unit are arranged in the shell 50. The lower end of the cartridge 51 is connected to the inlet of the plunger pump through the second pipeline, and the backflow port of the plunger pump is connected to the uppermost end of the cartridge 51 through the third pipeline. The plunger pump, as the main pressurizing unit, has a piston rigidly connected to the pneumatic hydraulic booster pump, which is responsible for periodically sucking paint and pressurizing it. The outlet of the plunger pump after pressurization is connected to the first support rod 20 through the fourth pipeline 52.

[0084] It is worth mentioning that when pouring paint into the cartridge 51, the liquid level should not exceed the upper backflow port, otherwise the backflow function will be disabled, causing equipment failure.

[0085] The plunger pump piston end is connected to the pneumatic hydraulic booster pump, which provides high-pressure power required for the reciprocating motion of the plunger pump piston. The pneumatic hydraulic booster pump is connected to the gas distribution reversing unit, which controls the on-off and direction of the gas path to command the pneumatic hydraulic booster pump and the entire system to work according to the predetermined program, realizing the automatic reversing and circulation of the plunger pump piston. It is a prior art and will not be described here.

[0086] The front side of the shell 50 is also provided with a battery pin 53, and the two sides of the shell 50 are also provided with a backflow switch 55, a power switch 54 and a gear adjustment 56. The battery pin 53 refers to the function and role of each pin on the battery interface, and is mainly used to power the entire spraying pump body 5. The power switch 54 is mainly used to start and stop the spraying pump body 5, and the gear adjustment 56 adjusts the spraying pressure, flow and other parameters to adapt to different spraying needs. The backflow switch 55 is used to control the path of the coating backflow, and is an essential part of the system to ensure stable pressure and coating circulation during spraying. The above are all prior art and will not be described in detail

[0087] The spraying pump body 5 is used for conveying and pressurizing the coating as follows:

[0088] First, the preparation work, specifically including;

[0089] Insert the battery pack into the battery pin 53 on the front side of the shell 50 to provide power for the entire system;

[0090] Make sure that the paint box 51 has been filled with enough paint, and the liquid level does not exceed the upper backflow port, so as to ensure the normal function of the backflow;

[0091] Turn on the power switch 54, the system circuit is connected, and the gear adjustment 56 knob or button is rotated according to the requirements of the current spraying task to preset the spraying pressure and flow parameters.

[0092] Second, the air path driving and pumping cycle process, specifically including:

[0093] The air distribution reversing unit starts to work, switching the direction of the compressed air channel;

[0094] The compressed air is guided to one side of the pneumatic hydraulic booster pump to drive the piston to move. The pneumatic hydraulic booster pump converts the low air pressure into high pressure hydraulic power;

[0095] The high pressure hydraulic power directly acts on the piston of the plunger pump to push it to do linear reciprocating motion;

[0096] Then, the coating is sucked and discharged, specifically including:

[0097] The coating is sucked, specifically, the piston of the plunger pump moves backward under the driving of the pneumatic hydraulic booster pump, the volume in the pump cavity increases, and negative pressure is generated;

[0098] Under the action of negative pressure, the paint in the paint box 51 is sucked into the pump cavity of the plunger pump through the first pipeline.

[0099] The coating is discharged, specifically, the air distribution reversing unit automatically reverses to drive the piston of the plunger pump to advance, and the volume of the pump cavity rapidly decreases;

[0100] The paint in the chamber is compressed violently, and the pressure rises rapidly, forming a high-pressure paint flow.

[0101] The high-pressure paint is sprayed from the outlet of the plunger pump after being pressurized and is introduced into the first support rod 20 through the fourth pipeline 52.

[0102] At this time, the first support rod 20 is in communication with the nozzle 30 through the first pipeline 28 to supply paint to the nozzle 30.

[0103] Embodiment Three

[0104] Referring to Figure 7 , the embodiment is based on embodiment two, and a UAV spraying method is claimed, which specifically comprises the following steps:

[0105] S1. The UAV body 1 is driven to hover at a first position; specifically, generally, it is only necessary to hover at a general position at this time.

[0106] S2. The measuring mechanism monitors the distance between the first position and the spraying component; specifically, the radar body 4 monitors the distance mainly to ensure that the distance between the first position and the spraying component is always at an optimal position suitable for spraying, and therefore, the radar body 4 can not only monitor the distance but also immediately send a signal to remind the operator to adjust the position through the UAV body 1 to ensure that the nozzle always remains at the optimal spraying distance when the nozzle is too far or too close to the spraying component.

[0107] S3. The UAV body 1 is driven to hover at a predetermined position based on the distance; specifically, the predetermined position generally refers to a position at which the nozzle is about 30 cm away from the spraying component, at which time the atomization effect of the fan-shaped spraying surface of the paint is optimal.

