Automatic copper wire winding and storing equipment based on artificial intelligence

Abstract

The invention discloses automatic copper wire winding and storing equipment based on artificial intelligence, and belongs to the technical field of copper wire winding and storing. The automatic copper wire winding and storing equipment mainly comprises a mounting base plate, a linear guide rail is fixed to one end of the mounting base plate, a moving plate is slidably connected into the linear guide rail, and an adjusting lead screw penetrates through the middle of the moving plate; the two ends of the adjusting lead screw are rotationally connected with the two ends of the inner wall of the inner side of the linear guide rail, a rotary supporting base is fixed to one end of the movable plate, a rotary platform is rotationally connected to one end of the rotary supporting base, an adjusting stand column is fixed to the middle of one end of the rotary platform, and a bidirectional lead screw is arranged in the middle of the inner side of the adjusting stand column. According to the copper wire winding and storing device, a wound copper wire coil can be automatically pushed and stored in the copper wire winding process, the winding and storing efficiency of the copper wire coil can be improved, the surface of the copper wire can be conveniently detected in the winding process through the arranged detection module, and the effect that the winding and storing quality of the copper wire is unified is improved.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of copper wire winding storage, in particular to a copper wire automatic winding storage device based on artificial intelligence. BACKGROUND

[0002] As a core basic material in the fields of electronics, electricity and communication, the winding storage quality of copper wire directly affects the subsequent processing precision and transportation safety. At present, the winding storage of copper wire mainly relies on traditional winding machines combined with manual operation, which can meet the basic production requirements. However, with the improvement of the requirements of the industry on the quality and production efficiency of copper wire, the existing technology gradually exposes many deficiencies.

[0003] The existing copper wire winding equipment needs to be manually transported to the storage area after winding is completed. The transportation process is time-consuming and laborious, and the efficiency of transportation and storage is low. The existing copper wire winding equipment cannot detect the surface of the copper wire during winding, resulting in inconsistent quality of the wound copper wire.

[0004] Therefore, it is necessary to provide a copper wire automatic winding storage device based on artificial intelligence to solve the above problems.

[0005] It should be noted that the above information disclosed in the background section of the present application is only used to understand the background technology of the concept of the present application, and therefore, it can contain information which does not constitute prior art. SUMMARY

[0006] Based on the above problems existing in the prior art, the problem to be solved by the present application is to provide a copper wire automatic winding storage device based on artificial intelligence, which is convenient for automatically pushing and storing the wound copper wire during the winding process of the copper wire, is conducive to improving the efficiency of the winding and storage of the copper wire, and is convenient for detecting the surface of the copper wire during the winding process by the detection module, and improves the effect of uniform quality of the winding and storage of the copper wire.

[0007] The technical solution adopted by this application to solve its technical problem is: an automatic copper wire winding and storage device based on artificial intelligence, including a mounting base plate, a linear guide rail fixed at one end of the mounting base plate, a movable plate slidably connected inside the linear guide rail, an adjusting screw passing through the middle of the movable plate, the two ends of the adjusting screw being rotatably connected to the two ends of the inner wall of the linear guide rail, a rotating support base fixed at one end of the movable plate, a rotating platform rotatably connected to one end of the rotating support base, an adjusting column fixed at the middle of one end of the rotating platform, a bidirectional screw provided at the middle of the inner side of the adjusting column, a first gripper at one end of the bidirectional screw, a second gripper at the other end of the bidirectional screw, two support frame plates symmetrically distributed at the other end of the linear guide rail, a conveyor belt at one end of each of the two support frame plates, a detection module fixedly mounted on the inner surface of each of the first and second grippers, a fifth motor fixedly mounted at the middle of the inner side of the rotating support base, and the output end of the fifth motor being fixedly connected to the middle of one end of the rotating platform.

[0008] Furthermore, one end of the adjusting screw is connected through the middle of one end of the linear guide rail. A first motor is provided at the position where the adjusting screw passes through the linear guide rail. The output end of the first motor is fixedly connected to one end of the adjusting screw. A lifting slider is fixedly connected to one end of both the first and second grippers. The bidirectional screw is connected through the middle of the lifting slider. The lifting slider is slidably connected to the interior of the adjusting column. One end of the bidirectional screw is connected through the middle of one end of the adjusting column. A second motor is provided at the middle of one end of the adjusting column. The output end of the second motor is fixedly connected to one end of the bidirectional screw. Two guide bars are symmetrically fixedly connected to the linear guide rail. The rotating support is slidably connected to the guide bars.

