Fan blade crushed material sorting system
By combining belt conveyors, shredders, crushers, air separators, and water separators, the system solves the problem of low material separation efficiency in blower blade crushing, achieving efficient separation of heavy and light materials and preventing damage to the crusher.
Patent Information
- Application Number
- CN202511335793.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-01-13
AI Technical Summary
Existing technologies struggle to efficiently separate heavy and light materials from crushed wind turbine blades, especially metal fragments mixed in with the light materials, resulting in poor separation and easy damage to the crusher.
A combined system of belt conveyor, shredder, crusher, air separator and water separator is adopted to improve particle fineness and separation accuracy through multi-stage crushing, air separation and water separation. The separation of heavy materials and light materials is achieved by using screw feeder and feed roller.
It improves the particle size distribution of crushed material from wind turbine blades and the separation efficiency between heavy and light materials, prevents damage to the crusher, and ensures separation effect while reducing the loss of metal fragments.
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Figure CN121314751A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of fan blade recycling processing, and particularly relates to a fan blade broken material sorting system. BACKGROUND
[0002] The service life of a wind turbine is generally 20-25 years, and the abandoned wind turbine can be recycled and reused. The parts with recycling value include a base, a tower, a generator part and a fan blade. When the fan blade is recycled, the fan blade needs to be broken due to its large size. The fan blade is usually cut into blocks or pieces first, and then a pulverizer is used to break the fan blade. However, it is difficult to break the fan blade into small particles, which brings difficulties to the subsequent separation of light material and heavy material. Even if the breaking time is prolonged, the pulverizer is easily damaged, and the working efficiency is not high.
[0003] In addition, the broken material usually needs to be separated into heavy material and light material through air separation. The light material separated is basically blocky, fibrous and the like with small size, but the light material is mixed with metal. The light material needs to be further separated. If the air separation method is used, it is difficult to further separate the light material. Even if the air force is reduced, the metal pieces may be blown away, and the separation effect cannot be guaranteed. SUMMARY
[0004] The present application aims to at least solve one of the technical problems in the related art. To this end, the present application provides a fan blade broken material sorting system, which can improve the fineness of the fan blade particles, and improve the accuracy and efficiency of the separation of heavy material and light material.
[0005] The present application provides a fan blade broken material sorting system, which comprises a belt conveyor, a shredder, a pulverizer, an air separator and a water separator. The belt conveyor has an inlet end and an outlet end. The outlet end of the belt conveyor is higher than the inlet end of the belt conveyor. The belt conveyor is provided with a plurality of.
[0006] The shredder is provided with a plurality of shredders, which are arranged between two adjacent belt conveyors to break the material.
[0007] The pulverizer is arranged below the outlet end of the last belt conveyor to pulverize the large-particle material into small-particle material.
[0008] The air separator has an air separation chamber, an inlet, a heavy material outlet and a light material outlet. The inlet of the air separator is connected to the outlet of the pulverizer through a first screw feeder. One side of the air separation chamber is connected to a fan. The inlet of the air separator is located near the outlet of the fan. The heavy material outlet of the air separator is located directly below the inlet of the air separator. The light material outlet of the air separator is located away from the fan.
[0009] The water separator has a feeding port, a heavy material outlet and a light material outlet, and the feeding port of the water separator is connected with the light material outlet of the air separator through a second screw feeder.
[0010] In some embodiments, the belt conveyor comprises a support, a rack, a belt, an upper roller set and a lower roller set, the rack is arranged obliquely, two ends of the rack are respectively rotationally connected with a driving roller and a driven roller, the driving roller is drivingly connected with a motor, the support is supported below the rack, the upper roller set is connected above the rack, the lower roller set is connected below the rack, the belt is wound around the driving roller, the upper roller set, the lower roller set and the driven roller, a plurality of partitions are equidistantly connected on the belt, two sides of the upper end of the rack are respectively fixedly connected with a guard plate, and three belt conveyors are provided, which are a first belt conveyor, a second belt conveyor and a third belt conveyor, and the first belt conveyor, the second belt conveyor and the third belt conveyor have the same structure.
[0011] In some embodiments, the support of each belt conveyor comprises a front support, a middle support and a rear support, the front support is supported at the front of the rack, the middle support is supported at the middle of the rack, and the rear support is supported at the rear of the rack, the heights of the front support, the middle support and the rear support are sequentially decreased, and the bottoms of the front support, the middle support and the rear support are respectively connected with a lifting mechanism to adjust the inclination angle of the rack.
