Full-automatic winding device for wire harness production
By designing a fully automatic winding device, the problem of manual feeding required for winding machines was solved, realizing automated winding and packaging of wire harnesses, improving production efficiency and automation, and ensuring the tension and positioning accuracy of wire harnesses.
Patent Information
- Application Number
- CN202511609020.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-01-02
AI Technical Summary
Existing winding machines require manual feeding and are difficult to integrate with independent packaging processes, resulting in low levels of automation.
A fully automatic winding device was designed, including components such as a transport table, a winding mechanism, a transfer robotic arm, and pressure sensors, to realize the automatic winding, packaging, and transfer of wire harnesses. The device achieves automated control through linear modules, electric grippers, and pressure sensors.
It enables fully automated winding and packaging of wire harnesses, improving production efficiency, reducing manual intervention, enhancing automation, and ensuring the stability of wire harness tension during winding and the accuracy of positioning during transportation.
Smart Images
Figure CN121247562A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of wire harness production, and particularly relates to a full-automatic winding device for wire harness production. BACKGROUND
[0002] The flat wire harness is a cable composed of multiple parallel arranged wires, usually having a small thickness and width, and is suitable for circuit connection in limited space. The flat wire harness is usually used for signal transmission between electronic devices and circuit boards, and is commonly seen in computers, televisions, automobiles and other electronic devices. After the production of the flat wire harness, it needs to be wound to reduce space occupation and help organize the wires to prevent entanglement and confusion, and facilitate packaging and transportation.
[0003] The existing flat wire harness is generally wound by a winding machine or manually wound. However, the current winding machine needs manual cooperation for feeding, and the winding machine is difficult to cooperate with an independent packaging process. Therefore, a full-automatic winding device for wire harness production is proposed. SUMMARY
[0004] The present application aims to solve the problem that the current winding machine needs manual cooperation for feeding, and the winding machine is difficult to cooperate with an independent packaging process. The present application provides a full-automatic winding device for wire harness production.
[0005] In order to achieve the above-mentioned purpose, the present application specifically adopts the following technical scheme: A full-automatic winding device for wire harness production, comprising a conveying table, a first conveyor is fixedly installed on the top of the conveying table, a plurality of uniformly distributed wire harness bodies are placed on the top of the first conveyor, and a winding mechanism for automatically winding the wire harness bodies is arranged on the top of the conveying table; Further, the winding mechanism comprises a winding table fixedly installed on the top of the conveying table, the winding table is located below one end of the first conveyor, a linear module is fixedly installed on the top of the winding table, a movable end is drivingly installed on the top of the linear module, a winding motor is fixedly installed on the top of the movable end, a winding shaft is drivingly installed at the output end of the winding motor, a winding base plate is movably sleeved on the winding shaft, a winding sleeve is fixedly installed on the top of the winding base plate, the winding sleeve is movably sleeved on the winding shaft, a first terminal clamping groove matched with the wire harness body is formed in the side wall of the winding sleeve, a lifting table is fixedly installed on the top of the winding table, a horizontal electric push rod is fixedly installed at the lifting end of the lifting table, a first electric clamping jaw is fixedly installed at the extension end of the horizontal electric push rod, a fixed clamping jaw is fixedly installed at each clamping end of the first electric clamping jaw, a movable clamping jaw is slidingly installed at one end of the fixed clamping jaw, and a second terminal clamping groove matched with the wire harness body is formed in the side of each movable clamping jaw.
[0006] Further, the two movable clamping jaws are fixedly installed with pressure plates on the sides away from each other, and the fixed clamping jaws are fixedly installed with pressure sensors on one side.
[0007] Further, the transport table is provided with a second conveyor on one side, the second conveyor is used for conveying the winding base, the transport table is fixedly installed with a transfer mechanical arm on the top, the movable end of the transfer mechanical arm is fixedly installed with a second electric clamping jaw, and the two clamping ends of the second electric clamping jaw are fixedly installed with semicircular clamps.
[0008] Further, the top of the second conveyor is placed with a plurality of evenly distributed outer shells, and the outer shells are matched with the winding base and the winding sleeve.
