Intelligent identification device for abnormal charging behavior in vehicle-network interaction
By using a cable-retracting device and placement components with an intelligent identification system, the safety hazards and physical damage caused by exposed charging cables are solved, enabling automatic storage of charging cables and improving their lifespan and safety.
Patent Information
- Application Number
- CN202511557344.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-01-02
AI Technical Summary
The charging cables of existing charging stations are placed directly on the ground, which can easily trip the elderly or children. Furthermore, prolonged trampling can damage the physical structure of the charging cables, reducing their lifespan and increasing maintenance costs.
Design an intelligent identification device for abnormal charging behavior in vehicle-to-grid interaction. The device uses a cable retraction device and a placement component. The charging cable is automatically retracted and extended by a motor-driven rotating gear and drum. Combined with components such as a liquid cooling radiator and an AC-DC power converter, it ensures that the charging cable is stored in the main housing when not in use.
Avoid exposing charging cables to the ground when not in use to prevent tripping accidents and damage from being stepped on, extend the lifespan of the charging cables, and reduce maintenance costs.
Smart Images

Figure CN121246587A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of new energy vehicle charging infrastructure, in particular to an intelligent identification device for abnormal charging behavior in vehicle-network interaction. BACKGROUND
[0002] With the explosive growth of the new energy vehicle industry, the demand for charging piles as the "energy portal" of new energy vehicles is also growing, so charging piles are gradually installed in parking locations such as parking lots and community ground floors. The charging lines of existing charging piles are directly placed on the ground. If someone passes by when the charging pile is idle, the charging line on the ground is easy to trip the elderly or children. At the same time, the physical structure of the charging line is severely damaged by the long-term trampling of pedestrians, greatly reducing the service life of the charging line and further increasing the maintenance cost of the charging pile. SUMMARY
[0003] (1) Technical problem to be solved The present application is to solve the problem that the charging line of the existing charging pile is directly placed on the ground, and if someone passes by when the charging pile is idle, the charging line on the ground is easy to trip the elderly or children. At the same time, the physical structure of the charging line is severely damaged by the long-term trampling of pedestrians, greatly reducing the service life of the charging line. The technical problem to be solved by the present application is to provide an intelligent identification device for abnormal charging behavior in vehicle-network interaction.
[0004] (2) Technical scheme In order to solve the above technical problems, the present application provides an intelligent identification device for abnormal charging behavior in vehicle-network interaction, which comprises a main box body, the inside of the main box body is provided with a first mounting plate, a second mounting plate and a third mounting plate from bottom to top, the first mounting plate is provided with a working component assembly, the second mounting plate is provided with a winding device, and the main box body is provided with a placing assembly; The winding device comprises a motor, the motor is arranged in the main box body through a mounting seat and a supporting plate, the motor is provided with a rotating gear through an output shaft, the second mounting plate and the third mounting plate are sequentially provided with a first rotating drum, a rotating disc, a winding column, an upper baffle and a second rotating drum from bottom to top, the first rotating drum is connected with the rotating gear through meshing of teeth, the first rotating drum and the second rotating drum are respectively rotatably connected with the second mounting plate and the third mounting plate, and the inside of the first rotating drum and the second rotating drum is respectively provided with a first wire guide disc and a second wire guide disc through a limiting ring; The winding column is U-shaped and hollow, the winding column is wound with a charging line, the other end of the charging line is connected with a charging gun, and the charging gun is provided with an operating switch.
[0005] Preferably, the working component assembly includes a liquid-cooled heat sink disposed on the upper part of the first mounting plate, four AC-DC power converters are disposed close to both sides of the liquid-cooled heat sink, a power input interface, a circuit breaker, a surge protector and a current transformer are disposed sequentially from top to left on the lower side of the first mounting plate, a DC-DC charger is disposed on the upper part of the liquid-cooled heat sink, a control device is disposed on the upper part of the third mounting plate, and the end of the charging cable passes through the first lead coil and is connected to the DC-DC charger.