[0009] Furthermore, a support block is fixed to the middle of one end of the support frame plate, the conveyor belt is set on the support block plate, multiple limiting strips are evenly distributed on the curved trajectory direction of the conveyor belt, two drive rollers are symmetrically distributed inside the conveyor belt, the drive rollers are rotatably connected to the support frame plate, a fourth motor is provided at one end of the support frame plate, the output end of the fourth motor is fixedly connected to one end of one of the two drive rollers, and a storage box is provided at one end of the support frame plate.

[0010] Furthermore, a dividing rectangular block is fixed to the middle of the inner side of the adjusting column, the middle of the bidirectional lead screw is rotatably connected to the dividing rectangular block, a limit plate is fixed to the middle of one end of the adjusting column by bolts, a side baffle is fixed to the end of the mounting base plate away from the linear guide rail, a limit disc is rotatably connected to the side baffle near the first gripper, a winding shaft is fixed to the middle of one end of the limit disc, a winding drum is clamped to the outside of the winding shaft, a connecting bracket is provided at the end of the winding drum away from the adjusting column, the connecting bracket is fixedly connected to the side baffle by bolts, a pressure roller and a support shaft are distributed at one end of the connecting bracket, and a reciprocating spiral groove camshaft is provided at the other end of the connecting bracket.

[0011] Furthermore, the pressure roller is located above the support shaft, one end of the reciprocating spiral groove camshaft is rotatably connected to the side baffle, the other end of the reciprocating spiral groove camshaft is rotatably connected to one end of the connecting bracket, a cutting blade is slidably connected to the middle of the pressure roller, an electric telescopic rod is fixed to the middle of one end of the cutting blade, and one end of the electric telescopic rod is fixedly connected to the end of the connecting bracket away from the support shaft by bolts.

[0012] Furthermore, a cable guide plate is slidably connected to the reciprocating spiral groove camshaft, and two cable guide wheels are symmetrically distributed on the cable guide plate. The cable guide wheels are rotatably connected to the top of the cable guide plate. Two slide rods are symmetrically passed through one end of the cable guide plate. One end of the slide rod is fixedly connected to a side baffle, and the other end of the slide rod is fixedly connected to a connecting bracket. A column block is fixed to one end of the inner side of the cable guide plate, and a bidirectional spiral groove is formed on the surface of the reciprocating spiral groove camshaft.

[0013] Furthermore, one end of the limiting plate is engaged with one end of the take-up shaft, and a synchronous pulley is fixedly connected to the middle of the other end of the limiting plate and the middle of one end of the reciprocating spiral groove camshaft. The synchronous pulley fixed at one end of the take-up shaft and the synchronous pulley fixed at one end of the reciprocating spiral groove camshaft are connected by a synchronous belt drive. A third motor is fixed to one end of the synchronous pulley fixed on the take-up shaft.

[0014] Furthermore, the outer surface of the take-up shaft is fixed with multiple positioning blocks at equal intervals along the circumferential direction, and the inner surface of the take-up drum is provided with clamping grooves at equal intervals along the circumferential direction, the number of which is equal to the number of positioning blocks. The positioning blocks and clamping grooves are engaged with each other.

[0015] The beneficial effects of this application are: it facilitates the automatic pushing and storage of the wound copper wire rolls during the copper wire winding process, which helps to improve the efficiency of copper wire roll winding and storage, facilitates the detection of the copper wire surface during the winding process, and improves the uniformity of copper wire winding and storage quality.

[0016] 1. This application provides an automatic copper wire winding and storage device based on artificial intelligence. The device comprises a first motor, an adjusting screw, a moving plate, a linear guide rail, a guide bar, a fifth motor, a rotating support base, a rotating platform, a bidirectional screw, a lifting slider, a fourth motor, a drive roller, a conveyor belt, a limit block, a support plate, a first gripper, a second gripper, and a storage box. After winding is completed, the third motor stops, the limit plate unlocks the winding shaft, and the first motor drives the adjusting screw, causing the moving plate to slide along the linear guide rail, so that the first gripper engages with the storage box. The second gripper smoothly separates the winding drum from the winding shaft, and the guide bar ensures stable movement. The fifth motor drives the rotating platform to rotate 90 degrees, aligning the winding drum with the spacing of the support frame plate. It continues to slide until the winding drum is inserted into the support frame plate and falls onto the bracket plate. The first and second grippers then release, and the fourth motor drives the conveyor belt, which positions and pushes the wire roll into the storage box through the limit strip, completing the storage. This facilitates the automatic pushing and storage of the wound copper wire roll during the copper wire winding process, which helps to improve the efficiency of copper wire roll winding and storage.

