Novel high borosilicate 4.0 fireproof tempered glass efficient production line

Abstract

The invention discloses a novel high borosilicate 4.0 fireproof tempered glass efficient production line, and particularly relates to the technical field of glass production.The novel high borosilicate 4.0 fireproof tempered glass efficient production line comprises a cutting part, a polishing part is arranged on one side of the cutting part, a cleaning part is arranged on the side, away from the cutting part, of the polishing part, and a drying part is arranged on the side, away from the polishing part, of the cleaning part; a front conveying belt is arranged between the cutting part and the polishing part, a middle conveying belt is arranged between the polishing part and the cleaning part, and a rear conveying belt is arranged between the cleaning part and the drying part. By arranging the intelligent detection controller, the front strong light source, the front image recognition module, the front recognition camera and other structures, intelligent detection can be conducted after each machining step, defective glass can be conveniently removed in time, it is avoided that the defective glass continues to be machined subsequently, the overall machining efficiency of a production line is reduced, and the production efficiency is improved. And the actual use effect of the device is relatively good.

Description

Technical Field

[0001] This invention relates to the field of glass production technology, and more specifically, to a novel high-borosilicate 4.0 fire-resistant tempered glass production line. Background Technology

[0002] A glass production line refers to a processing line used to produce glass. It includes various equipment such as cutting equipment, conveying equipment, and cleaning equipment. Existing glass production lines generally use conveying equipment to transfer glass from one processing unit to another to achieve continuous processing. At the end of the glass processing line, there is usually testing equipment to check whether the glass is qualified. If defective products are found, they can be recycled. However, defective products may not appear in the last step. If defective products appear in the first step, subsequent processing steps are unnecessary. Therefore, processing defective products greatly affects the overall processing efficiency, making the actual use of existing production lines unsatisfactory.

[0003] Therefore, there is an urgent need for a new type of high borosilicate 4.0 fireproof tempered glass high-efficiency production line to solve the above problems. Summary of the Invention

[0004] To overcome the aforementioned deficiencies of the prior art, embodiments of the present invention provide a novel high-borosilicate 4.0 fire-resistant tempered glass high-efficiency production line. By incorporating a smart detection controller, a front-mounted high-intensity light source, a front-mounted image recognition module, and a front-mounted recognition camera, the present invention can perform intelligent detection after each processing step, facilitating the timely removal of defective glass and preventing it from continuing to be processed, thus reducing the overall processing efficiency of the production line. This results in better practical application of the present invention, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A novel high-borosilicate 4.0 fireproof tempered glass high-efficiency production line, comprising a cutting section, a polishing section on one side of the cutting section, a cleaning section on the side of the polishing section away from the cutting section, a drying section on the side of the cleaning section away from the polishing section, a front conveyor belt between the cutting section and the polishing section, a middle conveyor belt between the polishing section and the cleaning section, and a rear conveyor belt between the cleaning section and the drying section. The input end of the rear conveyor belt is connected to an intelligent detection controller, the connection end of the intelligent detection controller is connected to a front part controller, the connection end of the intelligent detection controller is connected to a middle part controller, and the connection end of the intelligent detection controller is connected to a rear part controller. The output end of the front part controller is connected to a front high-intensity light source, the input end of the front part controller is connected to a front image recognition module, the input end of the front image recognition module is connected to a front recognition camera, the output end of the front part controller is connected to a front alarm light, the output end of the front part controller is connected to a front alarm buzzer, and the output end of the middle part controller is connected to a middle high-intensity light source. A light source is positioned at the top of the central conveyor belt. The input terminal of the central controller is connected to a central image recognition module, and the input terminal of the central image recognition module is connected to a central recognition camera, which is positioned at the top of the central conveyor belt. The output terminal of the central controller is connected to a central alarm light, which is positioned on one side of the central conveyor belt. The output terminal of the central controller is connected to a central alarm buzzer, which is positioned on one side of the central conveyor belt. The output terminal of the rear controller is connected to a rear high-intensity light source, which is positioned on the rear conveyor belt. At the top of the conveyor belt, the input terminal of the rear controller is connected to a rear image recognition module, the input terminal of the rear image recognition module is connected to a rear recognition camera, the rear recognition camera is located at the top of the rear conveyor belt, the output terminal of the rear controller is connected to a rear alarm light, the rear alarm light is located on one side of the rear conveyor belt, the output terminal of the rear controller is connected to a rear alarm buzzer, the rear alarm buzzer is located on one side of the rear conveyor belt, the input terminal of the intelligent detection controller is connected to a power supply unit, and the output terminal of the intelligent detection controller is connected to a counting display screen; The counting display screen is used to display the quantity of defective products; The front recognition camera is used to photograph the glass on the front conveyor belt and send the photographed image to the front image recognition module for recognition processing; The front image recognition module is used to recognize the image of the glass on the front conveyor belt captured by the front recognition camera, and transmit the recognition result to the front controller for processing. The central recognition camera is used to photograph the glass on the central conveyor belt and send the photographed image to the central image recognition module for recognition processing; The central image recognition module is used to recognize the image of the glass on the central conveyor belt captured by the central recognition camera, and transmit the recognition result to the central controller for processing. The rear recognition camera is used to photograph the glass on the rear conveyor belt and send the photographed image to the rear image recognition module for recognition processing; The rear image recognition module is used to recognize the image of the glass on the rear conveyor belt captured by the rear recognition camera, and transmit the recognition result to the rear controller for processing.

