Adsorption type assembly equipment for full-intelligent diaphragm production
By using fully intelligent adsorption assembly equipment for diaphragm production, the problems of uneven adhesive coating and inconsistent temperature control have been solved, achieving high precision and efficient automation in diaphragm production and ensuring consistent product quality.
Patent Information
- Application Number
- CN202511800223.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-01-20
AI Technical Summary
Existing diaphragm production equipment suffers from uneven adhesive application during the pressing and coating process, leading to reduced assembly accuracy. Furthermore, the lack of angle adjustment during temperature control affects product quality.
The fully intelligent membrane production adsorption assembly equipment includes a feeding mechanism, an assembly mechanism, a testing mechanism, and a temperature control mechanism. Through adsorption technology, precise coordination, and collaborative work, it ensures accurate positioning, stable delivery, and temperature control of the membrane.
It improves the precision and efficiency of diaphragm production, ensures product consistency and quality, and achieves fully automated production without human intervention.
Smart Images
Figure CN121363575A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of assembly equipment, and particularly relates to a full-intelligent adsorption type assembly equipment for diaphragm production. BACKGROUND
[0002] With the development of automatic production technology, diaphragm production equipment gradually develops in the direction of high precision, high efficiency and low energy consumption. Especially in the aspects of diaphragm feeding, assembly, detection and temperature control, more and more enterprises begin to introduce intelligent technology to improve the automation level of the production line and the product quality. The automatic equipment can reduce manual operation, improve work efficiency, and maintain consistency and stability in the production process. In the future, with further breakthroughs in technology, diaphragm production equipment will be more intelligent and refined, realizing a production mode without manual intervention, which will bring higher production capacity and lower cost to the manufacturing industry.
[0003] The existing diaphragm production equipment usually adopts a simple mechanical transmission system, relies on manual diaphragm conveying, and completes diaphragm assembly, detection and temperature control through conventional mechanical devices. Although these devices can meet the basic production requirements, they have certain limitations in precision and stability.
[0004] In the prior art, during the pressing and gluing process of the diaphragm, the pressing or gluing is uneven, which affects the final assembly precision. In addition, the angle adjustment is lacking in the temperature control process, which causes the inconsistent changes of the diaphragm material area characteristics, thereby affecting the product quality. Therefore, the technical personnel in the field provide a full-intelligent adsorption type assembly equipment for diaphragm production to solve the problems raised in the background. SUMMARY
[0005] The application aims to provide a full-intelligent adsorption type assembly equipment for diaphragm production to solve the problems raised in the prior art.
[0006] To achieve the above-mentioned purpose, the application provides the following technical scheme.
[0007] The assembly equipment comprises a rack, a feeding mechanism, an assembly mechanism, a detection mechanism and a temperature control mechanism. The feeding mechanism, the assembly mechanism, the detection mechanism and the temperature control mechanism are fixedly connected with the rack. The feeding mechanism, the detection mechanism and the temperature control mechanism are arranged around the assembly mechanism.
[0008] By adopting the above technical scheme, the feeding mechanism is responsible for stably supplying the film raw materials to the assembly mechanism and ensuring the accurate positioning and conveying of the materials. The assembly mechanism accurately assembles the film through the adsorption technology, and can adjust the adsorption force and positioning accuracy according to the needs to ensure the correct assembly of the film. The detection mechanism monitors the various quality indicators of the film in real time during the assembly process, such as size, appearance and consistency, and timely feedback results to ensure that the product meets the standards. The temperature control mechanism adjusts the temperature of the working environment during the entire production process to ensure that the material properties of the film are fully utilized, and controls the influence of temperature on the film assembly process to avoid quality problems caused by temperature fluctuations. The overall equipment structure is compact and highly automated, and each part of the mechanism works in coordination to improve production efficiency and assembly accuracy, ensuring the stability and efficiency of the film production process.
[0009] Further, the feeding mechanism includes a film feeding assembly, an assembly feeding assembly, and a rotating assembly. The film feeding assembly and the assembly feeding assembly are fixedly connected with the rack, and the rotating assembly is fixedly connected with the assembly mechanism.
[0010] By adopting the above technical scheme, the film feeding assembly and the assembly feeding assembly are fixedly connected with the rack, ensuring the stability and coordination of each part. The film feeding assembly is responsible for accurately conveying the raw film from the storage position to the assembly feeding assembly, which further positions and conveys the film to the assembly mechanism for further processing. The rotating assembly is fixedly connected with the assembly mechanism, and by accurately controlling the rotation angle, the film can be accurately positioned and adjusted in angle during the assembly process, thereby ensuring the accuracy and consistency of the film during the assembly process. The overall feeding mechanism works in coordination to ensure the continuous supply and accurate conveying of raw materials, providing stable support for the automated assembly of the film, significantly improving production efficiency and ensuring product consistency and quality.
[0011] Further, the film feeding assembly includes a first vibrating disc, a linear feeder, a waiting block, a horizontal cylinder, a vertical cylinder, and a suction nozzle. The first vibrating disc is fixedly connected with the rack, the first vibrating disc and the linear feeder are in communication, the linear feeder and the waiting block are in communication, the horizontal cylinder is fixedly connected with the rack, the horizontal cylinder and the vertical cylinder are in transmission connection, the vertical cylinder and the suction nozzle are in transmission connection, and the vertical cylinder is located above the waiting block.