[0017] 2. This application provides an automatic copper wire winding and storage device based on artificial intelligence. Through a detection module, the inner surfaces of the first and second grippers are integrated with visual and pressure sensors to form a dual-dimensional detection unit. Before winding, the adjusting column moves the grippers to the copper wire feeding end. Driven by a second motor, the first and second grippers slide synchronously away from the winding drum via a bidirectional lead screw. During the winding process, the visual sensor of the detection module collects real-time images of the copper wire surface and transmits them to the AI ​​processor. The system uses a model comparison to accurately identify defects such as cracks and oxide spots. After the winding drum is completed, a second motor drives a bidirectional lead screw to rotate, which in turn drives two grippers to slide synchronously towards the winding drum and clamp onto the copper wire wound on the winding drum. At the same time, a pressure sensor collects the clamping force data of the grippers to help determine whether the copper wire diameter is uniform. When a serious defect is identified, the AI ​​processor immediately sends a stop command to prevent defective copper wire from being mixed into the finished winding product, ensuring the uniformity of winding quality. This facilitates the inspection of the copper wire surface during the winding process and improves the uniformity of copper wire winding and storage quality.

[0018] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. A further detailed description of this application will be provided below with reference to the figures. Attached Figure Description

[0019] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments and descriptions of this application are used to explain this application and do not constitute an undue limitation of this application. In the drawings:

[0020] Figure 1This is a schematic diagram of the overall first three-dimensional structure;

[0021] Figure 2 A three-dimensional structural diagram showing the connection between the mounting base plate and the support frame plate;

[0022] Figure 3 This is a schematic diagram of the overall second three-dimensional structure;

[0023] Figure 4 A three-dimensional structural diagram showing the connection between the first gripper and the second gripper;

[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of the transmission belt;

[0025] Figure 6 A three-dimensional structural diagram illustrating the connection between the adjusting column and the linear guide rail;

[0026] Figure 7 This is a three-dimensional structural diagram showing the connection between the winding shaft and the reciprocating spiral groove camshaft.

[0027] The following are the labeling elements in the figure:

[0028] 1. Mounting base plate; 2. Side baffle; 3. Linear guide rail; 4. First motor; 5. Adjusting screw; 6. Rotary support base; 7. Rotating platform; 8. Adjusting column; 9. Second motor; 10. Bidirectional screw; 11. First gripper; 12. Synchronous pulley; 13. Synchronous belt; 14. Third motor; 15. Connecting bracket; 16. Support frame plate; 17. Conveyor belt; 18. Limiting block; 19. Fourth motor; 20. Storage box 21. Guide bar; 22. Moving plate; 23. Limiting plate; 24. Rewinding shaft; 25. Rewinding drum; 26. Electric telescopic rod; 27. Pressure roller; 28. Reciprocating spiral groove camshaft; 29. ​​Support shaft; 30. Wire guide wheel; 31. Slide rod; 32. Wire guide plate; 33. Lifting slider; 34. Detection module; 35. Second gripper; 36. Drive roller; 37. Positioning block; 38. Limiting plate; 39. Cutting blade. Detailed Implementation

