Serial workstation tray shunting method and device
By setting up left and right workstations at intervals on the shoe production line and optimizing the workpiece flow method, the problem of insufficient workpiece processing efficiency under limited space width is solved, achieving efficient workpiece processing and process continuity, and is suitable for various occasions.
Patent Information
- Application Number
- CN202511926965.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-19
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2045-12-19
AI Technical Summary
In existing shoe production lines with limited space, offline glue spraying solutions require additional workstations, leading to increased floor space requirements and insufficient workpiece processing efficiency.
Left and right workstations are set at intervals on the same side of the conveyor line. Odd-numbered pallets enter the right workstation, and even-numbered pallets enter the left workstation. The flow of workpieces is optimized through the intermediate position and the standby position. Workpiece processing and release are realized by using card readers and control mechanisms, and workstation failures can be flexibly dealt with.
It improves workpiece processing efficiency, is suitable for situations where space width is limited, ensures first-in-first-out of workpieces, avoids workpiece misalignment affecting subsequent processes, and has flexibility and scalability.
Smart Images

Figure CN121341671A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of shoemaking, and in particular to a method and apparatus for tray diversion in a serial workstation. Background Technology
[0002] There are two types of automated glue spraying solutions for shoe production lines: online glue spraying and offline glue spraying. Offline glue spraying generally uses a two-station system, such as... Figure 1 As shown, shoes numbered 1-20 enter the glue spraying station in two stations, left and right, with a middle station set between them. This allows the left and right feet to enter the station separately, i.e., the left foot enters the left station and the right foot enters the right station. This ensures that the glue spraying posture of the left and right stations always maintains the same foot shape, which can improve glue spraying efficiency. However, if the incoming materials are coming in very quickly, a single workstation is insufficient to meet production requirements.
[0003] In response to this situation, existing technologies have proposed solutions such as... Figure 2 The proposed improvement involves setting up another workstation opposite the existing one. While this improves efficiency, it nearly doubles the width of the production line, making it unsuitable for situations where space is limited. Summary of the Invention
[0004] The main objective of this invention is to propose a serial workstation tray diversion method and apparatus that can improve workpiece processing efficiency and is applicable to situations where space width is limited.
[0005] This invention is achieved through the following technical solution: A serial workstation tray diversion method involves setting up a left workstation Sa1 and a right workstation Sa2 at intervals on the same side of a conveyor line transporting goods from left to right. The conveyor line has a first left position and a first right position corresponding to the left and right working positions of Sa1, a second left position and a second right position corresponding to the left and right working positions of Sa2, and a first reserve position and a second reserve position corresponding to Sa1 and Sa2, respectively. An intermediate position M1 is located between the first left and first right positions, and an intermediate position M2 is located between the second left and second right positions. The diversion method includes the following steps: Step S1: Number the unprocessed pallets on the conveyor line consecutively from right to left, starting from the first number. The pallet numbered j is represented as P. j Pallets with odd numbers can only enter the right workstation, and pallets with even numbers can only enter the left workstation. After steps S2, P1 and P2 are sequentially transported to the first right position and the first left position, they are transferred to the right working position and the left working position of Sa1 respectively. P3 and P4 are transferred to the right working position and the left working position of Sa2. P5 is transported to M1. Step S3, after the workpiece of P1 is processed, the workpiece of P2 starts to be processed, P1 is marked and pushed out to the first right position and released, P5 is transported to the first right position and transferred to the right working position of Sa1, after the workpiece of P2 is processed, P2 is marked and pushed out to the first left position and released, P6 is transported to the left working position of Sa1, P7 is transported to M2, and P8 is transported to the second preparation position; Step S4, after the workpiece on P3 is processed, the workpiece of P4 starts to be processed, P3 is marked and pushed out to the second right position and released, P7 is transported to the right working position of Sa2, after the workpiece of P4 is processed, P4 is marked and pushed out to the second left position and released, P8 is transported to the left working position of Sa2, and the next cycle is entered; Wherein, the tray processed by the rear working station needs to wait for the tray processed by the front working station to be released before being released.
