An automated fruit dicing apparatus and method
By using an anti-stick cutting device and a reciprocating scraper design in an automated dried fruit cutting device, the problems of uneven cutting and frequent machine stops are solved, achieving efficient and stable cutting of dried fruit and improving the quality of finished products, thus adapting to the cutting needs of fruits with different hardness.
Patent Information
- Application Number
- CN202511808531.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2045-12-03
AI Technical Summary
In existing fruit-cutting devices, the cut fruit pieces tend to stick to the cutter during the cutting process, resulting in uneven cutting, such as continuous cuts and broken pieces. This reduces the appearance and size consistency of the finished product. Furthermore, the sticky fruit pieces can hinder the normal operation of the cutter, causing frequent production line shutdowns for cleaning and reducing cutting efficiency.
An automated fruit-cutting device is used, including a cutting anti-sticking device, a reverse displacement assembly, and a reciprocating scraper. Through the cooperation of a displacement T-plate and a pressure spring, the cutter can cut the fruit evenly and clean up any adhering pieces, preventing fruit pieces from piling up. Combined with low-temperature rapid freeze-drying technology, the uniformity and stability of the cut pieces are ensured.
It improves the appearance and size consistency of dried fruit products, reduces production line downtime, increases cutting efficiency, ensures stable operation of the equipment, and adapts to the cutting needs of fruits with different hardness.
Smart Images

Figure CN121245945B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of fruit drying and cutting, and particularly relates to an automatic fruit drying and cutting device and a method thereof. BACKGROUND
[0002] Fruit drying is a food processed from fresh fruits after cutting and dehydration, and the core is to remove most of the water while retaining the sugar, vitamins, minerals and other main nutrients and flavors in the fruits; in order to improve the fruit drying processing efficiency, the fruits need to be cut; in use, the existing cutting device is usually a flow line type automatic cutting device, but in the cutting process, the cut fruit pieces are easy to adhere to the cutting knife, resulting in uneven cutting, and the cutting knife is broken and the fruit pieces are broken, which reduces the consistency of the finished product appearance and specifications of the fruit pieces; meanwhile, the adhered fruit pieces are gradually accumulated, which hinders the normal operation of the cutting knife, forces the production line to frequently stop and clean, reduces the cutting efficiency of the device, and has strong limitations in use. SUMMARY
[0003] In view of the above problems, the application provides an automatic fruit drying and cutting device and a method thereof to overcome the defects of the prior art.
[0004] To achieve the above purpose, the application provides the following technical scheme: an automatic fruit drying and cutting device, comprising a rack, a transmission belt being installed in the rack; a cutting anti-adhesion device is arranged on the rack and used for uniform cutting; the cutting anti-adhesion device comprises a U-shaped base frame connected to the top of the rack; the opening of the U-shaped base frame faces the transmission belt;
[0005] a displacement cylinder being connected to the side of the U-shaped base frame close to the transmission belt in a penetrating manner; the displacement cylinder and the U-shaped base frame are in sliding fit; a displacement T plate is installed at the end of the displacement cylinder close to the transmission belt;
[0006] a pressure horizontal plate being installed at the side of the displacement T plate away from the displacement cylinder;
[0007] a pressure square column being connected to the side of the pressure horizontal plate close to the transmission belt in a penetrating manner; the pressure square column and the pressure horizontal plate are in sliding fit; a cutting knife is installed at the end of the pressure square column close to the transmission belt; the top of the transmission belt is located in the moving path of the cutting knife; fruits are placed on the top of the transmission belt; a stop distance adjusting unit is arranged on the rack; the stop distance adjusting unit comprises a positioning circular groove arranged on the top of the rack; a reverse displacement assembly is arranged on the rack; the reverse displacement assembly comprises a reverse gear installed on the side wall of the rack;
[0008] a double-action U seat being installed on both sides of the pressure horizontal plate;
[0009] a reciprocating wire rod being connected to the double-action U seat; a double-action cylinder is installed in the double-action U seat;
[0010] A reciprocating block is connected through a reciprocating cylinder, and the two are slidably fitted together; the reciprocating block is threadedly connected to the reciprocating lead screw.
[0011] A rotary motor is mounted on the side of the reciprocating U-shaped base; the output end of the rotary motor is rotatably connected to the reciprocating lead screw.
[0012] The repeating scraper is mounted on the repeating block; there is a gap between the initial position of the repeating scraper and the end point of the cutter, and when the repeating scraper moves, it will contact the side wall of the cutter; the movement path of the repeating scraper covers the area between the two ends of the cutter.