[0006] Preferably, the placement assembly includes a placement frame disposed on the assembly box, the placement frame having a fixing shell inside, and the fixing shell having a spring and a limiting block inside.
[0007] Preferably, a barrier filter plate corresponding to the liquid-cooled radiator is provided on one side of the main housing through a rectangular through hole, an air exchange frame is provided between the barrier filter plate and the liquid-cooled radiator, and a shielding plate is provided on the top of the main housing.
[0008] Preferably, an operation screen is provided on the upper front of the main housing.
[0009] Preferably, a signal antenna is provided on the top of the main housing.
[0010] Preferably, a camera is provided at the lower part of the shield.
[0011] Preferably, the control device is electrically connected to the liquid-cooled radiator, the ACDC power converter, the circuit breaker, the surge protector, the current transformer, the DCDC charger, the motor, the operation screen, the signal antenna, the operation switch, and the camera, respectively. The operation switch is electrically connected to the motor through the control device.
[0012] (3) Beneficial effects 1. After the charging gun is removed from the placement frame using the cable retraction device, the user turns on the motor via the operating switch. The motor drives the rotating gear to rotate clockwise through the output shaft. The rotating gear drives the first rotating drum to rotate clockwise through its teeth. The first rotating drum drives the rotating disk, winding column, upper baffle, and second rotating drum on its upper side to rotate clockwise. The winding column unwinds the charging cable. As the winding column unwinds the cable, when the charging cable is retracted after charging is complete, the motor drives the rotating gear to rotate counterclockwise through the output shaft. The rotating gear drives the first rotating drum to rotate counterclockwise through its teeth. The first rotating drum drives the rotating disk, winding column, upper baffle, and second rotating drum on its upper side to rotate counterclockwise. The winding column rotates counterclockwise to retract the charging cable, further storing the charging cable inside the main housing. This prevents the charging cable from being exposed on the ground when the charging station is not in use, avoids the charging cable tripping over the elderly or children, and prevents prolonged trampling by pedestrians from severely damaging the physical structure of the charging cable, greatly extending the service life of the charging cable.
[0013] 2. The winding post is U-shaped and hollow, and the charging cable is wound on the winding post. The outer side of the wound U-shaped hollow post has multiple rounded corners, which avoids damage to the internal physical structure of the charging cable due to excessive angle in the outer area when the charging cable is wound and bent, thereby further increasing the service life of the charging cable.
[0014] 3. The placement component includes a placement frame on the assembly box. The placement frame has a fixing shell inside, and the fixing shell has a spring and a limiting block inside. The spring releases elastic potential energy upward to push the limiting block to limit the installation of the charging gun, and further places the charging gun in the placement frame. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the internal structure of the main housing of the present invention; Figure 3 This is a side view of the working component assembly of the present invention; Figure 4 This is a schematic diagram of the structure of the wire take-up device of the present invention; Figure 5 This is a schematic diagram of the rotating disk of the present invention; Figure 6 This is a schematic diagram of the structure of the winding column of the present invention; Figure 7 This is a schematic diagram of the structure of the first guide plate of the present invention; Figure 8 This is a schematic diagram of the structure of the component placement in this invention.