[0009] Further, the top of the first conveyor is fixedly installed with a plurality of hanging racks, and a horizontally arranged Y-shaped separation guide plate is fixedly installed between the plurality of hanging racks, and the Y-shaped separation guide plate is located at the top of the plurality of wire harness bodies.
[0010] Further, the two ends of the Y-shaped separation guide plate are fixedly installed with arc-shaped guide plates matched with one end of the first conveyor, and the bottom ends of the two arc-shaped guide plates are provided with the same inclined slide plate, and the two arc-shaped guide plates are not in contact with the inclined slide plate.
[0011] Further, the top of the transport table is fixedly installed with a support frame, and the support frame is fixedly installed with a guide box, and the guide box is internally provided with a guide sliding hole penetrating from top to bottom, the guide box is located at the top of the winding sleeve and the movable clamping jaw, the bottom end of the guide sliding hole is matched with the first terminal clamping groove and the second terminal clamping groove, and the inclined slide plate is fixedly installed on the top of the guide box and corresponds to the position of the guide sliding hole.
[0012] Further, the top end side wall of the winding sleeve is fixedly installed with a terminal clamping hook.
[0013] The beneficial effects of the present application are as follows: 1. The winding mechanism is provided, so that the wiring harness body is fixed between the winding sleeve and the movable clamp jaw, then the movable end drives the wiring harness body to move towards the first electric clamp jaw, while the winding motor drives the winding disc and the winding sleeve to rotate, and the lifting platform drives the horizontal electric push rod to move up and down, so that the wiring harness body starts to wind on the winding sleeve, until the winding sleeve stops at the nearest point of the two movable clamp jaws, the automatic winding is completed, without manual feeding, and the speed of the wiring harness body winding is improved through high automation degree; 2. The transfer mechanical arm is provided, so that the transfer mechanical arm sleeves the outer shell on the winding disc and the winding sleeve which have wound the wiring harness body, so that the outer shell and the winding disc and the winding sleeve are combined into a complete shell, automatic packaging is realized, and the packaged product is transferred to the second conveyor for transportation, and finally the new winding disc and the winding sleeve on the second conveyor are sleeved on the winding shaft for the next winding, automatic packaging and discharging transfer are realized, and the automation degree of the full-automatic winding device is further improved; 3. The pressure sensor is provided, so that in the process of winding the wiring harness body, the one end of the wiring harness body clamped in the two second terminal clamping grooves can pull the two movable clamp jaws, so that the pressure sensor is subjected to a certain tension through the pressure plate, the tension of the wiring harness body during winding is monitored in real time through the pressure sensor in the form of monitoring pressure change, and the tension is adjusted in real time through the stretching action of the horizontal electric push rod, so that the adverse effects of the winding action caused by too high or too low tension are prevented; 4. The Y-shaped separation guide plate is provided, so that in the transportation process, a plurality of wiring harness bodies gradually move to the bottom of the Y-shaped separation guide plate, so as to be in contact with one end of the Y-shaped separation guide plate, until the two terminals of the wiring harness body are in contact with the inclined side walls of the other two ends of the Y-shaped separation guide plate, so that the two terminals of the wiring harness body are always clamped outside the two ends of the Y-shaped separation guide plate, so that the wiring harness body is automatically straightened during transportation, so as to facilitate subsequent winding positioning. DETAILED DESCRIPTION
[0014] Figure 1 is a three-dimensional structure schematic diagram of the present application; Figure 2 is a three-dimensional structure schematic diagram of the winding mechanism of the present application; Figure 3 is a three-dimensional structure schematic diagram of the cooperation between the winding motor and the winding sleeve of the present application; Figure 4 is a three-dimensional structure schematic diagram of the cooperation between the winding disc and the winding sleeve of the present application; Figure 5 is a three-dimensional structure schematic diagram of the cooperation between the horizontal electric push rod and the movable clamp jaw of the present application; Figure 6 is a three-dimensional structure schematic diagram of the present application Figure 5Structure schematic diagram of the top of the guide box; Figure 7 Structure schematic diagram of the top of the guide box; Figure 8 Structure schematic diagram of the bottom of the guide box; Figure 9 Structure schematic diagram of the cooperation between the transfer mechanical arm and the semicircular clamp jaw; Figure 10 Structure schematic diagram of the cooperation between the Y-shaped separation guide plate and the inclined slide plate; The drawings show that the device comprises a transport table 1, a first transmission machine 2, a wire harness body 3, a winding table 4, a linear module 5, a movable end 6, a winding motor 7, a winding shaft 8, a winding chassis 9, a winding sleeve 10, a first terminal clamping groove 1001, a lifting table 11, a horizontal electric push rod 12, a first electric clamp jaw 13, a fixed clamp jaw 14, a movable clamp jaw 15, a second terminal clamping groove 1501, a pressure measuring plate 16, a pressure sensor 17, a support frame 18, a guide box 19, a guide sliding hole 1901, a transfer mechanical arm 20, a second electric clamp jaw 21, a semicircular clamp jaw 22, a suspension frame 23, a Y-shaped separation guide plate 24, an arc-shaped guide plate 25, an inclined slide plate 26, a second transmission machine 27, an outer sleeve shell 28 and a terminal clamping hook 29. DETAILED DESCRIPTION
[0015] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0016] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative labor are within the scope of protection of the present application.