[0012] By adopting the above technical scheme, the first vibrating disc is tightly connected with the rack, is responsible for uniformly vibrating and conveying the diaphragm raw material to the linear feeder, and ensures that the diaphragm smoothly and stably enters the next link. The linear feeder is communicated with the block to be taken, accurately sends the diaphragm to the block to be taken, so that the block to be taken accurately captures the diaphragm. The horizontal air cylinder is tightly connected with the rack, and is connected with the vertical air cylinder through a transmission device, so as to ensure the smooth action of the air cylinder. The vertical air cylinder is located above the block to be taken, is transmissionally connected with the suction nozzle, can accurately control the position and action of the suction nozzle, and thus sucks and accurately conveys the diaphragm to the assembling mechanism for further operation. The various components work cooperatively, realize the smooth transition of the diaphragm from the vibrating disc to the assembling link, ensure the high efficiency and accuracy of the feeding process, and provide support for the automation and stability in the diaphragm production process.
[0013] Further, the assembling and feeding assembly comprises a control electric claw, a displacement electric cylinder, a lifting electric cylinder, a second vibrating disc, an assembling feeder and a block to be assembled, the displacement electric cylinder is tightly connected with the rack, the displacement electric cylinder is transmissionally connected with the lifting electric cylinder, the control electric claw is tightly connected with the lifting electric cylinder, the second vibrating disc is tightly connected with the rack, the second vibrating disc is communicated with the assembling feeder, and the assembling feeder is communicated with the block to be assembled.
[0014] By adopting the above technical scheme, the displacement electric cylinder is tightly connected with the rack, is responsible for accurately moving the assembly in the horizontal direction, so as to ensure the positioning accuracy in the assembling process. The displacement electric cylinder is connected with the lifting electric cylinder through a transmission device, and the lifting electric cylinder controls the accurate lifting of the control electric claw in the vertical direction, so as to accurately capture and convey the diaphragm. The control electric claw is tightly connected with the lifting electric cylinder, can efficiently perform the task of capturing and placing the diaphragm under the control of the electric cylinder. The second vibrating disc is tightly connected with the rack, ensures the stability thereof, is responsible for vibrating and conveying the block to be assembled to the assembling feeder, and accurately conveys the block to be assembled to the position. The assembling feeder is communicated with the block to be assembled, ensures that the diaphragm is accurately sent to the position of the block to be assembled for assembling in the assembling process. The various components work cooperatively, realize the accurate conveying and positioning of the diaphragm, effectively improve the production efficiency, and ensure the automation, accuracy and high efficiency of the diaphragm assembling process.
[0015] Further, the rotating assembly comprises an upper rotating disc, a lower rotating disc, an upper hinged column, a lower hinged column, a hinged block, an upper sliding block, a lower sliding block, a reset elastic member, a buffer elastic member and a rotating motor, the upper rotating disc is fixedly connected with the upper hinged column, the upper sliding block is slidably connected with the upper hinged column, the upper sliding block is fixedly connected with the buffer elastic member, the buffer elastic member is fixedly connected with the upper hinged column, the upper sliding block is hingedly connected with the hinged block, the lower rotating disc is fixedly connected with the lower hinged column, the lower sliding block is slidably connected with the lower hinged column, the lower sliding block is fixedly connected with the buffer elastic member, the buffer elastic member is fixedly connected with the lower hinged column, the lower sliding block is hingedly connected with the hinged block, the reset elastic member is fixedly connected with the upper rotating disc and the lower rotating disc, the upper hinged column and the lower hinged column are surrounded by the reset elastic member, the rotating motor is fixedly connected with the assembling mechanism, and the rotating motor is drivingly connected with the lower rotating disc.
[0016] By adopting the above technical scheme, the upper rotating disc is fixedly connected with the upper hinged column, so that the upper rotating disc can stably operate during rotation. The upper sliding block is slidably connected with the upper hinged column, so that flexible movement is achieved through sliding. The upper sliding block is fixedly connected with the buffer elastic member, the buffer elastic member is responsible for reducing the impact force generated during rotation, and the buffer elastic member provides stable resilience through the fixed connection with the upper hinged column. The upper sliding block is hingedly connected with the hinged block, so that the overall rotating system has good rotation freedom. The lower rotating disc is fixedly connected with the lower hinged column, so that the lower rotating disc can be synchronously rotated with the upper rotating disc. The lower sliding block is slidably connected with the lower hinged column, so that the position is adjusted through sliding. The lower sliding block is fixedly connected with the buffer elastic member, the buffer elastic member further reduces the impact during rotation, and the buffer elastic member is fixedly connected with the lower hinged column to provide stability for the system. The lower sliding block is hingedly connected with the hinged block, so that flexible rotating connection is formed. The reset elastic member is fixedly connected with the upper rotating disc and the lower rotating disc, the reset elastic member acts between the upper hinged column and the lower hinged column, so that the rotating assembly can be quickly reset and stably operated during rotation. The rotating motor is fixedly connected with the assembling mechanism, the rotating motor drives the operation of the rotating assembly, and the rotating motor is drivingly connected with the lower rotating disc to drive the rotation of the lower rotating disc, so that the rotation operation of the entire assembling system is realized. Through the coordinated action of various components, the rotating assembly can complete the accurate conveying and positioning of the diaphragm under the conditions of high efficiency and stability, and the automation degree and accuracy of the overall production process are improved.
[0017] Further, the assembling mechanism comprises a protractor disc, a divider, a protractor motor, a pressing and gluing assembly, the protractor motor is fixedly connected with the rack, the protractor motor is drivingly connected with the divider, the divider is drivingly connected with the protractor disc, the pressing and gluing assembly is fixedly connected with the rack, the protractor disc is provided with a sliding rotation groove in a cylindrical shape, and the upper rotating disc is slidably connected with the sliding rotation groove.