[0108] S4. The spraying pump body 5 is turned on, and the nozzle 30 performs a spraying operation on the spraying component; specifically, the spraying pump body 5 can be remotely controlled through a remote controller, for example, the spraying pump body 5 is turned on and off and adjusted to an appropriate gear for spraying.

[0109] S5. The multi-angle adjusting assembly is driven to adjust the different working angles and directions of the nozzle 30, which specifically comprises the following steps:

[0110] S50. When it is necessary to adjust the spraying angle in the vertical direction, the first rudder 24 is driven to drive the nozzle to flip in the vertical direction.

[0111] S51. When it is necessary to adjust the spraying angle in the horizontal direction, the second rudder 26 is driven to drive the nozzle to flip in the horizontal direction. Specifically, the adjustment of the first rudder 24 and the second rudder 26 can also be remotely controlled through a remote controller, which is prior art and will not be described in detail. It is worth mentioning that the details of each of the above steps have been disclosed in detail in the above description and will not be described in detail.

[0112] Moreover, throughout the process, through precise steering control and radar body 4 ranging, the spray head can uniformly and stably spray paint, avoiding paint waste and uneven spraying problems. On this basis, the design of the wind shield 29 also effectively reduces the influence of wind on the spraying effect, ensuring good spraying quality in various weather conditions.

[0113] In summary, the unmanned aerial vehicle insulation spraying method not only improves the safety and efficiency of power distribution network insulation reconstruction work, but also ensures the spraying quality and paint utilization rate through precise control and monitoring mechanism; therefore, it brings revolutionary changes to the insulation maintenance and reconstruction work of the power distribution network, and provides strong protection for the safe and stable operation of the power system.

[0114] Embodiment four

[0115] Referring to Figure 8 , the embodiment is based on embodiment three, and claims an unmanned aerial vehicle spraying operation system, comprising:

[0116] A first control unit for driving the unmanned aerial vehicle body 1 to hover at a first position;

[0117] A monitoring unit for driving the measuring mechanism to monitor the distance between the first position and the spraying component;

[0118] A second control unit for driving the unmanned aerial vehicle body 1 to hover at a predetermined position based on the distance;

[0119] A third control unit for starting the spraying pump body 5, and the nozzle 30 performs spraying work on the spraying component;

[0120] An adjusting unit for adjusting different working angles and positions of the nozzle 30.

[0121] The operation system can be integrated into a remote controller, and remote control and automatic operation can be realized through the remote controller.

[0122] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A spraying mechanism, characterized in that, It includes a first support rod (20), a multi-angle adjustment component, a first pipeline (28), and a nozzle (30); the first support rod (20) is hollow inside, and the first support rod (20) and the nozzle (30) are connected by the multi-angle adjustment component, which is configured to adjust different working angles and orientations of the nozzle (30); the first support rod (20) and the nozzle (30) are connected to each other through the first pipeline (28).

2. The spraying mechanism according to claim 1, characterized in that, The multi-angle adjustment assembly includes a first adjustment unit and a second adjustment unit. A first support rod (20) is connected to the first adjustment unit. The first adjustment unit is connected to one end of the first adjustment unit, and the other end of the second adjustment unit is connected to the nozzle (30). The first adjustment unit is configured to adjust the nozzle (30) to flip in the vertical direction, and the second adjustment unit is configured to adjust the nozzle (30) to swing in the horizontal direction.

3. The spraying mechanism according to claim 2, characterized in that, The first adjustment unit includes a first frame (23), a first servo motor (24), and a first fixed frame (25); the first frame (23) is provided at the end of the first support rod (20), the cross section of the first frame (23) is U-shaped, the first servo motor (24) is provided inside the first frame (23), the output end of the first servo motor (24) is connected to the first fixed frame (25), the longitudinal section of one side of the first fixed frame (25) is U-shaped, the output ends of the first servo motor (24) are connected to both sides of the first fixed frame (25), and the transverse section of the other side of the first fixed frame (25) is U-shaped.

4. The spraying mechanism according to claim 2, characterized in that, The second adjustment unit includes a second servo motor (26) and a second fixed frame (27). The second servo motor (26) is located on the side of the first fixed frame (25) away from the first servo motor (24). The output end of the second servo motor (26) is connected to the second fixed frame (27). The longitudinal section of the second fixed frame (27) is U-shaped. The output ends of the second servo motor (26) are connected to both sides of the second fixed frame (27). The end of the second fixed frame (27) away from the second servo motor (26) is connected to the nozzle (30).