[0006] Further, the conveying line is provided with card readers corresponding to the first preparation position, the first intermediate position, the second preparation position and the second intermediate position, the tray is provided with a chip for storing workpiece information, after the workpiece is processed, a mark indicating completion is set in the chip, when the card reader detects that the tray is marked, the tray is released, otherwise, the tray is blocked.
[0007] Further, the first left position and the first right position have two first intermediate positions therebetween, and the second left position and the second right position have two second intermediate positions therebetween.
[0008] Further, when Sa1 fails, the remaining unprocessed trays are temporarily not released, Sa1 is reset to push out the trays inside Sa1, and the trays are detected by the card reader corresponding to the first intermediate position, when it is detected that the tray has been marked, the tray is released, if not marked, the tray is transported to the second preparation position, and according to the number, the tray is sent to the second left position or the second right position of Sa2 for processing.
[0009] Further, if Sa1 is reset and returns to normal, the remaining unprocessed trays are renumbered from the right to the left from the beginning, and the workpiece processing is performed according to steps S1 to S4.
[0010] Further, if Sa1 is reset and still fails, Sa1 is shielded, and only Sa2 is relied on for processing, and after Sa1 returns to normal, the workpiece processing is performed again according to steps S1 to S4.
[0011] Further, when Sa2 fails, the tray is no longer distributed to Sa2, Sa2 is reset to push out the trays inside Sa2, and the trays are detected by the card reader corresponding to the second intermediate position, when it is detected that the tray has been marked, the tray is released, if not marked, the tray is blocked, and after being processed by manual, the tray is released.
[0012] Further, if Sa2 is reset to normal, continue to distribute the tray to Sa2, otherwise, shield Sa2 and only rely on Sa1 to process.
[0013] The application is also realized by the following technical solutions: A serial workstation tray distribution method, N workstations are sequentially and spacedly arranged on the same side of a conveying line conveying from left to right, for the i-th workstation Sa i , the conveying line has an i-th left position L i and an i-th right position R i corresponding to the left and right working positions of Sa i , at least one intermediate position M i is arranged between L i and R i , the distribution method comprises the following steps: Step S1, the unprocessed trays on the conveying line are continuously numbered from right to left from the beginning, the tray numbered j is represented as P j , the tray numbered odd number can only enter the right working position, and the tray numbered even number can only enter the left working position; Step S2, P1 and P2 are sequentially conveyed to the right and left working positions of the workstation Sa1, P3 and P4 are sequentially conveyed to the right and left working positions of the workstation Sa2, and so on until P 2N-1 and P 2N are sequentially conveyed to the right and left working positions of the workstation Sa N , P 2N+1 is conveyed to M1; Step S3, after the workpiece of P1 is processed, the workpiece of P2 starts to be processed, P1 is marked and pushed out of R1 and released, P 2N+1 is conveyed to the right working position of the workstation Sa1, after the workpiece of P2 is processed, P2 is marked and pushed out of L1 and released, P 2N+2 is conveyed to the left working position of the workstation Sa1, P 2N+3 is conveyed to M2, P 2N+4 is conveyed to a standby position between R1 and L2; Step S4, the trays in the workstations Sa2 to Sa N are processed in sequence according to step S3, and when all the trays are processed, the next cycle is entered; Wherein, N≥3, i=1,2,…,N, and j is an integer.
[0014] The application is also realized by the following technical solutions: A diversion device for implementing the serial workstation tray diversion method described above is characterized by comprising: a conveyor line transporting data from left to right; N workstations arranged at intervals on the same side of the conveyor line from left to right; N left positions, N right positions, multiple middle positions arranged on the conveyor line; multiple blocking mechanisms and card readers; and a control mechanism, wherein the i-th left position L... i and the i-th right position R i Corresponding to the i-th workstation Sa i The left and right workstations, L i and R i At least one intermediate bit M is set between them. i The control mechanism controls the operation of the conveyor line and each workstation to process the workpieces on the pallet. The pallet is equipped with a chip that stores workpiece information. When the workpiece is processed, the control mechanism sets a mark in the chip to indicate completion. After the card reader detects that the pallet has been marked, the control mechanism controls the blocking mechanism to release the pallet. Otherwise, the blocking mechanism blocks the pallet.
