Bulk cargo ship part drilling equipment capable of preventing deviation
By combining the guiding, positioning, and adjusting components, the problem of displacement of bulk carrier components during drilling was solved, improving drilling accuracy and efficiency, and ensuring the stability and applicability of the equipment.
Patent Information
- Application Number
- CN202511549497.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2025-12-26
AI Technical Summary
Bulk carrier components are prone to displacement during drilling, leading to drilling position deviations that affect component assembly and the structural strength and stability of the ship. At the same time, traditional equipment is unstable when transporting large components, affecting drilling efficiency and quality.
The system employs a combination of guiding, positioning, and adjusting components. The guiding component stably conveys parts via rotating rollers, the positioning component adaptively fits the surface of the parts using a pressure clamp made of easily deformable material, and the adjusting component achieves precise position adjustment via chain drive. Combined with a serrated blade structure, this improves drilling efficiency and quality.
It effectively prevents parts from shifting during drilling, ensures drilling accuracy, improves equipment applicability and drilling efficiency, and ensures the continuity and stability of the drilling process.
Smart Images

Figure CN121199166A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of bulk carrier manufacturing, in particular to a bulk carrier part drilling equipment capable of preventing deviation. BACKGROUND
[0002] A bulk carrier, also known as a dry bulk carrier or bulk cargo ship, refers to a ship that transports large quantities of bulk cargo, usually including ore, coal, cement and other such bulk cargo. During the construction of a bulk carrier, the machining precision of the parts is crucial to the overall performance of the ship, and the drilling process is one of the key links. Bulk carrier parts are usually large in size and heavy in weight. When processed on traditional drilling equipment, the parts are prone to displacement during drilling due to the lack of effective positioning and deviation prevention structures.
[0003] Displacement of the parts during drilling can cause deviation of the drilling position, which not only affects the subsequent assembly of the parts, but also may reduce the strength and stability of the ship structure, increasing the safety hazards of the ship operation. At the same time, the traditional drilling equipment also has the problem of unstable conveying when conveying large parts, further affecting the efficiency and quality of drilling. SUMMARY
[0004] To solve the above technical problems, the present application is implemented by the following technical scheme: a bulk carrier part drilling equipment capable of preventing deviation, comprising:
[0005] A guide assembly for stable conveying of bulk carrier large parts during drilling, the outer surface of the guide assembly is fixedly installed with an assembly plate on one side;
[0006] A positioning assembly for clamping and fixing bulk carrier large parts during drilling, the positioning assembly is slidingly installed on the surface of the guide assembly, and the positioning assembly is erected above the parts through the guide assembly and is in extrusion fit with the parts;
[0007] An adjusting assembly slidingly installed on the surface of the guide assembly away from the positioning assembly, the outer surface of the adjusting assembly is drivingly installed with a first chain belt, the first chain belt is in meshing fit with the assembly plate, and the adjusting assembly is erected above the bulk carrier parts;
[0008] The positioning assembly comprises a shelf plate, a clamping block is fixedly installed on the outer surface of the shelf plate, the clamping block is slidingly installed on the surface of the guide assembly away from the adjusting assembly, a pressing clamping piece is fixedly installed on the outer surface of the shelf plate, a plurality of pressing clamping pieces are provided, and the plurality of pressing clamping pieces are all made of a material that is easy to deform. Bulk cargo ship plates are mostly large-size thick steel plates, which are prone to slight deformation due to stress release and gravity during rolling, transportation and storage. If a traditional rigid positioning is used, additional stress will be generated in the plate, and after drilling, the stress release will cause the hole position to deviate, directly affecting the sealing performance and structural strength of the subsequent bolt connection. Therefore, when drilling large parts, the staff slides the positioning assembly to make the clamping block of the positioning assembly slide on the sliding frame surface of the guide assembly, and the clamping block slides to move the shelf plate, so that the pressing clamping piece moves above the part. The pressing clamping piece can be elastically fitted and pressed at multiple points, and can be self-adapted to the surface of the plate according to the actual deformation form of the plate. For the warped area, the pressing clamping piece of the positioning assembly is adjusted by local supporting force, and the pressing clamping piece is made of a material that is easy to deform, and the plurality of pressing clamping pieces jointly act on the bulk cargo ship part to tightly fit the bulk cargo ship part, effectively preventing the part from deviating during drilling, and ensuring the drilling accuracy.
