Quantitative grain sample separating and preparing device

By incorporating feeding lifting, mixing and weighing, dynamic sampling, and residual material discharge mechanisms, along with the relative rotation of the stirring plate, the system addresses the issues of insufficient sample representativeness and damage risk during grain mixing and reduction, achieving efficient and uniform sample preparation.

CN121253271APending Publication Date: 2026-01-02BEIJING SINO INSTR INTELLIGENT CONTROL CO LTD
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Patent Information

Application Number
CN202511820800.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-05
Publication Date
2026-01-02

AI Technical Summary

Technical Problem

In existing grain mixing and reduction processes, the samples are not representative enough, the weighing and reduction processes are easily interfered with, the reduction process is repeated many times and takes a long time, and there is a risk of sample damage.

Method used

The system employs a feeding lifting mechanism, a mixing and weighing mechanism, a dynamic sample division mechanism, and a residual material discharge mechanism. Combined with the relative rotation of the mixing plate, it ensures uniform mixing of samples and reduces the number of sample divisions and the time required, thereby lowering the risk of sample damage.

Benefits of technology

It improves sample representativeness, reduces interference and damage risks during the reduction process, shortens the time, and improves mixing uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a quantitative grain sample separation and preparation device, which relates to the technical field of grain sample preparation, and comprises a branch feeding lifting mechanism, a mixed material weighing mechanism, a dynamic sample separation mechanism and an excess material discharging mechanism, the mixed material weighing mechanism comprises a support, a mixed material tank and a transverse pipe, the mixed material tank is arranged below the feeding lifting mechanism, a first stirring plate is fixedly connected into the mixed material tank, the transverse pipe movably extends out of the mixed material tank from the interior of the mixed material tank, the transverse pipe is in transmission connection with the mixed material tank, the transverse pipe is rotationally connected with the support, and a second stirring plate arranged in the mixed material tank is connected to the transverse pipe. The support is in threaded connection with a steering rod, the steering rod is arranged in the transverse pipe in a sliding mode, the steering rod is in transmission connection with the second stirring plate, through the steps of feeding, mixed material weighing, dynamic sample separation and excess material discharging, the sample representativeness is high, in the division process, the risk of sample damage is reduced, and the sample mixing uniformity is higher through a mixed material weighing mechanism.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of grain sample preparation, in particular to a grain quantitative sample preparation device. BACKGROUND

[0002] Mixing and subsampling sample preparation machine: a device for mixing and subsampling grain samples into three quantitative small samples. Currently, there are three methods for mixing and subsampling sample preparation on the market: 1. Before or after mixing, the sample is weighed or measured to a certain mass or volume, and then subsampled to obtain n quantitative small samples; 2. After mixing, the sample is weighed and calculated to obtain a quantitative small sample after N times of subsampling; 3. After mixing and subsampling, a medium sample is obtained, which is weighed or measured to obtain a quantitative small sample. Methods 1 and 3 are generally considered to be disturbed during the mixing and subsampling process because of the weighing or measuring process, and the sample is not representative. Method 2 has the problem of multiple subsampling times, which requires more time and risks sample damage during the subsampling process.

[0003] To solve the above problems, we provide a grain quantitative sample preparation device. SUMMARY

[0004] To solve the above problems, the present application provides a grain quantitative sample preparation device, which comprises the steps of feeding, mixing and weighing, dynamic sampling, and discharging the remaining material. The sample is representative, the risk of sample damage during subsampling is reduced, and the mixing and weighing mechanism makes the sample mixing more uniform.

[0005] The present application provides a grain quantitative sample preparation device, which comprises:

[0006] The feeding lifting mechanism comprises a support frame and a hopper. The support frame is provided with a displacement mechanism. The hopper is drivingly connected to the displacement mechanism.

[0007] The mixing and weighing mechanism comprises a bracket, a mixing tank, and a cross pipe. The mixing tank is arranged below the feeding lifting mechanism. The mixing tank is provided with a movable plate at the feeding port. The movable plate is slidingly connected to the mixing tank. An agitator plate one is fixedly connected inside the mixing tank. The cross pipe extends from the inside of the mixing tank to the outside. The cross pipe is drivingly connected to the mixing tank. The cross pipe is rotatably connected to the bracket. An agitator plate two is connected to the cross pipe inside the mixing tank. A steering rod is threadedly connected to the bracket. The steering rod is slidingly arranged inside the cross pipe. The steering rod is drivingly connected to the agitator plate two. A weighing sensor is arranged at the lower end of the bracket. The weighing sensor comprises four groups, which are arranged on the lower end surfaces of the four end feet of the bracket.