[0013] Preferably, it includes a drive motor, which is mounted on the side wall of the U-shaped base frame;
[0014] A rotating disc is installed at the output end of a drive motor; a rotating column is installed on the edge of the rotating disc away from the U-shaped base frame;
[0015] A rotating base is connected to the side wall of a U-shaped base frame; a rotating cylinder is connected through the rotating base on the side near the top of the frame; the rotating cylinder and the rotating base are slidably fitted; a rotating horizontal block is installed at the end of the rotating cylinder near the rotating column; the rotating horizontal block is located on the side of the rotating disk away from the U-shaped base frame; a through rotating groove is provided on the side of the rotating horizontal block near the rotating disk; the rotating column is fitted into the rotating groove, and the two are slidably fitted; rotating connecting rods are installed on both sides of the rotating horizontal block; the two rotating connecting rods are connected to both sides of the displacement T-plate.
[0016] Preferably, it includes a displacement spring, which is sleeved on the displacement cylinder; one end of the displacement spring is fixedly connected to the U-shaped base frame, and the other end is connected to a displacement limiting plate; the displacement limiting plate is connected to the end of the displacement cylinder away from the displacement T-plate;
[0017] A pressure spring is sleeved on a pressure square column; one end of the pressure spring is fixedly connected to a pressure horizontal plate, and the other end is fixedly connected to a cutter.
[0018] Conductive patches; two conductive patches are respectively installed on the opposite sides of the displacement T-plate and the U-shaped base frame; the two conductive patches are electrically connected;
[0019] A displacement rack is mounted on a displacement T-plate; the displacement rack and the reversing gear are meshed together.
[0020] Preferably, it includes a positioning circular plate, which is fitted into the positioning circular groove, and the two slide together.
[0021] The positioning cylinder is installed on the side of the U-shaped base frame near the top of the frame; the positioning cylinder is fitted into the positioning groove, and the two slide together; the positioning plate is located in the moving path of the positioning cylinder;
[0022] A positioning spring is provided in a positioning groove; one end of the positioning spring is fixedly connected to the positioning groove, and the other end is fixedly connected to the positioning plate.
[0023] Preferably, it includes a limiting cylinder, which is fixedly installed on the side wall of the frame;
[0024] A limiting slider; the limiting slider is connected through a limiting cylinder on the side near the frame; the limiting cylinder and the limiting slider are in sliding engagement; a limiting insert is fixedly installed on the side of the limiting slider near the frame;
[0025] A limiting spring is sleeved on a limiting cylinder; one end of the limiting spring is fixedly connected to a limiting slider, and the other end is fixedly connected to a limiting circular plate, which is fixedly connected to the end of the limiting cylinder away from the frame.
[0026] Preferably, the outer wall of the positioning cylinder is provided with a plurality of equidistantly arranged limiting slots; the limiting block passes through the outer wall of the frame and enters the positioning groove, and connects with one of the limiting slots.
[0027] Preferably, it includes a pressure-resistant cylinder that extends through and connects to the bottom of the frame, with the two slidingly engaged;
[0028] A pressure-resistant horizontal plate is installed at one end of a pressure-resistant cylinder; the pressure-resistant horizontal plate is located at the bottom of the frame; a pressure-resistant rack is installed on the pressure-resistant horizontal plate; the pressure-resistant rack is meshed with a reversing gear.
[0029] A pressure-resistant square base is installed at the other end of the pressure-resistant cylinder; the pressure-resistant square base is located inside the frame; the side wall of the pressure-resistant square base is provided with a through directional slot.
[0030] Preferably, a directional sliding column is installed in the directional slot; a directional base plate is connected through the directional sliding column, and the two are slidably engaged; an anti-pressure roller shaft is installed on the side wall of the directional base plate; the anti-pressure roller shaft is located in the opening of the transmission belt, and the area of the transmission belt that bears the pressure of the belt surface is located at the moving path of the anti-pressure roller shaft; a directional spring is sleeved on the directional sliding column; one end of the directional spring is fixedly connected to the directional slot, and the other end is fixedly connected to the directional base plate.
[0031] This invention also provides an automated method for cutting dried fruit into pieces, comprising the following steps:
[0032] S1. Place the fruit that needs to be cut into pieces on the conveyor belt, operate the cutting and anti-stick device to make the cutter on it move back and forth to cut the fruit into pieces evenly;
[0033] S2. Control stop adjustment unit, used to adjust the height of the cutter and control the distance between the cutter and the transmission belt, so as to cut fruit pieces of different thicknesses;
[0034] S3. Under the action of the reverse displacement component, it is used to support the transmission belt and prevent the transmission belt from deforming due to the downward pressure caused by the cutter cutting the fruit pieces on the transmission belt.
[0035] S4. After the fruit is cut into pieces, it is subjected to rapid freezing at low temperature and then dried to make dried fruit.