[0029] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0030] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0031] like Figures 1-7 As shown, this application provides an automatic copper wire winding and storage device based on artificial intelligence, including a mounting base plate 1. A linear guide rail 3 is fixed to one end of the mounting base plate 1. A movable plate 22 is slidably connected inside the linear guide rail 3. An adjusting screw 5 passes through the middle of the movable plate 22. The two ends of the adjusting screw 5 are rotatably connected to the two ends of the inner wall of the linear guide rail 3. A rotating support 6 is fixed to one end of the movable plate 22. A rotating platform 7 is rotatably connected to one end of the rotating support 6. A fifth motor is installed and fixed in the middle of the inner side of the rotating support 6. The output end of the fifth motor is connected to one end of the rotating platform 7. The central part of the rotating platform 7 is fixedly connected to the rotating platform 7. An adjusting column 8 is fixedly fixed to the center of one end of the rotating platform 7. A bidirectional lead screw 10 is provided in the center of the inner side of the adjusting column 8. A first gripper 11 is provided at one end of the bidirectional lead screw 10, and a second gripper 35 is provided at the other end of the bidirectional lead screw 10. Two support frame plates 16 are symmetrically distributed at the other end of the linear guide rail 3. A conveyor belt 17 is provided at one end of each support frame plate 16. A detection module 34 is fixedly installed on the inner surface of the first gripper 11 and the second gripper 35. One end of the adjusting lead screw 5 is connected through the center of one end of the linear guide rail 3. A first motor 4 is located at the position of the linear guide rail 3. The output end of the first motor 4 is fixedly connected to one end of the adjusting screw 5. A lifting slider 33 is fixedly connected to one end of both the first gripper 11 and the second gripper 35. A bidirectional screw 10 is connected through the middle of the lifting slider 33. The lifting slider 33 is slidably connected to the inside of the adjusting column 8. One end of the bidirectional screw 10 is connected through the middle of one end of the adjusting column 8. A second motor 9 is located at the middle of one end of the adjusting column 8. The output end of the second motor 9 is fixedly connected to one end of the bidirectional screw 10. The linear guide rail 3 is symmetrically fixedly connected to... There are two guide bars 21, and the rotating support 6 is slidably connected to the guide bars 21. A hoop block is fixed in the middle of one end of the support frame plate 16. The conveyor belt 17 is set on the hoop block. Multiple limiting blocks 18 are equidistantly distributed on the conveyor belt 17 along the curved trajectory. Two drive rollers 36 are symmetrically distributed inside the conveyor belt 17. The drive rollers 36 are rotatably connected to the support frame plate 16. A fourth motor 19 is provided at one end of the support frame plate 16. The output end of the fourth motor 19 is fixedly connected to one end of one of the two drive rollers 36. A storage box 20 is provided at one end of the support frame plate 16.

[0032] In this embodiment, the detection module 34 installed on the inner surface of the first gripper 11 and the second gripper 35 integrates a vision sensor and a pressure sensor to form a dual-dimensional detection unit. Before winding, the adjusting column 8 drives the gripper to move to the copper wire feeding end. Under the drive of the second motor 9, the first gripper 11 and the second gripper 35 are driven by the bidirectional lead screw 10 to slide synchronously away from the winding drum 25. During the winding process of the winding drum 25, the vision sensor of the detection module 34 collects the surface image of the copper wire in real time and transmits it to the AI ​​processor for comparison with the defect recognition model to accurately identify defects such as cracks and oxide spots. After the winding drum 25 finishes winding, the second motor 9 drives the bidirectional lead screw 10 to rotate, thereby driving the two grippers to slide synchronously towards the winding drum 25 and clamp onto the copper wire wound on the winding drum 25. At the same time, the pressure sensor collects the clamping force data of the gripper to help determine whether the diameter of the copper wire is uniform. When a serious defect is identified, the AI ​​processor immediately sends a stop command to prevent defective copper wire from being mixed into the finished winding product and to ensure the uniformity of winding quality.

[0033] After winding is completed, the third motor 14 stops, and the limit plate 23 releases its lock on the winding shaft 24. The first motor 4 drives the adjusting screw 5 to rotate, causing the moving plate 22 to slide along the linear guide rail 3 towards the support frame plate 16. This causes the rotating support 6 fixed on the moving plate 22, the rotating platform 7 rotatably connected to the rotating support 6, the adjusting column 8 fixed on the top of the rotating platform 7, and the first gripper 11 and second gripper 35 on the adjusting column 8 to slide towards the support frame plate 16. At this time, the limit plate 23 installed and fixed in the middle of the adjusting column 8 moves synchronously with the winding shaft 24. 4. Separation: At this point, the take-up drum 25, which is wrapped with copper wire and is held between the first gripper 11 and the second gripper 35, moves synchronously and slowly separates from the take-up shaft 24. The guide bar 21 ensures that the moving plate 22 moves smoothly. The fifth motor installed in the rotating support 6 drives the rotating platform 7, which is fixed at the output end, to rotate 90 degrees. This causes the adjusting column 8, which is fixed at the top of the rotating platform 7, and the take-up drum 25, which is wrapped with copper wire and is held by the first gripper 11 and the second gripper 35 on the adjusting column 8, to rotate 90 degrees synchronously. This causes the take-up drum 25, which is wrapped with copper wire and is held by the first gripper 11 and the second gripper 35 on the adjusting column 8, to rotate 90 degrees synchronously. The take-up drum 25 is aligned with the center of the distance between the two support frame plates 16. Then, the first motor 4 continues to drive the adjusting screw 5 to rotate, causing the moving plate 22 to slide along the linear guide rail 3 towards the support frame plate 16. This causes the rotating support seat 6 fixed on the moving plate 22, the rotating platform 7 rotatably connected to the rotating support seat 6, the adjusting column 8 fixed on the top of the rotating platform 7, and the first clamp 11 and second clamp 35 provided on the adjusting column 8 to continue sliding towards the support frame plate 16 until the adjusting column 8 pushes the take-up drum 25, which is wrapped with copper wire, through the first clamp 11 and second clamp 35. When the winding drum 25 is positioned between the two support frame plates 16, its bottom will engage with the clamping plate. The second motor 9 drives the bidirectional lead screw 10 to rotate, causing the first gripper 11 and the second gripper 35 to move away from each other, releasing the winding drum 25 and placing the coil on the clamping plate. The fourth motor 19 drives the drive roller 36 to rotate the conveyor belt 17. The limiting strip 18 on the conveyor belt 17 positions the coil and simultaneously pushes it along the trajectory of the clamping plates fixed on the two support frame plates 16 into the storage box 20. When the coil slides into the storage box 20 under the push of the conveyor belt 17 and the limiting strip 18, the coil storage is completed.

