Water reducing agent waste gas treatment device and treatment method thereof
By adding spray components and a treatment liquid purification mechanism below the bottom packing layer of the spray tower, combined with centrifugal filtration and vibration cleaning, the problems of low waste gas treatment efficiency and easy structural damage in the spray tower are solved, achieving efficient cooling and purification and extending the equipment life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-08
- Publication Date
- 2026-03-27
AI Technical Summary
In the existing technology, when spray towers treat waste gas from water-reducing agents, the waste gas still contains impurities such as dust, and the pretreatment effect is limited, which makes the internal structure of the spray tower easy to be damaged. The impurity content increases during the circulation of the treatment liquid, affecting the treatment efficiency.
A spray system is added below the bottom packing layer of the spray tower to form a water curtain for cooling, and a treatment liquid purification mechanism is set up to filter the treatment liquid using centrifugal force, and to clean impurities using vibration components and scraping components, thereby achieving efficient cooling and purification.
It extends the service life of the internal structure of the spray tower, improves the efficiency of waste gas treatment and the effectiveness of the recycling of treatment liquid, prevents packing blockage, and ensures the high efficiency of waste gas treatment.
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Figure CN121243908B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of waste gas treatment, and particularly relates to a water reducing agent waste gas treatment device and a treatment method thereof. BACKGROUND
[0002] The water reducing agent is a kind of concrete additive that can reduce the amount of mixing water while maintaining the slump of concrete basically, and mostly belongs to anionic surfactants, such as lignosulfonate, naphthalene sulfonate formaldehyde polymer, etc. The water reducing agent produces high-temperature waste gas in the production process. If the high-temperature waste gas is directly discharged without treatment, it may affect the environment and human health. In the prior art, the high-temperature waste gas is pretreated to reduce the content of dust and other impurities and to reduce the temperature, and then the treated waste gas is transported to a spray tower for water washing, and then biological treatment is performed to purify the waste gas. The water washing of the spray tower is very important for waste gas treatment.
[0003] A kind of spray tower for chemical waste gas treatment is disclosed in a kind of authorized announcement No. CN118105814B Chinese patent, including spray tower, window, gas-liquid separation structure, baffle one and baffle two, the upper part of baffle one and baffle two is provided with spray structure, the spray structure includes main pipeline, and one side of main pipeline is provided with a group of spray pipes.
[0004] Although the technical scheme in the above patent document realizes convenient maintenance of the spray structure while ensuring spray treatment of the waste gas, it still has the following defects: although the waste gas entering the spray tower has been subjected to the pretreatment step, the content of dust and other impurities and the temperature have been reduced, but the waste gas still inevitably contains dust and other impurities, and the cooling effect of the pretreatment stage is limited, so that the waste gas entering the spray tower still has a certain temperature. The continuous delivery of the waste gas to the spray tower for a long time can accelerate the damage of the internal structure of the spray tower; after the treatment liquid sprayed by the spray tower contacts the waste gas, the waste liquid containing dust and other impurities will be collected at the bottom under the action of gravity, which can easily lead to an increase in the content of impurities in the treatment liquid, and then when the treatment liquid is circulated and sprayed, the impurities can flow with the circulation of the treatment liquid, which not only makes it difficult to ensure the spray treatment effect of the subsequent waste gas, but also easily affects the overall waste gas treatment efficiency. SUMMARY
[0005] In order to overcome the above-mentioned defects of the prior art, the application provides a water-reducing agent waste gas treatment device and a treatment method thereof, wherein a spraying member is additionally arranged below the bottom filler layer, so that the treatment liquid sprayed by the spraying member forms a water curtain effect, thereby efficiently cooling the waste gas initially entering the spraying tower, prolonging the service life of the internal structure of the product, and the internal part of the spraying tower is further provided with a treatment liquid purification mechanism, so as to intercept the liquid contacted with the waste gas, and realize the filtration treatment of the liquid in this state by the action of centrifugal force, thereby ensuring the effectiveness of the treatment liquid in the recycling process and the high efficiency of the waste gas treatment, so as to solve the problems in the above background art.
[0006] In order to achieve the above-mentioned purpose, the application provides the following technical scheme:
[0007] The technical scheme of the first aspect is a water-reducing agent waste gas treatment device, comprising a spraying tower, a liquid circulation assembly and a storage box, the internal part of the spraying tower is provided with a water washing component for water washing of waste gas and a treatment liquid purification mechanism for treatment of waste liquid, wherein the treatment liquid purification mechanism is located below the water washing component;
[0008] The water washing component comprises a demister body, a carrier net disc, a support frame and a spraying mechanism, wherein the carrier net disc comprises two, is longitudinally and linearly distributed in the internal part of the spraying tower, and the upper part of each carrier net disc is filled with a filler for contacting gas, the carrier net disc and the filler jointly constitute a filler layer, an annular carrier is integrally arranged on the inner wall of the spraying tower, the annular carrier is located above the top filler layer, the demister body is located above the annular carrier for demisting of the exhaust gas, the support frame is arranged at the bottom of the annular carrier, the spraying mechanism is rotatably connected to the support frame, and the spraying mechanism penetrates through the two filler layers, the liquid circulation assembly is connected with the spraying mechanism for circulation of the treatment liquid;
[0009] The treatment liquid purification mechanism comprises a partition plate, a hopper, a filter assembly, a driving assembly, a knocking assembly, a transmission assembly, a rotary connecting piece two and a impurity discharge pipe, wherein the partition plate and the hopper are integrally arranged on the inner wall of the spraying tower, and the hopper is located above the partition plate for collecting and converging the waste liquid, the filter assembly is rotatably connected to the bottom end of the hopper, the driving assembly and the knocking assembly are arranged on the partition plate, wherein the driving assembly is used for driving the filter assembly to rotate, the knocking assembly is used for knocking the hopper and the filter assembly, and the filter assembly is connected with the spraying mechanism through the transmission assembly.
