Automatic connecting rod welding device
By designing an automated welding device for connecting rods, the device utilizes components such as rotating motors and cylinders to achieve automated positioning and coaxiality of the connecting rods, solving the problems of low efficiency and poor coaxiality in manual welding, and improving welding quality and versatility.
Patent Information
- Application Number
- CN202511564032.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-01-20
AI Technical Summary
In existing technologies, connecting rod welding requires manual operation, resulting in low welding efficiency and difficulty in ensuring the coaxiality of connecting rods with different diameters, which affects welding quality and diversity.
Design an automated welding device for connecting rods, including a welding base, a material guiding assembly, a material unloading assembly, and a welding table assembly. The device utilizes components such as a rotating motor, a tilting frame, and a cylinder to achieve automatic feeding, positioning, and unloading of the connecting rods. The coaxiality of the connecting rods is ensured by adjusting the tilting plate angle and the material guiding frame structure.
It improved the quality and versatility of connecting rod welding, enabled automated welding, and increased welding efficiency and the positional accuracy of the connecting rod.
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Figure CN121360931A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of welding equipment, in particular to a connecting rod automatic welding device. BACKGROUND
[0002] In the welding production process of connecting rods, two connecting rods are usually placed on a welding table one by one by manual operation, and then welding is performed. After welding is completed, the connecting rods are manually removed. When two connecting rods with different diameters are welded, an additional welding table is required, otherwise it is difficult to ensure the coaxiality of the two connecting rods after placement, thereby reducing the welding efficiency. SUMMARY
[0003] In view of the above technical deficiencies, the purpose of the present application is to provide a connecting rod automatic welding device, which has the advantages of improving the quality of the welded connecting rod and welding diversity.
[0004] To solve the above technical problems, the present application adopts the following technical scheme: the present application provides a connecting rod automatic welding device, comprising: a welding base; a plurality of welding machines, wherein the welding base is provided with a plurality of welding machines on each of the opposite side walls; a material guiding assembly arranged on the welding base; a material feeding assembly movably connected between the material guiding assembly; a welding table assembly arranged on the welding base, and the position of the material feeding assembly corresponds to the position of the welding table assembly; The material guiding assembly comprises a material guiding seat arranged on the welding base, a through slot is arranged through the material guiding seat, and a material guiding frame is arranged outside the opening of the two ends of the through slot. The material feeding assembly comprises a rotating motor arranged on the material guiding seat, and a material feeding claw is arranged on the output shaft of the rotating motor. The welding table assembly comprises a welding table seat arranged on the welding base away from the material guiding assembly, a turnover frame is rotatably arranged on the welding table seat, and the material feeding claw is movably arranged in the turnover frame away from the output shaft of the rotating motor.
[0005] Preferably, a connecting seat is arranged in the through slot, the connecting seat is arranged through the outside of the through slot at both opposite ends, and the material guiding frames are arranged at both opposite ends of the connecting seat, so that the connecting rod can be placed on the connecting seat before welding, and the two ends of the connecting rod in the length direction can be arranged on the two material guiding frames, thereby keeping the position of the connecting rod stable after placement.
[0006] Preferably, the material guiding frame comprises: an arc-shaped frame arranged on the connecting seat; a fixed pressing rod horizontally arranged in the arc-shaped opening of the arc-shaped frame. The pressing block is movably arranged outside the fixed pressing rod, and is used to fix the position of the connecting rod after the connecting rod is placed in the arc-shaped opening of the arc-shaped frame.
[0007] Preferably, the pressing block comprises: The sliding sleeve is movably arranged outside the fixed pressing rod. The adjusting rod is arranged on the outer circumferential wall of the sliding sleeve. The arc-shaped pressing block is arranged at the end of the adjusting rod away from the sliding sleeve, and the end of the arc-shaped pressing block away from the adjusting rod is in an arc-shaped structure, which can slide to adjust the position of the sliding sleeve outside the fixed pressing rod, and then the arc-shaped pressing block can be used to press and fix the connecting rod placed in the arc-shaped opening of the arc-shaped frame.
[0008] Preferably, a plurality of clamping grooves are uniformly distributed on the inner circumferential wall of the arc-shaped opening of the arc-shaped frame in the circumferential direction, and a clamping block is movably arranged in each clamping groove, so that the clamping block can be installed in the corresponding clamping groove according to the diameter of the connecting rod, and the connecting rod can be supported by the clamping block.
