Glass substrate cleaning device for vehicle-mounted display screen
By using a clamping assembly and a cleaning brush driven by a cleaning electric cylinder to clean both sides of the glass substrate simultaneously in the glass substrate cleaning device, the problem of low cleaning efficiency in the prior art is solved, and a highly efficient and non-damaging cleaning effect is achieved.
Patent Information
- Application Number
- CN202511351935.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-01-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing technologies have low efficiency in cleaning glass substrates, especially in cleaning both sides of the glass substrate, which affects the yield of the glass substrate.
A glass substrate cleaning device for automotive displays is designed. The device uses a clamping assembly to hold the glass substrate vertically and clamps it with a bidirectional lead screw. A cleaning electric cylinder drives a cleaning brush to clean both sides of the glass substrate simultaneously. Combined with a vacuum suction cup material handling assembly, efficient cleaning is achieved.
It improves the cleaning efficiency of both sides of the glass substrate, ensures that the surface of the glass substrate is undamaged, and improves the yield of the glass substrate.
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Figure CN121244582A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of glass substrate cleaning, in particular to a glass substrate cleaning device for vehicle-mounted display screens. BACKGROUND
[0002] The LED vehicle-mounted screen is installed on the vehicle, and is manufactured by using a special power supply, a control card and a unit board. The LED vehicle-mounted screen displays characters, pictures, animations and videos through dot matrix display. It is a set of LED vehicle-mounted display system which is separated from the rapid development of the LED display screen. Compared with the ordinary signboard screen and the fixed LED display screen, the LED vehicle-mounted screen has higher requirements for stability, anti-interference, shock resistance and dust prevention. The LED vehicle-mounted screen is usually a liquid crystal display screen, and the glass substrate is a thin glass sheet with extremely smooth surface, which is one of the key basic materials in the flat panel display industry. The glass substrate is mainly used to form a liquid crystal display device, and is produced by the float method, overflow down-draw method or slot down-draw method.
[0003] During the production of the glass substrate, glass particles are generated. If the glass particles are not completely removed and adhere to the surface of the glass substrate for a long time, the ordinary spray cleaning method cannot remove the glass particles, and the glass particles may damage the surface of the glass substrate in the subsequent process, thereby affecting the yield of the glass substrate.
[0004] Chinese patent publication No. CN115338156B includes a cleaning tank and two symmetrical bearing filter plates installed in the cleaning tank. The top of the bearing filter plate is matched with the glass substrate, and the right end of the bearing filter plate is matched with the lifting mechanism. The present application provides a glass substrate surface liquid cleaning mechanism. Through the setting of the cleaning tank, the glass substrate can be soaked in the cleaning tank first, then cleaned with a cleaning brush, and then dried with a cleaning air knife. After drying, the glass substrate is adsorbed and lifted by a vacuum chuck mechanism. The cleaning brush is adjusted to turn and clean the lower surface of the glass substrate. After cleaning, the glass substrate is washed through the cleaning tank and moved to the next cleaning process. Through this setting, the glass particles on the surface of the glass substrate can be effectively removed to ensure the yield of the glass substrate.
[0005] The applicant finds that the patent has some deficiencies in use: when the glass substrate is washed, the cleaning brush first washes the front surface of the glass substrate, then lifts the glass substrate, adsorbs the front surface of the glass substrate by the suction cup, and then washes the back surface of the glass substrate by the cleaning brush. Through the way of washing one by one, the efficiency is not high enough.
[0006] Therefore, the present application designs a glass substrate cleaning device for vehicle-mounted display screens to solve the problems in the prior art. SUMMARY
[0007] The present application aims to provide a kind of glass substrate cleaning device for vehicle display screen to solve the problems raised in the above background art.
[0008] To achieve the above object, the present application provides the following technical solutions: a kind of glass substrate cleaning device for vehicle display screen, comprising: ultrasonic cleaner main body, the top of the ultrasonic cleaner main body is equipped with cleaning tank, one end of the cleaning tank is equipped with L-shaped frame, the top of the L-shaped frame is equipped with hydraulic cylinder, the output end of the hydraulic cylinder is connected with horizontal plate, the horizontal plate is equipped with the clamping assembly of glass substrate side edge clamping, the two sides of the clamping assembly are equipped with vertical frame and cleaning brush, the cleaning brush is inserted in vertical frame, dismounting assembly is arranged between the vertical frame and cleaning brush, the cleaning tank is equipped with driving assembly for driving cleaning brush to move, the cleaning tank is equipped with material taking assembly, clamping assembly clamps the side edge of glass substrate, so that the two sides of glass substrate are not blocked, so that the two cleaning brushes can wash the two sides of glass substrate at the same time, improve washing efficiency.