[0034] It should be noted that the rectangular blocks on the inner side of the adjusting column 8 cause the two ends of the bidirectional lead screw 10 to rotate in opposite directions, ensuring that the first gripper 11 and the second gripper 35 move synchronously in opposite directions, thus improving the positioning accuracy of the grippers. The lifting slider 33 slides in cooperation with the inner wall of the adjusting column 8, allowing the grippers to adjust their height vertically to accommodate different specifications of winding drums 25. The rotating support 6 enables the rotating platform 7 to rotate 360 ​​degrees, meeting the angle requirements under different working conditions such as winding, gripping, and pushing. Each motor and adjusting mechanism receives instructions from the AI ​​processor through the linkage control unit, achieving precise coordination of winding speed, cable spacing, and gripper movements, thus improving the overall operational stability.

[0035] like Figure 1 , Figure 2 , Figure 3 and Figure 7As shown, a rectangular dividing block is fixed to the middle of the inner side of the adjusting column 8. The middle of the bidirectional screw 10 is rotatably connected to the rectangular dividing block. A limit plate 23 is fixed to the middle of one end of the adjusting column 8 by bolts. A side baffle 2 is fixed to the end of the mounting base plate 1 away from the linear guide rail 3. A limit plate 38 is rotatably connected to the side baffle 2 near the first gripper 11. A winding shaft 24 is fixed to the middle of one end of the limit plate 38. A winding drum 25 is clamped to the outside of the winding shaft 24. A connecting bracket 15 is provided at the end of the winding drum 25 away from the adjusting column 8. The connecting bracket 15 is connected to the side baffle 24 by bolts. The baffle 2 is fixedly connected. One end of the connecting bracket 15 is provided with a pressure roller 27 and a clamp shaft 29. The other end of the connecting bracket 15 is provided with a reciprocating spiral groove camshaft 28. The pressure roller 27 is located above the clamp shaft 29. One end of the reciprocating spiral groove camshaft 28 is rotatably connected to the side baffle 2, and the other end of the reciprocating spiral groove camshaft 28 is rotatably connected to one end of the connecting bracket 15. A cutting blade 39 is slidably connected to the middle of the pressure roller 27. An electric telescopic rod 26 is fixed to the middle of one end of the cutting blade 39. One end of the electric telescopic rod 26 is bolted to the connecting bracket 15 away from the clamp shaft. One end of 29 is fixedly connected to a reciprocating spiral groove camshaft 28, on which a cable guide plate 32 is slidably connected. Two cable guide wheels 30 are symmetrically distributed on the cable guide plate 32, and the cable guide wheels 30 are rotatably connected to the top of the cable guide plate 32. Two slide rods 31 symmetrically pass through one end of the cable guide plate 32. One end of the slide rod 31 is fixedly connected to the side baffle 2, and the other end of the slide rod 31 is fixedly connected to the connecting bracket 15. A column block is fixed to one end of the inner side of the cable guide plate 32. A bidirectional spiral groove is opened on the surface of the reciprocating spiral groove camshaft 28. One end of the limiting plate 23 is engaged with one end of the winding shaft rod 24. The limiting plate 38 is also... A synchronous pulley 12 is fixedly connected to the middle of one end of the winding shaft 24 and the middle of the reciprocating spiral groove camshaft 28. The synchronous pulley 12 fixed at one end of the winding shaft 24 and the synchronous pulley 12 fixed at one end of the reciprocating spiral groove camshaft 28 are connected by a synchronous belt 13. A third motor 14 is fixed to one end of the synchronous pulley 12 fixed on the winding shaft 24. Multiple positioning blocks 37 are fixed at equal intervals along the circumferential direction on the outer surface of the winding shaft 24. The inner surface of the winding drum 25 is provided with clamping grooves at equal intervals along the circumferential direction, the number of which is equal to the number of positioning blocks 37. The positioning blocks 37 and the clamping grooves are engaged with each other.