[0009] Preferably, the pressing clamping piece comprises an extrusion rod, an arc-shaped groove is formed in the interior of the extrusion rod, protruding pads are fixedly installed on the both sides of the outer surface of the extrusion rod, and an installation plate is fixedly installed at the middle of the outer surface of the extrusion rod. Since the pressing clamping piece is made of a material that is easy to deform, the extrusion rods of the plurality of pressing clamping pieces are pressed and fitted with the surface of the part, the protruding pads and the arc-shaped groove are pressed to better adapt to the shape of the part, so as to clamp and fix the part to prevent it from deviating during drilling.
[0010] Preferably, the installation plate is fixedly installed on the both sides of the outer surface of the shelf plate, the extrusion rod is fixedly installed on the bottom of the shelf plate through the installation plate, and the extrusion rod is pressed and adapted to the part.
[0011] Preferably, the guide assembly comprises a bottom plate, a rotating roller is rotatably installed in the interior of the bottom plate, a chip removal groove is formed in the surface of the bottom plate, a connecting rod is fixedly installed at the edge of the top of the bottom plate, positioning plates are fixedly installed on the both sides of the outer surface of the bottom plate, and a sliding frame is fixedly installed between the opposite surfaces of the positioning plates. The staff places the large part of the bulk cargo ship on the bottom plate of the guide assembly, and the rotating roller can assist the part to be conveyed to stably reach the drilling position. The rotating roller of the guide assembly can assist the large part of the bulk cargo ship to be stably conveyed, and the chip removal groove can timely discharge the drilling debris to avoid the accumulation of the debris to affect the operation of the equipment and the conveying of the part.
[0012] Preferably, the sliding frame is arranged above the bottom plate through the positioning plates, the bottom plate is fixedly installed on the top of the elevated frame through the connecting rod, and the clamping block is slidingly installed on the outer surface of the sliding frame.
[0013] Preferably, the adjusting assembly comprises a cross frame, both sides of the outer surface of the cross frame are fixedly provided with side slides, the outer surface of the side slide is fixedly provided with an outer connecting guide frame, the outer surface of the cross frame is slidably provided with an axial sleeve block, the outer surface of the axial sleeve block is fixedly provided with a guide piece, the inside of the guide piece is transmissionally provided with a second chain belt, and the outer surface of the guide piece is slidably provided with a cutting piece. The side slide of the adjusting assembly is slidably arranged on both sides of the outer surface of the slide frame, is engaged and matched with the assembly plate through the first chain belt, can slide on the surface of the guide assembly, and horizontal position adjustment is realized. Meanwhile, the axial sleeve block slides on the outer surface of the cross frame, the guide piece moves along, and the longitudinal position of the cutting piece can be adjusted through the transmission of the second chain belt, so that the drilling position is accurately positioned. The adjusting assembly can realize accurate position adjustment in the horizontal direction and the vertical direction through the chain belt transmission and the sliding structure, can adapt to the drilling requirements of different positions, and improves the applicability of the equipment and the drilling accuracy.
[0014] Preferably, the side slide is slidably arranged on both sides of the outer surface of the slide frame, and the side slide is in transmission connection with the first chain belt.
[0015] Preferably, the guide piece comprises a guide rail fixedly arranged on the outer surface of the mounting frame, and a protruding block fixedly arranged on the outer surface of the guide rail.
[0016] Preferably, the cutting piece comprises a motor, a housing fixedly arranged on the outer surface of the motor, a mounting seat fixedly arranged on the output end of the motor, a drill bit rotationally arranged on the shaft center of the mounting seat, a fixed plate fixedly arranged on the outer surface of the mounting seat, a roller rotationally arranged on the outer surface of the fixed plate, and the roller is slidably arranged on both sides of the outer surface of the guide rail and is in clamping matching with the protruding block. The motor of the cutting piece is started to drive the drill bit to rotate. The roller slides on the outer surface of the guide rail and is in clamping matching with the protruding block, so that the stability of the movement of the cutting piece is ensured, and then the drilling operation is performed on the bulk cargo ship parts, and the drillings produced by the cutting piece can be discharged through the chip guide groove. The roller of the cutting piece is in clamping matching with the protruding block of the guide rail, so that the stability of the movement of the cutting piece in the drilling process is ensured, the drilling process is more stable, and the drilling quality is further improved.