[0009] Preferably, the clamping assembly includes two bottom grooves, two bottom grooves are respectively arranged at both ends of the bottom of horizontal plate, a bidirectional screw rod is rotatably installed between the two bottom grooves, and a sliding plate is slidably installed at both ends of the bidirectional screw rod through threads.
[0010] Preferably, a mounting groove is arranged at the middle of one end of the two sliding plates, a waterproof electric push rod is installed in the mounting groove, and a movable plate is installed at the output end of the waterproof electric push rod.
[0011] Preferably, the dismounting assembly includes a pull plate, the pull plate is located at one end of the vertical frame, a plurality of slide rods are slidably connected to the vertical frame on the pull plate, the pull plate and the vertical frame are connected by a spring, and a plug hole is formed in the cleaning brush and slidably connected to the slide rod.
[0012] Preferably, the driving assembly comprises two long frames, the two long frames are respectively arranged on the two sides of the cleaning tank, a screw rod is rotatably arranged in the long frame, a moving plate is slidably arranged on the outer wall of the screw rod through threads, a cleaning electric cylinder is arranged on one side of the moving plate, the output end of the cleaning electric cylinder is connected with a vertical frame, a telescopic rod is arranged between the vertical frame and the moving plate, the screw rod rotates to drive the moving plate to move, the cleaning electric cylinder drives the cleaning brush to extend, so that the cleaning brush can wash the glass substrate.
[0013] Preferably, one end of the screw rod is provided with a transmission wheel, the two transmission wheels are driven by a transmission belt, the transmission of the transmission wheel and the transmission belt enables the two screw rods to rotate synchronously, and only one motor is needed, thereby saving the use of the motor.
[0014] Preferably, the material taking assembly comprises a support, the support is arranged below one side of the cleaning tank, a rotating electric cylinder is rotatably arranged on the support, a mounting frame is arranged on the top of the rotating electric cylinder, a material taking electric cylinder is arranged on the mounting frame, a hinged frame is connected to the output end of the material taking electric cylinder, a rotating block is rotatably arranged on the hinged frame, a vacuum suction cup is arranged on one end of the rotating block, a vacuum pump in communication with the vacuum suction cup is arranged on the top of the mounting frame, after cleaning, the rotating electric cylinder is rotated by 90 degrees, so that the vacuum suction cup faces the glass substrate, then the material taking electric cylinder drives the vacuum suction cup to contact the glass substrate, the vacuum pump is started, so that the vacuum suction cup adsorbs the glass substrate, then the material taking electric cylinder drives the glass substrate to move, the rotating electric cylinder is reversely rotated, so that the glass substrate is taken out, then the hinged frame drives the rotating block to rotate downward by 90 degrees, so that the glass substrate faces downward, a placing frame is arranged on one side of the cleaning tank, the material taking electric cylinder drives the glass substrate to descend, so that the glass substrate is placed on the placing frame, and the material taking is completed.
[0015] Preferably, an adjusting electric cylinder is arranged on the inner wall of the top of the cleaning tank, an air pipe is connected to the output end of the adjusting electric cylinder, an air nozzle is arranged on the bottom of the air pipe, a hot air blower in communication with the air pipe is arranged on the top of the cleaning tank, when taking the material, the hot air blower is started, so that the air nozzle generates hot air to dry the middle part of one side of the glass substrate, so that the vacuum suction cup can better adsorb the glass substrate.