[0017] It should be noted that: similar labels and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second" and the like are only used to distinguish description, and cannot be understood as indicating or implying relative importance.
[0018] In the description of the embodiments of the present application, it should be noted that the terms "inner", "outer", "upper", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present application is usually placed, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0019] As shown in Figures 1 to 10 , a full-automatic winding device for wire harness production, comprising a conveying table 1, as shown in Figure 1 , Figure 10 , a first conveyor 2 is fixedly installed on the top of the conveying table 1, and a plurality of uniformly distributed wire harness bodies 3 are placed on the top of the first conveyor 2. Specifically, a plurality of hanging racks 23 are fixedly installed on the top of the first conveyor 2, and a same horizontally arranged Y-shaped separation guide plate 24 is fixedly installed between the plurality of hanging racks 23, and the Y-shaped separation guide plate 24 is located at the top of the plurality of wire harness bodies 3.
[0020] In this embodiment, the wire harness body 3 is divided into a wire in the middle and terminals at both ends, and the distance between the Y-shaped separation guide plate 24 and the conveying belt on the first conveyor 2, the distance between the arc-shaped guide plate 25 and the conveying belt on the first conveyor 2, and the distance between the arc-shaped guide plate 25 and the inclined slide plate 26 are all greater than the thickness of the wire in the wire harness body 3 and less than the thickness of the terminals.
[0021] More specifically, the full-automatic winding device for wire harness production is used in use, the first conveyor 2 is used for batch conveying of horizontally placed wire harness bodies 3, the second conveyor 27 is used for conveying alternately placed winding bases 9 and outer shells 28, and the Y-shaped separation guide plate 24 is arranged, so that in the conveying process, the plurality of wire harness bodies 3 gradually move to the bottom of the Y-shaped separation guide plate 24, thereby contacting one end of the Y-shaped separation guide plate 24, until the two terminals of the wire harness body 3 contact the inclined side walls of the other two ends of the Y-shaped separation guide plate 24, so that the two terminals of the wire harness body 3 are always clamped outside the two ends of the Y-shaped separation guide plate 24, thereby automatically straightening the wire harness body 3 during transportation, so as to facilitate subsequent winding positioning.
[0022] As shown in Figure 1 , Figure 10 , specifically, the two ends of the Y-shaped separation guide plate 24 are fixedly installed with arc-shaped guide plates 25 matched with one end of the first conveyor 2, the bottom ends of the two arc-shaped guide plates 25 are provided with a same inclined slide plate 26, and the two arc-shaped guide plates 25 are not in contact with the inclined slide plate 26.
[0023] More specifically, by setting the arc-shaped guide plate 25 and the inclined slide plate 26, the arc-shaped guide plate 25 matched with one end of the conveying belt of the first conveyor 2 can keep the wire harness body 3 in a straightened state during the process of sliding along the first conveyor 2 and the inclined slide plate 26, and then smoothly enter the guide box 19.