[0015] As can be seen from the above description of the present invention, compared with the prior art, the present invention has the following beneficial effects: 1. In this invention, a left workstation and a right workstation are spaced apart on the same side of the conveyor line. Pallets numbered odd can only enter the right workstation, and pallets numbered even can only enter the left workstation. In the first cycle, P1 and P2 are sequentially conveyed to the first right position and the first left position, and then transferred to the right and left workstations of Sa1, respectively. P3 and P4 are transferred to the right and left workstations of Sa2, and P5 is conveyed to M1. After the workpiece of P1 is processed, the workpiece of P2 begins to be processed. P1 is marked and pushed out to the first right position and released. P5 is conveyed to the first right position and transferred to the right workstation of Sa1. After workpiece P2 is processed, P2 is marked and pushed to the first left position and released. P6 is transported to the left working position of Sa1, P7 is transported to M2, and P8 is transported to the preparatory position located between the first right position and the second left position. After workpiece P3 is processed, workpiece P4 begins to be processed. P3 is marked and pushed to the second right position and released. P7 is transported to the right working position of Sa2. After workpiece P4 is processed, P4 is marked and pushed to the second left position and released. P8 is transported to the left working position of Sa2. After workpieces P5, P6, P7, and P8 are all processed, the next cycle begins. This effectively improves workpiece processing efficiency without increasing the footprint, making it suitable for situations where space width is limited. Furthermore, this invention enables first-in, first-out (FIFO), ensuring that the processed workpieces are arranged in the same order as before processing, thus preventing the processed workpieces from being misaligned with their accessories and affecting subsequent processes.
[0016] 2. When the workstation is faulty, the faulty workstation can be shielded, and only single workstation is used for production. When the workstations are normal, the number of workstations for production can be selected according to the demand, and the flexibility is higher.
[0017] 3. Multiple workstations can be expanded according to the demand, and the flexibility is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] The application will be further described below in combination with the drawings and specific embodiments.
[0019] Figure 1 It is a schematic diagram of single workstation in the prior art.
[0020] Figure 2 It is a schematic diagram of double workstations in the prior art.
[0021] Figure 3 It is a schematic diagram of embodiment one of the application.
[0022] Figure 4 It is a schematic diagram of embodiment two of the application. Figure 3 It is an enlarged view of part A in the above figure.
[0023] Figure 5 It is a schematic diagram of embodiment three of the application.
[0024] In the figure, 1 is a conveying line; 11 is a first standby position; 12 is a second standby position; 13 is an end detection position; Sa1 is a left workstation; 21 is a left working position; 22 is a right working position; L1 is a first left position; R1 is a first right position; Sa2 is a right workstation; 31 is a left working position; 32 is a right working position; L2 is a second left position; R2 is a second right position; M1 is an intermediate position; M2 is an intermediate position; 4 is a card reader. DETAILED DESCRIPTION
[0025] The application will be further described below in combination with the drawings and specific embodiments.
[0026] The serial workstation tray shunting device comprises a conveying line 1 conveying from left to right, N workstations arranged in sequence and at intervals on the same side of the conveying line 1 from left to right, N left positions, N right positions, multiple intermediate positions, multiple standby positions, multiple blocking mechanisms, a card reader 4, an end detection position 13 and a control mechanism, the ith left position L i and the ith right position R i respectively correspond to the left working position and the right working position of the ith workstation Sa i , and at least one intermediate position M i is arranged between L i and R i, the control mechanism controls the action of the conveying line 1 and each work station to process the workpieces on the tray, the tray is provided with a chip storing the information of the workpieces, when the processing of the workpieces is completed, the control mechanism sets a mark indicating completion in the chip, when the tray is marked, the card reader 4 detects the tray, the control mechanism controls the action of the blocking mechanism to release the tray, otherwise, the control mechanism controls the blocking mechanism to block the tray.