[0012] In some embodiments, the shredder comprises a feeding hopper, a shredding chamber and a discharging hopper, the shredding chamber has a feeding port and a discharging port, two cutting rollers that are engaged with each other are connected in the shredding chamber, the surface of each cutting roller has a plurality of cutting teeth, and the cutting teeth of the two cutting rollers in each shredder are engaged with each other.
[0013] The feeding hopper is located above the shredding chamber and is connected with the feeding port of the shredding chamber, the discharging hopper is located below the shredding chamber and is connected with the discharging port of the shredding chamber, two shredders are provided, which are a first shredder and a second shredder, the first shredder is arranged between the first belt conveyor and the second belt conveyor, the discharging end of the first belt conveyor is located above the feeding hopper of the first shredder, and the feeding end of the second belt conveyor is located below the discharging hopper of the first shredder; the second shredder is arranged between the second belt conveyor and the third belt conveyor, the discharging end of the second belt conveyor is located above the feeding hopper of the second shredder, and the feeding end of the third belt conveyor is located below the discharging hopper of the second shredder, and the width of the cutting teeth of the first shredder is greater than the width of the cutting teeth of the second shredder.
[0014] In some embodiments, the pulverizer and the shredder are respectively connected with a dust removal device.
[0015] In some embodiments, the water separator comprises a water separation tank, a spiral conveyor, a light material conveying device and a poking roller, the water separation tank has a feeding end and a discharging end in a horizontal direction, the feeding end of the water separation tank has a feeding port, the feeding port of the water separation tank is connected with a feeding hopper, the discharging end of the water separation tank has a heavy material outlet and a light material outlet, the heavy material outlet is located at the bottom of the water separation tank, the light material outlet is located at the upper part of the water separation tank, and the bottom of the water separation tank is in a conical bottom structure.
[0016] The spiral conveyor is arranged in the conical bottom structure of the water separation tank, and has a feeding end and a discharging end in a horizontal direction, the feeding end of the spiral conveyor is located at the feeding end of the water separation tank, and the discharging end of the spiral conveyor is located at the heavy material outlet of the water separation tank.
[0017] The light material conveying device is arranged above the discharging end of the water separation tank to convey the light material floating on the water surface out of the water separation tank.
[0018] The poking roller comprises a first poking roller and a second poking roller, the first poking roller is connected to the water separation tank near the feeding port, the outer side of the first poking roller is uniformly connected with a plurality of poking teeth, the lower part of the first poking roller is immersed in the liquid surface of the water separation tank, the bottom of the first poking roller is close to the bottom of the water separation tank and leaves a space for material passing; the second poking roller is arranged between the first poking roller and the light material conveying device, the outer side of the second poking roller is uniformly connected with a plurality of poking teeth, and the outer diameter of the second poking roller is smaller than that of the first poking roller.
[0019] In some embodiments, the poking teeth are uniformly distributed in several rows along the circumference of the poking roller, each row of poking teeth comprises a plurality of poking teeth connected with each other, forming a sawtooth structure.
[0020] In some embodiments, the light material conveying device comprises a conveying belt and a speed reducer, the conveying belt is arranged in an inclined manner, the conveying belt has a feeding end and a discharging end, the discharging end of the conveying belt is higher than the feeding end of the conveying belt, the feeding end of the conveying belt is located inside the water separation tank and is attached to the liquid surface, the discharging end of the conveying belt is located outside the water separation tank, the discharging end of the conveying belt is connected with a driving wheel, the speed reducer is located above the water separation tank, the driving wheel and the speed reducer are connected through a first belt drive, the feeding end of the conveying belt is connected with a driven wheel, the driving wheel and the driven wheel are connected through a second belt drive, a plurality of push plates are uniformly connected on the second belt drive, and the push plates located below the second belt drive are immersed below the liquid surface of the water separation tank to discharge the light material floating on the water surface out of the water separation tank through the light material outlet.
[0021] In some embodiments, the inner side of the light material outlet of the water selection tank is connected with an inner guide plate, the inner guide plate is inclined downward in a direction away from the light material outlet, the inclination angle of the inner guide plate is equal to the inclination angle of the second belt, the width of the inner guide plate is equal to the width of the water selection tank, the outer side of the light material outlet of the water selection tank is connected with an outer guide plate, the outer end of the outer guide plate is inclined downward, and the feeding end of the outer guide plate is connected with the discharging end of the inner guide plate at the light material outlet.