[0017] Preferably, the drill bit includes a mounting shaft, a sleeve is threaded onto the outer surface of the mounting shaft, a platform seat is fixedly mounted on the outer surface of the sleeve, and drill bits are fixedly mounted on the outer surface of the platform seat. Several drill bits are provided, and each drill bit has a serrated edge on its surface. The motor of the cutting component starts, driving the drill bit to rotate at high speed. The mounting shaft, sleeve, platform seat, and serrated drill bits work together to perform drilling operations on bulk carrier components. The serrated edges increase the cutting contact area and cutting power between the drill bit and the bulk carrier component, enabling faster and more efficient drilling. Through its sharp tooth structure, the serrated edges can quickly form multi-point cutting on the surface of the bulk carrier component, dispersing the resistance during drilling and making it easier for the drill bit to penetrate the workpiece. The characteristic of simultaneous multi-point cutting increases the cutting volume per unit time. Under the same motor power, the drill bit can complete the drilling operation faster, improving the processing efficiency of bulk carrier components, and is especially suitable for mass production scenarios. Meanwhile, the groove formed between adjacent saw teeth can serve as a chip removal channel, which can promptly remove metal chips generated during drilling, preventing chips from accumulating inside the hole and rubbing against the drill bit. This not only prevents the drill bit from overheating and wearing out, but also ensures the continuity of the drilling process.
[0018] This invention provides a drilling device for bulk carrier components that can prevent displacement. It has the following advantages:
[0019] (i) This anti-displacement drilling equipment for bulk carrier components allows the operator to slide the positioning component, causing the positioning component's locking block to slide on the guide component's slide surface. As the locking block slides, it moves the frame plate, moving the pressing clamp above the component. The pressing clamp, through multi-point elastic pressing, can adaptively conform to the surface of the component according to its actual deformation shape. For warped areas, the pressing clamp of the positioning component is made of easily deformable material, and the combined action of multiple pressing clamps ensures a tight fit to the bulk carrier component, effectively preventing displacement during drilling and guaranteeing drilling accuracy.
[0020] (ii) The drilling equipment for bulk carrier parts that can prevent displacement uses the fact that the pressing clamps are made of easily deformable material. The pressing rods of several pressing clamps will press and fit against the surface of the parts. The raised pads and arc grooves are pressed to better fit the shape of the parts, thereby clamping and fixing the parts and preventing them from shifting during drilling.
[0021] (III) This anti-deviation drilling equipment for bulk carrier components allows workers to place large bulk carrier components on the bottom plate of the guide assembly. The rotating rollers assist in conveying the components, ensuring their stable arrival at the drilling position. The rotating rollers of the guide assembly assist in the stable conveying of large bulk carrier components, while the chip guide chute promptly discharges drilling debris, preventing debris accumulation from affecting equipment operation and component conveying.
[0022] (iv) This anti-deviation drilling equipment for bulk carrier components is slidably mounted on both sides of the outer surface of the carriage via the side slide plate of the adjusting component. It can slide on the surface of the guide component through a first chain belt meshing with the assembly plate, achieving lateral position adjustment. Simultaneously, the axial sleeve slides on the outer surface of the crossbeam, causing the guide component to move accordingly. Through the second chain belt drive, the longitudinal position of the cutting component can be adjusted, thereby precisely positioning the drilling location. The adjusting component, through chain belt drive and sliding structure, can achieve precise lateral and longitudinal position adjustment, adapting to drilling requirements at different locations and improving the applicability of the equipment and the accuracy of drilling.