[0036] As can be seen from the above, the automated dried fruit cutting device provided by the present invention has the effect of sweeping off the fruit pieces adhering to the cutter, avoiding uneven cutting caused by the fruit pieces adhering to the cutter, resulting in continuous cutting, broken pieces, etc., thus improving the appearance and size consistency of the finished fruit pieces; at the same time, that is, during each cutting stroke of the cutter (before the cutter comes into contact with the fruit), the reciprocating scraper works to sweep the fruit pieces adhering to the cutter off onto the conveyor belt, avoiding the gradual accumulation of fruit pieces adhering to the cutter, which would hinder the normal operation of the cutter and cause frequent production line shutdowns for cleaning, thus improving the cutting efficiency of the device and reducing the limitations of the device in use. Attached Figure Description
[0037] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0038] In the attached diagram:
[0039] Figure 1 This is one of the overall structural schematic diagrams of the present invention;
[0040] Figure 2 This is a cross-sectional view of the limiting insert block of the present invention;
[0041] Figure 3 This is a schematic diagram of the rotating column structure of the present invention;
[0042] Figure 4 This is a cross-sectional view of the frame of the present invention;
[0043] Figure 5 This is an exploded cross-sectional view of the positioning groove of the present invention;
[0044] Figure 6 This is the second schematic diagram of the overall structure of the present invention;
[0045] Figure 7 This is a front view of the transmission belt of the present invention;
[0046] Figure 8 This is a schematic diagram of the limiting slot structure of the present invention;
[0047] Figure 9 This is a schematic diagram of the displacement rack structure of the present invention;
[0048] Figure 10 This is a schematic diagram of the cutting blade structure of the present invention;
[0049] Figure 11This is a schematic diagram of the anti-compression rack structure of the present invention;
[0050] Figure 12 For the present invention Figure 4 A magnified view of the structure at point A in the middle;
[0051] Figure 13 This is a schematic diagram of the reciprocating scraper structure of the present invention;
[0052] Figure 14 This is a schematic diagram of the conductive patch structure of the present invention;
[0053] In the diagram: 1. Frame; 2. Drive belt; 3. U-shaped base frame; 4. Displacement cylinder; 5. Displacement T-plate; 6. Pressure cross plate; 7. Pressure square column; 8. Cutter; 9. Positioning groove; 10. Reverse gear; 11. Drive motor; 12. Rotating disc; 13. Rotating column; 14. Rotating base; 15. Rotating cylinder; 16. Rotating cross block; 17. Rotating slide; 18. Rotating connecting rod; 19. Displacement spring; 20. Pressure spring; 21. Conductive patch; 22. Displacement rack; 23. Positioning plate; 4. Positioning cylinder; 25. Positioning spring; 26. Limiting cylinder; 27. Limiting slider; 28. Limiting insert; 29. Limiting spring; 30. Reciprocating U-shaped seat; 31. Reciprocating lead screw; 32. Reciprocating cylinder; 33. Reciprocating block; 34. Rotary motor; 35. Reciprocating scraper; 36. Limiting slot; 37. Pressure-resistant cylinder; 38. Pressure-resistant horizontal plate; 39. Pressure-resistant rack; 40. Pressure-resistant square seat; 41. Orientation slot; 42. Orientation slide column; 43. Orientation base plate; 44. Pressure-resistant roller shaft; 45. Orientation spring. Detailed Implementation
[0054] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0055] Implementation examples, by Figures 1 to 14The present invention includes a frame 1, within which a transmission belt 2 is installed; a slicing anti-sticking device is provided on the frame 1 for uniformly slicing; the slicing anti-sticking device includes a U-shaped base 3 connected to the top of the frame 1; the opening of the U-shaped base 3 faces the transmission belt 2; a displacement cylinder 4 is connected through the U-shaped base 3 to the side near the transmission belt 2; the displacement cylinder 4 and the U-shaped base 3 are slidably fitted; a displacement T-plate 5 is installed at the end of the displacement cylinder 4 near the transmission belt 2; a pressure plate 6 is installed on the side of the displacement T-plate 5 away from the displacement cylinder 4; a pressure square column 7 is connected through the pressure plate 6 to the side near the transmission belt 2; the pressure square column 7 and the pressure plate 6 are slidably fitted; a cutter 8 is installed at the end of the pressure square column 7 near the transmission belt 2; the top of the transmission belt 2 is located at the cutting... The movement path of knife 8; fruit is placed on top of conveyor belt 2; drive motor 11 is installed on the side wall of U-shaped base frame 3; rotating disk 12 is installed at the output end of drive motor 11; a rotating column 13 is installed on the edge of rotating disk 12 away from U-shaped base frame 3; rotating