[0024] As shown in Figure 1 , Figure 7 , Figure 8 , specifically, the top of the conveying table 1 is fixedly installed with a support frame 18, and the support frame 18 is fixedly installed with a guide box 19. The guide box 19 is internally provided with a guide sliding hole 1901 penetrating from top to bottom. The guide box 19 is located at the top of the winding sleeve 10 and the movable clamping jaw 15. The bottom end of the guide sliding hole 1901 is matched with the first terminal clamping groove 1001 and the second terminal clamping groove 1501. The inclined slide plate 26 is fixedly installed at the top of the guide box 19 and corresponds to the position of the guide sliding hole 1901.
[0025] In this embodiment, the guide sliding hole 1901 is a "dumbbell" shaped through hole matched with the wire harness body 3. The inner wall of the guide sliding hole 1901 is an inclined structure. The inner diameter of the guide sliding hole 1901 gradually decreases from top to bottom until the bottom end is matched with the first terminal clamping groove 1001 and the second terminal clamping groove 1501.
[0026] More specifically, by setting the guide sliding hole 1901, the guide sliding hole 1901 with an inner diameter much larger than the size of the wire harness body 3 allows the wire harness body 3 to smoothly enter. After the wire harness body 3 enters the guide sliding hole 1901, it will gradually recover to a straightened state under the guidance of the inclined inner wall of the gradually decreasing guide sliding hole 1901, so that the wire harness body 3 that has left the guidance of the arc-shaped guide plate 25 can timely recover to a straightened state to be connected with the winding mechanism.
[0027] The top of the conveying table 1 is provided with a winding mechanism for automatically winding the wire harness body 3, as shown in Figure 2 , Figure 3 , Figure 4 , specifically, the winding mechanism includes a winding table 4 fixedly installed at the top of the conveying table 1. The winding table 4 is located below one end of the first conveyor 2. The top of the winding table 4 is fixedly installed with a linear module 5. The top of the linear module 5 is drivingly installed with a movable end 6. The top of the movable end 6 is fixedly installed with a winding motor 7. The output end of the winding motor 7 is drivingly installed with a winding shaft 8. The winding shaft 8 is movably sleeved with a winding chassis 9. The top of the winding chassis 9 is fixedly installed with a winding sleeve 10. The winding sleeve 10 is movably sleeved on the winding shaft 8. The side wall of the winding sleeve 10 is provided with a first terminal clamping groove 1001 matched with the wire harness body 3, as shown in Figure 5 , Figure 6As shown, the top of the winding table 4 is fixedly installed with a lifting table 11, the lifting end of the lifting table 11 is fixedly installed with a horizontal electric push rod 12, the telescopic end of the horizontal electric push rod 12 is fixedly installed with a first electric clamp jaw 13, both clamping ends of the first electric clamp jaw 13 are fixedly installed with fixed clamp jaws 14, one end of each fixed clamp jaw 14 is slidably installed with a movable clamp jaw 15, and the side of each movable clamp jaw 15 away from the other movable clamp jaw 15 is provided with a second terminal clamping groove 1501 matched with the wire harness body 3.
[0028] In this embodiment, the linear module 5 can be a linear actuator commonly used in the prior art, such as a linear motor module, which drives the mover as the driving end to move linearly through the electromagnetic force of the motor stator, or uses a screw thread sleeve, a belt and a belt pulley, a chain and a chain wheel, etc. mechanism, through the thread guiding action or meshing action to control the movable end 6 to move linearly, and in addition to electric energy, a cylinder, a hydraulic rod, etc. can also be used as a power source. The linear module 5 and the movable end 6 in this embodiment can use technical solutions including but not limited to the above, and the adaptation degree to the actual situation shall prevail.
[0029] In this embodiment, the first electric clamp jaw 13 and the second electric clamp jaw 21 can both be automatic clamp jaws commonly used in the prior art, such as a bidirectional actuator driven by electricity, which drives the two clamping ends to move reversely through a lead screw mechanism or a linear motor module, and the power source thereof can also be replaced by a cylinder.