[0023] (V) This anti-deviation drilling equipment for bulk carrier parts utilizes serrated cutting edges with their sharp tooth structure to quickly create multi-point cutting on the surface of bulk carrier parts, dispersing the resistance during drilling and making it easier for the drill bit to penetrate the workpiece. The characteristic of simultaneous multi-point cutting increases the cutting volume per unit time. Under the same motor power, the drill bit can complete the drilling operation faster, improving the processing efficiency of bulk carrier parts, and is especially suitable for mass production scenarios. Simultaneously, the grooves formed between adjacent serrated cutting edges serve as chip removal channels, promptly expelling metal chips generated during drilling and preventing chip accumulation inside the hole from rubbing against the drill bit. This prevents overheating and wear of the drill bit and ensures the continuity of the drilling process. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 This is a schematic diagram of the overall structure of the present invention from another angle;
[0026] Figure 3 This is a schematic diagram of the structure of the adjustment component of the present invention;
[0027] Figure 4 This is a schematic diagram of the structure of the guide component of the present invention;
[0028] Figure 5 This is a schematic diagram of the connection structure between the guide and the cutting component of the present invention;
[0029] Figure 6 This is an enlarged structural schematic diagram of the drill bit of the present invention;
[0030] Figure 7 This is a schematic diagram of the disassembly structure of the drill bit of the present invention.
[0031] Figure 8 This is a schematic diagram of the structure of the guiding component of the present invention;
[0032] Figure 9 This is an enlarged structural schematic diagram of the guiding component and the positioning component of the present invention;
[0033] Figure 10This is a schematic diagram of the positioning component of the present invention;
[0034] Figure 11 This is a schematic diagram of the structure of the pressure-adhesive card of the present invention.
[0035] In the diagram: 1. Assembly plate; 2. First chain belt; 3. Adjustment component; 31. Side slide plate; 32. Cross frame; 33. Second chain belt; 34. Guide component; 341. Mounting bracket; 342. Guide rail; 343. Protrusion block; 35. Axial sleeve block; 36. Cutting component; 361. Motor; 362. Roller; 363. Fixing plate; 364. Drill bit; 3641. Mounting shaft; 3642. Sleeve shaft; 3643. Drill bit; 3644 1. Platform base; 3645. Serrated blade; 365. Mounting base; 366. Housing; 37. External guide frame; 4. Lifting frame; 5. Positioning assembly; 51. Locking block; 52. Frame plate; 53. Pressing clip; 531. Mounting plate; 532. Raised pad; 533. Arc groove; 534. Extrusion rod; 6. Guide assembly; 61. Connecting rod; 62. Base plate; 63. Rotary roller; 64. Chip guide groove; 65. Slide carriage; 66. Positioning plate. Detailed Implementation
[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0037] First embodiment, such as Figures 1 to 11 As shown, the present invention provides a technical solution: a drilling device for bulk carrier components that can prevent deviation, comprising:
[0038] Guide assembly 6 is used for stable conveying of large components during drilling of bulk carriers. An assembly plate 1 is fixedly installed on one side of the outer surface of the guide assembly 6.
[0039] Positioning component 5 is used for clamping and fixing large components of bulk carriers during drilling. The positioning component 5 is slidably mounted on the surface of the guide component 6. The positioning component 5 is mounted above the component and is squeezed and adapted to the component through the guide component 6.
[0040] Adjustment component 3 is slidably mounted on the surface of guide component 6 away from positioning component 5. A first chain belt 2 is drivenly mounted on the outer surface of adjustment component 3. The first chain belt 2 meshes with assembly plate 1. Adjustment component 3 is mounted above bulk carrier parts.