[0036] In this embodiment, the third motor 14 drives the synchronous wheel 12 at one end of the take-up shaft 24 to rotate, and drives the synchronous wheel 12 at one end of the reciprocating spiral groove camshaft 28 to rotate synchronously through the synchronous belt 13, so as to achieve the speed matching between the take-up shaft 24 and the reciprocating spiral groove camshaft 28. The positioning block 37 on the outer surface of the take-up shaft 24 engages with the clamp groove in the take-up drum 25, driving the take-up drum 25 to rotate synchronously to take up the copper wire. At the same time, the bidirectional spiral groove on the surface of the reciprocating spiral groove camshaft 28 drives the wire guide plate 32 to make reciprocating linear motion along the slide bar 31 through the column block. The two wire guide wheels 30 on the wire guide plate 32 guide the copper wire, so that the copper wire is evenly distributed along the axial direction of the take-up drum 25, avoiding the problems of overlapping and skipping wires.

[0037] The bracket 29 on the connecting bracket 15 supports the copper wire feeding, and the pressure roller 27 presses the copper wire onto the surface of the winding drum 25 to ensure consistent winding tension. When the winding reaches the preset length, the AI ​​intelligent control module sends a command, and the electric telescopic rod 26 drives the cutting blade 39 to slide along the cavity groove in the middle of the pressure roller 27 onto the copper wire. When the cutting blade 39 is caught on the copper wire, it will quickly cut the copper wire and complete the single roll winding operation.