[0022] In some embodiments, the fan blade broken material sorting system further comprises a light material receiving tank and a heavy material receiving tank, the light material receiving tank is arranged below the light material outlet, the heavy material receiving tank is arranged below the heavy material outlet, a filter plate is arranged in each of the light material receiving tank and the heavy material receiving tank, a filter cavity is arranged below the filter plate for accommodating filtered water, and a circulation pipeline is arranged between the bottom of the filter cavity and the water selection tank to recycle the filtered water. BRIEF DESCRIPTION OF DRAWINGS
[0023] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description, taken in conjunction with the following drawings, in which:
[0024] Wherein:
[0025] Figure 1 FIG. 1 is a structural schematic diagram of a fan blade broken material sorting system according to an embodiment of the present application;
[0026] Figure 2 FIG. 2 is a structural schematic diagram of a primary belt conveyor in the fan blade broken material sorting system according to the embodiment of the present application; Figure 1
[0027] FIG. 3 is a structural schematic diagram of a primary shredder in the fan blade broken material sorting system according to the embodiment of the present application; Figure 3 Figure 1 FIG. 4 is a structural schematic diagram of an air separator in the fan blade broken material sorting system according to the embodiment of the present application;
[0028] Figure 4 Figure 1 FIG. 5 is a structural schematic diagram of a water selection tank in the fan blade broken material sorting system according to the embodiment of the present application;
[0029] Figure 5 FIG. 6 is a structural schematic diagram of a spiral conveyor in the fan blade broken material sorting system according to the embodiment of the present application; Figure 1
[0030] FIG. 7 is a structural schematic diagram of a water selection tank and a spiral conveyor in the fan blade broken material sorting system according to the embodiment of the present application; Figure 6 Figure 5 FIG. 8 is a structural schematic diagram of a discharging roller in the fan blade broken material sorting system according to the embodiment of the present application;
[0031] Figure 7 Figure 5 FIG. 9 is a structural schematic diagram of a light material conveying device, an inner guide plate and an outer guide plate in the fan blade broken material sorting system according to the embodiment of the present application;
[0032] Figure 8 FIG. 10 is a structural schematic diagram of a light material conveying device, an inner guide plate and an outer guide plate in the fan blade broken material sorting system according to the embodiment of the present application; Figure 5
[0033] Reference signs:
[0034] 1, primary belt conveyor; 2, primary shredder; 3, secondary belt conveyor; 4, secondary shredder; 5, tertiary belt conveyor; 6, pulverizer; 7, first screw feeder; 8, air separator; 9, second screw feeder; 10, water separator;
[0035] 101, guard plate; 102, upper idler group; 103, frame; 104, belt; 105, rear support; 106, lower idler group; 107, middle support; 108, front support;
[0036] 201, feed hopper; 202, cutting roller; 203, discharge hopper; 204, shredding bin;
[0037] 801, fan; 802, air separation chamber;
[0038] 1001, water separation tank; 1002, first poking roller; 1003, screw conveyor; 1004, second poking roller; 1005, light material conveying device; 1006, light material receiving box; 1007, heavy material receiving box; 1008, inner guide plate; 1009, outer guide plate;
[0039] 10021, poking tooth;
[0040] 10051, second belt; 10052, speed reducer; 10053, first belt; 10054, push plate. DETAILED DESCRIPTION
[0041] Embodiments of the present application are described in detail below with reference to examples shown in the attached drawings. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as limiting the present application.
[0042] A fan blade broken material sorting system according to an embodiment of the present application is described below with reference to the drawings.
[0043] As shown in Figures 1-8 , the fan blade broken material sorting system according to an embodiment of the present application includes a belt conveyor, a shredder, a pulverizer 6, an air separator 8, and a water separator 10. The belt conveyor has a feed end and a discharge end. The discharge end of the belt conveyor is higher than the feed end of the belt conveyor. The belt conveyor is provided with a plurality of upper idler groups 102, a plurality of middle supports 107, and a plurality of lower idler groups 106.
[0044] The shredder is provided with a plurality of upper idler groups 102, a plurality of middle supports 107, and a plurality of lower idler groups 106. The shredder is arranged between two adjacent belt conveyors to crush the material.