[0006] In a preferred embodiment, the intelligent detection controller is configured as a microcontroller, and the front strong light source is located at the top of the front conveyor belt.

[0007] In a preferred embodiment, the front controller is configured as a microcontroller, and the front recognition camera is positioned on top of the front conveyor belt.

[0008] In a preferred embodiment, the middle part controller is configured as a microcontroller, and the front alarm light is located on one side of the front conveyor belt.

[0009] In a preferred embodiment, the rear controller is configured as a microcontroller, and the front alarm buzzer is located on one side of the front conveyor belt.

[0010] The technical effects and advantages of this invention are as follows: This invention, by incorporating an intelligent detection controller, a front-mounted high-intensity light source, a front-mounted image recognition module, and a front-mounted recognition camera, enables intelligent detection after each processing step. This facilitates the timely removal of defective glass, preventing it from being further processed and reducing the overall processing efficiency of the production line. Consequently, this invention demonstrates superior practical performance. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0012] Figure 2 This is a schematic diagram of the system of the present invention.

[0013] The attached diagram is labeled as follows: 1. Cutting section; 2. Polishing section; 3. Cleaning section; 4. Drying section; 5. Front conveyor belt; 6. Middle conveyor belt; 7. Rear conveyor belt; 8. Intelligent detection controller; 9. Front controller; 10. Middle controller; 11. Rear controller; 12. Front high-intensity light source; 13. Front image recognition module; 14. Front recognition camera; 15. Front alarm light; 16. Front alarm buzzer; 17. Middle high-intensity light source; 18. Middle image recognition module; 19. Middle recognition camera; 20. Middle alarm light; 21. Middle alarm buzzer; 22. Rear high-intensity light source; 23. Rear image recognition module; 24. Rear recognition camera; 25. Rear alarm light; 26. Rear alarm buzzer; 27. Power supply unit; 28. Counting display screen. Detailed Implementation