[0010] As a further further scheme of the present application, the spraying mechanism comprises a hollow pipe, a rotating connecting piece one, a spraying piece and a vibration assembly, wherein the top end of the hollow pipe penetrates through the support frame, and the hollow pipe and the support frame are rotationally connected through a bearing, the rotating connecting piece one is arranged at the top end of the hollow pipe, the liquid circulating assembly comprises a circulating water pump arranged on the spraying tower, a conduit is mounted at the input end of the circulating water pump, the bottom end of the conduit extends into the inside of the spraying tower, a delivery pipe is mounted at the output end of the circulating water pump, and the top end of the delivery pipe also extends into the inside of the spraying tower and is connected with the rotating connecting piece one;
[0011] The bottom end of the hollow pipe penetrates through two filler layers and is integrally provided with an end seat for plugging the bottom hole, the spraying piece comprises three spraying pieces which are longitudinally and linearly distributed on the outer shell wall of the hollow pipe, wherein the upper two spraying pieces are located above the corresponding filler layers, and the lowermost spraying piece is below the bottom filler layer for cooling the waste gas, the inner cavity of the hollow pipe and the inner cavities of the spraying pieces are mutually penetrated for ensuring the flow of the treatment liquid.
[0012] As a further further scheme of the present application, the vibration assembly comprises two vibration assemblies which are sleeved on the hollow pipe and are located below the corresponding filler layers, the vibration assembly comprises a sleeve ring which is slidingly connected to the outer shell wall of the hollow pipe, two straight plates are symmetrically arranged on the outer shell wall of the sleeve ring, a plurality of vibration pieces for vibrating the carrier net disc are horizontally and linearly arranged on the top of each straight plate, two contact rods are symmetrically arranged on the top of the sleeve ring, a rolling ball is rollingly connected to the top end of each contact rod, and an extrusion spring is sleeved between the sleeve ring and the corresponding spraying piece on the hollow pipe;
[0013] The carrier net disc comprises a net disc body which is integrally arranged on the inner wall of the spraying tower, two arc-shaped wedges are symmetrically arranged on the bottom of the net disc body, and the rolling ball rollingly contacts with the arc-shaped wedges.
[0014] As a further further scheme of the present application, the discharge end of the hopper penetrates the center of the partition plate, the filtering assembly comprises a filtering barrel, a scraping piece and an umbrella-shaped flow guide piece, wherein the feeding end of the filtering barrel is connected with the discharge end of the hopper through a bearing, and a splicing plate is integrally arranged in the inside of the feeding end of the filtering barrel, the scraping piece and the umbrella-shaped flow guide piece are arranged in the inside of the filtering barrel, wherein the scraping piece is used for cleaning the impurities on the peripheral wall of the filtering barrel, the umbrella-shaped flow guide piece is fixedly connected to the bottom shell wall of the splicing plate through bolts, and is used for centrifugal flow guiding of the waste liquid entering the filtering assembly;
[0015] The scraping piece comprises a plurality of cleaning rings which are longitudinally and linearly distributed, and the cleaning rings are connected through L-shaped rod groups.
[0016] As a further further scheme of the present application, the driving assembly comprises a motor arranged on the top shell wall of the partition plate, a rotating shaft is arranged on the output end of the motor, the bottom end of the rotating shaft penetrates through the partition plate and is provided with a driving gear, a driven gear ring is arranged on the side of the driving gear, and the driven gear ring is arranged on the filter barrel.
[0017] As a further further scheme of the present application, the knocking assembly comprises three, which are movably connected to the partition plate in the circumferential direction, the knocking assembly comprises three circular holes arranged on the partition plate in the circumferential direction, each circular hole movably connects a curved rod, the top end of each curved rod is above the partition plate and is fixedly connected with an end disc, the top end of the end disc is fixedly connected with a top rod for knocking the hopper, a reset spring is arranged between the end disc and the partition plate and located on the curved rod, a protruding rod is further arranged on the curved rod and located below the partition plate, and a plurality of arc-shaped plates are arranged on the top shell wall of the filter barrel in the circumferential direction, and each arc-shaped plate is provided with an inclined groove.
[0018] As a further further scheme of the present application, the transmission assembly comprises a shaft, a scraper and a linkage frame, the linkage frame comprises two, which are arranged on the front and rear sides of the shaft, the top end of the linkage frame is fixedly connected to the corresponding vibration assembly, and the bottom end of the linkage frame is arranged on the scraping member, the scraper is fixedly connected to the side wall of the shaft for scraping and cleaning the hopper, the top end of the shaft is fixedly connected to the hollow pipe through bolts, and the bottom end of the shaft is fixedly connected to the spliced plate through bolts.
[0019] As a further further scheme of the present application, the second rotary connecting piece is arranged on the discharge port at the bottom of the filter barrel, the top end of the impurity discharge pipe is arranged on the second rotary connecting piece, the bottom end of the impurity discharge pipe penetrates through the rear shell wall of the spray tower, and a control valve is further arranged on the impurity discharge pipe, the storage box is arranged behind the spray tower, and the bottom end of the impurity discharge pipe is arranged on the storage box.
[0020] As a further further scheme of the present application, the left side shell wall of the spray tower is provided with an air inlet pipe for the entry of the waste gas to be treated, the top end of the spray tower is provided with an air outlet pipe for the discharge of the treated gas, and a plurality of observation windows are longitudinally and linearly arranged on the front side shell wall of the spray tower.
[0021] The technical scheme of the second aspect is a processing method of a water reducing agent waste gas treatment device, which comprises the following steps:
[0022] Step 1: Equipment pre-run. The liquid circulation component and drive component are started by the external controller to circulate the treatment liquid in the spray tower to the spray mechanism. The treatment liquid is sprayed out from the spray mechanism to spray each packing layer. The operation of the drive component drives the filter component to rotate, so that each striking component is struck and vibrated. The filter component drives the spray mechanism to rotate synchronously through the transmission component, thereby improving the uniformity of the treatment liquid spraying.
[0023] Step 2: Waste gas washing. The pre-treated waste gas is transported from the inlet pipe to the inside of the spray tower through the external fan. The waste gas first comes into contact with the water curtain formed by the treatment liquid to achieve rapid cooling. Then the waste gas flows from bottom to top towards the outlet pipe. After being treated by the double-layer packing layer, the gas comes into contact with the demister body. The demister body removes the mist from the gas, and then the gas is discharged from the outlet pipe.