[0041] The positioning component 5 includes a frame plate 52, on the outer surface of which a locking block 51 is fixedly installed. The locking block 51 is slidably installed on the surface of the guide component 6 away from the adjustment component 3. Several pressing clips 53 are fixedly installed on the outer surface of the frame plate 52, and all pressing clips 53 are made of easily deformable material. Bulk carrier plates are mostly large-sized thick steel plates, which are prone to slight deformation due to stress release and gravity during rolling, transportation, and storage. If traditional rigid positioning is used, additional stress will be generated inside the plate. After drilling, stress release will cause the hole position to shift, directly affecting the sealing performance and structural strength of subsequent bolt connections. Therefore, when drilling large parts, the operator slides the positioning component 5 so that the locking block 51 of the positioning component 5 slides on the surface of the slide 65 of the guide component 6. When the locking block 51 slides, it drives the frame plate 52 to move, causing the pressing clips 53 to move above the part. The pressing clip 53 can adapt to the actual deformation shape of the plate by multi-point elastic pressing. For warped areas, the pressing clip 53 of the positioning component 5 is made of easily deformable material and multiple pressing clips 53 work together to tightly fit the bulk carrier parts, effectively preventing the parts from shifting during drilling and ensuring drilling accuracy.
[0042] The pressing clamp 53 includes a pressing rod 534, the inside of which is provided with an arc-shaped groove 533. Raised pads 532 are fixedly installed on both sides of the outer surface of the pressing rod 534, and a mounting plate 531 is fixedly installed at the middle of the outer surface of the pressing rod 534. Because the pressing clamp 53 is made of a deformable material, the pressing rods 534 of several pressing clamps 53 will press and adhere to the surface of the component. The raised pads 532 and the arc-shaped groove 533, under pressure, can better adapt to the shape of the component, thereby clamping and fixing the component and preventing it from shifting during drilling.
[0043] The mounting plate 531 is fixedly installed on both sides of the outer surface of the frame plate 52, and the extrusion rod 534 is fixedly installed on the bottom of the frame plate 52 through the mounting plate 531. The extrusion rod 534 is adapted to the extrusion of the component.
[0044] The second embodiment is based on the first embodiment; please refer to [link / reference]. Figures 8 to 9As shown, the guide assembly 6 includes a base plate 62, with a rotating roller 63 rotatably mounted inside the base plate 62. A chip guide groove 64 is formed on the surface of the base plate 62. A connecting rod 61 is fixedly installed on the top side of the base plate 62. Positioning plates 66 are fixedly installed on both sides of the outer surface of the base plate 62, and a carriage 65 is fixedly installed between the opposite faces of the positioning plates 66. Workers place large bulk carrier components onto the base plate 62 of the guide assembly 6. The rotating roller 63 assists in conveying the components, ensuring their stable arrival at the drilling position. The rotating roller 63 of the guide assembly 6 assists in the stable conveying of large bulk carrier components, while the chip guide groove 64 promptly discharges drilling debris, preventing debris accumulation from affecting equipment operation and component conveying.
[0045] The carriage 65 is mounted on top of the base plate 62 via the positioning plate 66. The base plate 62 is fixedly installed on the top of the lifting frame 4 via the connecting rod 61. The locking block 51 is slidably installed on the outer surface of the carriage 65.
[0046] The third embodiment is based on embodiments one and two; please refer to [link / reference]. Figures 3 to 7 The adjustment assembly 3 shown includes a crossbeam 32. Side slide plates 31 are fixedly mounted on both sides of the outer surface of the crossbeam 32. An external guide frame 37 is fixedly mounted on the outer surface of the side slide plates 31. An axial sleeve block 35 is slidably mounted on the outer surface of the crossbeam 32. A guide member 34 is fixedly mounted on the outer surface of the axial sleeve block 35. A second chain belt 33 is internally driven by the guide member 34. A cutting member 36 is slidably mounted on the outer surface of the guide member 34. The side slide plates 31 of the adjustment assembly 3 are slidably mounted on both sides of the outer surface of the slide frame 65. Through the engagement of the first chain belt 2 with the assembly plate 1, they can slide on the surface of the guide assembly 6, achieving lateral position adjustment. Simultaneously, the axial sleeve block 35 slides on the outer surface of the crossbeam 32, causing the guide member 34 to move accordingly. Driven by the second chain belt 33, the longitudinal position of the cutting member 36 can be adjusted, thereby accurately positioning the drilling location. The adjustment assembly 3, through chain drive and sliding structure, can achieve precise lateral and longitudinal position adjustment, adapting to drilling requirements at different locations and improving the applicability of the equipment and the accuracy of drilling.