[0027] Embodiment one: As shown in Figure 3 and Figure 4 , in this embodiment, N=2 work stations are provided, i.e. the left work station Sa1 and the right work station Sa2 are arranged on the same side of the conveying line 1 conveying from left to right, the conveying line 1 has the first left position L1 and the first right position R1 corresponding to the left work position 21 and the right work position 22 of Sa1 respectively, the second left position L2 and the second right position R2 corresponding to the left work position 31 and the right work position 32 of Sa2 respectively, the first standby position 11 and the second standby position 12 corresponding to Sa1 and Sa2 respectively, the first left position L1 and the first right position R1 have the first intermediate position M1 therebetween, the second left position L2 and the second right position R2 have the second intermediate position M2 therebetween, the first standby position 11 is located on the left side of the first left position L1, the second standby position is located between the first right position R1 and the second left position L2, the first standby position 11, the first intermediate position M1, the second standby position 12, the second intermediate position M2 and the end detection position 13 are all provided with a card reader 4, the card reader 4 can detect the number of the tray and the flag bit of the chip in the tray. The shunting method of this embodiment includes the following steps: Step S1, the trays on the conveying line 1 which have not been processed are numbered from right to left in sequence, the tray numbered j is represented as P j , the tray numbered with an odd number can only enter the right work position, the tray numbered with an even number can only enter the left work position, P1 is located in the first standby position 11; Step S2, after P1 and P2 are conveyed to the first right position R1 and the first left position L1 in sequence, they are transferred to the right work position 22 and the left work position 21 of Sa1 respectively, P3 and P4 are transferred to the right work position 32 and the left work position 31 of Sa2, P5 is conveyed to M1; Step S3, after the workpiece of P1 is processed, the workpiece of P2 starts to be processed, P1 is marked and pushed out to the first right position R1, the card reader of M1 detects that P1 is marked, so P1 is released, P5 is conveyed to the first right position R1 and transferred to the right work position 22 of Sa1, after the workpiece of P2 is processed, P2 is marked and pushed out to the first left position L1 and released, P6 is conveyed to the left work position 21 of Sa1, P7 is conveyed to M2, and P8 is conveyed to the second standby position 12 between the first right position R1 and the second left position L2; The marking of the tray on which the workpiece is processed is performed by the PLC of the corresponding station. The chip of the tray on which the workpiece is processed is provided with a flag bit in advance. The PLC modifies the flag bit to mark the tray. The specific process is prior art. The process of reading the number and flag bit by the card reader is also prior art. A plurality of blocking mechanisms are provided on the conveying line 1 to block or release the unprocessed tray according to the detection result of the corresponding card reader. An end detection position 13 is provided at the end of the conveying line. The card reader of the end detection position 13 detects all the trays released to the end detection position 13 again. If it is detected that the tray is not marked, it is blocked and waits for manual processing. The tray structure, chip structure, card reader 4 structure and blocking mechanism are all prior art.
[0028] After the workpiece on P3 is processed, the workpiece on P4 is processed, P3 is marked and pushed out to the second right position R2 and released, P7 is conveyed to the right working position 32 of Sa2, the workpiece on P4 is processed, P4 is marked and pushed out to the second left position L2 and released, P8 is conveyed to the left working position 31 of Sa2, and the workpiece on P5, P6, P7 and P8 is processed in the next cycle. After processing, P9 and P 10 P1 and P2 are located at the right working position 22 and the left working position 21 of the left station Sa1 respectively. 11 P3 and P4 are located at the right working position 32 and the left working position 31 of the right station Sa2 respectively. 12 P3 and P4 are located at the right working position 32 and the left working position 31 of the right station Sa2 respectively. The tray processed by the rear station needs to be released after the tray processed by the front station is released.
[0029] In this embodiment, the station is a glue spraying station, and the workpiece is a shoe upper. The glue spraying robot in the glue spraying station sprays glue on the shoe upper. The glue spraying robot is located between the left working position and the right working position. The glue spraying robot sprays glue on the shoe upper on the right working position first and then sprays glue on the shoe upper on the left working position.
