Portable integrated independent power module UV-LED lamp and control method thereof
By integrating components such as the three-phase power input circuit into the UV-LED lamp, the problem of the large size and inconvenience of existing UV-LED lamps is solved, achieving an efficient and safe portable integrated design that simplifies wiring and reduces costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- XIAMEN NENGQIANG ELECTRONIC TECH CO LTD
- Filing Date
- 2025-12-19
- Publication Date
- 2026-05-01
AI Technical Summary
Existing UV-LED lamp driver power supply solutions are bulky, inconvenient to carry, and costly. They also lack flexibility in configuring and monitoring module temperature, have complex wiring, and are inefficient.
The UV-LED lamp features an integrated design that incorporates a three-phase power input circuit, an EMC filter circuit, a three-phase rectifier filter circuit, an input detection circuit, a phase loss detection circuit, a voltage detection circuit, a matrix lamp circuit, and a DSP digital control chip circuit. It can be connected using three-phase AC power, simplifying wiring, saving space and cost, and improving safety through digital control.
It achieves portable integration of UV-LED lamps, simplifies wiring, saves space and cost, improves safety, and reduces energy consumption with a conversion efficiency of up to 98%.
Smart Images

Figure CN121357760B_ABST
Abstract
Description
A portable, integrated, stand-alone power supply module UV-LED lamp and its control method Technical Field
[0001] This invention relates to the field of portable UV-LED lamp technology, and more specifically to a portable, integrated, independent power supply module UV-LED lamp and its control method. Background Technology
[0002] UV-LED lamps are frequently used in the market, with a wide power range, generally from 100W to 20KW. Due to current limitations in UV-LED chip manufacturing processes, these high-power lamps typically consist of multiple 300W-1000W lamp modules connected in series and parallel. Currently, there are two types of driver power supply solutions for these multi-module UV-LED lamps:
[0003] The first type of solution involves multiple external UV-LED drivers that drive multiple internal UV-LED modules (as shown in Figure 1). This solution requires an external power cabinet to house the multiple UV-LED drivers, resulting in a large footprint and high cost. Furthermore, it necessitates multiple power lines to the inside of the luminaire, leading to complex and cumbersome wiring. The cost increases significantly, especially when the power cabinet is located far from the luminaire. Additionally, this solution cannot monitor the temperature of the UV-LED modules via the power supply, typically requiring an additional temperature detection module.
[0004] The second approach involves an external high-power power supply and multiple internal low-power linear shunts (as shown in Figure 2). This approach still requires an external power cabinet to house the high-power power supply, and the external high-power power supply needs to be adapted to the power of the lamp; otherwise, it will result in power waste and is not flexible in configuration. The linear shunts have lower efficiency, and the energy undergoes a two-stage conversion, resulting in even lower overall efficiency.
[0005] In addition, the driver power supply solutions for these UV-LED lamps are all bulky and inconvenient to carry, making them unusable in some scenarios and causing a lot of trouble for users.
[0006] Therefore, existing UV-LED lamp technology needs further improvement to address the above issues. Summary of the Invention
[0007] The purpose of this invention is to provide a portable UV-LED lamp that integrates and simplifies UV-LED technology. The lamp comprises a lamp holder, a carrying handle, a lampshade, and a circuit board, facilitating carrying and transport. The circuit board integrates a three-phase power input circuit, an EMC filter circuit, a three-phase rectifier filter circuit, an input detection circuit, a phase loss detection circuit, a voltage detection circuit, a matrix lamp circuit, and a DSP digital control chip circuit (including a first DSP digital control chip circuit and a second DSP digital control chip circuit) within the entire lamp. The matrix lamp circuit consists of n LED modules and n high-frequency switching constant current circuits. These high-frequency switching constant current circuits are also known as high-frequency switching constant current board circuits (as shown in Figure 5). Users only need to connect three-phase AC power, greatly simplifying wiring and eliminating the need for a dedicated external electrical cabinet, thus saving floor space. The three-phase power input circuit, EMC filter circuit, three-phase rectifier filter circuit, input detection circuit, phase loss detection circuit, and voltage detection circuit are combined into an LED lamp headboard. Multiple high-frequency switching constant current circuits within a single lamp share one lamp headboard, significantly reducing costs. Furthermore, by designing this circuit and combining a three-phase input circuit, an EMC filter circuit, a three-phase rectifier filter circuit, an input detection circuit, a phase loss detection circuit, a voltage detection circuit, a matrix lamp circuit, and a DSP digital control chip circuit, energy consumption can be reduced and safety can be improved.
[0008] The specific technical solution of the present invention is as follows:
[0009] A portable, integrated, independent power supply module UV-LED lamp includes: a lamp holder, a portable handle, a lamp cover, and a circuit board. The portable handle is mounted on the lamp holder, the circuit board is installed inside the lamp holder, LED beads are electrically connected to the circuit board, and the lamp cover covers the LED beads and is connected to the lamp holder.
[0010] The circuit board includes a three-phase power input circuit, an EMC filter circuit, a three-phase rectifier filter circuit, an input detection circuit, a phase loss detection circuit, a voltage detection circuit, a matrix lamp circuit, a first DSP digital control chip circuit, and a second DSP digital control chip circuit. The input terminal of the three-phase power input circuit is connected to an external three-phase AC power source. The output terminals of the three-phase power input circuit are respectively connected to the input terminals of the EMC filter circuit and the input terminals of the input detection circuit. The output terminals of the EMC filter circuit are respectively connected to the input terminals of the three-phase rectifier filter circuit and the input terminals of the phase loss detection circuit. The output terminals of the three-phase rectifier filter circuit are respectively connected to the input terminals of the... The voltage detection circuit has an input terminal and the matrix lamp circuit has an input terminal. The first DSP digital control chip circuit and the second DSP digital control chip circuit are electrically connected to each other through a data interface. The data control terminal of the second DSP digital control chip circuit is connected to the data control terminal of the matrix lamp circuit. The voltage detection terminal of the first DSP digital control chip circuit is connected to the voltage detection terminal of the voltage detection circuit. The phase loss detection terminal of the first DSP digital control chip circuit is connected to the phase loss detection terminal of the phase loss detection circuit. The input detection terminal of the first DSP digital control chip circuit is connected to the input detection terminal of the input detection circuit.
[0011] Furthermore, the three-phase power input circuit includes a three-phase four-wire interface; it includes an R line, a S line, a T line, and a PE line.
[0012] Furthermore, the input detection circuit includes a ground fault detection circuit and a leakage current detection circuit. The output terminal of the three-phase input circuit is connected to the input terminal of the ground fault detection circuit and the input terminal of the leakage current detection circuit, respectively. The input detection terminal of the ground fault detection circuit is connected to the input detection terminal of the first DSP digital control chip circuit, and the input detection terminal of the leakage current detection circuit is connected to the input detection terminal of the first DSP digital control chip circuit.
[0013] Furthermore, the ground fault detection circuit includes an optocoupler U1, a resistor R5, a resistor R4, and a diode D1. The "1" terminal of the optocoupler U1 is connected to the negative terminal of the diode D1, the positive terminal of the diode D1 is connected to the T line through the resistor R4, the "3" terminal of the optocoupler U1 is connected to the PE line, the "4" terminal of the optocoupler U1 is grounded, and the "2" terminal of the optocoupler U1 is connected to one end of the resistor R5 and the input detection terminal of the first DSP digital control chip circuit.