[0045] The pulverizer 6 is arranged below the discharge end of the last belt conveyor to pulverize large-particle-size material into small-particle-size material.
[0046] The air separator 8 has an air separation cavity 802, and a feeding port, a heavy material outlet and a light material outlet connected with the air separation cavity 802. The feeding port of the air separator 8 is connected with the discharging end of the pulverizer 6 through the first screw feeder 7. One side of the air separation cavity 802 is connected with the air blower 801. The feeding port of the air separator 8 is located close to the air outlet of the air blower 801. The heavy material outlet of the air separator 8 is located directly below the feeding port of the air separator 8. The light material outlet of the air separator 8 is located away from the air blower 801.
[0047] The water separator 10 has a feeding port, a heavy material outlet and a light material outlet. The feeding port of the water separator 10 is connected with the light material outlet of the air separator 8 through the second screw feeder 9.
[0048] The embodiment of the present application can improve the fineness of the particles crushed by the fan blade, facilitate the separation of the light material and the heavy material, improve the work efficiency, and will not damage the pulverizer 6. The air separator 8 and the water separator 10 can separate the heavy material and the light material of the fan blade crushed material, improve the accuracy and efficiency of the separation.
[0049] Further, the first screw feeder 7 and the second screw feeder 9 can adjust the inclination angle respectively.
[0050] In some embodiments, as shown in Figure 2 The belt conveyor includes a support, a rack 103, a belt 104, an upper roller set 102 and a lower roller set 106. The rack 103 is inclinedly arranged. The two ends of the rack 103 are rotationally connected with a driving roller and a driven roller respectively. The driving roller is in transmission connection with a motor. The support is supported below the rack 103. The upper roller set 102 is connected above the rack 103. The lower roller set 106 is connected below the rack 103. The belt 104 is wound around the driving roller, the upper roller set 102, the lower roller set 106 and the driven roller. A plurality of partitions are equidistantly connected on the belt 104. The two sides of the upper end of the rack 103 are fixedly connected with a guard plate 101 respectively. Three belt conveyors are provided, which are a first-stage belt conveyor 1, a second-stage belt conveyor 3 and a third-stage belt conveyor 5. The first-stage belt conveyor 1, the second-stage belt conveyor 3 and the third-stage belt conveyor 5 have the same structure.
[0051] The embodiment of the present application can prevent the material from sliding down during the upward transmission by arranging the partitions on the belt 104 of the belt conveyor. The material can be prevented from falling from the side of the belt 104 by arranging the guard plates 101 on the two sides of the rack 103.
[0052] Further, the height of the guard plate 101 is higher than that of the partition.
[0053] In some embodiments, as shown in Figure 2As shown, the support of each belt conveyor respectively comprises a front support 108, a middle support 107 and a rear support 105, the front support 108 is supported at the front of the frame 103, the middle support 107 is supported at the middle of the frame 103, and the rear support 105 is supported at the rear of the frame, the height of the front support 108, the middle support 107 and the rear support 105 decreases in turn, and the bottom of the front support 108, the middle support 107 and the rear support 105 is respectively connected with a lifting mechanism to adjust the inclination angle of the frame 103.
[0054] In some embodiments, as shown in the drawings, Figure 3 As shown, the shredder comprises a feeding hopper 201, a shredding chamber 204 and a discharging hopper 203, the shredding chamber 204 has a feeding port and a discharging port, and two cutting rollers 202 connected with each other are arranged in the shredding chamber 204, the surface of the cutting roller 202 is provided with a plurality of cutting teeth, and the cutting teeth of the two cutting rollers 202 in each shredder are engaged with each other.
[0055] The feeding hopper 201 is located above the feeding port of the shredding chamber 204, and the discharging hopper 203 is located below the discharging port of the shredding chamber 204, and the shredder is provided with two, which are a first shredder 2 and a second shredder 4, the first shredder 2 is arranged between the first belt conveyor 1 and the second belt conveyor 3, the discharging end of the first belt conveyor 1 is located above the feeding hopper 201 of the first shredder 2, and the feeding end of the second belt conveyor 3 is located below the discharging hopper 203 of the first shredder 2; the second shredder 4 is located between the second belt conveyor 3 and the third belt conveyor 5, the discharging end of the second belt conveyor 3 is located above the feeding hopper 201 of the second shredder 4, and the feeding end of the third belt conveyor 5 is located below the discharging hopper 203 of the second shredder 4, and the width of the cutting teeth of the first shredder 2 is greater than that of the second shredder 4, so that the discharging particle size of the second shredder 4 is smaller than that of the first shredder 2.