[0018] By adopting the technical scheme, the assembling mechanism comprises a protractor, a divider, a protractor motor, and a pressing and gluing assembly. The protractor motor is tightly connected with the rack to provide a stable power source, and is in transmission connection with the divider to accurately control the rotation of the divider. The divider is in transmission connection with the protractor to ensure that the protractor is accurately indexed and positioned under the driving of the protractor motor. The pressing and gluing assembly is tightly connected with the rack to be stably located in the assembling mechanism, and is responsible for pressing and gluing to ensure that the gluing effect is uniform and accurate during the assembly of the diaphragm. The protractor is provided with a sliding groove in a cylindrical shape, and an upper rotating disc is in sliding connection with the sliding groove to allow the upper rotating disc to freely slide on the protractor and be accurately adjusted in angle. This structural design ensures accurate positioning and stable assembly of the diaphragm, and the entire assembly process is completed under precise control, thereby significantly improving production efficiency and assembly quality of the diaphragm.
[0019] Further, the pressing and gluing assembly comprises a pressing and gluing frame, an upper gluing nozzle, a lower gluing nozzle, an arc-shaped electric rail, a pressing column, a pressing cylinder, a rotary motor, and a telescopic pneumatic cylinder. The telescopic pneumatic cylinder is in transmission connection with the upper gluing nozzle and the lower gluing nozzle, and is tightly connected with the pressing and gluing frame. The pressing and gluing frame is tightly connected with the rack and the rotary motor. The rotary motor is in transmission connection with the arc-shaped electric rail and the pressing cylinder.
[0020] By adopting the technical scheme, the telescopic pneumatic cylinder is in transmission connection with the upper gluing nozzle and the lower gluing nozzle to accurately control the horizontal extension positions of the two, and ensure that the gluing nozzles can be positioned for gluing. The telescopic pneumatic cylinder is tightly connected with the pressing and gluing frame to provide stable support for the entire pressing and gluing system. The pressing and gluing frame is tightly connected with the rack to ensure the stability and accuracy of the pressing and gluing assembly during operation. The rotary motor is tightly connected with the pressing and gluing frame to drive the rotation of the entire gluing assembly, and ensure that the pressing and gluing assembly can uniformly and accurately glue along the arc-shaped track. The rotary motor is in transmission connection with the arc-shaped electric rail to drive the arc-shaped electric rail to move. The arc-shaped electric rail is in transmission connection with the pressing cylinder, and the pressing cylinder is in transmission connection with the pressing column to complete the pressing operation on the diaphragm, and ensure uniform gluing and pressing effect on the surface of the diaphragm. The pressing and gluing assembly can realize efficient and stable gluing and pressing operation, greatly improve the gluing accuracy and efficiency during the assembly of the diaphragm, and ensure the high-quality standard of the production process.
[0021] Further, the detection mechanism comprises an infrared positioner and an industrial camera, both of which are tightly connected with the rack and located above the protractor.
[0022] By adopting the above technical scheme, the infrared locator and the industrial camera are fixedly connected with the rack, ensuring the stability of both during the entire detection process. The infrared locator and the industrial camera are both located above the index plate. Through the accurate positioning function, the infrared locator is responsible for real-time monitoring of the position and angle of the diaphragm, to ensure that the diaphragm is always in the correct position during assembly. The industrial camera captures the image of the diaphragm in real time through high-resolution shooting, and performs quality detection to ensure that the appearance, size and other key quality indicators of the diaphragm meet the requirements. Through the cooperation of the infrared locator and the industrial camera, the detection mechanism can efficiently and accurately complete the positioning and quality inspection of the diaphragm, and real-time feedback of the detection results, effectively improving the automation degree and product quality in the diaphragm production process.
[0023] Further, the temperature control mechanism includes a temperature control air pipe, a curing lamp, an electric air grille, an angle motor and an angle plate. The temperature control air pipe is fixedly connected with the rack, the angle plate is rotationally connected with the temperature control air pipe, the angle motor is fixedly connected with the temperature control air pipe, the angle motor is in transmission connection with the angle plate, the electric air grille is fixedly connected with the angle plate, and the curing lamp is fixedly connected with the angle plate.
[0024] By adopting the above technical scheme, the temperature control mechanism includes a temperature control air pipe, a curing lamp, an electric air grille, an angle motor and an angle plate. The temperature control air pipe is fixedly connected with the rack, ensuring that the air pipe maintains a stable position during temperature control and effectively transmits airflow. The angle plate is rotationally connected with the temperature control air pipe, which can adjust the angle of the air pipe according to the temperature control requirements, and optimize the airflow distribution. The angle motor is fixedly connected with the temperature control air pipe, which drives the movement of the angle plate to realize precise adjustment of the angle of the air pipe, ensuring the uniformity and consistency of the temperature control effect. The angle motor is in transmission connection with the angle plate, so that the angle plate can rotate flexibly according to the needs to control the direction of the airflow. The electric air grille is fixedly connected with the angle plate, which further adjusts the strength and direction of air circulation to achieve the best temperature control effect. The curing lamp is fixedly connected with the angle plate, which provides the necessary curing temperature for the diaphragm through heating, ensuring the smooth progress of the gluing or other process. The precise cooperation of each component ensures the efficiency and precision of the temperature control process, improves the temperature stability in the diaphragm production process, and thus ensures the quality and production efficiency of the product.