base 14 is connected to the side wall of U-shaped base frame 3; a rotating cylinder 15 is connected through the side of rotating base 14 near the top of frame 1; rotating cylinder 15 and rotating base 14 are slidably fitted; a rotating cross block 16 is installed at the end of rotating cylinder 15 near rotating column 13; rotating cross block 16 is located on the side of rotating disk 12 away from U-shaped base frame 3; a through rotating groove 17 is provided on the side of rotating cross block 16 near rotating disk 12; rotating column 13 is fitted and connected to the rotating disk 12. Within the movable groove 17, the two slide in cooperation; rotating connecting rods 18 are installed on both sides of the rotating horizontal block 16; the two rotating connecting rods 18 are connected to both sides of the displacement T-plate 5; the displacement spring 19 is sleeved on the displacement cylinder 4; one end of the displacement spring 19 is fixedly connected to the U-shaped base frame 3, and the other end is connected to the displacement limiting plate; the displacement limiting plate is connected to the end of the displacement cylinder 4 away from the displacement T-plate 5; the pressure spring 20 is sleeved on the pressure square column 7; one end of the pressure spring 20 is fixedly connected to the pressure horizontal plate 6, and the other end is fixedly connected to the cutter 8; conductive patch 21; two conductive patches 21 are respectively installed on the opposite sides of the displacement T-plate 5 and the U-shaped base frame 3; the two conductive patches 21 are electrically connected; the displacement rack 22 is installed on the displacement T-plate 5; The rack 22 and the reversing gear 10 are meshed and connected; the reciprocating U-shaped seat 30 is installed on both sides of the pressure plate 6; the reciprocating screw 31 is connected inside the reciprocating U-shaped seat 30; a reciprocating cylinder 32 is installed inside the reciprocating U-shaped seat 30; a reciprocating block 33 is connected through to the reciprocating cylinder 32, and the two are slidably engaged; the reciprocating block 33 is threadedly connected to the reciprocating screw 31; a rotary motor 34 is installed on the side of the reciprocating U-shaped seat 30; the output end of the rotary motor 34 is rotatably connected to the reciprocating screw 31; a reciprocating scraper 35 is installed on the reciprocating block 33; the initial position of the reciprocating scraper 35 is spaced from the end point of the cutter 8, and when the reciprocating scraper 35 moves, it will contact the side wall of the cutter 8; the moving path of the reciprocating scraper 35 covers the area between the two ends of the cutter 8;
[0056] Fruit is placed on conveyor belt 2 for transport. When the fruit is conveyed to below the cutter 8, the drive motor 11 is started, and its output end drives the rotating disc 12 to rotate. This causes the rotating column 13 on the disc to move back and forth within the rotating groove 17, which in turn causes the rotating horizontal block 16 on the disc to move back and forth at the rotating base 14 via the rotating cylinder 15. Under the action of the rotating connecting rod 18, the rotating horizontal block 16 drives the displacement T-plate 5 to move back and forth, continuously moving it closer to and away from the top of the conveyor belt 2. This causes the displacement T-plate 5 to move back and forth at the U-shaped base 3 via the displacement cylinder 4, keeping the displacement spring 19 in a buffering and resetting state. The elastic potential energy generated by the displacement spring 19 can assist the displacement T-plate 5 in resetting and moving. At the same time, the buffering force brought by the displacement spring 19 can absorb and reduce the impact force generated when the cutter 8 contacts the fruit, improving the stability during cutting. In addition, the displacement spring 19 can also be used for... The support plate 8 counteracts some of the gravity and limits the falling speed of the cutter 8, preventing excessive impact when it comes into contact with the fruit, which could damage the transmission belt 2. This reduces the limitations of the device during use and improves the cutting effect. The displacement plate 5 synchronously drives the pressure plate 6 to move back and forth, which, under the action of the pressure column 7 and the pressure spring 20, drives the cutter 8 to move back and forth. The distance of each reciprocating movement is consistent, allowing the cutter 8 to evenly contact the fruit, thus evenly cutting the fruit conveyed below the cutter 8 into pieces. This avoids uneven cutting that could result in broken pieces or uneven sizes, improving the quality of the fruit pieces and enhancing the cutting effect of the device. After the fruit is evenly cut into pieces, it is rapidly frozen at low temperature and then dried to make dried fruit, retaining the main nutrients and flavors such as sugar, vitamins, and minerals in the fruit, thus improving the production effect of dried fruit.