[0056] It can be understood that the smaller the width of the cutting teeth is, the smaller the particle size of the obtained particles is.
[0057] Further, the bottom end of the discharging hopper 203 of the shredder is close to the position of the partition plate, which can reduce the dust generated during discharging of the discharging hopper 203.
[0058] In some embodiments, the pulverizer 6 and the shredder are respectively connected with a dust removal device. Dust pollution of the external air can be prevented.
[0059] In some embodiments, as shown in the drawings, Figure 5 , 6As shown, the water separator 10 comprises a water separation tank 1001, a screw conveyor 1003, a light material conveying device 1005 and a poking roller. The water separation tank 1001 has an inlet end and an outlet end in the horizontal direction. The inlet end of the water separation tank 1001 has an inlet opening. The inlet opening of the water separation tank 1001 is connected to the feed hopper 201. The outlet end of the water separation tank 1001 has a heavy material outlet and a light material outlet. The heavy material outlet of the water separation tank 1001 is located at the bottom of the water separation tank 1001. The light material outlet of the water separation tank 1001 is located at the upper portion of the water separation tank 1001. The bottom of the water separation tank 1001 is in a conical structure.
[0060] The screw conveyor 1003 is arranged in the conical structure of the water separation tank 1001. The screw conveyor 1003 has an inlet end and an outlet end in the horizontal direction. The inlet end of the screw conveyor 1003 is located at the inlet end of the water separation tank 1001. The outlet end of the screw conveyor 1003 is located at the heavy material outlet of the water separation tank 1001.
[0061] The light material conveying device 1005 is arranged above the outlet end of the water separation tank 1001 to convey the light material floating on the water surface out of the water separation tank 1001.
[0062] The poking roller comprises a first poking roller 1002 and a second poking roller 1004. The first poking roller 1002 is connected to the water separation tank 1001 near the inlet opening. The outer side of the first poking roller 1002 is uniformly connected with a plurality of poking teeth 10021. The lower portion of the first poking roller 1002 is immersed in the liquid surface of the water separation tank 1001. The bottom of the first poking roller 1002 is close to the bottom of the water separation tank 1001 and leaves a space for the material to pass through. The second poking roller 1004 is arranged between the first poking roller 1002 and the light material conveying device 1005. The outer side of the second poking roller 1004 is uniformly connected with a plurality of poking teeth 10021. The outer diameter of the second poking roller 1004 is smaller than that of the first poking roller 1002.
[0063] The crushed material is fed into the water separation tank 1001 through the inlet opening of the water separation tank 1001. The first poking roller 1002 with a large outer diameter is used to press the crushed material into the bottom of the tank for sufficient soaking. The heavy material sinks into the screw conveyor 1003. The screw conveyor 1003 conveys the heavy material to the heavy material outlet of the water separation tank 1001 and discharges it. The light material floats on the water surface due to its own buoyancy. The light material is poked by the second poking roller 1004 to the light material conveying device 1005, and then discharged out of the light material outlet of the water separation tank 1001. In this way, the heavy material and the light material are separated.
[0064] By setting the water selection pool 1001, screw conveyor 1003, light material conveying device 1005 and the material stirring roller, the heavy material and the light material of the fan blade broken material after air selection can be further separated, and the separation efficiency is improved. By designing the bottom of the water washing pool into a conical bottom structure, the heavy material can be sunk into the conical bottom structure, and can be accurately dropped into the position of the screw conveyor 1003, so as to facilitate the transmission of the heavy material by the screw conveyor 1003, and prevent the heavy material from scattering on the pool bottom and being unable to be timely transmitted.
[0065] Further, the second material stirring roller 1004 is arranged in the horizontal direction with 2.
[0066] Further, the first material stirring roller 1002 and the second material stirring roller 1004 are both driven to rotate counterclockwise by the motor.
[0067] In some embodiments, as shown in Figure 5 、 7 The teeth 10021 are uniformly distributed in several rows along the circumference of the material stirring roller, and each row of teeth 10021 includes a plurality of interconnected teeth 10021, forming a sawtooth structure.