[0030] More specifically, by setting the winding mechanism, after the wire harness body 3 slides out of the bottom end of the guide sliding hole 1901, the terminals at both ends will be clamped into the first terminal clamping groove 1001 and the two combined second terminal clamping grooves 1501 respectively, so that the wire harness body 3 is fixed between the winding sleeve 10 and the movable clamp jaw 15. Then the movable end 6 drives the wire harness body 3 to move towards the first electric clamp jaw 13, while the winding motor 7 drives the winding chassis 9 and the winding sleeve 10 to rotate, and the lifting table 11 drives the horizontal electric push rod 12 to move up and down, so that the wire harness body 3 starts to wind on the winding sleeve 10, until the winding sleeve 10 stops at the closest point of the two movable clamp jaws 15, completing automatic winding without manual feeding, and the speed of winding the wire harness body 3 is improved through high automation.
[0031] As shown in Figure 6 More specifically, the side of each movable clamp jaw 15 away from the other movable clamp jaw 15 is fixedly installed with a pressure measuring plate 16, and the side of each fixed clamp jaw 14 is fixedly installed with a pressure sensor 17, and the sensing end of the pressure sensor 17 on the same side is fixedly connected with the side wall of the pressure measuring plate 16.
[0032] More specifically, by setting the pressure sensor 17, so that in the process of winding the wire harness body 3, one end of the wire harness body 3 clamped inside the two second terminal clamping slots 1501 will pull the two movable clamping jaws 15, so that the pressure sensor 17 is applied by the pressure plate 16 A certain pulling force is applied to the pressure sensor 17, so that the pressure sensor 17 monitors the tension of the wire harness body 3 during winding by monitoring the pressure change, and adjusts the tension in real time through the stretching action of the horizontal electric push rod 12, Prevent the adverse effects of winding action due to excessive or insufficient tension.
[0033] As shown in Figure 4 , specifically, the top end side wall of the winding sleeve 10 is fixedly installed with a terminal hook 29.
[0034] More specifically, by setting the terminal hook 29, when the winding sleeve 10 approaches the two movable clamping jaws 15, the lifting platform 11 drives the horizontal electric push rod 12 to move upwards at this time, so that the wire harness body 3 is clamped inside the two second terminal clamping slots 1501 One end will just be clamped below the terminal hook 29, and then the two movable clamping jaws 15 will loosen the wire harness body 3, and the wire harness body 3 will be clamped by the terminal hook 29 and wound on the winding sleeve 10, completing the unhooking of the wire harness body 3 and the movable clamping jaw 15. In order to transfer.
[0035] As shown in Figure 1 , Figure 9 , specifically, one side of the transport platform 1 is provided with a second transmission machine 27, and the second transmission machine 27 is used for transmitting the winding base 9. The top of the transport platform 1 is fixedly installed with a transfer mechanical arm 20, and the movable end 6 of the transfer mechanical arm 20 is fixedly installed with a second electric clamping jaw 21. Both clamping ends of the second electric clamping jaw 21 are fixedly installed with a semicircular clamping jaw 22. Two first transmission machines 2 are symmetrically arranged and matched with the winding base 9. The top of the second transmission machine 27 is placed with a plurality of evenly distributed outer shells 28. The outer shell 28 is matched with the winding base 9 and the winding sleeve 10.
[0036] More specifically, by setting the transfer mechanical arm 20, the transfer mechanical arm 20 can drive the two semicircular clamping jaws 22 to approach the outer shell 28 on the second transmission machine 27, and the two semicircular clamping jaws 22 are controlled by the second electric clamping jaw 21. Clamping, and then the outer shell 28 is sleeved on the winding base 9 and the winding sleeve 10 that have wound the wire harness body 3, so that the outer shell 28 and the winding base 9 and the winding sleeve 10 are combined into a complete shell, realizing automatic packaging, and then transferring to the second transmission machine 27 for transportation. Finally, the new winding base 9 and the winding sleeve 10 on the second transmission machine 27 are sleeved on the winding shaft 8 for the next round of winding, realizing full-automatic packaging and discharging transfer, and further improving the automation degree of the full-automatic winding device.