[0014] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0015] As attached Figure 1 and attached Figure 2As shown, this invention provides a novel high-borosilicate 4.0 fire-resistant tempered glass high-efficiency production line, including a cutting section 1, a polishing section 2 disposed on one side of the cutting section 1, a cleaning section 3 disposed on the side of the polishing section 2 away from the cutting section 1, a drying section 4 disposed on the side of the cleaning section 3 away from the polishing section 2, a front conveyor belt 5 disposed between the cutting section 1 and the polishing section 2, a middle conveyor belt 6 disposed between the polishing section 2 and the cleaning section 3, and a rear conveyor belt 7 disposed between the cleaning section 3 and the drying section 4. An intelligent detection controller 8 is connected to the input end of the rear conveyor belt 7, and a front controller 9 is connected to the connection end of the intelligent detection controller 8. The system is connected to a middle controller 10, a rear controller 11, and a front high-intensity light source 12. The front controller 9 has an input terminal connected to a front image recognition module 13. This image recognition module is a core component of computer vision technology, used to understand and interpret image content, converting image data into meaningful information. The front image recognition module 13 has an input terminal connected to a front recognition camera 14. The front alarm light 15 is connected to the output terminal of the front controller 9, and a front alarm buzzer 16 is connected to the output terminal of the front controller 9. The middle controller 10 has an output terminal connected to a middle high-intensity light source 12. Light source 17, the central strong light source 17 is located at the top of the central conveyor belt 6; the input terminal of the central part controller 10 is connected to the central image recognition module 18; the input terminal of the central image recognition module 18 is connected to the central recognition camera 19, the central recognition camera 19 is located at the top of the central conveyor belt 6; the output terminal of the central part controller 10 is connected to the central alarm light 20, the central alarm light 20 is located on one side of the central conveyor belt 6; the output terminal of the central part controller 10 is connected to the central alarm buzzer 21, the central alarm buzzer 21 is located on one side of the central conveyor belt 6; the output terminal of the rear part controller 11 is connected to the rear strong light source 22, the rear strong light source 22... The rear controller 11 is located at the top of the rear conveyor belt 7. Its input terminal is connected to a rear image recognition module 23, and its input terminal is connected to a rear recognition camera 24. The rear recognition camera 24 is located at the top of the rear conveyor belt 7. The output terminal of the rear controller 11 is connected to a rear alarm light 25, which is located on one side of the rear conveyor belt 7. The output terminal of the rear controller 11 is connected to a rear alarm buzzer 26, which is located on one side of the rear conveyor belt 7. The input terminal of the intelligent detection controller 8 is connected to a power supply unit 27, and its output terminal is connected to a counting display screen 28. The counting display screen 28 is used to display the number of defective products; The front recognition camera 14 is used to photograph the glass on the front conveyor belt 5 and send the photographed image to the front image recognition module 13 for recognition processing. The front image recognition module 13 is used to recognize the image of the glass on the front conveyor belt 5 captured by the front recognition camera 14, and transmit the recognition result to the front controller 9 for processing. The central recognition camera 19 is used to photograph the glass on the central conveyor belt 6 and send the photographed image to the central image recognition module 18 for recognition processing; The central image recognition module 18 is used to recognize the image of the glass on the central conveyor belt 6 captured by the central recognition camera 19, and transmit the recognition result to the central controller 10 for processing. The rear recognition camera 24 is used to photograph the glass on the rear conveyor belt 7 and send the photographed image to the rear image recognition module 23 for recognition processing; The rear image recognition module 23 is used to recognize the image of the glass on the rear conveyor belt 7 captured by the rear recognition camera 24, and transmit the recognition result to the rear controller 11 for processing.

[0016] The intelligent detection controller 8 is a single-chip microcomputer, and the front strong light source 12 is located on the top of the front conveyor belt 5.

[0017] The front controller 9 is configured as a microcontroller. A microcontroller is an integrated circuit chip that uses very large-scale integrated circuit technology to integrate a central processing unit (CPU) with data processing capabilities, random access memory (RAM), read-only memory (ROM), various I / O ports, interrupt system, timer / counter and other functions onto a single silicon chip to form a small but complete microcomputer system. The front recognition camera 14 is located on top of the front conveyor belt 5.

[0018] The middle part controller 10 is configured as a single-chip microcomputer, and the front alarm light 15 is located on one side of the front conveyor belt 5.

[0019] The rear controller 11 is configured as a microcontroller, and the front alarm buzzer 16 is located on one side of the front conveyor belt 5.