[0030] If there are 20 unprocessed trays, they are sequentially arranged from left to right as P 20 P 10 …P2P1, after steps S1 to S4, the left station Sa1 processes P1, P2, P5, P6, P9, P 10 , P 13 , P 14 , P 17 , P 18 , the right station Sa2 processes P3, P4, P7, P8, P 11 , P 12 , P 15 , P 16 , P 19 , P 20 , the order of the processed trays is still P20 P 10 …P2P1, so as to ensure that the vamp does not appear misalignment in subsequent matching with the sole.
[0031] When the workstation fails, the processing is as follows: When the left workstation Sa1 fails, the remaining untreated trays are temporarily not released, Sa1 is reset to push the internal trays out, and the trays are detected by the card reader 4 corresponding to the first intermediate position M1. When it is detected that it has been marked, it is released, and if it is not marked, it is transported to the second preparation position 12. The second preparation position 12 reads the number, and the control mechanism sends it to the second left position L2 or the second right position R2 of Sa2 for processing according to the number. The control mechanism is prior art, and the process of sending the tray to the left or right position of the corresponding workstation according to the tray number is also prior art.
[0032] If the left workstation Sa1 is reset and returns to normal, the remaining untreated trays are renumbered from the right to the left from the beginning, and the workpiece processing is performed according to steps S1 to S4. If the left workstation Sa1 is reset and still fails, the left workstation is shielded, and only the right workstation Sa2 is used for processing. After the left workstation Sa1 returns to normal, the workpiece processing is performed again according to steps S1 to S4.
[0033] When the right workstation Sa2 fails, the trays are temporarily not distributed to Sa2, Sa2 is reset to push the internal trays out, and the trays are detected by the card reader corresponding to the second intermediate position M2. When it is detected that it has been marked, it is released, and if it is not marked, it is blocked and released after being processed manually.
[0034] If the right workstation Sa2 is reset and returns to normal, the trays continue to be distributed to the right workstation Sa2, otherwise, the right workstation Sa2 is shielded and only the left workstation Sa1 is used for processing.
[0035] When only the left workstation Sa1 or only the right workstation Sa2 works, the working process is the same as that disclosed in the invention patent "A vamp glue spraying shunting method" with publication number CN120604897B.
[0036] Example two: The difference between this embodiment and example one is only: The first embodiment is provided with two first intermediate positions between the first left position and the first right position, and two second intermediate positions between the second left position and the second right position. When the tray on the right intermediate position has been released from the standby position, and the workpiece on the tray in the right working position has been processed, the workpiece in the left working position is processed in the process of pushing out the tray. When the workpiece in the left working position has been processed, if the tray on the right intermediate position has not been transported to the right working position, the tray in the left working position is pushed out to the left intermediate position, and the tray on the standby position is released to the left working position. In this way, the left working position does not have to wait for the tray in the intermediate position to be transported to the right working position before starting to push out, so that the pace of tray release is improved, and the work efficiency is further improved.