[0008] The dynamic sample dividing mechanism comprises a collecting box, a bell-shaped cone, the collecting box is arranged below the mixing tank, the bell-shaped cone is connected to the inside of the collecting box, a discharging pipeline is communicated with the lower end of the bell-shaped cone and extends out of the collecting box, an opening is arranged on the bell-shaped cone, an opening adjuster is arranged on the collecting box, which is used for adjusting the size of the opening, the opening adjuster comprises a driving motor and a shielding ring, the driving motor is fixedly connected to the upper end of the collecting box, and the shielding ring is sealingly and rotatably arranged on the surface of the bell-shaped cone and is in transmission connection with the driving motor.

[0009] The excess material discharging mechanism is arranged below the collecting box.

[0010] The grain quantitative sample dividing and preparing device provided by the application has the advantages that:

[0011] I. Through the steps of feeding, mixing and weighing, dynamic sample dividing and excess material discharging, the sample taken is representative, and the mixing and sample dividing process is not disturbed during weighing;

[0012] II. The number of sample dividing and the time required by the sample dividing process are reduced, and the risk of sample damage is reduced;

[0013] III. Through the relative rotation of the stirring plate 1 and the stirring plate 2, the uniformity of stirring is improved, and the stirring plate 1 rotates around the horizontal pipe while rotating around its own axis, further improving the uniformity of stirring. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 The structure diagram of the grain quantitative sample dividing and preparing device provided by the application;

[0015] Figure 2 The structure diagram of the mixing and weighing mechanism of the grain quantitative sample dividing and preparing device provided by the application;

[0016] Figure 3 The structure diagram of the mixing tank of the grain quantitative sample dividing and preparing device provided by the application;

[0017] Figure 4 The connection diagram of the steering rod and the horizontal pipe 7 of the grain quantitative sample dividing and preparing device provided by the application;

[0018] Figure 5 The structure of the feeding lifting mechanism of the grain quantitative sample dividing and preparing device provided by the application Figure 1 ;

[0019] Figure 6 The structure of the feeding lifting mechanism of the grain quantitative sample dividing and preparing device provided by the application Figure 2 ;

[0020] Figure 7An internal structure diagram of a residual material discharging mechanism of a grain rationing and sampling device is provided in the present application;

[0021] Figure 8 An internal structure diagram of a residual material discharging mechanism of a grain rationing and sampling device is provided in the present application Figure 7 An enlarged view of A in the figure.

[0022] In the figure: 1, feeding lifting mechanism; 2, mixing and weighing mechanism; 3, dynamic sampling mechanism; 4, residual material discharging mechanism; 5, support; 6, mixing tank; 7, cross pipe; 8, stirring plate one; 9, stirring plate two; 10, turning lever; 11, support frame; 12, hopper; 13, displacement mechanism; 14, weighing sensor; 15, collection box; 16, bell and ding cone; 17, opening; 18, opening adjuster; 19, driving motor; 20, shielding ring; 21, movable plate; 22, power motor; 23, threaded rod; 24, threaded block; 25, gear; 26, gear ring; 27, discharge box; 28, discharge pipe; 29, hydraulic pushing cylinder; 30, right-angle motor; 31, bevel gear one; 32, bevel gear two; 33, bevel gear three; 34, gear disc; 35, rack; 36, discharge pipeline. DETAILED DESCRIPTION

[0023] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings, in which preferred embodiments of the present application are shown. The present application may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; like reference numerals refer to like elements throughout. Similarly, the embodiments are presented in order to provide a thorough and complete disclosure of the present application and to fully convey the scope of the present application to those skilled in the art.

[0024] According to Figure 1 - Figure 8 The grain rationing and sampling device shown in the figure comprises:

[0025] The feeding lifting mechanism 1 comprises a support frame 11 and a hopper 12. The support frame 11 is provided with a displacement mechanism 13. The displacement transmission mechanism comprises a power motor 22, a threaded rod 23 and a threaded block 24. The power motor 22 is fixedly connected to the support frame 11. The threaded rod 23 is fixedly connected to the output end of the power motor 22. The threaded block 24 is slidingly connected to the support frame 11. The threaded block 24 is threadedly connected to the threaded rod 23. The threaded block 24 is fixedly connected to the hopper 12. The power motor 22 is started to drive the threaded rod 23 to rotate, thereby driving the threaded block 24 to move in the vertical direction. The hopper 12 can move in the vertical direction.