[0016] The labels in the attached diagram are as follows: 1-Main housing, 101-Barrier filter plate, 102-Ventilation frame, 103-First mounting plate, 104-Second mounting plate, 105-Third mounting plate, 106-Shielding plate, 2-Working component assembly, 201-Liquid cooling radiator, 202-ACDC power converter, 203-Power input interface, 204-Circuit breaker, 205-Surge protector, 206-Current transformer, 207-DCDC charger, 208-Control device 3-Retracting device, 301-Motor, 302-Rotating gear, 303-First rotating drum, 304-Rotating disk, 305-Winding column, 306-Upper baffle, 307-Second rotating drum, 308-First wire reel, 309-Second wire reel, 310-Charging cable, 311-Charging gun, 4-Placement assembly, 401-Placement frame, 402-Fixing shell, 403-Spring, 404-Limiting block, 5-Operating screen, 6-Signal antenna, 7-Camera. Detailed Implementation
[0017] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0018] In the description of this invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0019] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0020] A smart device for identifying abnormal charging behavior in vehicle-to-grid interaction, such as Figures 1-8 As shown, it includes a main housing 1. Inside the main housing 1, from bottom to top, there are a first mounting plate 103, a second mounting plate 104, and a third mounting plate 105. The first mounting plate 103 is provided with a working component assembly 2. The second mounting plate 104 is provided with a cable winding device 3 for storing the charging cable 310. The main housing 1 is provided with a placement assembly 4 for storing the charging gun 311. The winding device 3 includes a motor 301, which is mounted inside the main housing 1 via a mounting base and a support plate. The motor 301 has a rotating gear 302 via an output shaft. Between the second mounting plate 104 and the third mounting plate, from bottom to top, are arranged a first rotating drum 303, a rotating disk 304, a winding column 305, an upper baffle 306, and a second rotating drum 307. The first rotating drum 303 has a ring of teeth on its outer side, and the first rotating drum 303 is connected to the rotating gear 302 through the teeth. The first rotating drum 303 and the second rotating drum 307 are rotatably connected to the second mounting plate 104 and the third mounting plate 105, respectively. Inside the first rotating drum 303 and the second rotating drum 307, a first wire guide 308 and a second wire guide 309 are respectively provided through a limiting ring. The first wire guide 308 and the second wire guide 309 can guide the charging cable 310 and its wires, preventing the charging cable 310 from getting tangled with other wires when the winding column 305 rotates. The winding column 305 is U-shaped and hollow, and a charging cable 310 is wound around it. The other end of the charging cable 310 is connected to a charging gun 311. The charging gun 311 is equipped with an operation switch. After the charging gun 311 is removed from the placement frame 401, the user turns on the motor 301 through the operation switch. The motor 301 drives the rotating gear 302 to rotate clockwise through the output shaft. The rotating gear 302 drives the first rotating drum 303 to rotate clockwise through its teeth. The first rotating drum 303 drives the rotating disk 304, the winding column 305, and the upper baffle 306 on its upper side. The second rotating drum 307 rotates clockwise, and the winding column 305 unwinds the charging cable 310 on it. As the winding column 305 unwinds the cable, when the charging cable 210 is wound up after charging is completed, the motor 301 drives the rotating gear 302 to rotate counterclockwise through the output shaft. The rotating gear 302 drives the first rotating drum 303 to rotate counterclockwise through its teeth. The first rotating drum 303 drives the rotating disk 304, winding column 305, upper baffle 306 and second rotating drum 307 on its upper side to rotate counterclockwise. The winding column 305 rotates counterclockwise to wound up the charging cable 310.
[0021] like Figures 1-3 As shown, the working component assembly 2 includes a liquid-cooled heat sink 201 located on the upper part of the first mounting plate 103. Four AC-DC power converters are closely attached to both sides of the liquid-cooled heat sink 201. From top to left, the lower side of the first mounting plate 103 is provided with a power input interface 203, a circuit breaker 204, a surge protector 205, and a current transformer 206. A DC-DC charger is located on the upper part of the liquid-cooled heat sink 201. A control device 208 is located on the upper part of the third mounting plate 105. The end of the charging cable 310 passes through the first lead coil 308 and connects to the DC-DC charger. External AC power is connected through the power input interface 203. After the power supply is processed by the circuit breaker 204, surge protector 205 and current transformer 206 through "filtering-protection-distribution", it ensures that compliant power is delivered to the AC-DC power converter. The AC-DC power converter rectifies the AC power into high-voltage DC power and improves the power utilization rate through the PFC circuit. The high-voltage DC power is then delivered to the DC-DC charger. According to the vehicle BMS instructions, the DC-DC charger converts the high-voltage DC power into "voltage / current adapted to the battery" to achieve constant current-constant voltage charging. The DC-DC charger outputs the constant current-constant voltage high-voltage DC power to the vehicle battery through the charging cable 310 and the charging gun 311.