[0014] Furthermore, the matrix lamp circuit includes a high-frequency switching constant current circuit and an LED lamp group circuit. The input terminal of the high-frequency switching constant current circuit is connected to the output terminal of the three-phase rectifier and filter circuit. The data control terminal of the high-frequency switching constant current circuit is connected to the data control terminal of the second DSP digital control chip circuit. The output terminal of the high-frequency switching constant current circuit is connected to the input terminal of the LED lamp group circuit.
[0015] Furthermore, the high-frequency switching constant current circuit includes a PWM drive circuit, a switching circuit, an LC energy storage filter circuit, a lamp group current detection circuit, a lamp group voltage detection circuit, and a lamp group temperature detection circuit. The input terminal of the switching circuit is connected to the output terminal of the three-phase rectifier filter circuit, the drive terminal of the switching circuit is connected to the drive terminal of the PWM drive circuit, the output terminal of the switching circuit is connected to the input terminal of the LC energy storage filter circuit, the lamp group current terminal of the LC energy storage filter circuit is connected to the lamp group current terminal of the lamp group current detection circuit, and the lamp group voltage terminal of the LC energy storage filter circuit is connected to the lamp group voltage detection circuit. The lamp group temperature terminal of the LC energy storage filter circuit is connected to the lamp group temperature detection circuit; the output terminal of the LC energy storage filter circuit is connected to the input terminal of the LED lamp group circuit; the PWM terminal of the second DSP digital control chip circuit is connected to the PWM terminal of the PWM drive circuit; the current measurement terminal of the second DSP digital control chip circuit is connected to the current measurement terminal of the lamp group current detection circuit; the voltage measurement terminal of the second DSP digital control chip circuit is connected to the voltage measurement terminal of the lamp group voltage detection circuit; and the temperature measurement terminal of the second DSP digital control chip circuit is connected to the temperature measurement terminal of the lamp group voltage detection circuit.
[0016] Furthermore, the PWM drive circuit includes a chip IC3, with terminal "4" of the chip IC3 connected to the PWM terminal of the second DSP digital control chip circuit, terminal "3" of the chip IC3 connected to ground, terminal "5" of the chip IC3 connected to ground, terminal "6" of the chip IC3 connected to the drive terminal of the switching circuit, and terminal "8" of the chip IC3 connected to an external DC power supply.
[0017] Furthermore, the switching circuit is selected as an NMOS circuit or a transistor circuit.
[0018] Furthermore, the LC energy storage filter circuit includes a diode D18, an inductor L6, and a capacitor C16. One end of the inductor L6 is connected to the output terminal of the switching circuit and the negative terminal of the diode D18. The other end of the inductor L6 is connected to one end of the capacitor C16 and the lamp voltage terminal of the lamp voltage detection circuit. The other end of the capacitor C16 is connected to the other end of the lamp voltage terminal of the lamp voltage detection circuit. The positive terminal of the diode D18 is connected to the other end of the output terminal of the three-phase rectifier filter circuit.
[0019] Furthermore, the lamp current detection circuit includes amplifier U9, resistors R28, R29, R30, and R31. One end of resistor R29 and one end of resistor R30 are connected to the output terminal of the three-phase rectifier filter circuit. The other end of resistor R30 and one end of resistor R31 are connected to the output terminal of the matrix lamp circuit. The other end of resistor R31 is connected to terminal "3" of amplifier U9. The other end of resistor R29 is connected to terminal "2" of amplifier U9 and one end of resistor R28. The other end of resistor R28 is connected to terminal "6" of amplifier U9 and the current measurement terminal of the second DSP digital control chip circuit.
[0020] Furthermore, the lamp group voltage detection circuit includes resistors R32 and R33. One end of resistor R33 is connected to the output terminal of the LC energy storage filter circuit, and the other end of resistor R33 is connected to one end of resistor R32 and the voltage detection terminal of the second DSP digital control chip. The other end of resistor R32 is connected to the other end of the lamp group voltage terminal of the lamp group voltage detection circuit.
[0021] Furthermore, the lamp group temperature detection circuit includes several thermistors RT1 connected in series. One end of each thermistor RT1 is connected to the output terminal of the LC energy storage filter circuit, and the other end of each thermistor RT1 is connected to the temperature detection terminal of the second DSP digital control chip.
[0022] Furthermore, the LED lamp assembly circuit includes several UV-LED lamps connected in series and / or in parallel.
[0023] Furthermore, the leakage current detection circuit includes a current transformer O1, a resistor R6, a capacitor C2, a chip U3, resistors R7 and R8, a capacitor C1, a resistor R9, an amplifier U4, a capacitor C4, an inductor L1, a resistor R10, and a capacitor C6. The current transformer O1 is located around the three-phase four-wire interface and is used to detect the current induction of the three-phase four-wire interface. The output terminal of the current transformer O1 is connected to one end of resistor R6, one end of capacitor C2, terminal "1" of chip U3, and one end of resistor R7. The other end of resistor R6, the other end of capacitor C2, and terminals "2" and "3" of chip U3 are grounded together. The other end of resistor R7 is connected to the current transformer. One end of resistor R8 is connected to one end of capacitor C1, and the other end of capacitor C1 is grounded. The other end of resistor R8 is connected to one end of resistor R9 and terminal 2 of amplifier U4. Terminal 3 of amplifier U4 is grounded. The other end of resistor R9 is connected to terminal 6 of amplifier U4 and one end of inductor L1. The other end of inductor L1 is connected to one end of resistor R10, one end of capacitor C6, and the input detection terminal of the first DSP digital control chip circuit. Terminal 7 of amplifier U4 is connected to an external DC power supply, and terminal 4 of amplifier U4 is grounded. The other end of resistor R10 and the other end of capacitor C6 are grounded together. One end of capacitor C4 is connected to an external DC power supply, and the other end of capacitor C4 is grounded.
[0024] Furthermore, the current transformer O1 is selected as a zero-sequence current transformer.
[0025] Furthermore, the EMC filter circuit includes a first line filter circuit, a second line filter circuit, and a third line filter circuit. The input terminals of the first line filter circuit, the second line filter circuit, and the third line filter circuit are respectively connected to the line terminals of the three-phase power input circuit. The output terminals of the first line filter circuit, the second line filter circuit, and the third line filter circuit are respectively connected to the input terminals of the three-phase rectifier filter circuit and the phase loss detection circuit.
[0026] Furthermore, the first line filter circuit, the second line filter circuit, and the third line filter circuit all use the same line filter circuit.
[0027] Furthermore, the line filter circuit includes an inductor, a varistor, and a capacitor. One end of the inductor, one end of the capacitor, and one end of the varistor are respectively connected to the line terminals of the three-phase power input circuit. The other end of the inductor is connected to the input terminal of the three-phase rectifier filter circuit and the input terminal of the phase loss detection circuit. The other ends of the varistor and the other ends of the capacitor are connected to the PE line of the three-phase power.