[0057] When the cutter 8 moves downwards to cut fruit, it will come into contact with the fruit. If it encounters hard fruit that is difficult to cut, the displacement T-plate 5 can continue to move the cutter 8 downwards. This causes the pressure plate 6 on the displacement T-plate 5 to move at the pressure column 7, keeping the pressure spring 20 in a buffer state. This allows it to continuously apply pressure to the fruit in contact with the cutter 8 until the fruit is cut into pieces, avoiding damage from hard contact and making the cutting effect more stable. The deformation of the pressure spring 20 buffers the pressure, preventing the cutter 8 and the transmission belt 2 from breaking due to sudden hard force. Wear and tear are reduced, and the pressure spring 20 adjusts its force slightly according to the hardness of the fruit. The force gradually increases to cut the fruit, while the force does not deform the fruit due to excessive pressure. This adapts to fruits of different hardness, improving the cutting effect of the device. At the same time, the gentle pressure allows the cutter 8 to keep in contact with the fruit. Even if the fruit deviates slightly, the pressure spring 20 can buffer the cutter 8 to keep up with the pressure, avoiding the situation of "not being able to cut". This reduces the limitations of the device and improves the stability and effect of cutting.
[0058] Simultaneously, when the cutter 8 completes its downward cutting operation during each reciprocating movement and returns to its original position, the displacement T-plate 5 on it gradually approaches the U-shaped base 3, causing the conductive pads 21 on their opposite sides to contact each other. This indicates that the cutter 8 has returned to its initial position and is ready to begin the next round of reciprocating movement for cutting. During this process, the contact between the two conductive pads 21 sends a signal to the control center to start the rotary motor 34, which drives the reciprocating screw 31 to rotate. This causes the threaded reciprocating block 33 to reciprocate at the reciprocating cylinder 32, thereby driving the reciprocating scraper 35 to reciprocate. This scraper moves back and forth on both sides of the cutter 8 to clean the fruit pieces adhering to the cutter 8. This process occurs during the downward movement of the cutter 8, and before contacting the fruit, the reciprocating scraper 35 returns to its initial position to await the next cleaning operation. To prevent cut fruit pieces from adhering to the cutter 8, which would cause uneven cutting and result in broken pieces, thus improving the appearance and size consistency of the finished fruit pieces; at the same time, during each cutting stroke of the cutter 8 (before the cutter 8 touches the fruit), the reciprocating scraper 35 will work to sweep the cut fruit pieces adhering to the cutter 8 onto the conveyor belt 2, preventing the cut fruit pieces from gradually accumulating on the cutter 8, hindering its normal operation and causing frequent production line shutdowns for cleaning, thereby improving the cutting efficiency of the device and reducing the limitations of the device in use; at the same time, the initial position of the reciprocating scraper 35 is spaced from the end point of the cutter 8, so it will not interfere with the cutting operation of the cutter 8, and the start-up time of the rotary motor 34 when the two conductive pads 21 contact is limited to one round trip of the threaded reciprocating block 33.
[0059] In this embodiment, the frame 1 is equipped with a stop adjustment unit for adjusting the distance between the cutter 8 and the transmission belt 2. The stop adjustment unit includes a positioning groove 9, which is located on the top of the frame 1; a positioning plate 23, which is fitted into the positioning groove 9 and the two slide in cooperation; a positioning cylinder 24, which is installed on the side of the U-shaped base frame 3 near the top of the frame 1; the positioning cylinder 24 is fitted into the positioning groove 9 and the two slide in cooperation; the positioning plate 23 is located on the moving path of the positioning cylinder 24; a positioning spring 25 is located in the positioning groove 9; one end of the positioning spring 25 is fixedly connected to the positioning groove 9, and the other end is fixedly connected to the positioning plate 23; and a limiting cylinder 26 is fixedly installed on the... The frame 1 has a side wall; a limiting slider 27; the limiting slider 27 is connected to the limiting cylinder 26 on the side near the frame 1; the limiting cylinder 26 and the limiting slider 27 are in sliding fit; a limiting insert 28 is fixedly installed on the side of the limiting slider 27 near the frame 1; a limiting spring 29 is sleeved on the limiting cylinder 26; one end of the limiting spring 29 is fixedly connected to the limiting slider 27, and the other end is fixedly connected to a limiting circular plate, which is fixedly connected to the end of the limiting cylinder 26 away from the frame 1; the outer wall of the positioning cylinder 24 has several equidistantly arranged limiting slots 36; the limiting insert 28 passes through the outer wall of the frame 1 and enters the positioning groove 9, connecting with one of the limiting slots 36;
[0060] When the device needs to cut fruit into pieces, the positioning cylinder 24 on the U-shaped base frame 3 is aligned with the positioning groove 9 on the top of the frame 1 and inserted. The U-shaped base frame 3 is then installed on the top of the frame 1, allowing the cutter 8 on the U-shaped base frame 3 to cut the fruit into pieces. The positioning cylinder 24 on the U-shaped base frame 3 is limited within the positioning groove 9 to position the movement of the U-shaped base frame 3 and prevent shaking that could cause deviations in the installation position. After entering the positioning groove 9, the positioning cylinder 24 contacts the positioning plate 23, both of which are limited within the positioning groove 9. This keeps the positioning spring 25 in a buffer state until the cutter 8 is moved and adjusted to the required cutting height. Then, the limiting slider 27, which was originally pulled outward, is released, allowing the limiting spring 29, which was in a buffer state, to reset and move the limiting slider 27 back to its original position on the limiting cylinder 26. The movement causes the limiting block 28 on the limiting slider 27 to pass through the outer wall of the frame 1 and enter the positioning groove 9, connecting with one of the limiting slots 36. This limits the positioning cylinder 24, preventing the cutter 8 on the U-shaped base frame 3 from dislodging due to non-human factors during use, thus reducing the limitations of the device's use. Simultaneously, it allows for the installation of the U-shaped base frame 3, fixing the cutter 8 at the current height for cutting fruit. Furthermore, when the positioning cylinder 24 is limited, the positioning spring 25, which is in a buffer state, cannot return to its original position. The resulting elastic force acts on the positioning cylinder 24, increasing the contact strength and friction between the limiting block 28 and the limiting slot 36. This prevents the limiting block 28 from shifting due to non-human factors during the positioning process, improving the safety and effectiveness of the device.