[0022] like Figure 1 , Figure 2 , Figure 7As shown, the placement component 4 includes a placement frame 401 disposed on the assembly box. The placement frame 401 has a fixing shell 402 inside. The fixing shell 402 has a spring 403 and a limiting block 404 inside. The spring 403 releases elastic potential energy upward to push the limiting block 404 to limit the installation of the charging gun 311, and further places the charging gun 311 in the placement frame 401.
[0023] like Figure 1 , Figure 2 As shown, a barrier filter plate 101 corresponding to the liquid-cooled radiator 201 is provided on one side of the main housing 1 through a rectangular through hole. An air exchange frame 102 is provided between the barrier filter plate 101 and the liquid-cooled radiator 201. The liquid-cooled radiator 201 dissipates heat and exchanges air inside the air exchange frame 102. A shielding plate 106 is provided on the top of the main housing 1 to shield the operation screen 5 from rain and snow.
[0024] like Figure 1 As shown, the upper front of the main housing 1 is provided with an operation screen 5 for operating and controlling the control device 208.
[0025] like Figure 1 As shown, the top of the main housing 1 is equipped with a signal antenna 6 for signal and network transmission.
[0026] like Figure 1 As shown, a camera 7 for monitoring the vicinity of the charging pile is provided at the lower part of the shield 106.
[0027] like Figures 1-8 As shown, the control device 208 is electrically connected to the liquid cooler 201, the ACDC power converter, the circuit breaker 204, the surge protector 205, the current transformer 206, the DCDC charger, the motor 301, the operation screen 5, the signal antenna 6, the operation switch, and the camera 7, respectively. The operation switch is electrically connected to the motor 301 through the control device 208.
[0028] Working principle: When the user prepares to charge the vehicle, the user removes the charging gun 311 from the placement frame 401. The user pulls the charging gun 311 outwards. During this process, the end of the charging gun 311 presses downwards against the limiting block 404 and compresses the spring 403. After the end of the charging gun 311 passes the limiting block 404, the spring 403 releases its elastic potential energy and pushes the limiting block 404 back to its original position. The user then turns on the motor 301 via an operating switch. The motor 301 drives the rotating gear 302 to rotate clockwise via its output shaft. The rotating gear 302 drives the first rotating drum 303 to rotate clockwise via its teeth. The first rotating drum 303 drives the rotating disk 304, winding column 305, upper baffle 306, and second rotating drum 307 on its upper side to rotate clockwise. The winding column 305 unwinds the charging cable 310 onto it. As the winding column 305 unwinds... First, the user plugs the charging gun 311 into the vehicle's charging port. Then, the user turns off the motor 301 via an operating switch. External AC power is connected through the power input interface 203. After being processed by the circuit breaker 204, surge protector 205, and current transformer 206 through "filtering-protection-distribution," the AC power ensures compliant power is delivered to the AC-DC power converter. The AC-DC power converter rectifies the AC power into high-voltage DC power and simultaneously improves energy utilization through the PFC circuit. The high-voltage DC power is then delivered to the DC-DC charger. According to the vehicle's BMS instructions, the DC-DC charger converts the high-voltage DC power into a voltage / current suitable for the battery, achieving constant current-constant voltage charging. The DC-DC charger outputs the constant current-constant voltage high-voltage DC power to the vehicle's battery through the charging cable 310 and the charging gun 311.
[0029] After charging is complete, the user removes the charging gun 311 from the vehicle's charging port. The user then turns on the motor 301 via an operating switch. The motor 301 drives the rotating gear 302 to rotate counterclockwise via its output shaft. The rotating gear 302 drives the first rotating drum 303 to rotate counterclockwise via its teeth. The first rotating drum 303 drives the rotating disk 304, winding column 305, upper baffle 306, and second rotating drum 307 on its upper side to rotate counterclockwise. The winding column 305 rotates counterclockwise to reel in the charging cable 310. As the winding column 305 reels in the cable, once the charging cable 310 is reeled in, the user turns off the motor 301 via an operating switch and places the charging gun 311 back into the placement frame 401. The end of the charging gun 311 presses downward against the limiting block 404 and compresses the spring 403. When the end of the charging gun passes the limiting block 404, the spring 403 releases its elastic potential energy and pushes the limiting block 404 upward to limit the charging gun 311.