[0068] By designing the teeth 10021 into a sawtooth structure, on the one hand, the sawtooth structure will drive more violent water flow disturbance when stirring the material, which can push the light material to move quickly towards the direction of the light material outlet of the water selection pool 1001, and the sawtooth structure can effectively "bite" the material and drive the material to effectively advance. On the other hand, the sawtooth structure helps to break up the material of the adhered block, prevents the light material from adhering to the heavy material and sinking to the bottom, and improves the separation purity. Thirdly, the sawtooth structure can also prevent long fibers mixed in the material from winding around the material stirring roller. Even if a small amount of fiber is hung on the sawtooth, when the material stirring roller rotates, it will be shaken off due to the "grasping-releasing" action of the sawtooth and the washing action of the water, thereby greatly reducing the occurrence of the shaft wrapping phenomenon, and ensuring the continuous and stable operation of the water selection machine 10.
[0069] In some embodiments, as shown in Figure 8As shown, the light material conveying device 1005 comprises a conveyor belt and a speed reducer 10052, the conveyor belt is arranged obliquely, the conveyor belt has an inlet end and an outlet end, the outlet end of the conveyor belt is higher than the inlet end of the conveyor belt, the inlet end of the conveyor belt is located inside the water tank 1001 and is attached to the liquid surface, the outlet end of the conveyor belt is located outside the water tank 1001, the outlet end of the conveyor belt is connected to a driving wheel, the speed reducer 10052 is located above the water tank 1001, the driving wheel and the speed reducer 10052 are drivingly connected through a first belt 10053, the inlet end of the conveyor belt is connected to a driven wheel, the driving wheel and the driven wheel are drivingly connected through a second belt 10051, a plurality of push plates 10054 are uniformly connected to the second belt 10051, the push plates 10054 located below the second belt 10051 are immersed below the liquid surface of the water tank 1001, so as to discharge the light material floating on the water surface to the outside of the water tank 1001 through the light material outlet of the water tank 1001.
[0070] The embodiment of the present application can push the light material to the light material outlet of the water tank 1001 and discharge it outward by the push plate 10054 of the conveyor belt through the arrangement of the conveyor belt and the speed reducer 10052.
[0071] Further, the speed reducer 10052 drives the second belt 10051 to rotate counterclockwise.
[0072] Further, the angle between the second belt 10051 and the horizontal plane is 10-15°.
[0073] Further, the installation mode of the conveyor belt on the water washing tank is fixedly connected through a mounting piece, which can be various conventional installation modes, which will not be repeated here.
[0074] Further, the push plate 10054 is a rectangular plate, and the length of the push plate 10054 is equal to the width of the second belt 10051. More light material can be discharged outward from the light material outlet of the water tank 1001, avoiding excessive accumulation of light material in the water tank 1001.
[0075] In some embodiments, as shown, Figure 8 As shown, the inner side of the light material outlet of the water tank 1001 is connected to an inner guide plate 1008, the inner guide plate 1008 is inclined downward in the direction away from the light material outlet of the water tank 1001, the inclination angle of the inner guide plate 1008 is equal to the inclination angle of the second belt 10051, the width of the inner guide plate 1008 is equal to the width of the water tank 1001, the outer side of the light material outlet of the water tank 1001 is connected to an outer guide plate 1009, the outer end of the outer guide plate 1009 is inclined downward, and the inlet end of the outer guide plate 1009 and the outlet end of the inner guide plate 1008 are connected at the light material outlet of the water tank 1001.
[0076] By setting the outer guide plate 1009, the light material can be accurately dropped on the designated position, preventing the light material from flowing down along the outer wall of the water-eliminating tank 1001, thereby causing the light material to adhere to the outer wall of the water-eliminating tank 1001.
[0077] Further, the push plate 10054 is in sliding cooperation with the upper surface of the inner guide plate 1008 when pushing the light material, so as to improve the efficiency of discharging the light material.
[0078] In some embodiments, as shown in Figure 5 The fan blade broken material sorting system further comprises a light material receiving tank 1006 and a heavy material receiving tank 1007, the light material receiving tank 1006 is arranged below the light material outlet of the water-eliminating tank 1001, the heavy material receiving tank 1007 is arranged below the heavy material outlet of the water-eliminating tank 1001, the light material receiving tank 1006 and the heavy material receiving tank 1007 are respectively connected with filter plates, the lower part of the filter plate is a filter cavity for containing filtered water, and a circulating pipeline is connected between the bottom of the filter cavity and the water-eliminating tank 1001, so as to recycle the filtered water.