[0028] That is, the first line filter circuit includes an inductor L2, a varistor RV1, and a capacitor C3. One end of the inductor L2 is connected to the line terminal of the three-phase power input circuit and one end of the varistor RV1 and one end of the capacitor C3. The other end of the inductor L2 is connected to the input terminal of the three-phase rectifier filter circuit and the input terminal of the phase loss detection circuit. The other end of the varistor RV1 and the other end of the capacitor C3 are connected to the PE line of the three-phase power.
[0029] The second line filter circuit includes an inductor L3, a varistor RV2, and a capacitor C5. One end of the inductor L3 is connected to the line terminal of the three-phase power input circuit and one end of the varistor RV2 and one end of the capacitor C5. The other end of the inductor L3 is connected to the input terminal of the three-phase rectifier filter circuit and the input terminal of the phase loss detection circuit. The other ends of the varistor RV2 and the other end of the capacitor C5 are connected to the PE line of the three-phase power.
[0030] The third-line filter circuit includes an inductor L4, a varistor RV3, and a capacitor C7. One end of the inductor L4 is connected to the line terminal of the three-phase power input circuit and one end of the varistor RV3 and one end of the capacitor C7. The other end of the inductor L4 is connected to the input terminal of the three-phase rectifier filter circuit and the input terminal of the phase loss detection circuit. The other ends of the varistor RV3 and the other end of the capacitor C7 are connected to the PE line of the three-phase power.
[0031] Furthermore, the three-phase rectifier filter circuit is selected as a three-phase rectifier bridge.
[0032] Furthermore, the phase loss detection circuit includes resistors R13, R14, and R15, diodes D2, D3, D4, D5, D6, and D7, an optocoupler U5, resistor R11, capacitor C11, and resistor R12. The "1" terminal of the optocoupler U5 is connected to the negative terminals of diodes D2, D3, and D4, one end of capacitor C11, and one end of resistor R11. The positive terminal of diode D2 is connected to one end of resistor R13 and the negative terminal of diode D5. The positive terminal of diode D3 is connected to one end of resistor R14 and the negative terminal of diode D6. The positive terminal of diode D4 is connected to one end of resistor R15 and the negative terminal of diode D7. The other ends of resistors R13, R14, and R15 are respectively connected to the output terminal of the EMC filter circuit. The positive terminals of diodes D5, D6, and D7 are connected to the other end of capacitor C11, the other end of resistor R11, and the "3" terminal of optocoupler U5. The "4" terminal of optocoupler U5 is connected to one end of resistor R12 and the phase loss detection terminal of the first DSP digital control chip circuit. The "2" terminal of optocoupler U5 is grounded. The other end of resistor R12 is connected to an external DC power supply.
[0033] Furthermore, the voltage detection circuit includes resistors R25, R26, R27, R23, and R24, capacitor C13, and chip U6. One end of resistor R25 is connected to the output terminal of the three-phase rectifier filter circuit, and the other end of resistor R25 is connected to one end of resistor R26. The other end of resistor R26 is connected to one voltage detection terminal of the first DSP digital control chip circuit and one end of resistor R27. The other end of resistor R27 is connected to terminal "2" of chip U6, one end of resistor R23, and the other end of the voltage detection terminal of the second DSP digital control chip circuit. The other end of resistor R23 is connected to one end of resistor R24 and one end of capacitor C13. The other ends of resistor R24 and capacitor C13 are grounded together. Terminal "3" of chip U6 is grounded, and terminal "1" of chip U6 is connected to an external DC power supply.
[0034] Furthermore, a method for controlling a portable, integrated, independent power supply module UV-LED lamp, the steps of which are as follows:
[0035] Step 1: Building the UV-LED lamp head circuit
[0036] The circuit comprises a three-phase power input circuit, an EMC filter circuit, a three-phase rectifier filter circuit, an input detection circuit, a phase loss detection circuit, a voltage detection circuit, and a first DSP digital control chip circuit. The input terminal of the three-phase power input circuit is connected to an external three-phase AC power source. The output terminal of the three-phase power input circuit is connected to the input terminal of the EMC filter circuit and the input terminal of the input detection circuit, respectively. The output terminal of the EMC filter circuit is connected to the input terminal of the three-phase rectifier filter circuit and the input terminal of the phase loss detection circuit, respectively. The output terminal of the three-phase rectifier filter circuit is connected to the input terminal of the voltage detection circuit. The voltage detection terminal of the first DSP digital control chip circuit is connected to the voltage detection terminal of the voltage detection circuit. The phase loss detection terminal of the first DSP digital control chip circuit is connected to the phase loss detection terminal of the phase loss detection circuit. The input detection terminal of the first DSP digital control chip circuit is connected to the input detection terminal of the input detection circuit.
[0037] Step 2: Building the matrix lamp circuit unit
[0038] Based on step 1, a high-frequency switching constant current circuit and an LED lamp group circuit are selected. The input terminal of the high-frequency switching constant current circuit is connected to the output terminal of the three-phase rectifier and filter circuit. The data control terminal of the high-frequency switching constant current circuit is connected to the data control terminal of the second DSP digital control chip circuit. The output terminal of the high-frequency switching constant current circuit is connected to the input terminal of the LED lamp group circuit.
[0039] Step 3: Building the matrix lamp circuit
[0040] Select the matrix lamp circuit unit from step 2, and select n matrix lamp circuit units, where n is an integer not less than 2, and connect them into the circuit according to the connection method in step 2;
[0041] Step 4: Building the UV-LED lamp circuit
[0042] Select the matrix lamp circuit of step 3, the UV-LED lamp head circuit of step 1, and the second DSP digital control chip circuit. The output terminal of the three-phase rectifier filter circuit is connected to the input terminal of the matrix lamp circuit, and the data control terminal of the second DSP digital control chip circuit is connected to the data control terminal of the matrix lamp circuit.
[0043] Step 5: Controlling the UV-LED lamp circuit
[0044] Select the UV-LED lamp circuit from step 4, and connect the host computer data interface of the first DSP digital control chip circuit to the host computer through the host computer interface circuit. Connect the first and second DSP digital control chip circuits electrically to each other through the data interface. Connect the matrix lamp data interface of the second DSP digital control chip circuit to the matrix lamp circuit through the matrix lamp interface circuit. Connect it to a three-phase AC power supply, initialize the UV-LED lamp head, update the status and parameters to the host computer, and then sample the bus voltage of the voltage detection circuit at each detection terminal. The system reads the port status and data from each constant current board, then performs fault analysis. If a fault is detected, a shutdown command is sent to each constant current board. If no fault is detected, the system enters a shutdown command state. If a shutdown command is received, it is sent to each constant current board. If no shutdown command is received, the system enters a power-on command state. If a power-on command is received, it is sent to each constant current board. If no power-on command is received, the system enters a setting command state. If a setting command is received, it sends setting parameter commands to each constant current board. If no setting command is received, the system enters a normal light-on waiting state.