[0016] Compared with the prior art, the present application has the following advantages:
[0017] 1. The glass substrate is vertically placed, the two-way screw rod is rotated, the two sliding plates are close to each other, the glass substrate is clamped on both sides, so that both sides of the glass substrate are exposed, then the cleaning electric cylinder drives the cleaning brush to extend and contact the glass substrate, the two cleaning brushes contact the two sides of the glass substrate respectively, then the screw rod rotates to drive the moving plate to move, so that the cleaning brush moves, the two sides of the glass substrate are washed at the same time, and the efficiency is higher. Attached Figure Description
[0018] Figure 1 This is a front view schematic diagram of the present invention;
[0019] Figure 2 This is a rear view diagram of the present invention;
[0020] Figure 3 This is a schematic diagram of the clamping component structure of the present invention;
[0021] Figure 4 This is a schematic diagram of the disassembly and assembly component structure of the present invention;
[0022] Figure 5 This is a schematic diagram of the drive component structure of the present invention;
[0023] Figure 6 This is a schematic diagram of the material handling component structure of the present invention.
[0024] In the diagram: 1. Main body of the ultrasonic cleaner; 2. Cleaning tank; 3. L-shaped frame; 4. Hydraulic cylinder; 5. Horizontal plate; 6. Clamping assembly; 601. Bottom groove; 602. Two-way lead screw; 603. Slide plate; 604. Mounting groove; 605. Waterproof electric push rod; 606. Movable plate; 607. Fixed plate; 7. Vertical frame; 8. Cleaning brush; 9. Disassembly and assembly assembly; 901. Pull plate; 902. Slide rod; 903. Spring; 904. Insertion hole; 10. Drive assembly; 101. Length Frame; 102. Screw; 103. Moving plate; 104. Cleaning electric cylinder; 105. Telescopic rod; 106. Drive wheel; 107. Drive belt; 11. Material handling assembly; 111. Bracket; 112. Rotating electric cylinder; 113. Mounting bracket; 114. Material handling electric cylinder; 115. Hinge frame; 116. Rotating block; 117. Vacuum suction cup; 118. Vacuum pump; 119. Adjusting electric cylinder; 1110. Air pipe; 1111. Air nozzle; 1112. Hot air blower. Detailed Implementation
[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0026] Please see Figures 1-6The application provides a glass substrate cleaning device for a vehicle-mounted display screen, which comprises an ultrasonic cleaner main body 1, a cleaning tank 2 is arranged on the top of the ultrasonic cleaner main body 1, an L-shaped frame 3 is arranged at one end of the cleaning tank 2, a hydraulic cylinder 4 is arranged on the top of the L-shaped frame 3, a horizontal plate 5 is connected to the output end of the hydraulic cylinder 4, a clamping assembly 6 for clamping the side edge of the glass substrate is arranged on the horizontal plate 5, vertical frames 7 and cleaning brushes 8 are arranged on the two sides of the clamping assembly 6, the cleaning brushes 8 are inserted into the vertical frames 7, a dismounting assembly 9 is arranged between the vertical frames 7 and the cleaning brushes 8, a driving assembly 10 for driving the cleaning brushes 8 to move is arranged on the cleaning tank 2, and a material taking assembly 11 is arranged on the cleaning tank 2.
[0027] Please refer to Figure 3 In the embodiment, the clamping assembly 6 comprises two bottom grooves 601, the two bottom grooves 601 are arranged at the two ends of the bottom of the horizontal plate 5, a bidirectional screw rod 602 is rotatably arranged between the two bottom grooves 601, and sliding plates 603 are threadedly and slidably arranged at the two ends of the bidirectional screw rod 602.
[0028] Please refer to Figure 3 In the embodiment, installation grooves 604 are arranged at the middle positions of the ends of the two sliding plates 603, waterproof electric push rods 605 are arranged in the installation grooves 604, movable plates 606 are arranged at the output ends of the waterproof electric push rods 605, and fixed plates 607 are arranged below the ends of the two sliding plates 603.
[0029] Please refer to Figure 4 In the embodiment, the dismounting assembly 9 comprises a pull plate 901, the pull plate 901 is arranged at one end of the vertical frame 7, a plurality of slide rods 902 are arranged on the pull plate 901 and slidably connected with the vertical frame 7, springs 903 are arranged between the pull plate 901 and the vertical frame 7, insertion holes 904 are arranged on the cleaning brushes 8 and slidably connected with the slide rods 902, and a pull ring is arranged at the middle position of the pull plate 901, so that the pull plate 901 can be pulled by the staff.