[0025] Compared with the prior art, the beneficial effects of the present application are:
[0026] The upper rotating disc is fastened and connected with the upper hinged column, and cooperates with the lower rotating disc through the hinged block, so that a high-precision rotating system is formed. The upper sliding block is slidingly connected with the upper hinged column, and the stable rebound force is provided by the buffer elastic element to slow down the impact force in the rotating process, so that the diaphragm is accurately positioned in the assembly process. The lower sliding block is slidingly connected with the lower hinged column, and the stability is further improved in combination with the buffer elastic element. The rotating motor is drivingly connected with the lower rotating disc, so that the rotation of the lower rotating disc is driven, the diaphragm is rotated and pressed in the pressing process of the pressing column, and the rotating process in the gluing process is assisted, so that the diaphragm product quality is improved. The design of the diaphragm feeding assembly cooperates with the first vibrating disc, the linear feeder, the taking block and the cylinder system to ensure accurate supply of the diaphragm. The first vibrating disc is fastened and connected with the rack, and the diaphragm is sent to the linear feeder through uniform vibration. The linear feeder is communicated with the taking block to ensure that the diaphragm is accurately sent to the taking block position. The horizontal cylinder is drivingly connected with the vertical cylinder to realize accurate vertical and horizontal control, so that the suction nozzle can accurately grasp and convey the diaphragm to the assembly mechanism. The design ensures stable conveying and accurate positioning of the diaphragm from the vibrating disc to the assembly link, and greatly improves the production efficiency. The temperature control mechanism cooperates with the temperature control air pipe, the curing lamp, the angle motor and the electric air grille to ensure temperature control of the diaphragm in the whole production process. The temperature control air pipe is fastened and connected with the rack to ensure stable air flow transmission. The angle motor is connected with the angle plate to allow the air flow direction and intensity to be adjusted according to requirements. The electric air grille is fastened and connected with the angle plate to further accurately adjust the flow rate and distribution of the air flow, and optimize the temperature control effect. The curing lamp is connected with the angle plate to realize uniform heat transmission, so that the curing effect of the diaphragm is uniform and stable, and the quality of the diaphragm is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the application;
[0028] Figure 2 It is a schematic diagram of the diaphragm feeding assembly structure of the application;
[0029] Figure 3 It is a schematic diagram of the assembly feeding assembly structure of the application;
[0030] Figure 4 It is a schematic diagram of the rotating assembly structure of the application;
[0031] Figure 5 It is a schematic diagram of the assembly mechanism structure of the application;
[0032] Figure 6 It is a schematic diagram of the telescopic pneumatic cylinder structure of the application;
[0033] Figure 7 It is a schematic diagram of the pressing and gluing assembly structure of the application;
[0034] Figure 8 It is a schematic diagram of the detection mechanism structure of the application;
[0035] Figure 9 It is a schematic diagram of the temperature control mechanism structure of the application.
[0036] In the figure: 1, rack; 2, feeding mechanism; 21, diaphragm feeding assembly; 211, first vibration disc; 212, linear feeder; 213, block to be taken; 214, horizontal air cylinder; 215, vertical air cylinder; 216, suction nozzle; 22, assembly feeding assembly; 221, control electric claw; 222, displacement electric cylinder; 223, lifting electric cylinder; 224, second vibration disc; 225, assembly feeder; 226, block to be assembled; 23, rotating assembly; 231, upper rotating disc; 232, lower rotating disc; 233, upper hinged column; 234, lower hinged column; 235, hinged block; 236, upper sliding block; 237, lower sliding block; 238, reset elastic member; 239, buffer elastic member; 2310, rotating motor; 3, assembly mechanism; 31, index plate; 311, sliding and rotating groove; 32, divider; 33, indexing motor; 34, pressing and gluing assembly; 341, pressing and gluing frame; 342, upper gluing nozzle; 343, lower gluing nozzle; 344, arc-shaped electric rail; 345, pressing column; 346, pressing air cylinder; 347, rotary motor; 348, telescopic air cylinder; 4, detection mechanism; 41, infrared positioner; 42, industrial camera; 5, temperature control mechanism; 51, temperature control air pipe; 52, curing lamp; 53, electric air grille; 54, angle motor; 55, angle plate. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.
[0038] Please refer to Figure 1 Figure 9 As shown in the figure, the application provides a full-intelligent diaphragm production adsorption assembly equipment technical solution:
[0039] The assembly equipment comprises a rack 1, a feeding mechanism 2, an assembly mechanism 3, a detection mechanism 4 and a temperature control mechanism 5. The feeding mechanism 2, the assembly mechanism 3, the detection mechanism 4 and the temperature control mechanism 5 are all fixedly connected with the rack 1. The feeding mechanism 2, the detection mechanism 4 and the temperature control mechanism 5 are all arranged around the assembly mechanism 3.
[0040] By adopting the above technical scheme, the feeding mechanism 2 is responsible for stably supplying the film raw material to the assembling mechanism 3 and ensuring the accurate positioning and conveying of the material. The assembling mechanism 3 accurately assembles the film through the adsorption technology, and can adjust the adsorption force and positioning accuracy according to the needs, to ensure the correct assembly of the film. The detection mechanism 4 monitors the various quality indicators of the film in real time during the assembly process, such as size, appearance and consistency, and timely feedback results to ensure that the product meets the standards. The temperature control mechanism 5 adjusts the temperature of the working environment during the entire production process to ensure that the material properties of the film are fully utilized, and controls the influence of temperature on the film assembly process to avoid quality problems caused by temperature fluctuations. The overall equipment structure is compact and highly automated, and each part of the mechanism works in coordination to improve production efficiency and assembly accuracy, ensuring the stability and efficiency of the film production process.
[0041] Further, the feeding mechanism 2 includes a film feeding assembly 21, an assembly feeding assembly 22, and a rotating assembly 23. The film feeding assembly 21 and the assembly feeding assembly 22 are fixedly connected with the rack 1, and the rotating assembly 23 is fixedly connected with the assembly mechanism 3.
[0042] By adopting the above technical scheme, the film feeding assembly 21 and the assembly feeding assembly 22 are fixedly connected with the rack 1, ensuring the stability and coordination of each part. The film feeding assembly 21 is responsible for accurately conveying the raw film from the storage position to the assembly feeding assembly 22, which further positions and conveys the film to the assembly mechanism 3 for further processing. The rotating assembly 23 is fixedly connected with the assembly mechanism 3, and by accurately controlling the rotation angle, the film can be accurately positioned and adjusted in angle during the assembly process, thereby ensuring the accuracy and consistency of the film during the assembly process. The overall feeding mechanism 2 works in coordination to ensure continuous supply and accurate conveying of raw materials, providing stable support for the automated assembly of the film, significantly improving production efficiency and ensuring product consistency and quality.