[0009] Preferably, a shaft rod is coaxially arranged on the output shaft of the rotating motor, and the blanking claw is arranged at the end of the shaft rod away from the rotating motor, and the blanking claw comprises: The claw base is arranged on the outer circumferential wall of the shaft rod. A plurality of blanking claws are arranged in sequence and in parallel at the end of the claw base away from the shaft rod. The notch groove is arranged at the end of the blanking claw away from the shaft rod, the rotating motor can drive the claw base and the blanking claw to rotate, and then the blanking claw can be used to blank the connecting rod between the two turnover plates.
[0010] Preferably, the turnover frame comprises: The turnover motor is embedded on the top surface of the welding base. The turnover frame base is arranged on the output shaft of the turnover motor. The adjusting motor is arranged in two, and the two adjusting motors are arranged in sequence on the top surface of the turnover frame base. The turnover plate is arranged in two, and one turnover plate is arranged on the output shaft of each adjusting motor. A plurality of through grooves are arranged on each turnover plate, and the positions of the through grooves correspond to the positions of the blanking claws one by one, the blanking claws are movably arranged in the corresponding through grooves, the turnover frame base can be adjusted by the turnover motor, so that the connecting rod after welding can be blanked; the adjusting motor can adjust the position of the turnover plate, and then the angle between the two turnover plates can be adjusted according to the diameter of the connecting rod, so that the connecting rod can be placed.
[0011] Preferably, the included angle between the two turnover plates is between 10° and 30°, facilitating the position adjustment of the connecting rod in the height direction, so as to facilitate the coaxial line of the connecting rod placed between the two turnover plates and the connecting rod placed in the arc-shaped opening of the arc-shaped frame.
[0012] Preferably, a lifting cylinder is arranged on the side wall away from the welding base end of the welding base, a turnover seat is rotatably arranged on the piston rod of the lifting cylinder, and a feeding cylinder is arranged on the turnover seat. The piston rod of the feeding cylinder corresponds to the position of the arc-shaped frame, and the feeding cylinder can be used to push the connecting rod into the arc-shaped opening of the arc-shaped frame or push the connecting rod out of the arc-shaped opening of the arc-shaped frame towards the position between the two turnover plates, facilitating the unloading of the connecting rod by the material claw.
[0013] Preferably, a pushing disc is arranged on the piston rod of the feeding cylinder, facilitating the pushing of the connecting rod with different diameters placed in the arc-shaped opening of the arc-shaped frame by the pushing disc.
[0014] The beneficial effects of the present application are as follows: 1. The connecting rod can be pushed onto the guide frame by the feeding cylinder, and after welding, the connecting rod in the arc-shaped opening of the arc-shaped frame can be moved to the position between the two turnover plates by starting the feeding cylinder, thereby facilitating the unloading of the connecting rod after welding by the material claw.
[0015] 2. The included angle between the two turnover plates can be adjusted to facilitate the position adjustment of the connecting rod with different diameters in the height direction, so as to facilitate the coaxial line of the connecting rod placed between the two turnover plates and the connecting rod placed in the arc-shaped opening of the arc-shaped frame, realize the welding between connecting rods with different diameters, and improve the welding diversity and welding quality. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0017] Figure 1 A structure schematic view of a connecting rod automatic welding device is provided for the embodiments of the present application.
[0018] Figure 2 A lifting cylinder position schematic view of a connecting rod automatic welding device is provided for the embodiments of the present application.
[0019] Figure 3 A feeding assembly structure schematic view of a connecting rod automatic welding device is provided for the embodiments of the present application.
[0020] Figure 4 Positional schematic view between two material guiding frames and connecting seat of a connecting rod automatic welding device provided by the embodiment of the present application.
[0021] Figure 5 Schematic view of material guiding frame structure of a connecting rod automatic welding device provided by the embodiment of the present application.
[0022] Figure 6 Schematic view of material guiding frame structure of a connecting rod automatic welding device provided by the embodiment of the present application. Figure 5 Schematic view of structure at A in the middle.
[0023] Figure 7 Schematic view of structure at B in the middle. Figure 5 Schematic view of structure at B in the middle.
[0024] Figure 8 Schematic view of material guiding frame structure of a connecting rod automatic welding device provided by the embodiment of the present application.