[0038] Working principle: The take-up drum 25 is fitted onto the take-up shaft 24. The positioning block 37 on the outer surface of the take-up shaft 24 engages with the clamp groove inside the take-up drum 25 to achieve circumferential fixation. The limiting plate 23 on the adjusting column 8 engages with one end of the take-up shaft 24 to complete the axial positioning of the take-up drum 25, preventing movement during winding. The copper wire to be wound is sequentially passed through the clamp shaft 29 on the connecting bracket 15 and the two wire guide wheels 30 on the wire guide plate 32, and finally pressed between the pressure roller 27 and the take-up drum 25, completing the feeding path setup. Parameters such as winding length, copper wire diameter, and clamping force threshold are set through the AI ​​intelligent control module. The defect recognition model loads a preset defect feature library such as cracks and oxide spots, completing the parameter configuration before equipment startup. The three motors 14 start, driving the synchronous pulley 12 at one end of the take-up shaft 24 to rotate. This, in turn, drives the synchronous pulley 12 at one end of the reciprocating spiral camshaft 28 to rotate synchronously via the synchronous belt 13. This ensures that the take-up shaft 24 and the reciprocating spiral camshaft 28 maintain speed matching. The take-up shaft 24 drives the take-up drum 25 to rotate synchronously via the positioning block 37, achieving copper wire winding. Simultaneously, the bidirectional spiral grooves on the surface of the reciprocating spiral camshaft 28 drive the wire guide plate 32 to reciprocate linearly along the slide bar 31 via the inner pillar. The wire guide wheel 30 precisely guides the copper wire, ensuring its even distribution along the axis of the take-up drum 25, completely avoiding wire overlap and skipping issues. The pressure roller 27 on the connecting bracket 15 always presses the copper wire onto the surface of the take-up drum 25. The pressure of the overpressure roller 27 is adaptively adjusted to ensure consistent winding tightness of the copper wire and improve the quality of the coil forming. The detection module 34 (integrated vision sensor) on the inner surface of the first gripper 11 and the second gripper 35 collects images of the copper wire surface in real time during the winding process, which are transmitted to the AI ​​processor for comparison with the defect recognition model to accurately identify surface defects such as cracks and oxide spots. At the same time, the uniformity of the copper wire alignment is monitored in real time. When the winding reaches the preset length, the second motor 9 drives the bidirectional lead screw 10 to rotate, which drives the first gripper 11 and the second gripper 35 to move synchronously towards the winding drum 25 along the lifting slider 33 and clamp the coil. The pressure sensor of the detection module 34 collects clamping force data, and the AI ​​processor calculates the copper wire diameter uniformity based on preset parameters. The feedback system judges whether the wire coil density meets the standard. If a serious defect or excessive diameter or density is detected, the AI ​​processor immediately sends a stop command and records the defect location and type for subsequent manual review and processing, preventing defective finished products from entering the storage stage. After the quality inspection is qualified, the AI ​​intelligent control module sends a cutting command. The electric telescopic rod 26 drives the cutting blade 39 to slide along the cavity groove in the middle of the pressure roller 27 towards the copper wire, quickly cutting the copper wire. After cutting, the electric telescopic rod 26 drives the cutting blade 39 to reset, completing the single coil winding. The third motor 14 stops, the limit plate 23 releases the winding shaft rod 24, and the first motor 4 drives the adjusting screw 5 to rotate, causing the moving plate 22 to slide along the linear guide rail 3 towards the winding drum 25. The guide bar 21 ensures smooth movement.The first gripper 11 and the second gripper 35 maintain a clamping state on the wire coil. Moving synchronously with the moving plate 22, they smoothly separate the wire coil from the winding shaft 24. The fifth motor inside the rotating support 6 drives the rotating platform 7 to rotate 90°, causing the adjusting column 8 and the wire coil to rotate synchronously, aligning the wire coil axis with the direction of the conveyor belt 17. Then, the first motor 4 continues to drive the moving plate 22 to slide towards the support frame plate 16, transferring the wire coil above the support block plate between the two support frame plates 16. After the bottom of the wire coil contacts the support block plate, the second motor 9 drives the bidirectional lead screw 10 to rotate in the opposite direction, causing the first gripper 11 and the second gripper 35 to move away from each other. The wire coil is released and falls smoothly onto the support plate. The fourth motor 19 starts, driving the drive roller 36 to rotate the conveyor belt 17. The limiting strips 18 on the conveyor belt 17 are embedded in the gaps at the end faces of the wire coil to achieve circumferential positioning of the coil and prevent rolling deviation during transportation. The wire coil is pushed along the curved trajectory of the support plate to the entrance of the storage box 20. The wire coil slides into the storage box 20 under the coordinated push of the conveyor belt 17 and the limiting strips 18. The AI ​​intelligent control module simultaneously records information such as the wire coil specifications, quality inspection results, and storage time, generating a unique traceability code to complete the entire process of a single winding and storage operation. The equipment automatically resets and enters the next round of operation.

[0039] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An automatic copper wire winding and storage device based on artificial intelligence, comprising a mounting base plate (1), characterized in that: A linear guide rail (3) is fixed to one end of the mounting base plate (1). A movable plate (22) is slidably connected inside the linear guide rail (3). An adjusting screw (5) passes through the middle of the movable plate (22). The two ends of the adjusting screw (5) are rotatably connected to the two ends of the inner wall of the linear guide rail (3). A rotating support seat (6) is fixed to one end of the movable plate (22). A rotating platform (7) is rotatably connected to one end of the rotating support seat (6). An adjusting column (8) is fixed to the middle of one end of the rotating platform (7). A bidirectional screw (10) is provided in the middle of the inner side of the adjusting column (8). One end of the bidirectional lead screw (10) is provided with a first gripper (11), and the other end of the bidirectional lead screw (10) is provided with a second gripper (35). The other end of the linear guide rail (3) is symmetrically distributed with two support frame plates (16). One end of each of the two support frame plates (16) is provided with a conveyor belt (17). A detection module (34) is installed and fixed on the inner surface of the first gripper (11) and the second gripper (35). A fifth motor is installed and fixed in the middle of the inner side of the rotating support base (6). The output end of the fifth motor is fixedly connected to the middle of one end of the rotating platform (7).

2. The automatic copper wire winding and storage device based on artificial intelligence according to claim 1, characterized in that: One end of the adjusting screw (5) is connected through the middle of one end of the linear guide rail (3). A first motor (4) is provided at the position where the adjusting screw (5) passes through the linear guide rail (3). The output end of the first motor (4) is fixedly connected to one end of the adjusting screw (5). A lifting slider (33) is fixedly connected to one end of the first gripper (11) and the second gripper (35). The bidirectional screw (10) is connected through the middle of the lifting slider (33). The lifting slider (33) is slidably connected to the inside of the adjusting column (8). One end of the bidirectional screw (10) is connected through the middle of one end of the adjusting column (8). A second motor (9) is provided at the middle of one end of the adjusting column (8). The output end of the second motor (9) is fixedly connected to one end of the bidirectional screw (10). Two guide bars (21) are symmetrically fixedly connected on the linear guide rail (3). The rotating support seat (6) is slidably connected to the guide bars (21).