[0043] Further, the film feeding assembly 21 includes a first vibrating disc 211, a linear feeder 212, a waiting block 213, a horizontal cylinder 214, a vertical cylinder 215, and a suction nozzle 216. The first vibrating disc 211 is fixedly connected with the rack 1, the first vibrating disc 211 and the linear feeder 212 are in communication, the linear feeder 212 and the waiting block 213 are in communication, the horizontal cylinder 214 is fixedly connected with the rack 1, the horizontal cylinder 214 and the vertical cylinder 215 are in transmission connection, the vertical cylinder 215 and the suction nozzle 216 are in transmission connection, and the vertical cylinder 215 is located above the waiting block 213.
[0044] By adopting the above technical scheme, the first vibrating disc 211 is tightly connected with the rack 1, is responsible for uniformly vibrating and conveying the diaphragm raw material to the linear feeder 212, and ensures that the diaphragm smoothly and stably enters the next link. The linear feeder 212 is communicated with the block to be taken 213, accurately sends the diaphragm to the block to be taken 213, so that the block to be taken 213 accurately captures the diaphragm. The horizontal air cylinder 214 is tightly connected with the rack 1, and is connected with the vertical air cylinder 215 through a transmission device, ensuring the smooth action of the air cylinder. The vertical air cylinder 215 is located above the block to be taken 213, is transmissionally connected with the suction nozzle 216, can accurately control the position and action of the suction nozzle 216, thereby sucking and accurately conveying the diaphragm to the assembling mechanism 3 for further operation. The various components work cooperatively, realize the smooth transition of the diaphragm from the vibrating disc to the assembling link, ensure the high efficiency and accuracy of the feeding process, and provide support for the automation and stability in the diaphragm production process.
[0045] Further, the assembling and feeding assembly 22 includes a control electric claw 221, a displacement electric cylinder 222, a lifting electric cylinder 223, a second vibrating disc 224, an assembling feeder 225 and a block to be assembled 226. The displacement electric cylinder 222 is tightly connected with the rack 1, the displacement electric cylinder 222 is transmissionally connected with the lifting electric cylinder 223, the control electric claw 221 is tightly connected with the lifting electric cylinder 223, the second vibrating disc 224 is tightly connected with the rack 1, the second vibrating disc 224 is communicated with the assembling feeder 225, and the assembling feeder 225 is communicated with the block to be assembled 226.
[0046] By adopting the above technical scheme, the displacement electric cylinder 222 is tightly connected with the rack 1, is responsible for accurately moving the assembly in the horizontal direction, to ensure the positioning accuracy in the assembling process. The displacement electric cylinder 222 is connected with the lifting electric cylinder 223 through a transmission device, and the lifting electric cylinder 223 controls the accurate lifting of the control electric claw 221 in the vertical direction, so as to accurately grasp and convey the diaphragm. The control electric claw 221 is tightly connected with the lifting electric cylinder 223, can efficiently perform the task of grasping and placing the diaphragm under the control of the electric cylinder. The second vibrating disc 224 is tightly connected with the rack 1, ensures its stability, is responsible for vibrating and conveying the block to be assembled 226 to the assembling feeder 225, and accurately conveying to the position of the block to be assembled 226. The assembling feeder 225 is communicated with the block to be assembled 226, ensures that the diaphragm is accurately sent to the position of the block to be assembled 226 for assembling in the assembling process. The various components work cooperatively, realize the accurate conveying and positioning of the diaphragm, effectively improve the production efficiency, and ensure the automation, accuracy and high efficiency of the diaphragm assembling process.
[0047] Further, the rotating assembly 23 comprises an upper rotating disc 231, a lower rotating disc 232, an upper hinged column 233, a lower hinged column 234, a hinged block 235, an upper sliding block 236, a lower sliding block 237, a reset elastic member 238, a buffer elastic member 239 and a rotating motor 2310. The upper rotating disc 231 is fixedly connected with the upper hinged column 233. The upper sliding block 236 is slidably connected with the upper hinged column 233. The upper sliding block 236 is fixedly connected with the buffer elastic member 239. The buffer elastic member 239 is fixedly connected with the upper hinged column 233. The upper sliding block 236 is hingedly connected with the hinged block 235. The lower rotating disc 232 is fixedly connected with the lower hinged column 234. The lower sliding block 237 is slidably connected with the lower hinged column 234. The lower sliding block 237 is fixedly connected with the buffer elastic member 239. The buffer elastic member 239 is fixedly connected with the lower hinged column 234. The lower sliding block 237 is hingedly connected with the hinged block 235. The reset elastic member 238 is fixedly connected with the upper rotating disc 231 and the lower rotating disc 232. The upper hinged column 233 and the lower hinged column 234 are both surrounded by the reset elastic member 238. The rotating motor 2310 is fixedly connected with the assembling mechanism 3. The rotating motor 2310 is drivingly connected with the lower rotating disc 232.