[0024] Step 3: Waste liquid purification. The treated liquid that has come into contact with the waste gas falls under the action of gravity and then flows into the filter assembly under the collection of the hopper. The waste liquid entering the filter assembly falls onto the umbrella-shaped guide in the filter assembly. Since the filter assembly is rotating at this time, the waste liquid on the umbrella-shaped guide in the filter assembly is thrown onto the peripheral wall of the filter barrel in the filter assembly by centrifugal force. At this time, the synchronous rotation of the filter barrel in the filter assembly realizes the centrifugal separation of the waste liquid. The liquid is thrown out and falls to the bottom of the spray tower for subsequent recycling, while impurities are blocked.
[0025] Step 4: Self-cleaning of impurities. During the rotation of the spray mechanism, each vibrating component in the spray mechanism also moves up and down synchronously. When the vibrating components in the spray mechanism move up and down, they not only vibrate the corresponding carrying mesh, but also drive the scraping parts in the filter assembly to move up and down synchronously through the transmission component. When the scraping parts in the filter assembly move up and down, they scrape and clean the periphery of the filter barrel in the filter assembly. Then, the cleaned impurities fall to the bottom of the filter barrel in the treatment liquid purification mechanism and collect under the action of gravity and some liquid.
[0026] Step 5: Impurity collection. The control valve on the discharge pipe is opened by the external controller, so that the collected impurities are discharged into the storage box by rotating the connector and the discharge pipe.
[0027] Compared with the prior art, the beneficial effects of the present invention are:
[0028] 1. By adding a spray element below the bottom packing layer, the sprayed treatment liquid forms a water curtain effect, which can effectively cool the waste gas entering the spray tower and extend the service life of the internal structure of the product.
[0029] 2. The lower part of each filler layer is provided with a vibration assembly, and then the vibration assembly is synchronous with the circular motion of the spraying mechanism during the rotating motion to knock and vibrate the carrier net disc in each filler layer, which on one hand speeds up the falling speed of the liquid drops, and on the other hand, the vibration of the carrier net disc makes the filler carried on it shake, avoids the blockage of the holes of the filler due to long-term contact with the waste gas, and guarantees the effect of the device on the waste gas treatment;
[0030] 3. The inside of the spraying tower is provided with a treatment liquid purification mechanism, which intercepts the liquid contacted with the waste gas, and realizes the filtration treatment of the liquid in this state by using the centrifugal force, guarantees the effectiveness of the treatment liquid in the recycling, and the high efficiency of the waste gas treatment;
[0031] 4. The driving assembly in the treatment liquid purification mechanism drives the rotation of the filtering assembly, and the filtering assembly drives the rotating activity of the spraying mechanism through the transmission assembly during the rotation, improves the spraying range of the treatment liquid, and the transmission assembly also transmits the lifting force of the bottom vibration assembly under the transmission of the rotating force, so that the scraping member in the filtering assembly lifts and moves, realizes the scraping and cleaning of the inner wall of the filtering barrel;
[0032] 5. The filtering assembly in the treatment liquid purification mechanism adjusts the synchronous driving knocking assembly during the rotation, and then knocks and vibrates the filtering barrel and the hopper, which on one hand speeds up the speed of the liquid containing impurities into the filtering barrel, and on the other hand, facilitates the quick collection of the impurities attached to the inner wall of the filtering barrel, and reduces the risk of clogging of the mesh. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 It is a three-dimensional structure diagram of a water reducing agent waste gas treatment device Figure 1 ;
[0034] Figure 2 It is a three-dimensional structure diagram of a water reducing agent waste gas treatment device Figure 2 ;
[0035] Figure 3 It is a partial sectional view structure diagram of Figure 1 ;
[0036] Figure 4 It is a bottom view structure diagram of Figure 3 ;
[0037] Figure 5 It is an enlarged diagram of the local structure of A of Figure 4 ;
[0038] Figure 6 It is a structure diagram of the carrier net disc and the spraying mechanism of Figure 4 ; Figure 1 ;
[0039] Figure 7 For Figure 4 The structure diagram of the spraying mechanism of the carrier net disk Figure 2 ;
[0040] Figure 8 For Figure 6 The enlarged schematic view of the local structure of B;
[0041] Figure 9 For Figure 3 The structure diagram of the treatment liquid purification mechanism of B;
[0042] Figure 10 For Figure 9 The front view structure diagram of B;
[0043] Figure 11 For Figure 9 The bottom view structure diagram of B;
[0044] Figure 12 For Figure 9 The structure diagram of the scraping member of B;
[0045] Figure 13 For Figure 9 The structure diagram of the knocking assembly of B.
[0046] In the figure: 1, spraying tower; 2, demister main body; 3, carrier net disk; 31, net disk main body; 32, arc-shaped wedge; 4, support frame; 5, spraying mechanism; 51, hollow pipe; 52, rotating connecting piece one; 53, spraying piece; 54, vibration assembly; 541, collar; 542, straight plate; 543, vibrating piece; 544, contact rod; 6, treatment liquid purification mechanism; 61, partition plate; 62, hopper; 63, filtering assembly; 631, filtering barrel; 632, scraping member; 6321, cleaning ring; 6322, L-shaped rod group; 633, umbrella-shaped flow guide piece; 64, driving assembly; 641, motor; 642, driving gear; 643, driven gear ring; 65, knocking assembly; 651, curved rod; 652, jacking rod; 653, convex rod; 654, arc-shaped plate; 66, transmission assembly; 661, shaft rod; 662, scraper; 663, linkage frame; 67, rotating connecting piece two; 68, impurity discharge pipe; 7, liquid circulation assembly; 8, storage box. DETAILED DESCRIPTION
[0047] Please refer to Figures 1-3 In the embodiment of the present application, a water reducing agent waste gas treatment device, comprising a spraying tower 1, a liquid circulation assembly 7 and a storage box 8, the inside of the spraying tower 1 is provided with a water washing component for water washing of waste gas and a treatment liquid purification mechanism 6 for treatment of waste liquid, wherein the treatment liquid purification mechanism 6 is located below the water washing component;
[0048] The upper water washing component processes the waste gas entering the spray tower 1, and the lower treatment liquid purification mechanism 6 filters the waste liquid contacting the waste gas;
[0049] Please refer to Figures 3-5 In the embodiment of the present application, the water washing component comprises a demister main body 2, a carrier net disc 3, a support frame 4 and a spraying mechanism 5, wherein the carrier net disc 3 comprises two and is longitudinally and linearly distributed in the inside of the spray tower 1, and each carrier net disc 3 is filled with a filler for contacting gas in the upper part, the carrier net disc 3 and the filler together constitute a filler layer, and the filler is arranged to increase the gas-liquid contact area and improve the dust capture efficiency, and the demister main body 2 is arranged to dehumidify the discharged gas.