[0020] The microcontroller model is set to M68HC16, and the image recognition module model is set to AR0230.

[0021] The specific implementation method is as follows: When using this invention, strong light sources are provided on the front conveyor belt 5, the middle conveyor belt 6, and the rear conveyor belt 7. When the strong light sources are activated, they illuminate the glass on the conveyor belts, revealing cracks and marks. The front recognition camera 14 can capture images of the glass on the front conveyor belt 5 and send the captured images to the front image recognition module 13 for recognition processing. The front image recognition module 13 can recognize the images of the glass on the front conveyor belt 5 captured by the front recognition camera 14 and transmit the recognition results to the front part controller 9 for processing. The middle recognition camera 19 can capture images of the glass on the middle conveyor belt 6 and send the captured images to the middle image recognition module 18 for recognition processing. The middle image recognition module 18 can recognize the images of the glass on the middle conveyor belt 6 captured by the middle recognition camera 19 and transmit the recognition results to the middle part controller 10 for processing. The rear recognition camera 24 can capture images of the glass on the rear conveyor belt 7 and send the captured images to the front image recognition module 18 for recognition processing. The image is then processed by the rear image recognition module 23. The rear image recognition module 23 can recognize the image of the glass on the rear conveyor belt 7 captured by the rear recognition camera 24 and transmit the recognition result to the rear sub-controller 11 for processing. If there are cracks or marks on the glass on the conveyor belt, the image recognition module can identify them. At the same time, the sub-controller at the corresponding position can activate the alarm light and alarm buzzer at the corresponding position to remind the staff to collect the defective glass. Meanwhile, the intelligent detection controller 8 will control the conveyor belt at the corresponding position to reduce its speed, so that the staff has enough time to collect the defective glass. Every time the buzzer sounds, the intelligent detection controller 8 will control the counting display screen 28 to increment the count, so as to facilitate the counting of defective glass and the calculation of the yield rate later. This allows the present invention to perform intelligent detection after each processing step, so as to facilitate the timely removal of defective glass and prevent defective glass from continuing to be processed, thereby reducing the overall processing efficiency of the production line. This makes the actual use effect of the present invention better.

[0022] Working principle of this invention: Refer to the instruction manual appendix Figure 1 and attached Figure 2 When using this invention, by incorporating a structure such as an intelligent detection controller 8, a front strong light source 12, a front image recognition module 13, and a front recognition camera 14, the invention can perform intelligent detection after each processing step, facilitating the timely removal of defective glass and preventing it from continuing to be processed, thus reducing the overall processing efficiency of the production line. This results in a better actual performance of the invention.