[0045] For the constant current board, this involves initializing the matrix lamp circuit, updating its state and parameters to the UV-LED lamp head, sampling the output voltage and current of the high-frequency switching constant current circuit, sampling the lamp board temperature, reading data from each constant current board, and then performing fault analysis. If a fault occurs, a command to shut down the PWM driver is sent; if no fault occurs, the system enters a power-off command state. If a power-off command is received, a command to shut down the PWM driver is sent; if no power-off command is received, the system enters a power-on command state. If a power-on command is received, a command to calculate the error between the set current and the actual current, calculate the PWM duty cycle through PID compensation, and update the PWM duty cycle; if no power-on command is received, the system enters a setting command state; if a setting command is received, a command to update the setting value is sent; if no setting command is received, the system enters the normal lamp-on state. Beneficial Effects
[0046] This invention provides a portable UV-LED lamp that integrates and simplifies UV-LED technology. It comprises a lamp holder, a carrying handle, a lampshade, and a circuit board, facilitating carrying and transport. The circuit board integrates a three-phase power input circuit, an EMC filter circuit, a three-phase rectifier filter circuit, an input detection circuit, a phase loss detection circuit, a voltage detection circuit, a matrix lamp circuit, and a DSP digital control chip circuit within the lamp. The matrix lamp circuit consists of n LED modules and n high-frequency switching constant current circuits, requiring only a three-phase AC power connection, significantly simplifying wiring and eliminating the need for a dedicated external electrical cabinet, thus saving space. The three-phase power input circuit, EMC filter circuit, three-phase rectifier filter circuit, input detection circuit, phase loss detection circuit, and voltage detection circuit are combined into an LED lamp headboard. Multiple high-frequency switching constant current circuits (constant current boards) share a single lamp headboard within the lamp, greatly reducing costs. Furthermore, by designing this circuit and combining a three-phase input circuit, an EMC filter circuit, a three-phase rectifier filter circuit, an input detection circuit, a phase loss detection circuit, a voltage detection circuit, a matrix lamp circuit, and a DSP digital control chip circuit, energy consumption can be reduced and safety can be improved.
[0047] Specifically: 1. In order to reduce the size and improve efficiency, the constant current board adopts a fully digital high-frequency switching power supply solution with a conversion efficiency of up to 98%; the main topology adopts a buck circuit (LC energy storage filter circuit).
[0048] 2. The area of a single constant current plate does not exceed the area of a single LED module, so that the number of constant current plates can be the same as the number of LED modules without increasing the overall size of the lamp.
[0049] 3. The lamp head board has a dual-serial-port MCU, which is located on the DSP digital control chip circuit. One serial port communicates with the host computer such as the PLC or touch screen outside the lamp to receive user control commands and upload real-time data; the other serial port communicates with the DSP digital control chip circuit on each lamp board.
[0050] 4. The constant current board allows for individual setting of the voltage and power of each LED module, enabling a single lamp to support multiple LED modules of different specifications; the constant current board allows for individual start-up, shutdown, and dimming of each LED module; the constant current board allows for monitoring of the voltage, current, and temperature of each LED module; and the constant current board provides over-voltage, under-voltage, over-current, short-circuit, open-circuit, and over-temperature protection functions for each LED module.
[0051] 5. The lamp holder MCU has AC over / under voltage detection, phase loss detection, leakage detection and grounding detection functions.
[0052] 6. Adopting a standard modular design, it is easy to configure lamps with different power ratings. As long as the total lamp power does not exceed the maximum power supported by the lamp holder, different power lamps can be assembled simply by adjusting the constant current board and the number of LED modules. Attached Figure Description
[0053] Figure 1 is a schematic diagram of the structure of the first type of solution of the present invention on the market.
[0054] Figure 2 is a schematic diagram of the structure of the second type of solution of the present invention on the market.
[0055] Figure 3 is a schematic diagram of the overall structure of a portable, integrated, independent power supply module UV-LED lamp according to the present invention.
[0056] Figure 4 is a schematic diagram of the lamp head structure of a portable integrated independent power supply module UV-LED lamp according to the present invention.
[0057] Figure 5 is a schematic diagram of the high-frequency switching constant current plate structure of a portable integrated independent power supply module UV-LED lamp according to the present invention.
[0058] Figure 6 is a structural schematic diagram of a portable, integrated, independent power supply module UV-LED lamp according to the present invention.
[0059] Figure 7 is a schematic diagram of the principle of a portable integrated independent power supply module UV-LED lamp according to the present invention.
[0060] Figure 8 is a schematic diagram of the lamp head logic of a portable integrated independent power supply module UV-LED lamp according to the present invention.
[0061] Figure 9 is a schematic diagram of the constant current board logic of a portable integrated independent power supply module for a UV-LED lamp according to the present invention.
[0062] Figure 10 is a structural schematic diagram of a portable, integrated, independent power supply module UV-LED lamp according to the present invention.
[0063] Attached image descriptions: 01. Portable handle; 02. Lamp holder; 03. LED lamp beads; 04. Lampshade. Detailed Implementation
[0064] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0065] Referring to Figures 3-7 and 10, the present invention provides a portable, integrated, independent power supply module for a UV-LED lamp. The UV-LED lamp circuit includes: a lamp holder 02, a portable handle 01, a lamp cover 04, and a circuit board. The portable handle 01 is mounted on the lamp holder 02, and the circuit board is installed inside the lamp holder 02. LED beads 03 are electrically connected to the circuit board. The lamp cover 04 covers the LED beads 03 and is connected to the lamp holder 02. The portable handle 01 consists of two identical telescopic handles, each of which includes two handle pivots, two telescopic rods, and a handle crossbar. The beam has two handles mounted on the center of the lamp holder 02, with the distance between them equal to the length of the handle beam. The rotating parts of the two handles are connected to two telescopic rods, which are in turn connected to the handle beam. One handle beam can extend or retract the telescopic rod, and the two handles can help the corresponding telescopic rod rotate vertically. In other words, when the lamp holder 02 is lifted, the handle beam and telescopic rod adjust their positions via the handles to facilitate carrying. The telescopic rod can be a multi-section telescopic rod or a corrugated telescopic tube. The lampshade 04 is made of a transparent material, such as transparent plastic or glass.
[0066] The circuit board includes a three-phase power input circuit, an EMC filter circuit, a three-phase rectifier filter circuit, an input detection circuit, a phase loss detection circuit, a voltage detection circuit, a matrix lamp circuit, a first DSP digital control chip circuit, and a second DSP digital control chip circuit. The input terminal of the three-phase power input circuit is connected to an external three-phase AC power source. The output terminals of the three-phase power input circuit are respectively connected to the input terminals of the EMC filter circuit and the input terminals of the input detection circuit. The output terminals of the EMC filter circuit are respectively connected to the input terminals of the three-phase rectifier filter circuit and the phase loss detection circuit. The output terminals of the three-phase rectifier filter circuit are respectively connected to the input terminals of the voltage detection circuit and the matrix lamp circuit. The first DSP digital control chip circuit and the second DSP digital control chip circuit are electrically connected to each other through a data interface. The data control terminal of the second DSP digital control chip circuit is connected to the data control terminal of the matrix lamp circuit. The voltage detection terminal of the first DSP digital control chip circuit is connected to the voltage detection terminal of the voltage detection circuit. The phase loss detection terminal of the first DSP digital control chip circuit is connected to the phase loss detection terminal of the phase loss detection circuit. The input detection terminal of the first DSP digital control chip circuit is connected to the input detection terminal of the input detection circuit.