[0050] A carrier ring is integrally arranged on the inner wall of the spray tower 1, the carrier ring is above the top filler layer, the demister main body 2 is above the carrier ring for demisting the discharged gas, the support frame 4 is loaded on the bottom of the carrier ring by bolt connection, the spraying mechanism 5 is rotationally connected to the support frame 4, and the spraying mechanism 5 penetrates through the two filler layers, the liquid circulating assembly 7 is connected with the spraying mechanism 5 for circulating flow of the treatment liquid, and the rotational movement of the spraying mechanism 5 can make the treatment liquid rotate and spray, thereby ensuring the uniformity of the treatment liquid sprayed to each filler layer.
[0051] Please refer to Figures 3-4 and Figures 9-11 In the embodiment of the present application, the treatment liquid purification mechanism 6 comprises a partition plate 61, a hopper 62, a filter assembly 63, a driving assembly 64, a knocking assembly 65, a transmission assembly 66, a second rotary connecting piece 67 and a impurity discharge pipe 68, wherein the partition plate 61 and the hopper 62 are integrally arranged on the inner wall of the spray tower 1, and the hopper 62 is above the partition plate 61 for collecting and converging the waste liquid.
[0052] The gap between the partition plate 61 and the hopper 62 serves as a movable space for facilitating the sealing arrangement of the driving assembly 64, and the movable space is provided with heat dissipation holes on the spray tower 1 around the movable space for ensuring the safety of the operation of the driving assembly 64.
[0053] The filtering assembly 63 is rotationally connected to the bottom end of the hopper 62, so that the waste liquid collected by the hopper 62 enters the filtering assembly 63, the driving assembly 64 and the knocking assembly 65 are arranged on the partition plate 61, wherein the driving assembly 64 is used for driving the filtering assembly 63 to rotate, and the knocking assembly 65 is used for knocking the hopper 62 and the filtering assembly 63, the knocking of the hopper 62 by the knocking assembly 65 accelerates the speed and thoroughness of the waste liquid collected by the hopper 62 to flow to the filtering assembly 63, and the knocking of the filtering assembly 63 by the knocking assembly 65 is used for improving the efficiency of the collection of residual impurities filtered by the filtering assembly 63, and the filtering assembly 63 and the spraying mechanism 5 are connected through the transmission assembly 66, so that the spraying mechanism 5 is driven to rotate synchronously under the condition that the filtering assembly 63 rotates.
[0054] Please refer to Figures 3-8 In the embodiment of the present application, the spraying mechanism 5 comprises a hollow pipe 51, a rotary connecting piece one 52, a spraying piece 53 and a vibration assembly 54, wherein the top end of the hollow pipe 51 penetrates through the support frame 4, and the hollow pipe 51 and the support frame 4 are rotationally connected through a bearing;
[0055] The hollow pipe 51 adopts a tubular structure with a cavity inside, and the material is various, and in the embodiment, a hollow cylinder with high temperature resistance is adopted, the top end of the hollow pipe 51 is rotationally connected with the support frame 4 through a bearing, so that the hollow pipe 51 can rotate around its own axis, thereby driving the circumferential movement of each spraying piece 53 on the hollow pipe 51, achieving the throwing of the treatment liquid and improving the uniformity of the spraying of the treatment liquid;
[0056] The rotary connecting piece one 52 is arranged at the top end of the hollow pipe 51, and the end seat is a sealing structure of the bottom end of the hollow pipe 51, which can be realized by welding a sealing plate, so as to prevent liquid leakage from the bottom of the pipe and maintain the pressure in the pipe;
[0057] The liquid circulating assembly 7 comprises a circulating water pump arranged on the spraying tower 1, a conduit is installed at the input end of the circulating water pump, the bottom end of the conduit extends into the inside of the spraying tower 1, a delivery pipe is installed at the output end of the circulating water pump, and the top end of the delivery pipe also extends into the inside of the spraying tower 1 and is connected with the rotary connecting piece one 52;
[0058] The rotary connecting piece one 52 is a rotatable sealing joint for connecting the delivery pipe and the hollow pipe 51, which can be realized by a quick flange structure with a rotary sealing ring, so as to ensure that the liquid does not leak during transportation;
[0059] The bottom end of the hollow pipe 51 penetrates through two packing layers and is integrally provided with an end seat for plugging the bottom hole. The spray members 53 include three linearly distributed on the outer shell wall of the hollow pipe 51. The upper two spray members 53 are located above the corresponding packing layers, and the lowermost spray member 53 is below the bottom packing layer for cooling the exhaust gas. The inner cavity of the hollow pipe 51 and the inner cavities of the spray members 53 are mutually penetrated for ensuring the flow of the treatment liquid.
[0060] The circulating water pump extracts the treatment liquid at the bottom of the spray tower 1 through the conduit and delivers it to the rotary connecting piece one 52. The treatment liquid enters the inner cavity of the hollow pipe and is uniformly distributed to the three spray members 53 through the penetration structure. Combined with the rotary motion of the hollow pipe 51, the spray members 53 are driven to perform circular motion, so that the spraying range covers the entire cross section of each packing layer.
[0061] The spraying of the upper two spray members 53 makes the treatment liquid contact with the packing layer, thereby enhancing the contact area and reaction time of the exhaust gas and the treatment liquid.