[0037] In summary: the full-automatic winding device for wiring harness production, when in use, the first conveyor 2 is used for batch transportation of horizontally placed wiring harness bodies 3, the second conveyor 27 is used for transportation of alternately placed winding bases 9 and outer shells 28, by setting the Y-shaped separation guide plate 24, during transportation, multiple wiring harness bodies 3 will gradually move to the bottom of the Y-shaped separation guide plate 24, so as to be in contact with one end of the Y-shaped separation guide plate 24, until the two terminals of the wiring harness body 3 are in contact with the inclined side walls of the other two ends of the Y-shaped separation guide plate 24, so that the two terminals of the wiring harness body 3 are always clamped outside the two ends of the Y-shaped separation guide plate 24, so that the wiring harness body 3 is automatically straightened during transportation, so as to be positioned for subsequent winding, by setting the arc-shaped guide plate 25 and the inclined slide plate 26, the arc-shaped guide plate 25 matched with one end of the first conveyor 2 can keep the wiring harness body 3 straight during sliding along the first conveyor 2 and the inclined slide plate 26, and then smoothly enter the guide box 19, by setting the guide sliding hole 1901, the guide sliding hole 1901 with an inner diameter much larger than the size of the wiring harness body 3 allows the wiring harness body 3 to smoothly enter, after the wiring harness body 3 enters the guide sliding hole 1901, it will gradually recover to a straight state under the guidance of the inclined inner wall of the gradually narrowing guide sliding hole 1901, so that the wiring harness body 3 that is out of the guidance of the arc-shaped guide plate 25 can timely recover to a straight state, so as to be connected with the winding mechanism, by setting the winding mechanism, after the wiring harness body 3 slides out of the bottom end of the guide sliding hole 1901, the terminals at both ends will be clamped into the first terminal clamping groove 1001 and the two combined second terminal clamping grooves 1501 respectively, so that the wiring harness body 3 is fixed between the winding sleeve 10 and the movable clamping jaw 15, then the movable end 6 drives the wiring harness body 3 to move towards the first electric clamping jaw 13, at the same time, the winding motor 7 drives the winding base 9 and the winding sleeve 10 to rotate, and the lifting platform 11 drives the horizontal electric push rod 12 to move up and down, so that the wiring harness body 3 starts to wind on the winding sleeve 10, until the winding sleeve 10 stops at the closest point of the two movable clamping jaws 15, the automatic winding is completed, without manual feeding, the high degree of automation improves the winding speed of the wiring harness body 3, by setting the pressure sensor 17, during winding of the wiring harness body 3, the end clamped in the two second terminal clamping grooves 1501 will pull the two movable clamping jaws 15, so that the pressure sensor 17 applies a certain tension to the pressure measuring plate 16, so as to monitor the tension of the wiring harness body 3 during winding in real time, and adjust the tension in real time through the stretching action of the horizontal electric push rod 12, to prevent adverse effects caused by too high or too low tension during winding, by setting the termination hook 29, when the winding sleeve 10 approaches the two movable clamping jaws 15, at this time the lifting platform 11 drives the horizontal electric push rod 12 to move up, so that the winding stops,The one end of the wire harness body 3 located inside the two second terminal clamping grooves 1501 will be just clamped below the terminal clamping hook 29, then the two movable clamping jaws 15 will loosen the wire harness body 3, the wire harness body 3 will be clamped by the terminal clamping hook 29 and wound on the winding sleeve 10, the wire harness body 3 is disengaged from the movable clamping jaw 15 to complete the disengagement, so as to be transported, by setting the transport mechanical arm 20, the transport mechanical arm 20 can drive the two semicircular clamping jaws 22 to approach the outer shell 28 on the second transmission machine 27, the two semicircular clamping jaws 22 are controlled by the second electric clamping jaw 21 to clamp, and then the outer shell 28 is sleeved on the winding tray 9 and the winding sleeve 10 which have wound the wire harness body 3, so that the outer shell 28 and the winding tray 9 and the winding sleeve 10 are combined into a complete shell, automatic packaging is realized, the packaged product is transported to the second transmission machine 27 for transportation, and finally the new winding tray 9 and the winding sleeve 10 on the second transmission machine 27 are sleeved on the winding shaft 8 for the next winding, full-automatic packaging and discharging transportation are realized, and the automation degree of the full-automatic winding device is further improved.