[0061] When the U-shaped base frame 3 needs to be disassembled for maintenance of the cutter 8, the limiting slider 27 is pulled outward, causing it to move at the upper limit of the limiting cylinder 26. This puts the limiting spring 29 in a buffer state, causing the limiting insert 28 on the limiting slider 27 to disengage from the frame 1 and no longer be located in the positioning groove 9. Simultaneously, it is no longer connected to the limiting slot 36, thus releasing the limiting setting on the positioning cylinder 24. This allows the positioning spring 25, which was in a buffer state, to reset, allowing the U-shaped base frame 3 to pop out. This completes the disassembly operation of the U-shaped base frame 3, preventing it from being installed on top of the frame 1. The installation and removal operation is convenient and quick, and does not require any tools. This allows for easy maintenance or replacement of the cutter 8 on the U-shaped base frame 3, reducing the limitations of the device during use. It is also worth mentioning that several limit slots 36 are provided and arranged at equal intervals, allowing the limit blocks 28 to limit the positioning cylinder 24 to different heights. This means the U-shaped base frame 3 is fixedly installed at different heights on the top of the frame 1, allowing for adjustment of the distance between the cutter 8 and the transmission belt 2 according to different slicing requirements, conditions, or types of fruit. This enables the cutter 8 to slice fruits of different thicknesses, improving the slicing effect of the device and further reducing the limitations of the device during use.
[0062] In this embodiment, a reverse displacement assembly is provided on the frame 1. When the cutter 8 contacts the fruit on the transmission belt 2, the reverse displacement assembly supports the transmission belt 2 to prevent it from deforming due to the downward pressure during cutting. The reverse displacement assembly includes a reverse gear 10, which is installed on the side wall of the frame 1; a pressure-resistant cylinder 37, which is connected through the bottom of the frame 1 and the two are slidably engaged; a pressure-resistant horizontal plate 38, which is installed on one end of the pressure-resistant cylinder 37; the pressure-resistant horizontal plate 38 is located at the bottom of the frame 1; a pressure-resistant rack 39 is installed on the pressure-resistant horizontal plate 38; the pressure-resistant rack 39 is meshed with the reverse gear 10; and a pressure-resistant square seat 40 is installed on the pressure-resistant cylinder 10. At the other end of column 37; pressure-resistant square seat 40 is located inside frame 1; the side wall of pressure-resistant square seat 40 is provided with a through directional slot 41; a directional sliding column 42 is installed in the directional slot 41; a directional base plate 43 is connected through the directional sliding column 42, and the two slide in fit; a pressure-resistant roller shaft 44 is installed on the side wall of the directional base plate 43; the pressure-resistant roller shaft 44 is located in the opening of the transmission belt 2, and the area of the transmission belt 2 that bears the belt surface pressure is located at the moving path of the pressure-resistant roller shaft 44; a directional spring 45 is sleeved on the directional sliding column 42; one end of the directional spring 45 is fixedly connected to the directional slot 41, and the other end is fixedly connected to the directional base plate 43;
[0063] When the cutter 8 moves downwards to cut the fruit on the transmission belt 2, the displacement T-plate 5 drives the cutter 8 downwards, causing the displacement rack 22 on the displacement T-plate 5 to move downwards synchronously, engaging the reverse gear 10 to rotate. This causes the rack 39 to engage the anti-pressure rack 39 upwards, moving the anti-pressure horizontal plate 38 along the anti-pressure cylinder 37 at the bottom of the frame 1. This brings the anti-pressure horizontal plate 38 closer to the bottom of the frame 1, causing the anti-pressure square seat 40 on the anti-pressure cylinder 37 to move away from the bottom of the frame 1. The anti-pressure square seat 40 is equipped with an anti-pressure roller shaft 44, which is located inside the opening of the transmission belt 2. This movement of the anti-pressure square seat 40 synchronously drives the anti-pressure roller shaft 44 closer to and in contact with the area of the transmission belt 2 that bears the belt surface pressure. This area is directly below the cutter 8, where the fruit is located. When the cutter 8 moves downwards, the anti-pressure roller shaft 44 moves