[0048] By adopting the above technical scheme, the upper rotating disc 231 is tightly connected with the upper hinge column 233, so as to ensure that the upper rotating disc 231 can stably operate in the rotating process. The upper sliding block 236 is slidingly connected with the upper hinge column 233, so as to realize flexible movement through sliding. The upper sliding block 236 is tightly connected with the buffer elastic element 239, the buffer elastic element 239 is responsible for reducing the impact force generated in the rotating process, and provides stable rebound force through tight connection with the upper hinge column 233. The upper sliding block 236 is hingedly connected with the hinge block 235, so that the overall rotating system has good rotating freedom. The lower rotating disc 232 is tightly connected with the lower hinge column 234, so as to ensure that the lower rotating disc 232 can synchronously rotate with the upper rotating disc 231. The lower sliding block 237 is slidingly connected with the lower hinge column 234, so as to adjust the position through sliding. The lower sliding block 237 is tightly connected with the buffer elastic element 239, the buffer elastic element 239 further reduces the impact in the rotating process, and is tightly connected with the lower hinge column 234, so as to provide stability for the system. The lower sliding block 237 is hingedly connected with the hinge block 235, so as to form flexible rotating connection. The reset elastic element 238 is tightly connected with the upper rotating disc 231 and the lower rotating disc 232. The reset elastic element 238 acts between the upper hinge column 233 and the lower hinge column 234, so as to ensure that the rotating assembly 23 can quickly reset and stably operate in the rotating process. The rotating motor 2310 is tightly connected with the assembling mechanism 3, drives the operation of the rotating assembly 23, and is drivingly connected with the lower rotating disc 232, so as to drive the rotation of the lower rotating disc 232, thereby realizing the rotating operation of the entire assembling system. Through the coordinated action of various parts, the rotating assembly 23 can complete the accurate conveying and positioning of the diaphragm under the conditions of high efficiency and stability, and improve the automation degree and accuracy of the overall production process.
[0049] Further, the assembling mechanism 3 comprises a dividing disc 31, a divider 32, a dividing motor 33, and a pressing and gluing assembly 34. The dividing motor 33 is tightly connected with the rack 1, the dividing motor 33 is drivingly connected with the divider 32, the divider 32 is drivingly connected with the dividing disc 31, the pressing and gluing assembly 34 is tightly connected with the rack 1, and the dividing disc 31 is provided with a sliding rotating groove 311 in a cylindrical shape. The upper rotating disc 231 is slidingly connected with the sliding rotating groove 311.
[0050] By adopting the above technical scheme, the assembling mechanism 3 comprises a protractor 31, a divider 32, a protractor motor 33, and a pressing and gluing assembly 34. The protractor motor 33 is fastened to the rack 1 to provide a stable power source and is in transmission connection with the divider 32 to accurately control the rotation of the divider 32. The divider 32 is in transmission connection with the protractor 31 to ensure that the protractor 31 is accurately indexed and positioned under the driving of the protractor motor 33. The pressing and gluing assembly 34 is fastened to the rack 1 and stably located in the assembling mechanism 3, and is responsible for pressing and gluing to ensure that the gluing effect is uniform and accurate during the assembly of the diaphragm. The protractor 31 is provided with a sliding groove 311 in a cylindrical shape, and the upper rotating disc 231 is in sliding connection with the sliding groove 311 to allow the upper rotating disc 231 to freely slide on the protractor 31 and accurately adjust the angle. This structural design ensures accurate positioning and stable assembly of the diaphragm, and the entire assembly process is completed under precise control, thereby significantly improving the production efficiency and the assembly quality of the diaphragm.
[0051] Further, the pressing and gluing assembly 34 comprises a pressing and gluing frame 341, an upper gluing nozzle 342, a lower gluing nozzle 343, an arc-shaped electric rail 344, a pressing column 345, a pressing cylinder 346, a rotary motor 347, and a telescopic pneumatic cylinder 348. The telescopic pneumatic cylinder 348 is in transmission connection with the upper gluing nozzle 342, in transmission connection with the lower gluing nozzle 343, and fastened to the pressing and gluing frame 341. The pressing and gluing frame 341 is fastened to the rack 1 and fastened to the rotary motor 347. The rotary motor 347 is in transmission connection with the arc-shaped electric rail 344, and the arc-shaped electric rail 344 is in transmission connection with the pressing cylinder 346. The pressing cylinder 346 is in transmission connection with the pressing column 345.
[0052] By adopting the above technical scheme, the telescopic pneumatic cylinder 348 is in transmission connection with the upper glue coating nozzle 342 and the lower glue coating nozzle 343, the horizontal extension positions of the two can be accurately controlled, and the positions of the glue coating nozzles can be ensured to be coated with glue. The telescopic pneumatic cylinder 348 is in fastening connection with the pressing glue coating frame 341, and the pressing glue coating frame 341 is in fastening connection with the rack 1, so that the stability and precision of the pressing glue coating assembly 34 during operation can be ensured. The rotary motor 347 is in fastening connection with the pressing glue coating frame 341, is responsible for driving the rotation of the entire glue coating assembly, and can ensure that the pressing glue coating assembly 34 can uniformly and accurately coat glue along the arc-shaped track. The rotary motor 347 is in transmission connection with the arc-shaped electric rail 344, drives the arc-shaped electric rail 344 to move. The arc-shaped electric rail 344 is in transmission connection with the pressing cylinder 346, and the pressing cylinder 346 is in transmission connection with the pressing column 345, so that the pressing operation on the diaphragm is completed, and the uniform coating and pressing effect of the glue on the diaphragm surface are ensured. The pressing glue coating assembly 34 can realize efficient and stable glue coating and pressing operation, greatly improves the glue coating precision and efficiency in the diaphragm assembly process, and ensures the high-quality standard of the production process.
[0053] Further, the detection mechanism 4 includes an infrared locator 41 and an industrial camera 42, both of which are in fastening connection with the rack 1, and both of which are located above the index plate 31.