[0038] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A fully automatic winding device for wire harness production, characterized in that, The system includes a transport platform (1), on which a first transmission machine (2) is fixedly installed. Multiple evenly distributed wire harness bodies (3) are placed on the top of the first transmission machine (2). The top of the transport platform (1) is provided with a winding mechanism for automatically winding the wire harness bodies (3). The winding mechanism includes a winding platform (4) fixedly installed on the top of the transport platform (1). The winding platform (4) is located below one end of the first conveyor (2). A linear module (5) is fixedly installed on the top of the winding platform (4). A movable end (6) is driven and installed on the top of the linear module (5). A winding motor (7) is fixedly installed on the top of the movable end (6). A winding shaft (8) is driven and installed on the output end of the winding motor (7). A winding base (9) is movably sleeved on the winding shaft (8). A winding sleeve (10) is fixedly installed on the top of the winding base (9). The winding sleeve (10) is movably sleeved on the winding shaft (8). (10) has a first terminal slot (1001) adapted to the wire harness body (3) on its side wall. A lifting platform (11) is fixedly installed on the top of the winding table (4). A horizontal electric push rod (12) is fixedly installed on the lifting end of the lifting platform (11). A first electric gripper (13) is fixedly installed on the telescopic end of the horizontal electric push rod (12). Fixed grippers (14) are fixedly installed on both clamping ends of the first electric gripper (13). Movable grippers (15) are slidably installed on one end of the fixed gripper (14). A second terminal slot (1501) adapted to the wire harness body (3) is opened on the side of the two movable grippers (15) that are close to each other.
2. The fully automatic winding device for wire harness production according to claim 1, characterized in that, Pressure measuring plates (16) are fixedly installed on the opposite sides of the two movable grippers (15), and pressure sensors (17) are fixedly installed on one side of the fixed grippers (14). The sensing end of the pressure sensor (17) located on the same side is fixedly connected to the side wall of the pressure measuring plate (16).
3. The fully automatic winding device for wire harness production according to claim 1, characterized in that, A second conveyor (27) is provided on one side of the transport platform (1). The second conveyor (27) is used to transport the winding chassis (9). A transfer robotic arm (20) is fixedly installed on the top of the transport platform (1). A second electric gripper (21) is fixedly installed on the movable end (6) of the transfer robotic arm (20). A semi-circular gripper (22) is fixedly installed on both gripping ends of the second electric gripper (21). The two first conveyors (2) are symmetrically arranged and adapted to the winding chassis (9).
4. The fully automatic winding device for wire harness production according to claim 3, characterized in that, The top of the second conveyor (27) is provided with a plurality of uniformly distributed outer shells (28), which are adapted to the winding chassis (9) and the winding sleeve (10).
5. A fully automatic winding device for wire harness production according to claim 1, characterized in that, The first transmitter (2) has multiple suspension brackets (23) fixedly installed on its top. A Y-shaped separation guide plate (24) is fixedly installed on the same horizontally arranged between the multiple suspension brackets (23). The Y-shaped separation guide plate (24) is located on top of the multiple wire harness bodies (3).
6. A fully automatic winding device for wire harness production according to claim 5, characterized in that, Both ends of the Y-shaped separation guide plate (24) are fixedly installed with arc-shaped guide plates (25) that are adapted to one end of the first transmission machine (2). The bottom ends of the two arc-shaped guide plates (25) are provided with the same inclined slide plate (26). Neither of the two arc-shaped guide plates (25) is in contact with the inclined slide plate (26).
7. A fully automatic winding device for wire harness production according to claim 6, characterized in that, A support frame (18) is fixedly installed on the top of the transport platform (1), and a guide box (19) is fixedly installed on the support frame (18). The guide box (19) has a guide sliding hole (1901) that runs from top to bottom. The guide box (19) is located on the top of the winding sleeve (10) and the movable gripper (15). The bottom end of the guide sliding hole (1901) is adapted to the first terminal slot (1001) and the second terminal slot (1501). The inclined slide plate (26) is fixedly installed on the top of the guide box (19) and corresponds to the position of the guide sliding hole (1901).
8. A fully automatic winding device for wire harness production according to claim 1, characterized in that, A termination hook (29) is fixedly installed on the top side wall of the winding sleeve (10).