[0037] Embodiment Three The difference between the present embodiment and the first embodiment is that: As shown in Figure 5 , the present embodiment has three working stations. The distribution method of the present embodiment is similar to that of the first embodiment, and the N working stations are described as follows: Step S1, the trays on the conveying line that have not been processed are numbered from right to left in sequence, and the tray numbered j is represented as P j . The tray numbered with an odd number can only enter the right working position, and the tray numbered with an even number can only enter the left working position. Step S2, P1 and P2 are transported to the right working position and the left working position of the working station Sa1 in sequence, P3 and P4 are transported to the right working position and the left working position of the working station Sa2 in sequence, and the process is repeated until P 2N-1 and P 2N are transported to the right working position and the left working position of the working station Sa N , P 2N+1 is transported to M1. Step S3, after the workpiece of P1 is processed, the workpiece of P2 starts to be processed, P1 is marked and pushed out to R1 and released, P 2N+1 is transported to the right working position of the working station Sa1, after the workpiece of P2 is processed, P2 is marked and pushed out to L1 and released, P 2N+2 is transported to the left working position of the working station Sa1, P 2N+3 is transported to M2, P 2N+4 is transported to the standby position between R1 and L2. Step S4, the trays in the working stations Sa2 to Sa N are processed in sequence according to step S3, and when all the trays are processed, the next cycle is entered. The processing of the trays in the working station Sa2 is as follows: After the workpiece of P3 is processed, the workpiece of P4 starts to be processed, P3 is marked and pushed out to R2 and released, P2N+3 After the workpiece processing of P4 is completed, P4 is marked and pushed out to L2 and released, and P 2N+4 The workpiece P4 is conveyed to the left working position of the working station Sa2. 2N+5 The workpiece P4 is conveyed to M3, P 2N+6 The workpiece P4 is conveyed to the standby position between R2 and L3. Wherein, N≥3, i=1, 2, …, N, and j is an integer.
[0038] In the present application, the terms "first", "second", "third" and the like are used only to distinguish similar objects, and do not have to be used to describe a particular order or sequence, nor can they be understood as indicating or implying relative importance. In the description, the directions or positional relationships indicated by "up", "down", "left", "right", "front" and "back" are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application, and do not indicate or imply that the devices referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the scope of protection of the present application. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0039] In addition, in the description of the present application, "a plurality of" means two or more, unless otherwise specified. The association relationship between the associated objects is described as "and / or", which means that there can be three relationships, for example, A and / or B can mean that A exists alone, A and B exist together, and B exists alone. The character " / " generally represents an "or" relationship between the associated objects before and after it.
[0040] The above is only a specific embodiment of the present application, but the design concept of the present application is not limited thereto, and any non-essential modification of the present application using this concept shall be deemed to be an infringement of the scope of protection of the present application.
Claims
1. A serial workstation tray diverging method characterized by: The left work station Sa1 and the right work station Sa2 are arranged at the same side of the conveying line conveying from left to right, and the conveying line has a first left position and a first right position corresponding to the left work position and the right work position of Sa1 respectively, a second left position and a second right position corresponding to the left work position and the right work position of Sa2 respectively, a first standby position and a second standby position corresponding to Sa1 and Sa2 respectively, and the first left position and the first right position have a middle position M1 therebetween, and the second left position and the second right position have a middle position M2 therebetween, and the conveying line is provided with card readers corresponding to the first standby position, the first middle position, the second standby position and the second middle position, and the shunting method comprises the following steps: Step S1, the unprocessed tray on the conveying line is numbered from right to left continuously at the beginning, and the tray numbered j is represented as P j The tray numbered with odd number can only enter the right working position, and the tray numbered with even number can only enter the left working position; After P1 and P2 are conveyed to the first right position and the first left position in sequence, they are transferred to the right work position and the left work position of Sa1 respectively, P3 and P4 are transferred to the right work position and the left work position of Sa2, and P5 is conveyed to M1; After the workpiece of P1 is processed in step S3, the workpiece of P2 starts to be processed, P1 is marked and pushed out to the first right position and released, P5 is conveyed to the first right position and transferred to the right work position of Sa1, after the workpiece of P2 is processed, P2 is marked and pushed out to the first left position and released, P6 is conveyed to the left work position of Sa1, P7 is conveyed to M2, and P8 is conveyed to the second standby position, wherein the tray is provided with a chip storing workpiece information, and after the workpiece is processed, a mark indicating completion is set in the chip, when the card reader detects that the tray is marked, the tray is released, otherwise, the tray is blocked; After the workpiece on P3 is processed in step S4, the workpiece of P4 starts to be processed, P3 is marked and pushed out to the second right position and released, P7 is conveyed to the right work position of Sa2, after the workpiece of P4 is processed, P4 is marked and pushed out to the second left position and released, and P8 is conveyed to the left work position of Sa2 to enter the next cycle; The tray processed by the rear work station needs to be released after the tray processed by the front work station is released.