[0054] By adopting the above technical scheme, the infrared locator 41 and the industrial camera 42 are in fastening connection with the rack 1, so that the stability of the two during the entire detection process can be ensured. The infrared locator 41 and the industrial camera 42 are both located above the index plate 31, and through the accurate positioning function, the infrared locator 41 is responsible for real-time monitoring of the position and angle of the diaphragm, so as to ensure that the diaphragm is always in the correct position during the assembly process. The industrial camera 42 captures the image of the diaphragm in real time through high-resolution shooting, performs quality detection, and ensures that the appearance, size and other key quality indicators of the diaphragm meet the requirements. Through the cooperation of the infrared locator 41 and the industrial camera 42, the detection mechanism 4 can efficiently and accurately complete the positioning and quality inspection of the diaphragm, real-time feedback of the detection results, and effectively improve the automation degree and product quality in the diaphragm production process.
[0055] Further, the temperature control mechanism 5 includes a temperature control air pipe 51, a curing lamp 52, an electric air grille 53, an angle motor 54 and an angle plate 55, the temperature control air pipe 51 is in fastening connection with the rack 1, the angle plate 55 is in rotary connection with the temperature control air pipe 51, the angle motor 54 is in fastening connection with the temperature control air pipe 51, the angle motor 54 is in transmission connection with the angle plate 55, the electric air grille 53 is in fastening connection with the angle plate 55, and the curing lamp 52 is in fastening connection with the angle plate 55.
[0056] By adopting the above technical scheme, the temperature control mechanism 5 includes a temperature control air pipe 51, a curing lamp 52, an electric air grille 53, an angle motor 54 and an angle plate 55. The temperature control air pipe 51 is tightly connected with the rack 1, ensuring that the air pipe maintains a stable position during temperature control and effectively transmits airflow. The angle plate 55 is rotationally connected with the temperature control air pipe 51, which can adjust the angle of the air pipe according to the temperature control requirements, optimizing the airflow distribution. The angle motor 54 is tightly connected with the temperature control air pipe 51, driving the movement of the angle plate 55, realizing the precise adjustment of the angle of the air pipe, ensuring the uniformity and consistency of the temperature control effect. The angle motor 54 is drivingly connected with the angle plate 55, so that the angle plate 55 can rotate flexibly according to the needs, controlling the direction of the airflow. The electric air grille 53 is tightly connected with the angle plate 55, further adjusting the intensity and direction of air circulation to achieve the best temperature control effect. The curing lamp 52 is tightly connected with the angle plate 55, providing the necessary curing temperature for the diaphragm through heating, ensuring the smooth progress of the gluing or other process. The precise cooperation of each component ensures the efficiency and precision of the temperature control process, improves the temperature stability in the diaphragm production process, thereby ensuring the quality and production efficiency of the product.
[0057] The working principle of the present application is as follows:
[0058] The upper rotating disc 231 is fixedly connected with the upper hinge column 233, and cooperates with the lower rotating disc 232 through the hinge block 235 to form a high-precision rotating system. The upper sliding block 236 is slidingly connected with the upper hinge column 233, and provides stable rebound force by means of the buffer elastic element 239 to slow down the impact force in the rotating process, thereby ensuring accurate positioning of the diaphragm in the assembly process. The lower sliding block 237 is slidingly connected with the lower hinge column 234, and further improves stability in combination with the buffer elastic element 239. The rotating motor 2310 is drivingly connected with the lower rotating disc 232 to drive rotation of the lower rotating disc 232, realizes rotating pressing of the diaphragm in the pressing process of the pressing column 345, and simultaneously assists in the rotating coating process in the coating process, thereby improving the quality of the diaphragm finished product. The design of the diaphragm feeding assembly 21 cooperates the first vibrating disc 211, the linear feeder 212, the to-be-taken block 213 and the cylinder system to ensure accurate feeding of the diaphragm. The first vibrating disc 211 is fixedly connected with the rack 1, and sends the diaphragm to the linear feeder 212 through uniform vibration. The linear feeder 212 is in communication with the to-be-taken block 213 to ensure that the diaphragm is accurately sent to the to-be-taken block 213 position. The horizontal cylinder 214 is drivingly connected with the vertical cylinder 215 to realize accurate vertical and horizontal control, thereby ensuring that the suction nozzle 216 can accurately grasp and convey the diaphragm to the assembly mechanism 3. The design ensures stable conveying and accurate positioning of the diaphragm from the vibrating disc to the assembly link, thereby greatly improving production efficiency. The temperature control mechanism 5 cooperates the temperature control air pipe 51, the curing lamp 52, the angle motor 54 and the electric air grille 53 to ensure temperature control of the diaphragm in the entire production process. The temperature control air pipe 51 is fixedly connected with the rack 1 to ensure stable air flow transmission. The angle motor 54 is connected with the angle plate 55 to allow adjustment of the air flow direction and intensity according to requirements. The electric air grille 53 is fixedly connected with the angle plate 55 to further accurately adjust the flow rate and distribution of the air flow, thereby optimizing the temperature control effect. The curing lamp 52 is connected with the angle plate 55 to realize uniform heat transmission, thereby ensuring uniform and stable curing effect of the diaphragm and ensuring the quality of the diaphragm.
[0059] It will be obvious to a person skilled in the art that the application is not limited to the details of the above-described exemplary embodiments, but that the application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the application. The embodiments should, therefore, be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalents of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.
Claims
1. An adsorption-type assembly device for fully intelligent membrane production, characterized in that: Said assembly equipment includes frame (1), feeding mechanism (2), assembly mechanism (3), detection mechanism (4) and temperature control mechanism (5), the feeding mechanism (2), assembly mechanism (3), detection mechanism (4) and temperature control mechanism (5) are all fastened with frame (1) Connection, the feeding mechanism (2), detection mechanism (4) and temperature control mechanism (5) are all around assembly mechanism (3) Setting.