[0030] Please refer to Figure 5 In the embodiment, the driving assembly 10 comprises two long frames 101, the two long frames 101 are arranged at the two sides of the cleaning tank 2, screw rods 102 are rotatably arranged in the long frames 101, movable plates 103 are threadedly and slidably arranged on the outer side walls of the screw rods 102, cleaning electric cylinders 104 are arranged on one side of the movable plates 103, the output ends of the cleaning electric cylinders 104 are connected with the vertical frame 7, and telescopic rods 105 are arranged between the vertical frame 7 and the movable plates 103.
[0031] Please refer to Figure 5 In the embodiment, a transmission wheel 106 is arranged at one end of the screw rod 102, the two transmission wheels 106 are driven through a transmission belt 107, and through the transmission of the transmission wheels and the transmission belt, the two screw rods 102 only need to be provided with a driving motor.
[0032] Please refer to Figure 6 In the embodiment: the material taking assembly 11 comprises a support 111 installed below one side of the cleaning tank 2, a rotary electric cylinder 112 is rotatably installed on the support 111, a mounting rack 113 is installed on the top of the rotary electric cylinder 112, a material taking electric cylinder 114 is installed on the mounting rack 113, a hinged rack 115 is connected to the output end of the material taking electric cylinder 114, a rotary block 116 is rotatably installed on the hinged rack 115, a vacuum chuck 117 is installed on one end of the rotary block 116, a vacuum pump 118 communicating with the vacuum chuck 117 is installed on the top of the mounting rack 113, a servo motor is installed at the bottom of the support 111, a rotating disc is installed at the output end of the servo motor, the bottom of the rotary electric cylinder 112 is installed on the top of the rotating disc, a pin shaft is rotatably installed on the hinged rack 115, an adjusting motor is installed on one side of the hinged rack 115, and the adjusting motor and the pin shaft are connected to rotate the block 116 installed on the pin shaft.
[0033] Please refer to Figure 2 In the embodiment: an adjusting electric cylinder 119 is installed on the inner wall of the top of the cleaning tank 2, an air pipe 1110 is connected to the output end of the adjusting electric cylinder 119, an air nozzle 1111 is arranged at the bottom of the air pipe 1110, a hot air blower 1112 communicating with the air pipe 1110 is installed on the top of the cleaning tank 2, and hot air is sprayed from the air nozzle 1111 to dry the middle part of one side of the glass substrate before the material is taken out after cleaning, thereby improving the adsorption effect of the vacuum chuck 117.
[0034] Working principle: the glass substrate is placed on the fixed plate 607, then the bidirectional screw rod 602 is rotated to drive the two sliding plates 603 to move close to each other to clamp both ends of the glass substrate, then the waterproof electric push rod 605 drives the movable plate 606 to descend to press and further fix the glass substrate, then the hydraulic cylinder 4 drives the horizontal plate 5 to descend to make the glass substrate immerse in the cleaning tank 2 for a certain period of time, then the hydraulic cylinder 4 drives the horizontal plate 5 to ascend to make the glass substrate parallel to the cleaning brushes 8, the cleaning electric cylinder 104 drives the vertical frame 7 to extend to make the two cleaning brushes 8 contact with both sides of the glass substrate respectively, then the screw rod 102 is rotated to move the moving plate 103 to drive the cleaning brushes 8 to move, so that the both sides of the glass substrate can be cleaned at the same time, after cleaning, the hydraulic cylinder 4 drives the horizontal plate 5 to descend to make the glass substrate immerse in the cleaning tank 2 again for cleaning, then the glass substrate can be taken out for the next cleaning process.
[0035] When the cleaning brushes 8 need to be replaced due to wear, the pull plate 901 is pulled to make the slide rod 902 leave the insertion hole 904 and stretch the spring 903, then the cleaning brushes 8 can be pulled out of the vertical frame 7, when installing new cleaning brushes 8, the pull plate 901 is pulled first, then the cleaning brushes 8 are inserted into the vertical frame 7, the pull plate 901 is released, and the slide rod 902 is inserted into the insertion hole 904 through the restoring force of the spring 903, so that the vertical frame 7 and the cleaning brushes 8 are fixed.