[0025] Explanation of reference numerals: 1, welding base; 2, welding machine; 3, material guiding assembly; 31, material guiding seat; 32, through slot; 321, connecting seat; 33, material guiding frame; 331, arc-shaped frame; 332, fixed pressing rod; 333, pressing block; 3331, sliding sleeve; 3332, adjusting rod; 3333, arc-shaped pressing block; 3334, clamping groove; 3335, clamping block; 4, blanking assembly; 41, rotating motor; 411, shaft rod; 42, blanking claw; 421, claw seat; 422, material claw; 423, notch groove; 5, lifting cylinder; 51, overturning seat; 52, feeding cylinder; 53, pushing disc; 6, welding table assembly; 61, welding table seat; 62, overturning frame; 621, overturning motor; 622, overturning frame seat; 623, adjusting motor; 624, overturning plate; 625, through groove. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0027] Embodiment one As Figures 1 to 3 , Figure 8As shown, the present application provides a connecting rod automatic welding device, which comprises a welding base 1; a plurality of welding machines 2 are arranged, and a plurality of welding machines 2 are arranged on each of the opposite side walls of the welding base 1; a material guiding assembly 3 is arranged on the welding base 1; a discharging assembly 4 is movably connected between the material guiding assembly 3; a welding table assembly 6 is arranged on the welding base 1, and the position of the discharging assembly 4 corresponds to the position of the welding table assembly 6; the material guiding assembly 3 comprises a material guiding seat 31 arranged on the welding base 1, a through slot 32 is arranged through the material guiding seat 31, and a material guiding frame 33 is arranged outside the two ends of the through slot 32; the discharging assembly 4 comprises a rotating motor 41 arranged on the material guiding seat 31, and a discharging claw 42 is arranged on the output shaft of the rotating motor 41; the welding table assembly 6 comprises a welding table seat 61 arranged on the welding base 1 away from the material guiding assembly 3, a turnover frame 62 is rotatably arranged on the welding table seat 61, and the discharging claw 42 is movably arranged through the turnover frame 62 away from the output shaft of the rotating motor 41.
[0028] First, the two connecting rods to be welded together are placed on the material guiding assembly 3 (i.e. the connecting rods are placed through the through slot 32, and at this time the two ends of the connecting rod in the length direction are located on the two material guiding frames 33) and the welding table assembly 6 (the connecting rod is located on the turnover frame 62, and the turnover frame 62 can be adjusted by rotating to make the connecting rod placed on the turnover frame 62 coaxial with the connecting rod placed in the through slot 32), at this time the two connecting rods are coaxial, and the welding work can be completed by the welding machines 2 (the welding machines 2 are prior art, so they will not be described here) at the corresponding positions between the two connecting rods; after welding is completed, the rotating motor 41 is started to drive the discharging claw 42 to rotate, and the welded connecting rod can be taken off from the turnover frame 62 by the discharging claw 42.
[0029] Example two On the basis of example one, as shown in Figures 1 to 2 , Figures 4 to 7 A connecting seat 321 is arranged in the through slot 32, the opposite ends of the connecting seat 321 are arranged through the outside of the through slot 32, and the material guiding frames 33 are arranged at the opposite ends of the connecting seat 321; the material guiding frame 33 comprises an arc-shaped frame 331 arranged on the connecting seat 321; a fixed pressing rod 332 is horizontally arranged in the arc-shaped opening of the arc-shaped frame 331; a pressing block 333 is movably arranged outside the fixed pressing rod 332; the pressing block 333 comprises a sliding sleeve 3331 movably arranged outside the fixed pressing rod 332; an adjusting rod 3332 is arranged on the outer circumferential wall of the sliding sleeve 3331; an arc-shaped pressing block 3333 is arranged at the end of the adjusting rod 3332 away from the sliding sleeve 3331, and the end of the arc-shaped pressing block 3333 away from the adjusting rod 3332 is in an arc-shaped structure; a plurality of clamping grooves 3334 are uniformly distributed on the inner circumferential wall of the arc-shaped opening of the arc-shaped frame 331 in the circumferential direction, and a clamping block 3335 is movably arranged in each clamping groove 3334.
[0030] Before welding, the connecting rod is placed in the through groove 32, so that both ends of the connecting rod in the length direction are located on the two guide frames 33 respectively (that is, both ends of the connecting rod in the length direction are located in the arc-shaped opening of the arc frame 331, which makes it easy for the connecting rod to maintain a stable position after placement; the position of the sliding sleeve 3331 can be adjusted by sliding outside the fixed pressure rod 332, and then the connecting rod placed in the arc-shaped opening of the arc frame 331 is pressed and fixed by the arc-shaped pressure block 3333; the adjusting rod 3332 can be located in the threaded rod structure, so that the distance between the sliding sleeve 3331 and the arc-shaped pressure block 3333 can be adjusted by rotating according to the connecting rod of different diameters, so that the arc-shaped opening of the arc-shaped pressure block 3333 can abut against the outer peripheral wall of the connecting rod.