[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. An intelligent identification device for abnormal charging behavior in vehicle-to-grid interaction, characterized in that, It includes a main housing (1), and inside the main housing (1) are arranged a first mounting plate (103), a second mounting plate (104), and a third mounting plate (105) from bottom to top. The first mounting plate (103) is provided with a working element assembly (2), the second mounting plate (104) is provided with a wire take-up device (3), and the main housing (1) is provided with a placement assembly (4). The take-up device (3) includes a motor (301), which is mounted inside the main housing (1) via a mounting base and a support plate. The motor (301) is provided with a rotating gear (302) via an output shaft. Between the second mounting plate (104) and the third mounting plate, a first rotating drum (303), a rotating disk (304), a winding column (305), an upper baffle (306), and a second rotating drum (307) are arranged sequentially from bottom to top. The first rotating drum (303) is meshed with the rotating gear (302) via teeth. The first rotating drum (303) and the second rotating drum (307) are rotatably connected to the second mounting plate (104) and the third mounting plate (105) respectively. Inside the first rotating drum (303) and the second rotating drum (307), a first guide coil (308) and a second guide coil (309) are respectively provided via limiting rings. The winding column (305) is U-shaped and hollow, and a charging cable (310) is wound on the winding column (305). The other end of the charging cable (310) is connected to a charging gun (311), and the charging gun (311) is equipped with an operation switch.
2. The intelligent identification device for abnormal charging behavior in vehicle-to-grid interaction according to claim 1, characterized in that, The working component assembly (2) includes a liquid-cooled heat sink (201) disposed on the upper part of the first mounting plate (103). Four AC-DC power converters are disposed close to both sides of the liquid-cooled heat sink (201). From top to left, the lower side of the first mounting plate (103) is provided with a power input interface (203), a circuit breaker (204), a surge protector (205), and a current transformer (206). A DC-DC charger is disposed on the upper part of the liquid-cooled heat sink (201). A control device (208) is disposed on the upper part of the third mounting plate (105). The end of the charging cable (310) passes through the first lead coil (308) and is connected to the DC-DC charger.
3. The intelligent identification device for abnormal charging behavior in vehicle-to-grid interaction according to claim 1, characterized in that, The placement component (4) includes a placement frame (401) on the assembly box, and a fixing shell (402) is provided inside the placement frame (401). A spring (403) and a limiting block (404) are provided inside the fixing shell (402).
4. The intelligent identification device for abnormal charging behavior in vehicle-to-grid interaction according to claim 1, characterized in that, A barrier filter plate (101) corresponding to the liquid-cooled radiator (201) is provided on one side of the main housing (1) through a rectangular through hole. An air exchange frame (102) is provided between the barrier filter plate (101) and the liquid-cooled radiator (201). A shielding plate (106) is provided on the top of the main housing (1).
5. The intelligent identification device for abnormal charging behavior in vehicle-to-grid interaction according to claim 1, characterized in that, The main body (1) is equipped with an operation screen (5) on the upper front.
6. The intelligent identification device for abnormal charging behavior in vehicle-to-grid interaction according to claim 1, characterized in that, The main housing (1) is equipped with a signal antenna (6) on its top.
7. The intelligent identification device for abnormal charging behavior in vehicle-to-grid interaction according to claim 1, characterized in that, A camera (7) is provided at the lower part of the shield (106).
8. The intelligent identification device for abnormal charging behavior in vehicle-to-grid interaction according to claim 1, characterized in that, The control device (208) is electrically connected to the liquid cooler (201), the AC-DC power converter, the circuit breaker (204), the surge protector (205), the current transformer (206), the DC-DC charger, the motor (301), the operation screen (5), the signal antenna (6), the operation switch, and the camera (7), respectively. The operation switch is electrically connected to the motor (301) through the control device (208).