2. The full-intelligent adsorption type assembling equipment for diaphragm production according to claim 1, characterized in that: Said feeding mechanism (2) includes diaphragm feeding assembly (21), assembly feeding assembly (22) and rotating assembly (23), the diaphragm feeding assembly (21) and assembly feeding assembly (22) are all fastened with frame (1) Connection, the rotating assembly (23) and assembly mechanism (3) fastening connection.
3. The full-intelligent adsorption type assembling equipment for diaphragm production according to claim 2, characterized in that: Said diaphragm feeding assembly (21) includes first vibrating disc (211), linear feeder (212), to be taken block (213), horizontal cylinder (214), vertical cylinder (215) and suction nozzle (216), the first vibrating disc (211) and frame (1) fastening connection, the first vibrating disc (211) and linear feeder (212) Communication, the linear feeder (212) and to be taken block (213) are communicated, the horizontal cylinder (214) and frame (1) fastening connection, the horizontal cylinder (214) and vertical cylinder (215) transmission connection, the vertical cylinder (215) and suction nozzle (216) transmission connection, the vertical cylinder (215) is located above to be taken block (213).
4. The full-intelligent adsorption type assembling equipment for diaphragm production according to claim 3, characterized in that: Said assembly feeding assembly (22) includes control electric claw (221), displacement electric cylinder (222), lifting electric cylinder (223), second vibrating disc (224), assembly feeder (225) and to be assembled block (226), the displacement electric cylinder (222) and frame (1) fastening connection, the displacement electric cylinder (222) and lifting electric cylinder (223) transmission connection, the control electric claw (221) and lifting electric cylinder (223) fastening connection, the second vibrating disc (224) and frame (1) fastening connection, the second vibrating disc (224) and assembly feeder (225) Communication, the assembly feeder (225) and to be assembled block (226) are communicated.
5. The full-intelligent adsorption type assembling equipment for diaphragm production according to claim 4, characterized in that: Said rotating assembly (23) comprises an upper rotating disc (231), a lower rotating disc (232), an upper hinged column (233), a lower hinged column (234), a hinged block (235), an upper sliding block (236), a lower sliding block (237), a reset elastic member (238), a buffer elastic member (239) and a rotating motor (2310), the upper rotating disc (231) is fastened and connected with the upper hinged column (233), the upper sliding block (236) is slidably connected with the upper hinged column (233), the upper sliding block (236) is fastened and connected with the buffer elastic member (239), the buffer elastic member (239) is fastened and connected with the upper hinged column (233), the upper sliding block (236) is hinged with the hinged block (235), the lower rotating disc (232) is fastened and connected with the lower hinged column (234), the lower sliding block (237) is slidably connected with the lower hinged column (234), the lower sliding block (237) is fastened and connected with the buffer elastic member (239), the buffer elastic member (239) is fastened and connected with the lower hinged column (234), the lower sliding block (237) is hinged with the hinged block (235), the reset elastic member (238) is fastened and connected with the upper rotating disc (231) and the lower rotating disc (232), the upper hinged column (233) and the lower hinged column (234) are both surrounded by the reset elastic member (238), the rotating motor (2310) is fastened and connected with the assembling mechanism (3), and the rotating motor (2310) is in transmission connection with the lower rotating disc (232).
6. The full-intelligent adsorption type assembling equipment for diaphragm production according to claim 5, characterized in that: Said assembling mechanism (3) comprises a dividing disc (31), a divider (32), a dividing motor (33) and a pressing and gluing assembly (34), the dividing motor (33) is fastened and connected with the rack (1), the dividing motor (33) is in transmission connection with the divider (32), the divider (32) is in transmission connection with the dividing disc (31), the pressing and gluing assembly (34) is fastened and connected with the rack (1), and a sliding rotation groove (311) in a cylindrical shape is arranged on the dividing disc (31), and the upper rotating disc (231) is slidably connected with the sliding rotation groove (311).
7. The full-intelligent adsorption type assembling equipment for diaphragm production according to claim 6, characterized in that: The pressing and gluing assembly (34) comprises a pressing and gluing frame (341), an upper glue nozzle (342), a lower glue nozzle (343), an arc-shaped electric rail (344), a pressing column (345), a pressing cylinder (346), a rotary motor (347) and a telescopic pneumatic cylinder (348), the telescopic pneumatic cylinder (348) is in transmission connection with the upper glue nozzle (342), the telescopic pneumatic cylinder (348) is in transmission connection with the lower glue nozzle (343), the telescopic pneumatic cylinder (348) is in fastening connection with the pressing and gluing frame (341), the pressing and gluing frame (341) is in fastening connection with the rack (1), the rotary motor (347) is in fastening connection with the pressing and gluing frame (341), the rotary motor (347) is in transmission connection with the arc-shaped electric rail (344), the arc-shaped electric rail (344) is in transmission connection with the pressing cylinder (346), and the pressing cylinder (346) is in transmission connection with the pressing column (345).
8. The full-intelligent adsorption type assembling equipment for diaphragm production according to claim 7, characterized in that: The detection mechanism (4) comprises an infrared locator (41) and an industrial camera (42), both of which are in fastening connection with the rack (1), and both of which are located above the index plate (31).
9. The full-intelligent adsorption type assembling equipment for diaphragm production according to claim 8, characterized in that: The temperature control mechanism (5) comprises a temperature control air pipe (51), a curing lamp (52), an electric air grille (53), an angle motor (54) and an angle plate (55), the temperature control air pipe (51) is in fastening connection with the rack (1), the angle plate (55) is in rotary connection with the temperature control air pipe (51), the angle motor (54) is in fastening connection with the temperature control air pipe (51), the angle motor (54) is in transmission connection with the angle plate (55), the electric air grille (53) is in fastening connection with the angle plate (55), and the curing lamp (52) is in fastening connection with the angle plate (55).