[0067] The three-phase power input circuit includes a three-phase four-wire interface, comprising an R-line, a S-line, a T-line, and a PE-line. The input detection circuit includes a ground fault detection circuit and a leakage current detection circuit. The output terminals of the three-phase power input circuit are respectively connected to the input terminals of the ground fault detection circuit and the leakage current detection circuit. The input terminal of the ground fault detection circuit is connected to the input terminal of the first DSP digital control chip circuit, and the input terminal of the leakage current detection circuit is also connected to the input terminal of the first DSP digital control chip circuit. The matrix lamp circuit includes a high-frequency switching constant current circuit and an LED lamp group circuit. The input terminal of the high-frequency switching constant current circuit is connected to the output terminal of the three-phase rectifier and filter circuit. The data control terminal of the high-frequency switching constant current circuit is connected to the data control terminal of the second DSP digital control chip circuit, and the output terminal of the high-frequency switching constant current circuit is connected to the input terminal of the LED lamp group circuit.
[0068] The EMC filter circuit includes a first line filter circuit, a second line filter circuit, and a third line filter circuit. The input terminals of the first, second, and third line filter circuits are respectively connected to the line terminals of the three-phase power input circuit. The output terminals of the first, second, and third line filter circuits are respectively connected to the input terminals of the three-phase rectifier filter circuit and the phase loss detection circuit. The first, second, and third line filter circuits all use the same line filter circuit.
[0069] The high-frequency switching constant current circuit includes a PWM drive circuit, a switching circuit, an LC energy storage filter circuit, a lamp group current detection circuit, a lamp group voltage detection circuit, and a lamp group temperature detection circuit. The input terminal of the switching circuit is connected to the output terminal of the three-phase rectifier filter circuit. The drive terminal of the switching circuit is connected to the drive terminal of the PWM drive circuit. The output terminal of the switching circuit is connected to the input terminal of the LC energy storage filter circuit. The lamp group current terminal of the LC energy storage filter circuit is connected to the lamp group current terminal of the lamp group current detection circuit. The lamp group voltage terminal of the LC energy storage filter circuit is connected to the lamp group voltage terminal of the lamp group voltage detection circuit. The lamp group temperature terminal of the LC energy storage filter circuit is connected to the lamp group temperature terminal of the lamp group temperature detection circuit. The output terminal of the LC energy storage filter circuit is connected to the input terminal of the LED lamp group circuit. The PWM terminal of the second DSP digital control chip circuit is connected to the PWM terminal of the PWM drive circuit. The current measuring terminal of the second DSP digital control chip circuit is connected to the current measuring terminal of the lamp group current detection circuit. The voltage measuring terminal of the second DSP digital control chip circuit is connected to the voltage measuring terminal of the lamp group voltage detection circuit. The temperature measuring terminal of the second DSP digital control chip circuit is connected to the temperature measuring terminal of the lamp group voltage detection circuit.
[0070] Specifically, the ground fault detection circuit includes an optocoupler U1, resistors R5 and R4, and diode D1. Terminal "1" of optocoupler U1 is connected to the negative terminal of diode D1, and the positive terminal of diode D1 is connected to the T-line via resistor R4. Terminal "3" of optocoupler U1 is connected to the PE line, terminal "4" of optocoupler U1 is grounded, and terminal "2" of optocoupler U1 is connected to one end of resistor R5 and the input detection terminal of the first DSP digital control chip circuit. The leakage current detection circuit includes a current transformer O1, resistor R6, capacitor C2, chip U3, resistors R7 and R8, capacitor C1, resistor R9, amplifier U4, capacitor C4, inductor L1, resistor R10, and capacitor C6. The current transformer O1 is located around the three-phase four-wire interface and is used to detect the current induction of the three-phase four-wire interface. The output terminal of the current transformer O1 is connected to one end of resistor R6 and capacitor C2. One end of the circuit connects chip U3 "1" terminal and one end of resistor R7. The other end of resistor R6, the other end of capacitor C2, and terminals "2" and "3" of chip U3 are grounded together. The other end of resistor R7 is connected to one end of resistor R8 and one end of capacitor C1. The other end of capacitor C1 is grounded. The other end of resistor R8 is connected to one end of resistor R9 and terminal "2" of amplifier U4. Terminal "3" of amplifier U4 is grounded. The other end of resistor R9 is connected to terminal "6" of amplifier U4 and one end of inductor L1. The other end of inductor L1 is connected to one end of resistor R10, one end of capacitor C6, and the input detection terminal of the first DSP digital control chip circuit. Terminal "7" of amplifier U4 is connected to an external DC power supply. Terminal "4" of amplifier U4 is grounded. The other end of resistor R10 and the other end of capacitor C6 are grounded together. One end of capacitor C4 is connected to an external DC power supply, and the other end of capacitor C4 is grounded. A zero-sequence current transformer is selected for current transformer O1.
[0071] The first line filter circuit includes an inductor L2, a varistor RV1, and a capacitor C3. One end of inductor L2 is connected to one end of resistor R1, one end of varistor RV1, and one end of capacitor C3. The other end of resistor R1 is connected to the R-line terminal of the three-phase power input circuit. The other end of inductor L2 is connected to the input terminal of the three-phase rectifier filter circuit and the other end of resistor R15 in the phase loss detection circuit. The other ends of varistor RV1 and capacitor C3 are connected to the PE line of the three-phase power. The second line filter circuit includes an inductor L3, a varistor RV2, and a capacitor C5. One end of inductor L3 is connected to one end of resistor R2, one end of varistor RV2, and one end of capacitor C5. The other end of resistor R2 is connected to the S-line terminal of the three-phase power input circuit. The other end of inductor L3 is connected to the input terminal of the three-phase rectifier filter circuit and the other end of resistor R15 in the phase loss detection circuit. The other end of resistor R14, the other end of varistor RV2, and the other end of capacitor C5 are all connected to the PE line of the three-phase power supply. The third-line filter circuit includes inductor L4, varistor RV3, and capacitor C7. One end of inductor L4 is connected to one end of resistor R3, one end of varistor RV3, and one end of capacitor C7. The other end of resistor R3 is connected to the T-line terminal of the three-phase power input circuit. The other end of inductor L4 is connected to the input terminal of the three-phase rectifier filter circuit and the other end of resistor R13 in the phase loss detection circuit. The other end of varistor RV3 and the other end of capacitor C7 are all connected to the PE line of the three-phase power supply. Furthermore, the other end of inductor L2 is connected to one end of capacitor C8 and one end of capacitor C10; the other end of inductor L3 is connected to the other end of capacitor C8 and one end of capacitor C9; and the other end of capacitor C9 is connected to the other end of inductor L4 and the other end of capacitor C10.