[0031] Depending on the diameter of the connecting rod, a locking block 3335 can be installed in the corresponding slot 3334 (the outer peripheral wall of the locking block 3335 can be covered with an anti-slip layer) to facilitate the support of the connecting rod through the locking block 3335 and prevent the connecting rod from moving during the welding process.
[0032] Example 3 Based on Example 1, such as Figures 1 to 3 , Figure 8 As shown, a shaft 411 is coaxially mounted on the output shaft of the rotating motor 41. A feeding claw 42 is located at the end of the shaft 41 away from the rotating motor 41. The feeding claw 42 includes a claw seat 421, which is mounted on the outer peripheral wall of the shaft 411. Multiple feeding claws 422 are provided, and these claws are arranged in parallel and spaced apart at the end of the claw seat 421 away from the shaft 411. A notch 423 is located at the end of the feeding claw 422 away from the shaft 411. The tilting frame 62 includes a tilting motor 621, which is embedded in the top surface of the welding platform 61. The rotating frame 622 is mounted on the output shaft of the tilting motor 621; there are two adjusting motors 623, which are spaced apart on the top surface of the tilting frame 622; there are two tilting plates 624, one on the output shaft of each adjusting motor 623; there are multiple through slots 625, one on each tilting plate 624, and the positions of the through slots 625 correspond one-to-one with the positions of the material claws 422, with the material claws 422 moving through the corresponding through slots 625.
[0033] Before placing the connecting rod on the tilting frame 62, the starting motor 41 drives the shaft 411, the claw seat 421, and the material claw 422 to rotate, causing the material claw 422 to move through the corresponding through slot 625. At this time, when the connecting rod is placed between the two tilting plates 624, the outer peripheral wall of the connecting rod will not contact the material claw 422. After the connecting rod is placed between the two tilting plates 624, the starting motor 623 can also drive the tilting plates 624 to rotate, so that the included angle between the two tilting plates 624 can be adjusted according to the different diameters of the connecting rod, so that the connecting rod placed between the two tilting plates 624 and the connecting rod placed in the arc opening of the arc frame 331 are coaxial (that is, the diameter of the connecting rod placed between the two tilting plates 624 and the connecting rod placed in the arc opening of the arc frame 331 can be adjusted, which helps to maintain the positional accuracy of the two connecting rods after welding).
[0034] The opening distance of the notch 423 is greater than the diameter of the connecting rod, so that when the rotating motor 41 drives the shaft 411, the claw seat 421 and the material claw 422 to rotate, the connecting rod can be located inside the material claw 422. Under the rotation of the material claw 422, it can be taken out between the two flipping plates 624.
[0035] The included angle between the two flip plates 624 is between 30 and 60 degrees, which facilitates the adjustment of the height position of connecting rods of different diameters. This makes it easier for the connecting rod placed between the two flip plates 624 to be coaxial with the connecting rod placed in the arc-shaped opening of the arc frame 331.
[0036] When the material claw 422 is not in use (that is, by starting the rotating motor 41, the material claw 422 can be moved away from the through groove 625), after the connecting rod welding is completed, the flipping motor 621 is started to drive the flipping frame 622 to flip, so that the connecting rod between the two flipping plates 624 can complete the unloading.
[0037] Example 4 Based on Example 1, such as Figures 1 to 2 , Figure 4 As shown, a lifting cylinder 5 is provided on the side wall of the welding base 1 away from the welding table 61. A flipping seat 51 is rotatably provided on the piston rod of the lifting cylinder 5. A feeding cylinder 52 is provided on the flipping seat 51. The piston rod of the feeding cylinder 52 corresponds to the position of the arc frame 331. A pusher plate 53 is provided on the piston rod of the feeding cylinder 52.
[0038] Before welding, after the connecting rod is placed in the arc-shaped opening of the arc-shaped frame 331, the lifting cylinder 5 can be started to adjust the position of the turnover seat 51 in the vertical direction, so that the pushing disc 53 on the piston rod of the feeding cylinder 52 corresponds to the position of the connecting rod, the feeding cylinder 52 is started to push the pushing disc 53 (convenient for pushing the connecting rods of different diameters placed in the arc-shaped opening of the arc-shaped frame 331 through the pushing disc 53), so that the pushing disc 53 can push the connecting rod to move in the arc-shaped opening of the arc-shaped frame 331 for position adjustment (so that the connecting rod moves in the horizontal direction); or after the connecting rod is welded, the feeding cylinder 52 pushes the pushing disc 53, so that the pushing disc 53 can push the connecting rod to move, that is, the connecting rod located in the arc-shaped opening of the arc-shaped frame 331 moves to the position close to the two turnover plates 624, so as to facilitate the feeding cylinder 422 to complete the feeding.