[0079] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0080] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0081] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection or communication with each other; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise specifically limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0082] In the present application, unless specifically stated and limited otherwise, a first feature "on" or "under" a second feature can be directly contacting the first and second features, or indirectly contacting the first and second features through an intermediate medium. Also, a first feature "over", "above" and "on top of" a second feature can be directly above or obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. A first feature "under", "below" and "underneath" a second feature can be directly below or obliquely below the second feature, or simply means that the first feature is horizontally lower than the second feature.
[0083] In the present application, the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" mean that a particular feature, structure, material, or characteristic being described is included in at least one embodiment or example of the present application. The illustrative appearances of the above-mentioned terms in various places in the specification are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics can be combined in any suitable manner in one or more embodiments or examples. Moreover, the terms "first", "second", "third", etc. are used herein merely as identifiers for different elements, regions, or layers, and are not intended to be taken literally, unless otherwise specified.
[0084] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary, and are not to be interpreted as limiting the present application, and that changes, modifications, substitutions and variations can be made therein by those skilled in the art without departing from the scope of the present application.
Claims
1. A wind turbine blade crushed material sorting system, characterized in that, include: A belt conveyor having an inlet end and an outlet end, wherein the outlet end of the belt conveyor is higher than the inlet end of the belt conveyor, and the belt conveyor is provided with multiple belt conveyors; A shredder, wherein multiple shredders are provided and the shredders are located between two adjacent belt conveyors to crush materials; A crusher is located below the discharge end of the belt conveyor at the very end, for crushing large-diameter materials into small-diameter materials. An air classifier, comprising an air classifier chamber and an inlet, a heavy material outlet, and a light material outlet connected to the air classifier chamber. The inlet of the air classifier is connected to the discharge end of the crusher via a first screw feeder. A fan is connected to one side of the air classifier chamber. The inlet of the air classifier is located near the outlet of the fan. The heavy material outlet of the air classifier is located directly below the inlet of the air classifier. The light material outlet of the air classifier is located away from the fan. A water separator, which has a feed inlet, a heavy material outlet and a light material outlet, wherein the feed inlet of the water separator and the light material outlet of the air separator are connected by a second spiral feeder.
2. The wind turbine blade crushed material sorting system according to claim 1, characterized in that, The belt conveyor includes a support frame, a frame, a belt, an upper idler roller assembly, and a lower idler roller assembly. The frame is inclined, and a drive roller and a driven roller are rotatably connected to both ends of the frame. The drive roller is driven by a motor. The support frame is supported below the frame. The upper idler roller assembly is connected above the frame, and the lower idler roller assembly is connected below the frame. The belt is wound around the drive roller, the upper idler roller assembly, the lower idler roller assembly, and the driven roller. Several partitions are equidistantly connected to the belt. Protective plates are fixedly connected to both sides of the upper end of the frame. There are three belt conveyors: a primary belt conveyor, a secondary belt conveyor, and a tertiary belt conveyor. The primary, secondary, and tertiary belt conveyors have the same structure.
3. The wind turbine blade crushed material sorting system according to claim 2, characterized in that, Each of the belt conveyor supports includes a front support, a middle support, and a rear support. The front support is supported at the front of the frame, the middle support is supported at the middle of the frame, and the rear support is supported at the rear of the support. The heights of the front support, the middle support, and the rear support decrease sequentially. The bottom of the front support, the middle support, and the rear support are respectively connected to a lifting mechanism to adjust the tilt angle of the frame.
4. The wind turbine blade crushed material sorting system according to claim 2, characterized in that, The shredder includes a feed hopper, a shredding chamber, and a discharge hopper. The shredding chamber has a feed inlet and a discharge outlet. Two interlocking cutting rollers are connected inside the shredding chamber. The surface of each cutting roller has multiple cutting teeth, and the cutting teeth of the two cutting rollers in each shredder interlock with each other. The feed hopper is located above the shredding chamber and connected to the feed inlet of the shredding chamber. The discharge hopper is located below the shredding chamber and connected to the discharge outlet of the shredding chamber. There are two shredders: a primary shredder and a secondary shredder. The primary shredder is located between the primary belt conveyor and the secondary belt conveyor. The discharge end of the primary belt conveyor is located above the feed hopper of the primary shredder, and the feed end of the secondary belt conveyor is located below the discharge hopper of the primary shredder. The secondary shredder is located between the secondary belt conveyor and the tertiary belt conveyor. The discharge end of the secondary belt conveyor is located above the feed hopper of the secondary shredder, and the feed end of the tertiary belt conveyor is located below the discharge hopper of the secondary shredder. The width of the cutting teeth of the primary shredder is greater than the width of the cutting teeth of the secondary shredder.