[0072] Among them, the three-phase rectifier filter circuit selects the three-phase rectifier bridge Q1;
[0073] The phase loss detection circuit includes resistors R13, R14, and R15; diodes D2, D3, D4, D5, D6, and D7; an optocoupler U5; resistor R11; capacitor C11; and resistor R12. The "1" terminal of optocoupler U5 is connected to the negative terminals of diodes D2, D3, and D4, one end of capacitor C11, and one end of resistor R11. The positive terminal of diode D2 is connected to one end of resistor R13 and the negative terminal of diode D5. The positive terminal of diode D3 is connected to one end of resistor R14 and the negative terminal of diode D6. The positive terminal of diode D4 is connected to one end of resistor R15 and the negative terminal of diode D7. The other ends of resistors R13, R14, and R15 are respectively connected to the output terminals of the EMC filter circuit. The positive terminals of diodes D5, D6, and D7 are connected to the other end of capacitor C11, the other end of resistor R11, and the "3" terminal of optocoupler U5. The "4" terminal of optocoupler U5 is connected to one end of resistor R12 and the phase loss detection terminal of the first DSP digital control chip circuit. The "2" terminal of optocoupler U5 is grounded, and the other end of resistor R12 is connected to an external DC power supply.
[0074] The voltage detection circuit includes resistors R25, R26, R27, R23, and R24, capacitor C13, and chip U6. One end of resistor R25 is connected to the output of the three-phase rectifier filter circuit, and the other end of resistor R25 is connected to one end of resistor R26. The other end of resistor R26 is connected to one voltage detection terminal of the first DSP digital control chip circuit and one end of resistor R27. The other end of resistor R27 is connected to terminal "2" of chip U6, one end of resistor R23, and the other end of the voltage detection terminal of the second DSP digital control chip circuit. The other end of resistor R23 is connected to one end of resistor R24 and one end of capacitor C13. The other ends of resistor R24 and capacitor C13 are grounded together. Terminal "3" of chip U6 is grounded, and terminal "1" of chip U6 is connected to an external DC power supply. In addition, capacitors C4 and C5 are connected in parallel on the two output terminals of the three-phase rectifier bridge Q1.
[0075] The PWM drive circuit includes chip IC3. Terminal 4 of chip IC3 is connected to the PWM terminal of the second DSP digital control chip circuit. Terminal 3 of chip IC3 is connected to ground. Terminal 5 of chip IC3 is connected to ground. Terminal 6 of chip IC3 is connected to the drive terminal of the switching circuit. Terminal 8 of chip IC3 is connected to the external DC power supply. The switching circuit is an NMOS circuit, meaning the gate of the NMOS circuit is connected to terminal 6 of chip IC3 through resistor R17. The LC energy storage filter circuit includes diode D18, inductor L6, and capacitor C16. One end of inductor L6 is connected to the source of the NMOS circuit of the switching circuit and the negative terminal of diode D18. The other end of inductor L6 is connected to one end of capacitor C16 and the lamp voltage terminal of the lamp voltage detection circuit. The other end of capacitor C16 is connected to the other end of the lamp voltage terminal of the lamp voltage detection circuit. The positive terminal of diode D18 is connected to the other end of the output terminal of the three-phase rectifier filter circuit.
[0076] The lamp group current detection circuit includes amplifier U9, resistors R28, R29, R30, and R31. One end of resistor R29 and one end of resistor R30 are connected to the output of the three-phase rectifier filter circuit. The other end of resistor R30 and one end of resistor R31 are connected to the output of the matrix lamp circuit. The other end of resistor R31 is connected to terminal "3" of amplifier U9. The other end of resistor R29 is connected to terminal "2" of amplifier U9 and one end of resistor R28. The other end of resistor R28 is connected to terminal "6" of amplifier U9 and the current measurement terminal of the second DSP digital control chip circuit. The lamp group voltage detection circuit includes resistors R32 and R33. One end of resistor R33 is connected to the output of the LC energy storage filter circuit. The other end of resistor R33 is connected to one end of resistor R32 and the voltage detection terminal of the second DSP digital control chip. The other end of resistor R32 is connected to the other end of the lamp group voltage detection circuit. The lamp group temperature detection circuit includes several thermistors RT1 connected in series. One end of the series-connected thermistors RT1 is connected to the output terminal of the LC energy storage filter circuit, and the other end of the series-connected thermistors RT1 is connected to the temperature detection terminal of the second DSP digital control chip.
[0077] The LED lamp assembly circuit includes several UV-LED lamps connected in series and / or in parallel.
[0078] One method for controlling a portable, integrated, independent power supply module UV-LED lamp includes the following steps:
[0079] Step 1: Building the UV-LED lamp head circuit
[0080] The circuit comprises a three-phase power input circuit, an EMC filter circuit, a three-phase rectifier filter circuit, an input detection circuit, a phase loss detection circuit, a voltage detection circuit, and a first DSP digital control chip circuit. The input terminal of the three-phase power input circuit is connected to an external three-phase AC power source. The output terminal of the three-phase power input circuit is connected to the input terminal of the EMC filter circuit and the input terminal of the input detection circuit, respectively. The output terminal of the EMC filter circuit is connected to the input terminal of the three-phase rectifier filter circuit and the input terminal of the phase loss detection circuit, respectively. The output terminal of the three-phase rectifier filter circuit is connected to the input terminal of the voltage detection circuit. The voltage detection terminal of the first DSP digital control chip circuit is connected to the voltage detection terminal of the voltage detection circuit. The phase loss detection terminal of the first DSP digital control chip circuit is connected to the phase loss detection terminal of the phase loss detection circuit. The input detection terminal of the first DSP digital control chip circuit is connected to the input detection terminal of the input detection circuit.
[0081] Step 2: Building the matrix lamp circuit unit
[0082] Based on step 1, a high-frequency switching constant current circuit and an LED lamp group circuit are selected. The input terminal of the high-frequency switching constant current circuit is connected to the output terminal of the three-phase rectifier and filter circuit. The data control terminal of the high-frequency switching constant current circuit is connected to the data control terminal of the second DSP digital control chip circuit. The output terminal of the high-frequency switching constant current circuit is connected to the input terminal of the LED lamp group circuit.
[0083] Step 3: Building the matrix lamp circuit
[0084] Select the matrix lamp circuit unit from step 2, and select n matrix lamp circuit units, where n is an integer not less than 2, and connect them into the circuit according to the connection method in step 2;
[0085] Step 4: Building the UV-LED lamp circuit
[0086] Select the matrix lamp circuit of step 3, the UV-LED lamp head circuit of step 1, and the second DSP digital control chip circuit. The output terminal of the three-phase rectifier filter circuit is connected to the input terminal of the matrix lamp circuit, and the data control terminal of the second DSP digital control chip circuit is connected to the data control terminal of the matrix lamp circuit.
[0087] Step 5: Controlling the UV-LED lamp circuit
[0088] Select the UV-LED lamp circuit from step 4, and connect the host computer data interface of the first DSP digital control chip circuit to the host computer through the host computer interface circuit. Connect the first and second DSP digital control chip circuits electrically to each other through the data interface. Connect the matrix lamp data interface of the second DSP digital control chip circuit to the matrix lamp circuit through the matrix lamp interface circuit. Connect it to a three-phase AC power supply, initialize the UV-LED lamp head, update the status and parameters to the host computer, and then sample the bus voltage of the voltage detection circuit at each detection terminal. The system reads the port status and data from each constant current board, then performs fault analysis. If a fault is detected, a shutdown command is sent to each constant current board. If no fault is detected, the system enters a shutdown command state. If a shutdown command is received, it is sent to each constant current board. If no shutdown command is received, the system enters a power-on command state. If a power-on command is received, it is sent to each constant current board. If no power-on command is received, the system enters a setting command state. If a setting command is received, it sends setting parameter commands to each constant current board. If no setting command is received, the system enters a normal light-on waiting state.