[0047] The side slide plate 31 is slidably mounted on both sides of the outer surface of the carriage 65, and the side slide plate 31 is connected to the first chain belt 2 for transmission.
[0048] The guide member 34 includes a guide rail 342 fixedly mounted on the outer surface of the mounting bracket 341, and a protrusion 343 fixedly mounted on the outer surface of the guide rail 342.
[0049] The cutting component 36 includes a motor 361, a housing 366 is fixedly mounted on the outer surface of the motor 361, a mounting base 365 is fixedly mounted on the output end of the motor 361, a drill bit 364 is rotatably mounted at the axis of the mounting base 365, a fixing plate 363 is fixedly mounted on the outer surface of the mounting base 365, and a roller 362 is rotatably mounted on the outer surface of the fixing plate 363. The roller 362 is slidably mounted on both sides of the outer surface of the guide rail 342, and the roller 362 is engaged and adapted with the protrusion 343.
[0050] The motor 361 of the cutting component 36 starts, driving the drill bit 364 to rotate. The roller 362 slides on the outer surface of the guide rail 342 and engages with the protrusion 343, ensuring the stability of the movement of the cutting component 36, thereby performing drilling operations on the bulk carrier parts. The drilling debris can be discharged through the chip guide groove 64. The engagement and adaptation between the roller 362 of the cutting component 36 and the protrusion 343 of the guide rail 342 ensures the stability of the movement of the cutting component 36 during the drilling process, making the drilling process smoother and further improving the drilling quality.
[0051] The drill bit 364 includes a mounting shaft 3641, a sleeve shaft 3642 threaded onto the outer surface of the mounting shaft 3641, a platform seat 3644 fixedly mounted onto the outer surface of the sleeve shaft 3642, and drill bits 3643 fixedly mounted onto the outer surface of the platform seat 3644. Several drill bits 3643 are provided, and each drill bit 3643 has a serrated edge 3645 on its surface. The motor 361 of the cutting component 36 starts, driving the drill bit 364 to rotate at high speed. The mounting shaft 3641, sleeve shaft 3642, platform seat 3644, and drill bits 3643 with serrated edges 3645 work together to perform drilling operations on bulk carrier components. The serrated edges 3645 increase the cutting contact area and cutting capability between the drill bits 3643 and the bulk carrier components, enabling faster and more efficient drilling operations. The serrated cutting edge 3645, with its sharp toothed structure, can quickly create multi-point cutting on the surface of bulk carrier parts, dispersing the resistance during drilling and making it easier for the drill bit 364 to cut into the workpiece. The characteristic of simultaneous multi-point cutting increases the cutting volume per unit time. Under the same motor power, the drill cutting edge 3643 can complete the drilling operation faster, improving the processing efficiency of bulk carrier parts, and is especially suitable for mass production scenarios. Simultaneously, the grooves formed between adjacent serrated cutting edges 3645 can serve as chip removal channels, promptly expelling metal chips generated during drilling and preventing chip accumulation inside the hole from rubbing against the drill bit 364. This prevents overheating and wear of the drill bit 364 and ensures the continuity of the drilling process.
[0052] In use, workers place large bulk carrier components on the bottom plate 62 of the guide assembly 6. The rotating roller 63 assists in conveying the components, ensuring their stable arrival at the drilling position. The rotating roller 63 of the guide assembly 6 assists in the stable conveying of large bulk carrier components, while the chip guide trough 64 promptly discharges drilling debris, preventing debris accumulation from affecting equipment operation and component conveying.
[0053] Bulk carrier plates are mostly large, thick steel plates, which are prone to slight deformation due to stress release and gravity during rolling, transportation, and storage. If traditional rigid positioning is used, additional stress will be generated inside the plates. Stress release after drilling can cause hole displacement, directly affecting the sealing and structural strength of subsequent bolted connections. Therefore, when drilling large components, the operator slides the positioning component 5 so that the locking block 51 of the positioning component 5 slides on the surface of the slide 65 of the guide component 6. As the locking block 51 slides, it moves the frame plate 52, causing the pressing clamp 53 to move above the component. The pressing clamp 53, through multi-point elastic pressing, can adaptively fit the surface of the plate according to its actual deformation shape. For warped areas, the pressing clamp 53 of the positioning component 5 is made of easily deformable material, and the combined action of multiple pressing clamps 53 ensures a tight fit to the bulk carrier components, effectively preventing displacement during drilling and ensuring drilling accuracy.