[0023] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change. Secondly: The accompanying drawings of the embodiments disclosed in this invention only involve the structures involved in the embodiments disclosed in this invention. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this invention can be combined with each other. In conclusion, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A novel high-boron-silicon 4.0 fireproof tempered glass high-efficiency production line, comprising a cutting part (1), characterized in that: The cutting part (1) is provided with a polishing part (2) on one side, the polishing part (2) is provided with a cleaning part (3) away from the cutting part (1), the cleaning part (3) is provided with a drying part (4) away from the polishing part (2), the cutting part (1) and the polishing part (2) are provided with a front conveying belt (5), the polishing part (2) and the cleaning part (3) are provided with a middle conveying belt (6), the cleaning part (3) and the drying part (4) are provided with a rear conveying belt (7), the rear conveying belt (7) is connected with an intelligent detection controller (8) at the input end, the intelligent detection controller (8) is connected with a front part controller (9) at the connection end, the intelligent detection controller (8) is connected with a middle part controller (10) at the connection end, the intelligent detection controller (8) is connected with a rear part controller (11) at the connection end, the front part controller (9) is connected with a front strong light source (12) at the output end, the front part controller (9) is connected with a front image recognition module (13) at the input end, the front image recognition module (13) is connected with a front recognition camera (14) at the input end, the front part controller (9) is connected with a front alarm lamp (15) at the output end, the front part controller (9) is connected with a front alarm buzzer (16) at the output end, the middle part controller (10) is connected with a middle strong light source (17) at the output end, the middle strong light source (17) is arranged on the top of the middle conveying belt (6), the middle part controller (10) is connected with a middle image recognition module (18) at the input end, the middle image recognition module (18) is connected with a middle recognition camera (19) at the input end, the middle recognition camera (19) is arranged on the top of the middle conveying belt (6), the middle part controller (10) is connected with a middle alarm lamp (20) at the output end, the middle alarm lamp (20) is arranged on one side of the middle conveying belt (6), the middle part controller (10) is connected with a middle alarm buzzer (21) at the output end, the middle alarm buzzer (21) is arranged on one side of the middle conveying belt (6), the rear part controller (11) is connected with a rear strong light source (22) at the output end, the rear strong light source (22) is arranged on the top of the rear conveying belt (7), the rear part controller (11) is connected with a rear image recognition module (23) at the input end, the rear image recognition module (23) is connected with a rear recognition camera (24) at the input end, the rear recognition camera (24) is arranged on the top of the rear conveying belt (7), the rear part controller (11) is connected with a rear alarm lamp (25) at the output end, the rear alarm lamp (25) is arranged on one side of the rear conveying belt (7), the rear part controller (11) is connected with a rear alarm buzzer (26) at the output end, the rear alarm buzzer (26) is arranged on one side of the rear conveying belt (7), the intelligent detection controller (8) is connected with a power supply unit (27) at the input end, and the intelligent detection controller (8) is connected with a counting display screen (28) at the output end; The counting display screen (28) is used for displaying the number of defective products; The front recognition camera (14) is used for shooting the glass on the front conveying belt (5) and sending the shot image to the front image recognition module (13) for recognition processing. The front image recognition module (13) is used for recognizing the image of the glass on the front conveying belt (5) shot by the front recognition camera (14) and transmitting the recognition result to the front controller (9) for processing. The middle recognition camera (19) is used for shooting the glass on the middle conveying belt (6) and sending the shot image to the middle image recognition module (18) for recognition processing. The middle image recognition module (18) is used for recognizing the image of the glass on the middle conveying belt (6) shot by the middle recognition camera (19) and transmitting the recognition result to the middle controller (10) for processing. The rear recognition camera (24) is used for shooting the glass on the rear conveying belt (7) and sending the shot image to the rear image recognition module (23) for recognition processing. The rear image recognition module (23) is used for recognizing the image of the glass on the rear conveying belt (7) shot by the rear recognition camera (24) and transmitting the recognition result to the rear controller (11) for processing.

2. The novel high-boron-silicon 4.0 fireproof tempered glass high-efficiency production line according to claim 1, characterized in that: The intelligent detection controller (8) is set as a single-chip microcomputer, and the front strong light source (12) is arranged on the top of the front conveying belt (5).

3. The novel high-boron-silicon 4.0 fireproof tempered glass high-efficiency production line according to claim 1, characterized in that: The front controller (9) is set as a single-chip microcomputer, and the front recognition camera (14) is arranged on the top of the front conveying belt (5).

4. The novel high-boron-silicon 4.0 fireproof tempered glass high-efficiency production line according to claim 1, characterized in that: The middle controller (10) is set as a single-chip microcomputer, and the front alarm lamp (15) is arranged on one side of the front conveying belt (5).

5. The novel high-boron-silicon 4.0 fireproof tempered glass high-efficiency production line according to claim 1, characterized in that: The rear controller (11) is set as a single-chip microcomputer, and the front alarm buzzer (16) is arranged on one side of the front conveying belt (5).

6. The novel high-boron-silicon 4.0 fireproof tempered glass high-efficiency production line according to claim 1, characterized in that: The output end of the intelligent detection controller (8) is connected with the input end of the front conveying belt (5), and the output end of the intelligent detection controller (8) is connected with the input end of the middle conveying belt (6).

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