[0026] The mixing and weighing mechanism 2 comprises a support 5, a mixing tank 6 and a cross pipe 7. The mixing tank 6 is arranged below the hopper 12. An active plate 21 is arranged at the material inlet of the mixing tank 6. The active plate 21 is slidably connected with the mixing tank 6. The active plate 21 is provided with a through hole. A hydraulic push cylinder 29 is fixedly connected with the mixing tank 6. The extending end of the hydraulic push cylinder 29 is fixedly connected with the active plate 21. A stirring plate one 8 is fixedly connected inside the mixing tank 6. The cross pipe 7 extends from inside the mixing tank 6 to outside thereof. The cross pipe 7 is rotatably connected with the support 5. The cross pipe 7 is drivingly connected with the mixing tank 6.

[0027] The specific transmission connection manner is that a bevel gear one 31 is fixedly connected with the mixing tank 6. A bevel gear two 32 is rotatably connected with the support 5. A bevel gear three 33 is concentrically fixedly arranged on the cross pipe 7. The bevel gear two 32 is engaged with the bevel gear one 31. The bevel gear three 33 is engaged with the bevel gear two 32. The cross pipe 7 is concentrically rotatably connected with the bevel gear one 31. The cross pipe 7 is connected with the stirring plate two 9 arranged inside the mixing tank 6. A steering rod 10 is threadedly connected with the support 5. The steering rod 10 is slidably arranged inside the cross pipe 7. The steering rod 10 is drivingly connected with the stirring plate two 9. The specific transmission connection manner is that a rack 35 is arranged on the steering rod 10. A gear disc 34 is fixedly connected with the stirring plate two 9. The gear disc 34 is engaged with the rack 35. The support 5 is provided with four weighing sensors 14 arranged on the lower end surfaces of the four end feet of the support 5. A right-angle motor 30 is fixedly connected with the support 5. The output end of the right-angle motor 30 is fixedly connected with the mixing tank 6. The output end of the right-angle motor 30 is concentrically arranged with the cross pipe 7.

[0028] The dynamic sample dividing mechanism 3 comprises a collecting box 15 and a Zhongding cone 16. The collecting box 15 is arranged below the mixing tank 6. The Zhongding cone 16 is connected inside the collecting box 15. The Zhongding cone 16 is provided with an opening 17. The collecting box 15 is provided with an opening adjuster 18 for adjusting the size of the opening 17. The opening adjuster 18 comprises a driving motor 19 and a shielding ring 20. The driving motor 19 is fixedly connected with the upper end of the collecting box 15. The shielding ring 20 is sealingly rotatably arranged on the surface of the Zhongding cone 16. The shielding ring 20 is drivingly connected with the driving motor 19. The specific transmission connection manner is that the output end of the driving motor 19 is fixedly connected with a gear 25. A gear ring 26 is rotatably connected with the Zhongding cone 16. The gear ring 26 is engaged with the gear 25. The shielding ring 20 is fixedly connected with the gear ring 26. The driving motor 19 is started to drive the gear 25 to rotate. The gear 25 drives the gear ring 26 to rotate. The rotating gear ring 26 drives the shielding ring 20 to rotate. The size of the opening 17 is adjusted by the shielding ring 20 to shield the opening 17.

[0029] The excess material discharging mechanism 4 comprises a discharging box 27. The discharging box 27 is fixedly and communicatively connected below the collecting box 15. A discharging pipe 28 is fixedly and communicatively connected with the lower end of the discharging box 27. The discharging pipe 28 is provided with a valve.

[0030] Support frame 11, support 5 are connected to the external support frame body.

[0031] Principle:

[0032] In use, the power motor 22 starts, drives the threaded rod 23 to rotate, and then drives the threaded block 24 to move in the vertical direction, the hopper 12 can move in the vertical direction, so that the discharge port of the hopper 12 is aligned with the inlet of the mixing tank 6, the hydraulic push cylinder 29 starts, drives the movable plate 21 to move, the through hole of the movable plate 21 is aligned with the mixing tank 6, the grain inside the hopper 12 falls into the mixing tank 6, the power motor 22 starts to reverse, drives the hopper 12 to move upwards.