[0062] The treatment liquid sprayed by the lowermost spray member 53 forms a water curtain, which directly cools the rising high-temperature exhaust gas again, thereby reducing the long-term thermal stress effect of the exhaust gas temperature on the tower structure.
[0063] The vibration assembly 54 includes two, which are sleeved on the hollow pipe 51, and the two vibration assemblies 54 are located below the corresponding packing layers, so that each vibration assembly 54 can knock and rotate the carrier mesh disc 3 in the corresponding packing layer.
[0064] The vibration assembly 54 includes a sleeve ring 541 slidably connected to the outer shell wall of the hollow pipe 51. The outer wall of the sleeve ring 541 is symmetrically provided with two straight plates 542. The top of each straight plate 542 is horizontally and linearly provided with a plurality of vibration members 543 for vibrating the carrier mesh disc 3. The top of the sleeve ring 541 is symmetrically provided with two contact rods 544. The top end of each contact rod 544 is rollingly connected with a ball. The sleeve ring 541 and the corresponding spray member 53 are sleeved with an extrusion spring on the hollow pipe 51.
[0065] A plurality of sliding grooves are formed in the circumferential direction on the outer shell wall of the hollow pipe 51. Each sliding groove is slidably connected with a sliding block. The side of the sliding block away from the sliding groove is fixedly connected to the inner wall of the corresponding sleeve ring 541, for ensuring the stability of the lifting motion of the sleeve ring 541.
[0066] The carrier mesh disc 3 includes a mesh disc body 31 integrally arranged on the inner wall of the spray tower 1. The bottom of the mesh disc body 31 is symmetrically provided with two arc-shaped wedges 32. The balls are in rolling contact with the arc-shaped wedges 32.
[0067] When the hollow tube 51 rotates, each vibration assembly 54 rotates with the hollow tube 51, and when the vibration assembly 54 rotates, the two contact rods 544 on the sleeve ring 541 are in circumferential movement, and the balls thereon are in rolling contact with the inclined surfaces of the corresponding arc-shaped wedge blocks 32 in the object carrying net disc 3, so that the sleeve ring 541 is in synchronous lifting movement when rotating with the hollow tube 51, and each vibration piece 543 knocks and rotates the corresponding net disc body 31 under the cooperation of the compression spring.
[0068] Please refer to Figures 3-13 In the embodiment of the present application, the outlet end of the hopper 62 penetrates the center of the partition plate 61, and the filtering assembly 63 comprises a filtering barrel 631, a scraping piece 632 and an umbrella-shaped flow guide piece 633. The inlet end of the filtering barrel 631 is connected to the outlet end of the hopper 62 through a bearing, and an integral splice plate is arranged inside the inlet end of the filtering barrel 631. The umbrella-shaped flow guide piece 633 is composed of a connecting column and a conical cover, wherein the connecting column is welded to the top of the conical cover, and a plurality of arc-shaped flow guide strips are arranged on the top of the conical cover in the circumferential direction, so as to uniformly disperse the waste liquid to the barrel wall area of the filtering barrel 631 when the umbrella-shaped flow guide piece 633 rotates.
[0069] The scraping piece 632 and the umbrella-shaped flow guide piece 633 are arranged inside the filtering barrel 631. The scraping piece 632 is used to clean the impurities on the peripheral wall of the filtering barrel 631, and the umbrella-shaped flow guide piece 633 is fixedly connected to the bottom shell wall of the splice plate through bolts, and is used to centrifugally guide the waste liquid entering the filtering assembly 63.
[0070] The diameter of the conical cover in the umbrella-shaped flow guide piece 633 is greater than that of the inlet end of the filtering barrel 631, so as to ensure that the waste liquid entering the filtering barrel 631 first falls on the umbrella-shaped flow guide piece 633.
[0071] When the filtering barrel 631 rotates, the scraping piece 632 and the umbrella-shaped flow guide piece 633 inside the filtering barrel 631 rotate synchronously. At this time, the waste liquid falling on the umbrella-shaped flow guide piece 633 splashes towards the peripheral wall of the filtering barrel 631 under the action of the rotating centrifugal force, and the waste liquid falling on the peripheral wall of the filtering barrel 631 is also discharged through the pores while the impurities are intercepted under the action of the rotating centrifugal force.
[0072] The scraping piece 632 comprises a plurality of cleaning rings 6321 arranged in a longitudinal linear distribution, and the plurality of cleaning rings 6321 are connected through an L-shaped rod group 6322. The L-shaped rod group 6322 is composed of two L-shaped rods arranged in a front-to-back symmetrical manner, and the plurality of cleaning rings 6321 are arranged longitudinally on the two L-shaped rods.
[0073] The driving assembly 64 comprises a motor 641 arranged on the top shell wall of the partition plate 61, a rotating shaft is arranged on the output end of the motor 641, the bottom end of the rotating shaft penetrates through the partition plate 61 and is provided with a driving gear 642, and a driven gear ring 643 engaged with the driving gear 642 is arranged on the filter barrel 631;
[0074] The motor 641 drives the driving gear 642 to rotate through the rotating shaft, the driving gear 642 and the driven gear ring 643 are in meshing transmission, and the filter barrel 631 in the filtering assembly 63 is driven to move.
[0075] The knocking assembly 65 comprises three knocking assemblies 65 which are movably connected to the partition plate 61 in the circumferential direction. The knocking assembly 65 comprises three circular holes arranged on the partition plate 61 in the circumferential direction, each circular hole movably connects a curved rod 651, the top end of each curved rod 651 is above the partition plate 61 and is fixedly connected with an end disc, the top end of the end disc is fixedly connected with a top rod 652 for knocking the hopper 62, and the top end of the top rod 652 and the bottom end of the curved rod 651 are provided with rubber heads for reducing damage to the knocked object and preventing deformation of the object;
[0076] A reset spring is arranged between the end disc and the partition plate 61 and is located on the curved rod 651, a protruding rod 653 is arranged on the curved rod 651 and is below the partition plate 61, a plurality of arc-shaped plates 654 are arranged on the top shell wall of the filter barrel 631 in the circumferential direction, and an inclined groove is arranged on each arc-shaped plate 654 and is in sliding contact with the protruding rod 653.