[0054] Since the clamping clip 53 is made of a deformable material, the pressing rods 534 of several clamping clips 53 will press and adhere to the surface of the component. The raised pad 532 and the arc groove 533 can better adapt to the shape of the component when compressed, thereby clamping and fixing the component and preventing it from shifting during drilling.
[0055] The side slide plates 31 of the adjusting assembly 3 are slidably mounted on both sides of the outer surface of the carriage 65. They are engaged with the assembly plate 1 via the first chain belt 2 and can slide on the surface of the guide assembly 6 to achieve lateral position adjustment. Simultaneously, the axial sleeve block 35 slides on the outer surface of the cross frame 32, causing the guide member 34 to move accordingly. Driven by the second chain belt 33, the longitudinal position of the cutting member 36 can be adjusted, thereby precisely positioning the drilling location. The adjusting assembly 3, through chain drive and a sliding structure, can achieve precise lateral and longitudinal position adjustment, adapting to drilling requirements at different locations and improving the applicability of the equipment and the accuracy of drilling.
[0056] The motor 361 of the cutting component 36 starts, driving the drill bit 364 to rotate. The roller 362 slides on the outer surface of the guide rail 342 and engages with the protrusion 343, ensuring the stability of the movement of the cutting component 36, thereby performing drilling operations on the bulk carrier parts. The drilling debris can be discharged through the chip guide groove 64. The engagement and adaptation between the roller 362 of the cutting component 36 and the protrusion 343 of the guide rail 342 ensures the stability of the movement of the cutting component 36 during the drilling process, making the drilling process smoother and further improving the drilling quality.
[0057] The motor 361 of the cutting part 36 starts, driving the drill bit 364 to rotate at high speed. The mounting shaft 3641, sleeve shaft 3642, table-shaped seat 3644, and drill bit 3643 with serrated edges 3645 work together to drill holes in the bulk carrier parts. The serrated edges 3645 increase the cutting contact area and cutting ability between the drill bit 3643 and the bulk carrier parts, enabling faster and more efficient drilling. Through its sharp tooth structure, the serrated edges 3645 can quickly form multi-point cutting on the surface of the bulk carrier parts, dispersing the resistance during drilling and making it easier for the drill bit 364 to cut into the workpiece. The characteristic of simultaneous multi-point cutting increases the cutting volume per unit time. Under the same motor power, the drill bit 3643 can complete the drilling operation faster, improving the processing efficiency of bulk carrier parts, which is especially suitable for mass production scenarios. Meanwhile, the groove formed between adjacent sawtooth blades 3645 can serve as a chip removal channel, which can promptly remove metal chips generated during drilling, preventing chips from accumulating inside the hole and rubbing against the drill bit 364. This not only prevents the drill bit 364 from overheating and wearing out, but also ensures the continuity of the drilling process.
[0058] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0059] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A drilling device for bulk carrier components with anti-deviation capability, characterized in that, include: The guide assembly (6) is used for stable conveying during drilling of large components of bulk carriers. An assembly plate (1) is fixedly installed on one side of the outer surface of the guide assembly (6). Positioning component (5) is used for clamping and fixing large parts of bulk carriers during drilling. The positioning component (5) is slidably mounted on the surface of the guide component (6). The positioning component (5) is erected above the parts and squeezed to fit the parts through the guide component (6). Adjustment component (3), the adjustment component (3) is slidably mounted on the surface of the guide component (6) away from the positioning component (5), the outer surface of the adjustment component (3) is drivenly mounted with a first chain belt (2), the first chain belt (2) is meshed with the assembly plate (1), and the adjustment component (3) is mounted above the bulk carrier parts; The positioning component (5) includes a frame plate (52), and a locking block (51) is fixedly installed on the outer surface of the frame plate (52). The locking block (51) is slidably installed on the surface of the guide component (6) away from the adjustment component (3). A pressing clip (53) is fixedly installed on the outer surface of the frame plate (52). Several pressing clips (53) are provided, and all of the pressing clips (53) are made of easily deformable material.