5. The spraying mechanism according to claim 4, characterized in that, It also includes screws, a hexagonal slot (270) is provided on the side of the second mounting bracket (27) away from the second servo (26), a nozzle is provided at one end of the nozzle (30), at least two nuts (301) are engaged on the nozzle (30), the nuts (301) away from the nozzle are fixedly engaged with the hexagonal slot (270) and are fixed to each other by radially penetrating screws.

6. The spraying mechanism according to claim 5, characterized in that, It also includes a wind shield (29), which is set between two nuts (301), and the nozzle is located inside the wind shield (29).

7. The spraying mechanism according to claim 1, characterized in that, It also includes at least two second support rods (21) and a triangular support block (22). The second support rods (21) are symmetrically arranged on both sides of the first support rod (20). One end of the second support rod (21) is connected to the first support rod (20) through the triangular support block (22). The other end of the second support rod (21) forms the suspension end of the second support rod (21). The suspension end of the second support rod (21) extends away from the first support rod (20), so that a set of second support rods (21) and the first support rod (20) are combined to form a triangular support structure.

8. A drone painting apparatus employing the painting mechanism according to any one of claims 1 to 7, characterized in that, It includes a drone body (1), a spraying mechanism (2), a measuring mechanism, and a spraying pump body (5); the spraying pump body (5) is installed inside the drone body (1), and a first support rod (20) is connected to one side of the drone body (1). The first support rod (20) is connected to the spraying pump body (5), and the measuring mechanism is installed in the spraying mechanism (2).

9. The UAV painting device according to claim 8, characterized in that, The measuring mechanism includes a radar bracket (40) and a radar body (4), with the radar body (4) mounted on the bottom of the second mounting bracket (27) via the radar bracket (40).

10. The UAV painting apparatus according to claim 8, characterized in that, The UAV body (1) includes a mounting frame (10) located at the bottom. The rear side of the mounting frame (10) is connected to a second fixing rod (102) via a second T-shaped block (101). The second fixing rod (102) is arranged horizontally, and the middle part of the second fixing rod (102) is connected to a first support rod (20) via a cross fixing block (103).

11. The UAV painting apparatus according to claim 10, characterized in that, The spraying mechanism (2) also includes at least two second support rods (21), which are connected to both sides of the mounting frame (10) via inclined T-fixing blocks (104), wherein the cross-fixing block (103) is positioned higher than the inclined T-fixing block (104).

12. The UAV painting apparatus according to claim 10, characterized in that, The mounting frame (10) is equipped with a spray pump body (5). The spray pump body (5) includes a housing (50), a material box (51), a second pipe, a plunger pump, a third pipe, a fourth pipe (52), a pneumatic-hydraulic booster pump, a gas distribution reversing unit, a battery pin (53), a power switch (54), a return switch (55), and a gear adjustment (56). The material box (51) is set on the top of the housing (50). The plunger pump, the pneumatic-hydraulic booster pump, and the gas distribution reversing unit are set inside the housing (50). The lower end of the material box (51) is connected to the inlet of the plunger pump through the second pipe. The return port of the plunger pump is connected to the uppermost end of the material box (51) through the third pipe. The piston end of the plunger pump is connected to the pneumatic-hydraulic booster pump. The pneumatic-hydraulic booster pump is connected to the gas distribution reversing unit. The battery pin (53), the return switch (55), the power switch (54), and the gear adjustment (56) are set on the housing (50).

13. The UAV painting apparatus according to claim 12, characterized in that, At least one first fixing rod (105) is provided at the bottom of the mounting frame (10). Both ends of the first fixing rod (105) are connected to the mounting frame (10) through the first T-block (106). The outer shell (50) is installed on the first fixing rod (105) through the pump body fixing block.

14. A drone painting method using the drone painting apparatus according to any one of claims 8 to 13, characterized in that, Includes the following steps: The drone body (1) is driven to hover in the first position; The measuring mechanism monitors the distance between the first position and the part to be painted; The distance-driven UAV body (1) hovers at a predetermined position; Turn on the spray pump body (5), and the nozzle (30) performs spraying operation on the sprayed parts; Drive the multi-angle adjustment component to adjust the nozzle (30) to different working angles and orientations.

15. A drone painting operating system employing the drone painting method of claim 14, characterized in that, include: The first control unit is used to drive the UAV body (1) to hover in the first position; The monitoring unit is used to drive the measuring mechanism to monitor the distance between the first position and the sprayed part; The second control unit, based on distance, is used to drive the UAV body (1) to hover at a predetermined position; The third control unit is used to turn on the spray pump body (5) and the nozzle (30) to perform spraying operation on the spraying parts; The adjustment unit is used to adjust the different working angles and orientations of the nozzle (30).

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