[0077] With the rotation of the filter barrel 631, the plurality of arc-shaped plates 654 arranged thereon rotate, and the inclined groove arranged on each arc-shaped plate 654 is in sliding contact with the protruding rod 653 of each knocking assembly 65 arranged in the circumferential direction during the rotation. When the protruding rod 653 enters the inclined groove, the curved rod 651 moves downward and stretches the reset spring. When the protruding rod 653 leaves the inclined groove, the curved rod 651 and the top rod 652 are reset under the action of the reset spring, and then the curved rod 651 knocks the filter barrel 631 and the top rod 652 knocks the hopper 62.
[0078] The transmission assembly 66 comprises a shaft 661, a scraper 662 and a linkage frame 663. The linkage frame 663 comprises two linkage frames 663 arranged on the front and rear sides of the shaft 661, the top end of the linkage frame 663 is fixedly connected to the corresponding vibration assembly 54, the bottom end of the linkage frame 663 is arranged on the scraping member 632, the scraper 662 is fixedly connected to the side wall of the shaft 661 and is used for scraping and cleaning the hopper 62, the top end of the shaft 661 is fixedly connected to the hollow pipe 51 through bolts, and the bottom end of the shaft 661 is fixedly connected to the spliced plate through bolts.
[0079] Due to the arrangement of the shaft 661, the filter assembly 63 drives the hollow pipe 51 in the spraying mechanism 5 to rotate synchronously when rotating, and the hollow pipe 51 drives each spraying piece 53 and the vibration assembly 54 to perform circular motion during rotation, and the bottommost vibration assembly 54 drives the scraping piece 632 in the filter assembly 63 to perform synchronous lifting movement through the linkage frame 663 under the condition of lifting movement, so as to scrape and clean the peripheral wall of the filter barrel 631.
[0080] The rotary connecting piece two 67 is arranged on the discharge port at the bottom of the filter barrel 631, the top end of the impurity discharge pipe 68 is installed on the rotary connecting piece two 67, the bottom end of the impurity discharge pipe 68 penetrates through the rear side shell wall of the spraying tower 1, and a control valve is further arranged on the impurity discharge pipe 68, the receiving box 8 is arranged at the rear of the spraying tower 1, the bottom end of the impurity discharge pipe 68 is arranged on the receiving box 8, and the arrangement of the control valve facilitates the discharge of impurities in the filter assembly 63 in the later period, and the receiving box 8 is used for collecting the impurities discharged by the impurity discharge pipe 68. The connection mode between the impurity discharge pipe 68 and the receiving box 8 is various, mainly convenient for disassembly and assembly, for example, threaded connection, etc., so as to facilitate the treatment of impurities in the receiving box 8.
[0081] The left side shell wall of the spraying tower 1 is provided with an air inlet pipe for the entry of the waste gas to be treated, the top end of the spraying tower 1 is provided with an air outlet pipe for the discharge of the treated gas, and a plurality of observation windows are longitudinally and linearly arranged on the front side shell wall of the spraying tower 1. The arrangement of the observation windows not only facilitates the observation of the internal condition of the spraying tower 1 by the workers, but also facilitates the maintenance and repair of the internal structure of the spraying tower 1 by the workers through the observation windows.
[0082] The application provides a treatment method of a water reducing agent waste gas treatment device.
[0083] Step one: equipment pre-operation, the liquid circulating assembly 7 and the driving assembly 64 in the treatment liquid purification mechanism 6 are started by the external controller main body, at this time, the circulating water pump in the liquid circulating assembly 7 circulates and delivers the treatment liquid in the spraying tower 1 into the spraying mechanism 5, the treatment liquid is sprayed out of each spraying piece 53 in the spraying mechanism 5, the spraying of each filler layer is realized, and the treatment liquid sprayed out of the bottommost spraying piece 53 forms a water curtain, which is used for contact cooling of the waste gas entering into the spraying tower 1.
[0084] The operation of the driving assembly 64 drives the filter assembly 63 to rotate, so that each knocking assembly 65 knocks and vibrates, and the movement of the filter assembly 63 synchronously drives the spraying mechanism 5 to rotate synchronously through the transmission assembly 66, so as to improve the uniformity of the spraying of the treatment liquid.
[0085] Step two: waste gas water washing, the pre-processed waste gas is transported from the air inlet pipe to the inside of the spray tower 1 by the external fan body, the waste gas contacts the water curtain formed by the treatment liquid after entering the spray tower 1, realizes rapid cooling, and then the waste gas flows from bottom to top to the air outlet pipe, the gas is contacted with the demister body 2 after being treated by the double-layer filler layer, and the gas is discharged from the air outlet pipe after being treated by the demister body 2. The water curtain contacts the gas to cool it, and the water curtain is formed by the treatment liquid, which is then contacted with the gas, combined with the double filler layer configuration behind, to realize efficient adsorption treatment of the gas;
[0086] Step three: waste liquid purification, the treatment liquid contacted with the waste gas falls under the action of gravity, and then flows to the filter assembly 63 under the collection of the hopper 62. The waste liquid in the filter assembly 63 falls on the umbrella-shaped flow guide 633 in the filter assembly 63.
[0087] Since the filter assembly 63 is in a rotating state at this time, the waste liquid on the umbrella-shaped flow guide 633 in the filter assembly 63 is thrown to the peripheral wall of the filter barrel 631 in the filter assembly 63 by centrifugal force.
[0088] At this time, the synchronous rotation of the filter barrel 631 in the filter assembly 63 realizes centrifugal separation of the waste liquid, the liquid is thrown out and falls to the bottom of the spray tower 1, facilitating subsequent recycling, and the impurities are blocked.
[0089] Step four: impurity self-cleaning, each vibration assembly 54 in the spraying mechanism 5 also performs synchronous lifting activity on the basis of rotation during the rotation of the spraying mechanism 5. The vibration assembly 54 in the spraying mechanism 5 not only vibrates the corresponding carrier net disc 3 under the lifting activity, so that the carrier net disc 3 shakes, accelerates the falling of the liquid droplets contacted with the waste gas thereon, and makes the filler in each filler layer shake to prevent the filler from being hardened.