3. The automatic copper wire winding and storage device based on artificial intelligence according to claim 1, characterized in that: A support block is fixed to the middle of one end of the support frame plate (16). The conveyor belt (17) is set on the support block. Multiple limiting blocks (18) are evenly distributed on the curved trajectory of the conveyor belt (17). Two drive rollers (36) are symmetrically distributed inside the conveyor belt (17). The drive rollers (36) are rotatably connected to the support frame plate (16). A fourth motor (19) is provided at one end of the support frame plate (16). The output end of the fourth motor (19) is fixedly connected to one end of one of the two drive rollers (36). A storage box (20) is provided at one end of the support frame plate (16).

4. The automatic copper wire winding and storage device based on artificial intelligence according to claim 1, characterized in that: A rectangular dividing block is fixed to the middle of the inner side of the adjusting column (8). The middle of the bidirectional screw (10) is rotatably connected to the rectangular dividing block. A limit plate (23) is fixed to the middle of one end of the adjusting column (8) by bolts. A side baffle (2) is fixed to the end of the mounting base plate (1) away from the linear guide rail (3). A limit plate (38) is rotatably connected to the side baffle (2) near the first gripper (11). The limit plate (38) is... A take-up shaft (24) is fixed in the middle of the end, and a take-up drum (25) is clamped to the outside of the take-up shaft (24). A connecting bracket (15) is provided at the end of the take-up drum (25) away from the adjusting column (8). The connecting bracket (15) is fixedly connected to the side baffle (2) by bolts. A pressure roller (27) and a support shaft (29) are distributed at one end of the connecting bracket (15). A reciprocating spiral groove camshaft (28) is provided at the other end of the connecting bracket (15).

5. The automatic copper wire winding and storage device based on artificial intelligence according to claim 4, characterized in that: The pressure roller (27) is located above the clamp shaft (29). One end of the reciprocating spiral groove camshaft (28) is rotatably connected to the side baffle (2), and the other end of the reciprocating spiral groove camshaft (28) is rotatably connected to one end of the connecting bracket (15). A cutting blade (39) is slidably connected to the middle of the pressure roller (27). An electric telescopic rod (26) is fixed to the middle of one end of the cutting blade (39). One end of the electric telescopic rod (26) is fixedly connected to the end of the connecting bracket (15) away from the clamp shaft (29) by bolts.

6. The automatic copper wire winding and storage device based on artificial intelligence according to claim 4, characterized in that: A cable tray (32) is slidably connected to the reciprocating spiral groove camshaft (28). Two cable tray wheels (30) are symmetrically distributed on the cable tray (32). The cable tray wheels (30) are rotatably connected to the top of the cable tray (32). Two slide rods (31) are symmetrically passed through one end of the cable tray (32). One end of the slide rod (31) is fixedly connected to the side baffle (2). The other end of the slide rod (31) is fixedly connected to the connecting bracket (15). A column block is fixed to one end of the inner side of the cable tray (32). A bidirectional spiral groove is opened on the surface of the reciprocating spiral groove camshaft (28).

7. The automatic copper wire winding and storage device based on artificial intelligence according to claim 4, characterized in that: One end of the limiting plate (23) is engaged with one end of the take-up shaft (24). The middle part of the other end of the limiting plate (38) and the middle part of one end of the reciprocating spiral groove camshaft (28) are both fixedly connected to a synchronous pulley (12). The synchronous pulley (12) fixed at one end of the take-up shaft (24) and the synchronous pulley (12) fixed at one end of the reciprocating spiral groove camshaft (28) are connected by a synchronous belt (13). A third motor (14) is fixed at one end of the synchronous pulley (12) fixed on the take-up shaft (24).

8. The automatic copper wire winding and storage device based on artificial intelligence according to claim 4, characterized in that: The outer surface of the take-up shaft (24) is fixed with multiple positioning blocks (37) at equal intervals along the circumferential direction. The inner surface of the take-up drum (25) is provided with clamping grooves at equal intervals along the circumferential direction, the number of which is equal to the number of positioning blocks (37). The positioning blocks (37) and the clamping grooves are engaged with each other.

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