2. A serial workstation tray diversion method according to claim 1, wherein: The first left position and the first right position have two first middle positions therebetween, and the second left position and the second right position have two second middle positions therebetween.
3. A serial workstation tray diversion method according to claim 1 or 2, wherein: When Sa1 fails, the remaining unprocessed trays are temporarily not released, Sa1 is reset to push out the internal trays, and the trays are detected by the card reader corresponding to the first middle position, when it is detected that the tray has been marked, the tray is released, if not, the tray is conveyed to the second standby position and sent to the second left position or the second right position of Sa2 for processing according to the number.
4. A serial workstation tray diversion method according to claim 3, wherein: If Sa1 is restored to normal after being reset, the remaining unprocessed trays are renumbered from the right to the left from the beginning in sequence, and the workpiece processing is performed according to steps S1 to S4.
5. A serial workstation tray diversion method according to claim 4, wherein: If Sa1 still fails after being reset, Sa1 is shielded, and only Sa2 is used for processing, and when Sa1 is normal, the workpiece processing is performed according to steps S1 to S4 again.
6. A serial workstation tray diversion method as claimed in claim 1 or 2, wherein: When Sa2 fails, the tray is not allocated to Sa2 temporarily, Sa2 is reset to push the internal tray out, and the tray is detected by the card reader corresponding to the second intermediate position, and when it is detected that it has been marked, it is released, and if it is not marked, it is blocked, and after manual processing, it is released.
7. A serial workstation tray diversion method according to claim 6, wherein: If Sa2 is normal after resetting, continue to allocate the tray to Sa2, otherwise, shield Sa2 and only rely on Sa1 to process.
8. A serial workstation tray diversion method characterized by: N work stations are arranged in sequence and at intervals on the same side of the conveying line conveyed from left to right, for the ith work station Sa i , the conveying line has an ith left position L i and an ith right position R i corresponding to the left work position and the right work position of Sa i respectively, at least one intermediate position M i is arranged between L i and R i , the splitting method comprises the following steps: Step S1, the unprocessed trays on the conveying line are numbered from right to left continuously from the beginning, and the tray numbered j is represented as P j The tray numbered with an odd number can only enter the right working position, and the tray numbered with an even number can only enter the left working position. Steps S2, P1 and P2 are successively conveyed to the right and left work positions of the work station Sa1, P3 and P4 are successively conveyed to the right and left work positions of the work station Sa2, and so on until P 2N-1 and P 2N are successively conveyed to the right and left work positions of the work station Sa N and P 2N+1 is conveyed to M1; Step S3, after the workpiece of P1 is processed, the workpiece of P2 starts to be processed, P1 is marked and pushed out of R1 and released, P 2N+1 is transported to the right work position of work station Sa1, after the workpiece of P2 is processed, P2 is marked and pushed out to L1 and released, P 2N+2 is transported to the left work position of work station Sa1, P 2N+3 is transported to M2, P 2N+4 is transported to the standby position between R1 and L2; Step S4, the workstations Sa2 to Sa N are processed in turn according to step S3, and when all the trays are processed, the next cycle is entered. Wherein, N≥3, i=1,2,…,N, j is an integer.
9. A diverging device for implementing the diverging method of serial workstations pallets according to any of claims 1 to 8, characterized in that: This includes a conveyor line that transports goods from left to right, N workstations spaced at intervals on the same side of the conveyor line from left to right, N left positions, N right positions, multiple middle positions, multiple blocking mechanisms and card readers, and a control mechanism, with the i-th left position L... i and the i-th right position R i Corresponding to the i-th workstation Sa i The left and right workstations, L i and R i At least one intermediate bit M is set between them. i The control mechanism controls the operation of the conveyor line and each workstation to process the workpieces on the pallet. The pallet is equipped with a chip that stores workpiece information. When the workpiece is processed, the control mechanism sets a mark in the chip to indicate completion. After the card reader detects that the pallet has been marked, the control mechanism controls the blocking mechanism to release the pallet. Otherwise, the blocking mechanism blocks the pallet.
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