5. The wind turbine blade crushed material sorting system according to claim 4, characterized in that, The pulverizer and the shredder are respectively connected to dust removal devices.
6. The wind turbine blade crushed material sorting system according to claim 1, characterized in that, The water separator includes a water separator tank, a screw conveyor, a light material conveying device, and a feeding roller. The water separator tank has a feed end and a discharge end in the horizontal direction. The feed end of the water separator tank has a feed inlet connected to a feed hopper. The discharge end of the water separator tank has a heavy material outlet and a light material outlet. The heavy material outlet of the water separator tank is located at the bottom of the water separator tank, and the light material outlet of the water separator tank is located at the top of the water separator tank. The bottom of the water separator tank has a conical bottom structure. The screw conveyor is located inside the conical bottom structure of the water separation tank. The screw conveyor has a feed end and a discharge end in the horizontal direction. The feed end of the screw conveyor is located at the feed end of the water separation tank, and the discharge end of the screw conveyor is located at the heavy material outlet of the water separation tank. The light material conveying device is located above the discharge end of the water separation tank to convey the light material floating on the water surface to the outside of the water separation tank. The feeding roller includes a first feeding roller and a second feeding roller. The first feeding roller is connected to the water separation tank near the inlet. Multiple teeth are evenly connected to the outer side of the first feeding roller. The lower part of the first feeding roller is immersed in the liquid surface of the water separation tank. The bottom of the first feeding roller is close to the bottom of the water separation tank and leaves space for material to pass through. The second feeding roller has several teeth and is located between the first feeding roller and the light material conveying device. Multiple teeth are evenly connected to the outer side of the second feeding roller. The outer diameter of the second feeding roller is smaller than the outer diameter of the first feeding roller.
7. The wind turbine blade crushed material sorting system according to claim 6, characterized in that, The teeth are evenly distributed in several rows along the circumference of the feeding roller, and each row of teeth includes multiple interconnected teeth to form a sawtooth structure.
8. The wind turbine blade crushed material sorting system according to claim 6, characterized in that, The lightweight material conveying device includes a conveyor belt and a reducer. The conveyor belt is inclined and has an inlet end and an outlet end. The outlet end of the conveyor belt is higher than the inlet end. The inlet end of the conveyor belt is located inside the water separation tank and is in contact with the liquid surface. The outlet end of the conveyor belt is located outside the water separation tank. The outlet end of the conveyor belt is connected to a drive wheel. The reducer is located above the water separation tank. The drive wheel and the reducer are connected by a first belt drive. The inlet end of the conveyor belt is connected to a driven wheel. The drive wheel and the driven wheel are connected by a second belt drive. Several push plates are evenly distributed on the second belt. The push plates located below the second belt are immersed below the liquid surface of the water separation tank to discharge the lightweight material floating on the water surface through the lightweight material outlet of the water separation tank to the outside of the water separation tank.
9. The wind turbine blade crushed material sorting system according to claim 8, characterized in that, An inner guide plate is connected to the inner side of the light material outlet of the water separation tank. The inner guide plate is inclined downward in the direction away from the light material outlet of the water separation tank. The inclination angle of the inner guide plate is equal to the inclination angle of the second belt. The width of the inner guide plate is equal to the width of the water separation tank. An outer guide plate is connected to the outer side of the light material outlet of the water separation tank. The outer end of the outer guide plate is inclined downward. The feed end of the outer guide plate and the discharge end of the inner guide plate are connected at the light material outlet of the water separation tank.
10. The wind turbine blade crushed material sorting system according to claim 6, characterized in that, It also includes a light material receiving box and a heavy material receiving box. The light material receiving box is located below the light material outlet of the water separation tank, and the heavy material receiving box is located below the heavy material outlet of the water separation tank. Filter plates are connected to the light material receiving box and the heavy material receiving box respectively. The bottom of the filter plate is a filtration chamber for holding the filtered water. A circulation pipeline is connected between the bottom of the filtration chamber and the water separation tank to recycle the filtered water.