2. The drilling equipment for bulk carrier components with anti-deviation capability according to claim 1, characterized in that: The pressing clip (53) includes a pressing rod (534), the inside of which is provided with an arc groove (533), and raised pads (532) are fixedly installed on both sides of the outer surface of the pressing rod (534). An installation plate (531) is fixedly installed at the middle of the outer surface of the pressing rod (534).
3. The drilling equipment for bulk carrier components with anti-deviation capability according to claim 2, characterized in that: The mounting plate (531) is fixedly installed on both sides of the outer surface of the frame plate (52), and the extrusion rod (534) is fixedly installed on the bottom of the frame plate (52) through the mounting plate (531). The extrusion rod (534) is extruded and adapted to the component.
4. The drilling equipment for bulk carrier components with anti-deviation capability according to claim 1, characterized in that: The guide assembly (6) includes a base plate (62), a rotating roller (63) is rotatably mounted inside the base plate (62), a chip guide groove (64) is opened on the surface of the base plate (62), a connecting rod (61) is fixedly installed on the side of the top of the base plate (62), positioning plates (66) are fixedly installed on both sides of the outer surface of the base plate (62), and a carriage (65) is fixedly installed between the opposite surfaces of the positioning plates (66).
5. The drilling equipment for bulk carrier components with anti-deviation capability according to claim 4, characterized in that: The carriage (65) is mounted on the top of the base plate (62) via the positioning plate (66). The base plate (62) is fixedly installed on the top of the lifting frame (4) via the connecting rod (61). The locking block (51) is slidably installed on the outer surface of the carriage (65).
6. The drilling equipment for bulk carrier components with anti-deviation capability according to claim 1, characterized in that: The adjustment assembly (3) includes a crossbeam (32), on both sides of the outer surface of the crossbeam (32) are fixedly mounted with side slide plates (31), on the outer surface of the side slide plates (31) are fixedly mounted with an external guide frame (37), on the outer surface of the crossbeam (32) are slidably mounted with an axial sleeve block (35), on the outer surface of the axial sleeve block (35) are fixedly mounted with a guide member (34), a second chain belt (33) is installed inside the guide member (34), and a cutting member (36) is slidably mounted on the outer surface of the guide member (34).
7. A drilling device for bulk carrier components with anti-deviation capability according to claim 6, characterized in that: The side slide plate (31) is slidably mounted on both sides of the outer surface of the carriage (65), and the side slide plate (31) is connected to the first chain belt (2) for transmission.
8. A drilling device for bulk carrier components with anti-deviation capability according to claim 7, characterized in that: The guide member (34) includes a guide rail (342) fixedly mounted on the outer surface of the mounting bracket (341), and a protrusion (343) fixedly mounted on the outer surface of the guide rail (342).
9. A drilling device for bulk carrier components with anti-deviation capability according to claim 8, characterized in that: The cutting component (36) includes a motor (361), a housing (366) is fixedly mounted on the outer surface of the motor (361), a mounting base (365) is fixedly mounted on the output end of the motor (361), a drill bit (364) is rotatably mounted at the axis of the mounting base (365), a fixing plate (363) is fixedly mounted on the outer surface of the mounting base (365), a roller (362) is rotatably mounted on the outer surface of the fixing plate (363), the roller (362) is slidably mounted on both sides of the outer surface of the guide rail (342), and the roller (362) is engaged and adapted with the protrusion (343).
10. A drilling device for bulk carrier components with anti-deviation capability according to claim 9, characterized in that: The drill bit (364) includes a mounting shaft (3641), a sleeve shaft (3642) is threaded onto the outer surface of the mounting shaft (3641), a frustum seat (3644) is fixedly mounted onto the outer surface of the sleeve shaft (3642), and a drill bit (3643) is fixedly mounted onto the outer surface of the frustum seat (3644). Several drill bits (3643) are provided, and each of the several drill bits (3643) has a serrated edge (3645) on its surface.