upwards, indirectly contacting the bottom of the fruit to support it and prevent damage. When the cutter 8 applies pressure to the fruit to cut it into pieces, the pressure is transmitted to the transmission belt 2, causing it to deform and the fruit to move downwards under pressure. This results in the fruit not being completely cut into pieces, leading to a continuous cutting phenomenon. This improves the cutting effect of the device. The cutter 8 applies pressure to the anti-pressure roller shaft 44, preventing the fruit from being pressed down beyond the movement path of the cutter 8. This reduces the limitations of the device when cutting. The upward movement of the anti-pressure roller shaft 44 supports the fruit, ensuring that the movement path of the cutter 8 can completely cut the fruit into pieces. At the same time, the buffering force provided by the directional spring 45 can reduce the impact force caused by the fruit shaking on the anti-pressure roller shaft 44 during cutting, thereby improving the stability of the fruit cutting process and improving the cutting effect. It also prevents the cutter 8 from cutting too quickly and damaging the fruit, thus improving the quality of the fruit pieces and the consistency of the finished product's appearance and specifications.
[0064] This invention also provides an automated method for cutting dried fruit into pieces, comprising the following steps:
[0065] S1. Place the fruit to be cut into pieces on the conveyor belt 2, and operate the cutting and anti-sticking device to make the cutter 8 on it move back and forth to cut the fruit into pieces evenly.
[0066] S2. Control stop adjustment unit, used to adjust the height of the cutter 8 and control the distance between the cutter 8 and the transmission belt 2, so as to cut fruit pieces of different thicknesses.
[0067] S3. Under the action of the reverse displacement component, it is used to support the transmission belt 2 and prevent the transmission belt 2 from deforming due to the downward pressure caused by the cutter 8 when cutting the fruit pieces on the transmission belt 2.
[0068] S4. After the fruit is cut into pieces, it is subjected to rapid freezing at low temperature and then dried to make dried fruit.
[0069] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0070] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automated dried fruit cutting device, comprising a frame, wherein a drive belt is installed inside the frame; characterized in that: The frame is equipped with a slicing anti-sticking device for uniformly slicing; the slicing anti-sticking device includes a U-shaped base frame connected to the top of the frame; the opening of the U-shaped base frame faces the drive belt; A displacement cylinder is connected through the U-shaped base frame to the side near the transmission belt; the displacement cylinder and the U-shaped base frame are slidably fitted; a displacement T-plate is installed at the end of the displacement cylinder near the transmission belt. The pressure plate is installed on the side of the displacement T-plate away from the displacement cylinder. A pressure column is connected through the pressure plate to the side near the transmission belt; the pressure column and the pressure plate are in sliding fit; a cutter is installed on the end of the pressure column near the transmission belt; the top of the transmission belt is located in the cutting blade's movement path. Fruit is placed on top of the conveyor belt; a stop adjustment unit is provided on the frame; the stop adjustment unit includes a positioning groove and is located on the top of the frame; a reverse displacement assembly is provided on the frame; the reverse displacement assembly includes a reversing gear and is installed on the side wall of the frame. The repeating U-shaped seat is installed on both sides of the pressure plate; A reciprocating lead screw is connected to a reciprocating U-shaped seat; a reciprocating cylinder is installed inside the reciprocating U-shaped seat; A reciprocating block is connected through a reciprocating cylinder, and the two are slidably fitted together; the reciprocating block is threadedly connected to the reciprocating lead screw. A rotary motor is mounted on the side of the reciprocating U-shaped base; the output end of the rotary motor is rotatably connected to the reciprocating lead screw. The repeating scraper is mounted on the repeating block; there is a gap between the initial position of the repeating scraper and the end point of the cutter, and when the repeating scraper moves, it will contact the side wall of the cutter; the movement path of the repeating scraper covers the area between the two ends of the cutter.