[0090] The vibration assembly 54 also drives the scraping member 632 in the filter assembly 63 to perform synchronous lifting activity through the linkage frame 663 in the transmission assembly 66 during the lifting movement of the vibration assembly 54. The scraping member 632 in the filter assembly 63 scrapes and cleans the peripheral wall of the filter barrel 631 in the filter assembly 63 under the lifting movement, and then the cleaned impurities fall to the bottom of the filter barrel 631 in the treatment liquid purification mechanism 6 under the action of gravity and part of the liquid.
[0091] Step five: collection of impurities, when the impurities in the filter assembly 63 need to be cleaned, the controller body opens the control valve on the impurity discharge pipe 68 to discharge the collected impurities to the storage box 8 through the rotary connecting piece two 67 and the impurity discharge pipe 68.
[0092] The above merely illustrates the preferred embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacements or changes according to the technical scheme and the inventive concept of the present application within the technical scope disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A water-reducing agent waste gas treatment device, comprising a spray tower (1), a liquid circulation assembly (7) and a receiving box (8), characterized in that: The inside of the spray tower (1) is provided with a water washing component for waste gas water washing and a treatment liquid purification mechanism (6) for waste liquid treatment, wherein the treatment liquid purification mechanism (6) is located below the water washing component; The water washing component comprises a demister main body (2), a carrier net disc (3), a support frame (4) and a spraying mechanism (5), wherein the carrier net disc (3) comprises two and is longitudinally and linearly distributed in the inside of the spray tower (1), and the top of each carrier net disc (3) is filled with a packing material for contacting gas, and the carrier net disc (3) and the packing material jointly constitute a packing layer, an integral carrier ring is provided on the inner wall of the spray tower (1) and is located above the top packing layer, the demister main body (2) is located above the carrier ring for demisting the exhaust gas, the support frame (4) is arranged at the bottom of the carrier ring, and the spraying mechanism (5) is rotatably connected to the support frame (4) and penetrates through the two packing layers, and the liquid circulating assembly (7) is connected with the spraying mechanism (5) for circulating flow of the treatment liquid; The treatment liquid purification mechanism (6) comprises a partition plate (61), a hopper (62), a filtering assembly (63), a driving assembly (64), a knocking assembly (65), a transmission assembly (66), a rotary connecting piece two (67) and a impurity discharge pipe (68), wherein the partition plate (61) and the hopper (62) are integrally provided on the inner wall of the spray tower (1), and the hopper (62) is located above the partition plate (61) for collecting and converging the waste liquid, the filtering assembly (63) is rotatably connected to the bottom end of the hopper (62), the driving assembly (64) and the knocking assembly (65) are arranged on the partition plate (61), wherein the driving assembly (64) is used for driving the filtering assembly (63) to rotate, the knocking assembly (65) is used for knocking the hopper (62) and the filtering assembly (63), and the filtering assembly (63) is connected with the spraying mechanism (5) through the transmission assembly (66); The spraying mechanism (5) comprises a hollow pipe (51), a rotary connecting piece one (52), a spraying piece (53) and a vibration assembly (54), wherein the top end of the hollow pipe (51) penetrates through the support frame (4), and the hollow pipe (51) is rotatably connected with the support frame (4) through a bearing, and the rotary connecting piece one (52) is arranged at the top end of the hollow pipe (51); The bottom end of the hollow pipe (51) penetrates through the two packing layers and is integrally provided with an end seat for plugging the bottom hole, the spraying piece (53) comprises three and is longitudinally and linearly distributed on the outer ring shell wall of the hollow pipe (51), wherein the upper two spraying pieces (53) are located above the corresponding packing layers, and the lowermost spraying piece (53) is located below the bottom packing layer for cooling the exhaust gas, and the inner cavities of the hollow pipe (51) and the spraying pieces (53) are mutually penetrated for ensuring the flow of the treatment liquid. The vibration assembly (54) includes two sleeve sets on the hollow pipe (51), and the two vibration assemblies (54) are located below the corresponding filler layers, the vibration assembly (54) includes a sleeve ring (541) slidingly connected to the outer shell wall of the hollow pipe (51), the outer wall of the sleeve ring (541) is symmetrically provided with two straight plates (542) on the left and right, a plurality of vibration pieces (543) for vibrating the object net disc (3) are linearly arranged on the top of each straight plate (542), the top of each contact rod (544) is rollingly connected with a ball, the sleeve ring (541) and the corresponding spray piece (53) are sleeved with an extrusion spring located on the hollow pipe (51); The filter assembly (63) includes a filter barrel (631), a scraping piece (632) and an umbrella-shaped flow guide piece (633), wherein the inlet end of the filter barrel (631) is connected to the outlet end of the hopper (62) through a bearing, and the inside of the inlet end of the filter barrel (631) is integrally provided with a splicing plate, the scraping piece (632) and the umbrella-shaped flow guide piece (633) are arranged in the inside of the filter barrel (631), wherein the scraping piece (632) is used for cleaning impurities on the wall of the filter barrel (631), the umbrella-shaped flow guide piece (633) is fixedly connected to the bottom shell wall of the splicing plate, and is used for centrifugal flow guiding of waste liquid entering the filter assembly (63); The knocking assembly (65) includes three, which are movably connected to the partition plate (61) in the circumferential direction, the knocking assembly (65) includes three circular holes opened in the circumferential direction on the partition plate (61), a bending rod (651) is movably connected in each circular hole, the top end of each bending rod (651) is above the partition plate (61) and is fixedly connected with an end disc, the top end of the end disc is fixedly connected with a top rod (652) for knocking the hopper (62), a reset spring is sleeved between the end disc and the partition plate (61) and located on the bending rod (651), the bending rod (651) is further provided with a protruding rod (653), and the protruding rod (653) is below the partition plate (61), a plurality of arc-shaped plates (654) are arranged on the top shell wall of the filter barrel (631) in the circumferential direction, and an inclined groove is formed in each arc-shaped plate (654), and the inclined groove is in sliding contact with the protruding rod (653); The transmission assembly (66) includes a shaft rod (661), a scraper (662) and a linkage frame (663), wherein the linkage frame (663) includes two, which are distributed on the front and rear sides of the shaft rod (661), and the top end of the linkage frame (663) is fixedly connected to the corresponding vibration assembly (54). The bottom end of the linkage frame (663) is arranged on the scraping member (632), the scraper (662) is fixedly connected to the side wall of the shaft rod (661), and is used for scraping and cleaning the hopper (62); the top end of the shaft rod (661) is fixedly connected to the hollow pipe (51) through a bolt; and the top end of the shaft rod (661) is fixedly connected to the spliced plate through a bolt.