[0039] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application belong to the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.
Claims
1. An automated welding device for connecting rods, characterized in that, include: Welding base (1); Welding machine (2), multiple welding machines (2) are provided, and multiple welding machines (2) are provided on the opposite two side walls of the welding base (1). Material guiding assembly (3) is mounted on welding base (1); The feeding assembly (4) is movably connected to the feeding guide assembly (3); Welding station assembly (6) is set on welding base (1), and the position of unloading assembly (4) corresponds vertically to the position of welding station assembly (6); Among them, the material guiding assembly (3) includes a material guiding seat (31) set on the welding base (1), a through groove (32) is provided on the material guiding seat (31), and a material guiding frame (33) is provided on the outside of the openings at both ends of the through groove (32). The feeding assembly (4) includes a rotary motor (41) mounted on the guide seat (31), and a feeding claw (42) is mounted on the output shaft of the rotary motor (41). The welding table assembly (6) includes a welding table (61) located at the end of the welding base (1) away from the material guide assembly (3). A tilting frame (62) is rotatably mounted on the welding table (61). The unloading claw (42) is movably mounted inside the tilting frame (62) away from the output shaft end of the rotating motor (41).
2. The automated welding device for connecting rods as described in claim 1, characterized in that, A connecting seat (321) is provided in the through groove (32). The two opposite ends of the connecting seat (321) extend to the outside of the through groove (32). The guide frame (33) is respectively provided at the two opposite ends of the connecting seat (321).
3. The automated welding device for connecting rods as described in claim 2, characterized in that, The guide rack (33) includes: An arc-shaped frame (331) is mounted on a connecting seat (321); Fixed pressure bar (332) is horizontally set in the arc-shaped opening of arc frame (331); The pressure block (333) is movably disposed outside the fixed pressure rod (332).
4. The automated welding device for connecting rods as described in claim 3, characterized in that, The compact (333) includes: The sliding sleeve (3331) is located outside the fixed pressure rod (332); Adjusting rod (3332) is set on the outer peripheral wall of sliding sleeve (3331); The arc-shaped pressure block (3333) is located at the end of the adjusting rod (3332) away from the sliding sleeve (3331), and the end of the arc-shaped pressure block (3333) away from the adjusting rod (3332) has an arc-shaped structure.
5. The automated welding device for connecting rods as described in claim 3, characterized in that, Multiple slots (3334) are evenly distributed along the circumferential direction on the inner peripheral wall of the arc-shaped opening of the arc frame (331), and a locking block (3335) is movably installed in each slot (3334).
6. The automated welding device for connecting rods as described in claim 1, characterized in that, A shaft (411) is coaxially mounted on the output shaft of the rotary motor (41), and a feeding claw (42) is located at the end of the shaft (411) away from the rotary motor (41). The feeding claw (42) includes: Claw seat (421), claw seat (421) is set on the outer peripheral wall of shaft (411); The material claw (422) is provided in multiple ways, and the multiple material claws (422) are arranged in parallel at intervals at the end of the claw seat (421) away from the shaft (411); The notch (423) is located at the end of the claw (422) away from the shaft (411).
7. The automated welding device for connecting rods as described in claim 6, characterized in that, The flipping frame (62) includes: A flip motor (621) is embedded on the top surface of the welding platform (61); A tilting bracket (622) is mounted on the output shaft of a tilting motor (621); Two adjustment motors (623) are provided, and the two adjustment motors (623) are spaced apart on the top surface of the tilting frame base (622); There are two flip plates (624), one of which is provided on the output shaft of each regulating motor (623). Through slots (625) are provided in multiple ways. Each flip plate (624) is provided with multiple through slots (625), and the position of the through slots (625) corresponds to the position of the material claws (422). The material claws (422) move through the through slots (625) at the corresponding positions.
8. The automated welding device for connecting rods as described in claim 7, characterized in that, The included angle between the two flip plates (624) is between 30 and 60 degrees.
9. The automated welding device for connecting rods as described in claim 3, characterized in that, A lifting cylinder (5) is provided on the side wall of the welding base (1) away from the welding table (61). A flipping seat (51) is rotatably provided on the piston rod of the lifting cylinder (5). A feeding cylinder (52) is provided on the flipping seat (51). The piston rod of the feeding cylinder (52) corresponds to the position of the arc frame (331).
10. The automated welding device for connecting rods as described in claim 9, characterized in that, A pusher plate (53) is provided on the piston rod of the feeding cylinder (52).