2. The automated dried fruit cutting device according to claim 1, characterized in that: Includes a drive motor, mounted on the side wall of the U-shaped base frame; A rotating disc is installed at the output end of a drive motor; a rotating column is installed on the edge of the rotating disc away from the U-shaped base frame; A rotating base is connected to the side wall of a U-shaped base frame; a rotating cylinder is connected through the rotating base on the side near the top of the frame; the rotating cylinder and the rotating base are slidably fitted; a rotating horizontal block is installed at the end of the rotating cylinder near the rotating column; the rotating horizontal block is located on the side of the rotating disk away from the U-shaped base frame; a through rotating groove is provided on the side of the rotating horizontal block near the rotating disk; the rotating column is fitted into the rotating groove, and the two are slidably fitted; rotating connecting rods are installed on both sides of the rotating horizontal block; the two rotating connecting rods are connected to both sides of the displacement T-plate.
3. The automated dried fruit cutting device according to claim 1, characterized in that: It includes a displacement spring, which is sleeved on a displacement cylinder; one end of the displacement spring is fixedly connected to a U-shaped base frame, and the other end is connected to a displacement limiting plate; the displacement limiting plate is connected to the end of the displacement cylinder away from the displacement T-plate; A pressure spring is sleeved on a pressure square column; one end of the pressure spring is fixedly connected to a pressure horizontal plate, and the other end is fixedly connected to a cutter. Conductive patch; Two conductive patches are respectively installed on the opposite sides of the displacement T-plate and the U-shaped base frame; the two conductive patches are electrically connected. A displacement rack is mounted on a displacement T-plate; the displacement rack and the reversing gear are meshed together.
4. The automated dried fruit cutting device according to claim 1, characterized in that: It includes a positioning circular plate that fits into the positioning circular groove, with the two slidingly engaged. The positioning cylinder is installed on the side of the U-shaped base frame near the top of the frame; the positioning cylinder is fitted into the positioning groove, and the two slide together; the positioning plate is located in the moving path of the positioning cylinder; A positioning spring is provided in a positioning groove; one end of the positioning spring is fixedly connected to the positioning groove, and the other end is fixedly connected to the positioning plate.
5. The automated dried fruit cutting device according to claim 1, characterized in that: Includes a limiting cylinder, which is fixedly installed on the side wall of the frame; A limiting slider; the limiting slider is connected through a limiting cylinder on the side near the frame; the limiting cylinder and the limiting slider are in sliding engagement; a limiting insert is fixedly installed on the side of the limiting slider near the frame; A limiting spring is sleeved on a limiting cylinder; one end of the limiting spring is fixedly connected to a limiting slider, and the other end is fixedly connected to a limiting circular plate, which is fixedly connected to the end of the limiting cylinder away from the frame.
6. The automated dried fruit cutting device according to claim 4, characterized in that: The outer wall of the positioning cylinder is provided with several equidistantly arranged limiting slots; the limiting block passes through the outer wall of the frame and enters the positioning groove, connecting with one of the limiting slots.
7. The automated dried fruit cutting device according to claim 1, characterized in that: It includes a pressure-resistant cylinder that runs through the bottom of the frame, with the two slidingly fitted together; A pressure-resistant horizontal plate is installed at one end of a pressure-resistant cylinder; the pressure-resistant horizontal plate is located at the bottom of the frame; a pressure-resistant rack is installed on the pressure-resistant horizontal plate; the pressure-resistant rack is meshed with a reversing gear. A pressure-resistant square base is installed at the other end of the pressure-resistant cylinder; the pressure-resistant square base is located inside the frame; the side wall of the pressure-resistant square base is provided with a through directional slot.
8. An automated dried fruit cutting device according to claim 7, characterized in that: A directional sliding column is installed inside the directional slot; a directional base plate is connected through the directional sliding column, and the two are slidably engaged; an anti-pressure roller shaft is installed on the side wall of the directional base plate; the anti-pressure roller shaft is located inside the opening of the transmission belt, and the area of the transmission belt that bears the pressure of the belt surface is located at the moving path of the anti-pressure roller shaft; a directional spring is sleeved on the directional sliding column; One end of the directional spring is fixedly connected to the directional slot, and the other end is fixedly connected to the directional substrate.
9. An automated method for cutting dried fruit into pieces, using the automated dried fruit cutting device as described in claim 1, characterized in that, Including the following steps: S1. Place the fruit that needs to be cut into pieces on the conveyor belt, operate the cutting and anti-stick device to make the cutter on it move back and forth to cut the fruit into pieces evenly; S2. Control stop adjustment unit, used to adjust the height of the cutter and control the distance between the cutter and the transmission belt, so as to cut fruit pieces of different thicknesses; S3. Under the action of the reverse displacement component, it is used to support the transmission belt and prevent the transmission belt from deforming due to the downward pressure caused by the cutter cutting the fruit pieces on the transmission belt. S4. After the fruit is cut into pieces, it is subjected to rapid freezing at low temperature and then dried to make dried fruit.
Citation Information
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