2. The water-reducing agent waste treatment apparatus according to claim 1, characterized by The liquid circulating assembly (7) comprises a circulating water pump arranged on the spray tower (1), a conduit is arranged on the input end of the circulating water pump, the bottom end of the conduit extends into the interior of the spray tower (1), a conveying pipe is arranged on the output end of the circulating water pump, and the top end of the conveying pipe also extends into the interior of the spray tower (1) and is connected with the rotary connecting piece one (52).
3. The water-reducing agent waste treatment apparatus according to claim 2, characterized by The object-carrying net disc (3) comprises a net disc body (31) integrally arranged on the inner wall of the spray tower (1), two arc-shaped wedges (32) are symmetrically arranged at the bottom of the net disc body (31), and the rolling contact is arranged between the rolling balls and the arc-shaped wedges (32).
4. The water-reducing agent waste treatment apparatus according to claim 3, characterized by The discharge end of the hopper (62) penetrates the center of the partition plate (61), and the scraping member (632) comprises a plurality of cleaning rings (6321) arranged in a longitudinal linear manner, and the plurality of cleaning rings (6321) are connected through L-shaped rod groups (6322).
5. The water-reducing agent waste treatment apparatus according to claim 4, characterized by The driving assembly (64) comprises a motor (641) arranged on the top shell wall of the partition plate (61), a rotating shaft is arranged on the output end of the motor (641), the bottom end of the rotating shaft penetrates the partition plate (61) and is provided with a driving gear (642), a driven gear ring (643) is arranged on the side of the driving gear (642) and is engaged with the driving gear (642), and the driven gear ring (643) is arranged on the filter barrel (631).
6. The water-reducing agent waste treatment apparatus according to claim 4, characterized by The rotary connecting piece two (67) is arranged on the discharge port at the bottom of the filter barrel (631), the top end of the impurity discharge pipe (68) is arranged on the rotary connecting piece two (67), the bottom end of the impurity discharge pipe (68) penetrates the rear shell wall of the spray tower (1), and the control valve is further arranged on the impurity discharge pipe (68), and the storage box (8) is arranged at the rear of the spray tower (1), and the bottom end of the impurity discharge pipe (68) is arranged on the storage box (8).
7. The water reducer exhaust treatment device of claim 1, wherein, An air inlet pipe is arranged on the left shell wall of the spray tower (1) and used for the entry of the waste gas to be treated, an air outlet pipe is arranged at the top of the spray tower (1) and used for the discharge of the treated gas, and a plurality of observation windows are arranged on the front shell wall of the spray tower (1) in a longitudinal linear manner.
8. A method of treating a water-reducing agent exhaust gas treatment device according to any one of claims 1 to 7, characterized by, The method comprises the following steps: Step one: device pre-operation, the liquid circulating assembly (7) and the driving assembly (64) are started through the external controller body, the treatment liquid in the spray tower (1) is pumped to the spraying mechanism (5), the treatment liquid is sprayed from the spraying mechanism (5), the spraying of each filler layer is realized, the driving assembly (64) drives the filter assembly (63) to rotate, each knocking assembly (65) is knocked and vibrated, and the filter assembly (63) drives the spraying mechanism (5) to rotate synchronously through the transmission assembly (66), so that the uniformity of the treatment liquid spraying is improved. Step two: waste gas water washing, the pre-processed waste gas is transported from the air inlet pipe to the inside of the spray tower (1) by the external fan body, the waste gas first contacts the water curtain formed by the treatment liquid to achieve rapid cooling, and then the waste gas flows from bottom to top to the air outlet pipe direction, the gas is treated by the double-layer filler layer and contacts the demister body (2), the demister body (2) is used for demisting treatment of the gas, and then the gas is discharged from the air outlet pipe; Step three: waste liquid purification, the treatment liquid contacted by the waste gas falls under the action of gravity, and then flows to the filter assembly (63) under the collection of the hopper (62), the waste liquid in the filter assembly (63) falls on the umbrella-shaped flow guide (633) in the filter assembly (63), and since the filter assembly (63) is in a rotating state at this time, the waste liquid on the umbrella-shaped flow guide (633) in the filter assembly (63) is thrown to the circumferential wall of the filter barrel (631) in the filter assembly (63) by centrifugal force, at this time, the synchronous rotation of the filter barrel (631) in the filter assembly (63) realizes centrifugal separation of the waste liquid, the liquid is thrown out and falls to the bottom of the spray tower (1), facilitating subsequent recycling, and the impurities are blocked; Step four: impurity self-cleaning, the vibration assembly (54) in the spraying mechanism (5) also synchronously performs lifting activity on the basis of rotation in the process of rotation of the spraying mechanism (5), the vibration assembly (54) in the spraying mechanism (5) not only vibrates the corresponding carrier net disc (3) in the case of lifting activity, but also drives the scraping member (632) in the filter assembly (63) to synchronously perform lifting activity through the transmission assembly (66), the scraping member (632) in the filter assembly (63) scrapes and cleans the circumferential wall of the filter barrel (631) in the filter assembly (63) in the case of lifting movement, and then the cleaned impurities fall to the bottom of the filter barrel (631) in the treatment liquid purification mechanism (6) under the action of gravity and part of the liquid; Step five: collection of impurities, the controller body is used to open the control valve on the impurity discharge pipe (68), so that the collected impurities are discharged to the storage box (8) through the rotary connecting piece two (67) and the impurity discharge pipe (68).
Citation Information
Patent Citations
A spray tower for treating chemical waste gas
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