[0033] The right-angle motor 30 reverses, drives the mixing tank 6 to rotate, the stirring plate one 8 rotates, when the mixing tank 6 rotates, drives the bevel gear one 31 to rotate, the bevel gear one 31 drives the bevel gear two 32 to rotate, the bevel gear two 32 drives the bevel gear three 33 to rotate, the rotating bevel gear three 33 drives the horizontal pipe 7 to rotate, the horizontal pipe 7 drives the stirring plate two 9 to rotate, the stirring plate two 9 and the stirring plate one 8 are opposite in rotation direction, and the stirring plate two 9 and the stirring plate one 8 are spaced apart, so that the stirring is more uniform, when the horizontal pipe 7 rotates, drives the steering rod 10 to rotate, the steering rod 10 is screwed with the support 5, and the steering rod 10 translates when rotating, so as to drive the rack 35 to translate, the rack 35 drives the gear disc 34 to rotate when translating, the rotating gear disc 34 drives the stirring plate two 9 to rotate, the stirring plate two 9 rotates, so as to further improve the uniformity and stirring efficiency of the grain in the mixing tank 6.

[0034] After stirring, the valve on the mixing tank 6 is opened, the grain enters the collection box 15, part of the grain falls to the bottom of the discharge box 27 through the outer surface of the Zhongding cone 16, and finally is discharged through the discharge pipe 28, part of the grain enters the inside of the Zhongding cone 16 through the opening 17, and is discharged through the discharge pipeline 36.

[0035] Although the present application has been disclosed as above with preferred embodiments, it is not intended to limit the present application, and any person skilled in the art can make various modifications and modifications without departing from the spirit and scope of the present application, therefore the protection scope of the present application should be defined by the claims.

Claims

1. A grain quantitative sampling and preparation device, characterized in that: It includes a feeding lifting mechanism (1), a mixing and weighing mechanism (2), a dynamic sampling mechanism (3), and a residual material discharge mechanism (4). The mixing and weighing mechanism (2) includes a support (5), a mixing tank (6), and a horizontal pipe (7). The mixing tank (6) is located below the feeding lifting mechanism (1). A stirring plate (8) is fixedly connected inside the mixing tank (6). The horizontal pipe (7) extends from inside the mixing tank (6) to its outside. The horizontal pipe (7) is connected to the mixing tank (6) in a transmission manner. The horizontal pipe (7) is rotatably connected to the support (5). A stirring plate (9) located inside the mixing tank (6) is connected to the horizontal pipe (7). A steering rod (10) is threadedly connected to the support (5). The steering rod (10) is slidably located inside the horizontal pipe (7). The steering rod (10) is connected to the stirring plate (9) in a transmission manner. The dynamic sampling mechanism (3) is located below the mixing tank (6); The residual material discharge mechanism (4) is located below the dynamic sample distribution mechanism (3).

2. The grain quantitative sampling and preparation device according to claim 1, characterized in that: The feeding lifting mechanism (1) includes a support frame (11) and a hopper (12). The support frame (11) is equipped with a displacement mechanism (13), and the hopper (12) is connected to the displacement mechanism (13) in a transmission connection.

3. The grain quantitative sampling and preparation device according to claim 2, characterized in that: The dynamic sampling mechanism (3) includes a collection box (15) and a bell cone (16). The collection box (15) is located below the mixing tank (6). The bell cone (16) is connected to the inside of the collection box (15). The bell cone (16) has an opening (17). The collection box (15) has an opening adjuster (18) for adjusting the size of the opening (17).

4. The grain quantitative sampling and preparation device according to claim 3, characterized in that: The opening regulator (18) includes a drive motor (19) and a shielding ring (20). The drive motor (19) is fixedly connected to the upper end of the collection box (15), and the shielding ring (20) is sealed and rotated on the surface of the bell cone (16). The shielding ring (20) is connected to the drive motor (19) in a transmission.

5. A grain quantitative sampling device according to claim 4, characterized in that: The waste material discharge mechanism (4) is located below the collection box (15).

6. A grain quantitative sampling device according to claim 5, characterized in that: A movable plate (21) is provided at the inlet of the mixing tank (6), and the movable plate (21) is slidably connected to the mixing tank (6).

7. A grain quantitative sampling device according to claim 6, characterized in that: The lower end of the bracket (5) is provided with a weighing sensor (14). There are four sets of weighing sensors (14), which are located on the lower end surfaces of the four ends of the bracket (5).

8. A grain quantitative sampling device according to claim 2, characterized in that: The displacement mechanism includes a power motor (22), a threaded rod (23), and a threaded block (24). The power motor (22) is fixedly connected to the support frame (11), the threaded rod (23) is fixedly connected to the output end of the power motor (22), the threaded block (24) is slidably connected to the support frame (11), the threaded block (24) is threadedly connected to the threaded rod (23), and the threaded block (24) is fixedly connected to the hopper (12).

Citation Information

Patent Citations

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