[0036] Although the present application has been described in detail with reference to the foregoing embodiments, the technical solutions recorded in the foregoing embodiments can be modified, or some of the technical features can be replaced by equivalent features, by those skilled in the art, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A glass substrate cleaning device for vehicle-mounted displays, comprising: The ultrasonic cleaning machine body (1) is characterized in that: a cleaning tank (2) is installed on the top of the ultrasonic cleaning machine body (1), an L-shaped frame (3) is installed at one end of the cleaning tank (2), a hydraulic cylinder (4) is installed on the top of the L-shaped frame (3), a horizontal plate (5) is connected to the output end of the hydraulic cylinder (4), a clamping assembly (6) for clamping the side of the glass substrate is provided on the horizontal plate (5), a vertical frame (7) and a cleaning brush (8) are provided on both sides of the clamping assembly (6), the cleaning brush (8) is inserted into the vertical frame (7), a disassembly assembly (9) is provided between the vertical frame (7) and the cleaning brush (8), a driving assembly (10) for driving the cleaning brush (8) to move is provided on the cleaning tank (2), and a material picking assembly (11) is provided on the cleaning tank (2).
2. The glass substrate cleaning device for vehicle-mounted displays according to claim 1, characterized in that: The clamping assembly (6) includes two bottom grooves (601), which are respectively opened at both ends of the bottom of the horizontal plate (5). A bidirectional lead screw (602) is rotatably installed between the two bottom grooves (601), and a sliding plate (603) is slidably installed at both ends of the bidirectional lead screw (602) through threads.
3. The glass substrate cleaning device for vehicle-mounted displays according to claim 2, characterized in that: A mounting groove (604) is provided at the middle of the two sliding plates (603) at one end close to each other. A waterproof electric push rod (605) is installed in the mounting groove (604). A movable plate (606) is installed at the output end of the waterproof electric push rod (605). A fixed plate (607) is installed below the two sliding plates (603) at one end close to each other.
4. The glass substrate cleaning device for vehicle-mounted displays according to claim 1, characterized in that: The disassembly and assembly assembly (9) includes a pull plate (901), which is located at one end of the vertical frame (7). The pull plate (901) is equipped with several slide rods (902) that are slidably connected to the vertical frame (7). The pull plate (901) and the vertical frame (7) are connected by a spring (903). The cleaning brush (8) is provided with a socket (904) that is slidably connected to the slide rods (902).
5. The glass substrate cleaning device for vehicle-mounted displays according to claim 1, characterized in that: The drive assembly (10) includes two long frames (101), which are respectively installed on both sides of the cleaning tank (2). A screw (102) is rotatably installed inside the long frame (101). A movable plate (103) is slidably installed on the outer side wall of the screw (102) by means of a thread. A cleaning electric cylinder (104) is installed on one side of the movable plate (103). The output end of the cleaning electric cylinder (104) is connected to the vertical frame (7). A telescopic rod (105) is connected between the vertical frame (7) and the movable plate (103).
6. The glass substrate cleaning device for vehicle-mounted displays according to claim 5, characterized in that: One end of the screw (102) is equipped with a drive wheel (106), and the two drive wheels (106) are driven by a drive belt (107).
7. The glass substrate cleaning device for vehicle-mounted displays according to claim 1, characterized in that: The material handling assembly (11) includes a bracket (111), which is installed below one side of the cleaning tank (2). A rotating electric cylinder (112) is rotatably mounted on the bracket (111). A mounting frame (113) is mounted on the top of the rotating electric cylinder (112). A material handling electric cylinder (114) is mounted on the mounting frame (113). A hinge frame (115) is connected to the output end of the material handling electric cylinder (114). A rotating block (116) is rotatably mounted on the hinge frame (115). A vacuum suction cup (117) is mounted on one end of the rotating block (116). A vacuum pump (118) communicating with the vacuum suction cup (117) is mounted on the top of the mounting frame (113).
8. The glass substrate cleaning device for vehicle-mounted displays according to claim 7, characterized in that: An adjusting electric cylinder (119) is installed on the top inner wall of the cleaning tank (2). The output end of the adjusting electric cylinder (119) is connected to an air pipe (1110). An air nozzle (1111) is provided at the bottom of the air pipe (1110). A hot air blower (1112) connected to the air pipe (1110) is installed on the top of the cleaning tank (2).
Citation Information
Patent Citations
A liquid cleaning mechanism for glass substrate surfaces
CN115338156B