[0089] For the constant current board, this involves initializing the matrix lamp circuit, updating its status and parameters to the UV-LED lamp head, sampling the output voltage and current of the high-frequency switching constant current circuit, sampling the lamp board temperature, reading data from each constant current board, and then performing fault analysis. If a fault occurs, a command to shut down the PWM driver is sent; if there is no fault, the system enters a power-off command state. If a power-off command is received, a command to shut down the PWM driver is sent; if no power-off command is received, the system enters a power-on command state. If a power-on command is received, a command to calculate the error between the set current and the actual current, calculate the PWM duty cycle through PID compensation, and update the PWM duty cycle; if no power-on command is received, the system enters a setting command state; if a setting command is received, a command to update the setting value is sent; if no setting command is received, the system enters the normal lamp-on state.
[0090] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A portable, integrated, independent power supply module for a UV-LED lamp, characterized in that, The UV-LED lamp includes: a lamp holder (02), a portable handle (01), a lamp cover (04), and a circuit board. The portable handle (01) is mounted on the lamp holder (02), and the circuit board is installed inside the lamp holder (02). LED beads (03) are electrically connected to the circuit board. The lamp cover (04) covers the LED beads (03) and is connected to the lamp holder (02). The circuit board includes a three-phase power input circuit, an EMC filter circuit, a three-phase rectifier filter circuit, an input detection circuit, a phase loss detection circuit, a voltage detection circuit, a matrix lamp circuit, a first DSP digital control chip circuit, and a second DSP digital control chip circuit. The input terminal of the three-phase power input circuit is connected to an external three-phase AC power source, and the output terminal of the three-phase power input circuit is connected to the input terminal of the EMC filter circuit and the input terminal of the input detection circuit, respectively. The output terminal of the filter circuit is connected to the input terminal of the three-phase rectifier filter circuit and the input terminal of the phase loss detection circuit, respectively. The output terminal of the three-phase rectifier filter circuit is connected to the input terminal of the voltage detection circuit and the input terminal of the matrix lamp circuit, respectively. The first DSP digital control chip circuit and the second DSP digital control chip circuit are electrically connected to each other through a data interface. The data control terminal of the second DSP digital control chip circuit is connected to the data control terminal of the matrix lamp circuit. The voltage detection terminal of the first DSP digital control chip circuit is connected to the voltage detection terminal of the voltage detection circuit. The phase loss detection terminal of the first DSP digital control chip circuit is connected to the phase loss detection terminal of the phase loss detection circuit. The input detection terminal of the first DSP digital control chip circuit is connected to the input detection terminal of the input detection circuit. The input detection circuit includes a ground fault detection circuit and a leakage current detection circuit.The leakage current detection circuit includes a current transformer O1, a resistor R6, a capacitor C2, a chip U3, resistors R7 and R8, a capacitor C1, a resistor R9, an amplifier U4, a capacitor C4, an inductor L1, a resistor R10, and a capacitor C6. The current transformer O1 is located around the three-phase four-wire interface and is used to detect the current induction at the three-phase four-wire interface. The output terminal of the current transformer O1 is connected to one end of resistor R6, one end of capacitor C2, terminal "1" of chip U3, and one end of resistor R7. The other end of resistor R6, the other end of capacitor C2, and terminals "2" and "3" of chip U3 are grounded. The other end of resistor R7 is connected to one end of resistor R8 and one end of capacitor C1, with the other end of capacitor C1 grounded. The other end of resistor R8 is connected to one end of resistor R9 and terminal "2" of amplifier U4, with terminal "3" of amplifier U4 grounded. The other end of resistor R9 is connected to terminal "6" of amplifier U4. One end of the inductor L1 is connected to a resistor R10, one end of a capacitor C6, and the input detection terminal of the first DSP digital control chip circuit. The amplifier U4"7 terminal is connected to an external DC power supply, and the amplifier U4"4 terminal is grounded. The other ends of resistor R10 and capacitor C6 are grounded together. One end of capacitor C4 is connected to an external DC power supply, and the other end of capacitor C4 is grounded. The current transformer O1 is a zero-sequence current transformer. The ground fault detection circuit includes an optocoupler U1, resistors R5 and R4, and a diode D1. The optocoupler U1"1 terminal is connected to the negative terminal of diode D1, and the positive terminal of diode D1 is connected to the T-line through resistor R4. The optocoupler U1"3 terminal is connected to the PE line, the optocoupler U1"4 terminal is grounded, and the optocoupler U1"2 terminal is connected to one end of resistor R5 and the input detection terminal of the first DSP digital control chip circuit.
2. The portable, integrated, independent power supply module UV-LED lamp according to claim 1, characterized in that, The output terminal of the three-phase input circuit is connected to the input terminal of the ground fault detection circuit and the input terminal of the leakage current detection circuit, respectively. The input detection terminal of the ground fault detection circuit is connected to the input detection terminal of the first DSP digital control chip circuit, and the input detection terminal of the leakage current detection circuit is connected to the input detection terminal of the first DSP digital control chip circuit.
3. A portable, integrated, independent power supply module UV-LED lamp according to claim 1, characterized in that, The matrix lamp circuit includes a high-frequency switching constant current circuit and an LED lamp group circuit. The input terminal of the high-frequency switching constant current circuit is connected to the output terminal of the three-phase rectifier and filter circuit. The data control terminal of the high-frequency switching constant current circuit is connected to the data control terminal of the second DSP digital control chip circuit. The output terminal of the high-frequency switching constant current circuit is connected to the input terminal of the LED lamp group circuit.
4. A portable, integrated, independent power supply module UV-LED lamp according to claim 3, characterized in that, The high-frequency switching constant current circuit includes a PWM drive circuit, a switching circuit, an LC energy storage filter circuit, a lamp current detection circuit, a lamp voltage detection circuit, and a lamp temperature detection circuit. The input terminal of the switching circuit is connected to the output terminal of the three-phase rectifier filter circuit, the drive terminal of the switching circuit is connected to the drive terminal of the PWM drive circuit, the output terminal of the switching circuit is connected to the input terminal of the LC energy storage filter circuit, the lamp current terminal of the LC energy storage filter circuit is connected to the lamp current terminal of the lamp current detection circuit, and the lamp voltage terminal of the LC energy storage filter circuit is connected to the lamp voltage terminal of the lamp voltage detection circuit. The lamp group temperature terminal of the LC energy storage filter circuit is connected to the lamp group temperature terminal of the lamp group temperature detection circuit. The output terminal of the LC energy storage filter circuit is connected to the input terminal of the LED lamp group circuit. The PWM terminal of the second DSP digital control chip circuit is connected to the PWM terminal of the PWM drive circuit. The current measuring terminal of the second DSP digital control chip circuit is connected to the current measuring terminal of the lamp group current detection circuit. The voltage measuring terminal of the second DSP digital control chip circuit is connected to the voltage measuring terminal of the lamp group voltage detection circuit. The temperature measuring terminal of the second DSP digital control chip circuit is connected to the temperature measuring terminal of the lamp group voltage detection circuit.
5. A portable, integrated, independent power supply module UV-LED lamp according to claim 4, characterized in that, The switching circuit is selected from NMOS circuit or transistor circuit.
6. A portable, integrated, independent power supply module UV-LED lamp according to claim 4, characterized in that, The lamp current detection circuit includes amplifier U9, resistors R28, R29, R30, and R31. One end of resistor R29 and one end of resistor R30 are connected to the output terminal of the three-phase rectifier filter circuit. The other end of resistor R30 and one end of resistor R31 are connected to the output terminal of the matrix lamp circuit. The other end of resistor R31 is connected to terminal "3" of amplifier U9. The other end of resistor R29 is connected to terminal "2" of amplifier U9 and one end of resistor R28. The other end of resistor R28 is connected to terminal "6" of amplifier U9 and the current measurement terminal of the second DSP digital control chip circuit.
7. A portable, integrated, independent power supply module UV-LED lamp according to claim 1, characterized in that, The EMC filter circuit includes a first line filter circuit, a second line filter circuit, and a third line filter circuit. The input terminals of the first line filter circuit, the second line filter circuit, and the third line filter circuit are respectively connected to the line terminals of the three-phase power input circuit. The output terminals of the first line filter circuit, the second line filter circuit, and the third line filter circuit are respectively connected to the input terminals of the three-phase rectifier filter circuit and the phase loss detection circuit.
8. A portable, integrated, independent power supply module UV-LED lamp according to claim 1, characterized in that, The phase loss detection circuit includes resistors R13, R14, and R15; diodes D2, D3, D4, D5, D6, and D7; an optocoupler U5; resistor R11; capacitor C11; and resistor R12. The "1" terminal of optocoupler U5 is connected to the negative terminals of diodes D2, D3, and D4; one end of capacitor C11; and one end of resistor R11. The positive terminal of diode D2 is connected to one end of resistor R13 and the negative terminal of diode D5. The positive terminal of diode D3 is connected to one end of resistor R14 and the negative terminal of diode D6. The positive terminal of diode D4 is connected to one end of resistor R15 and the negative terminal of diode D7. The other ends of resistors R13, R14, and R15 are respectively connected to the output terminal of the EMC filter circuit. The positive terminals of diodes D5, D6, and D7 are connected to the other end of capacitor C11, the other end of resistor R11, and the "3" terminal of optocoupler U5. The "4" terminal of optocoupler U5 is connected to one end of resistor R12 and the phase loss detection terminal of the first DSP digital control chip circuit. The "2" terminal of optocoupler U5 is grounded. The other end of resistor R12 is connected to an external DC power supply.
9. A method for controlling a portable, integrated, independent power supply module UV-LED lamp, characterized in that, The operation method steps are as follows: Step 1: Building the UV-LED lamp head circuit. Select a three-phase power input circuit, EMC filter circuit, three-phase rectifier filter circuit, input detection circuit, phase loss detection circuit, voltage detection circuit, and a first DSP digital control chip circuit. The input terminal of the three-phase power input circuit is connected to an external three-phase AC power source. The output terminal of the three-phase power input circuit is connected to the input terminal of the EMC filter circuit and the input terminal of the input detection circuit, respectively. The output terminal of the EMC filter circuit is connected to the input terminal of the three-phase rectifier filter circuit and the input terminal of the phase loss detection circuit, respectively. The output terminal of the three-phase rectifier filter circuit is connected to the input terminal of the voltage detection circuit. The first DSP digital control chip circuit... The voltage detection terminal of the first DSP digital control chip circuit is connected to the voltage detection terminal of the voltage detection circuit; the phase loss detection terminal of the first DSP digital control chip circuit is connected to the phase loss detection terminal of the phase loss detection circuit; the input detection terminal of the first DSP digital control chip circuit is connected to the input detection terminal of the input detection circuit; Step 2: Construction of the matrix lamp circuit unit Based on Step 1, a high-frequency switching constant current circuit and an LED lamp group circuit are selected. The input terminal of the high-frequency switching constant current circuit is connected to the output terminal of the three-phase rectifier filter circuit; the data control terminal of the high-frequency switching constant current circuit is connected to the data control terminal of the second DSP digital control chip circuit; the output terminal of the high-frequency switching constant current circuit is connected to the input terminal of the LED lamp group circuit; Step 3: Matrix Step 4: The UV-LED lamp circuit is constructed using the matrix lamp circuit unit from step 2, with n matrix lamp circuit units selected, where n is an integer not less than 2. These units are then connected to the circuit according to the connection method described in step 2. Step 5: The UV-LED lamp circuit is constructed using the matrix lamp circuit from step 3, the UV-LED lamp head circuit from step 1, and the second DSP digital control chip circuit. The output of the three-phase rectifier filter circuit is connected to the input of the matrix lamp circuit, and the data control terminal of the second DSP digital control chip circuit is connected to the data control terminal of the matrix lamp circuit. Step 6: The UV-LED lamp circuit is controlled using the UV-LED lamp circuit from step 4, and the host computer data interface of the first DSP digital control chip circuit is connected. The system connects to the host computer via an interface circuit. The first and second DSP digital control chip circuits are electrically connected via a data interface. The matrix lamp data interface of the second DSP digital control chip circuit is connected to the matrix lamp circuit via the matrix lamp interface circuit. The system is then connected to a three-phase AC power supply. The UV-LED lamp head is initialized, and its status and parameters are updated to the host computer. Next, the bus voltage of the voltage detection circuit is sampled, the status of each detection port is read, and the data of each constant current board is read. Fault analysis is then performed. If a fault occurs, a shutdown command is sent to each constant current board. If no fault occurs, the system enters a shutdown command state. If a shutdown command is received, it is sent to each constant current board.If no power-off command is received, the system proceeds to the power-on command state. If a power-on command is received, it sends a power-on command to each constant current board. If no power-on command is received, the system proceeds to the setting command state. If a setting command is received, it sends a setting parameter command to each constant current board. If no setting command is received, the system returns to normal lamp-on state. For the constant current boards, this involves initializing the matrix lamp circuit, updating the status and parameters to the UV-LED lamp head, sampling the output voltage and current of the high-frequency switching constant current circuit, sampling the lamp board temperature, reading data from each constant current board, and then performing fault analysis. If a fault occurs, it sends a command to shut down the PWM driver. If no fault occurs, the system proceeds to the power-off command state. If a power-off command is received, it sends a command to shut down the PWM driver. If no power-off command is received, the system proceeds to the power-on command state. If a power-on command is received, it sends a command to calculate the error between the set current and the actual current, calculates the PWM duty cycle through PID compensation, and updates the PWM duty cycle. If no power-on command is received, the system proceeds to the setting command state. If a setting command is received, it sends a command to update the setting value. If no setting command is received, the system returns to normal lamp-on state. ;
Citation Information
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