Platform system facilitating delivery of detection robot in oil pipeline and use method of platform system
By designing a delivery platform system, the problem of oil spillage on oil pipeline delivery platforms was solved, enabling stable and safe delivery and retrieval of robots, improving detection efficiency and resource utilization, and reducing equipment failure rate.
Patent Information
- Application Number
- CN202410964050.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2026-01-20
AI Technical Summary
Existing oil pipeline deployment platforms are prone to oil spills during high-pressure transportation, affecting the deployment of inspection robots, and lack a stable deployment environment and safety.
A system was designed that includes a delivery platform, a hoisting mechanism, a delivery mechanism, a locking mechanism, an anti-overflow mechanism, and an environmental maintenance mechanism. The system creates a stable delivery environment by using a sealing component and a suction component to prevent oil spills, and the hoisting mechanism enables accurate delivery and retrieval of the robot.
It improves the efficiency and safety of internal inspection of oil pipelines, ensures the stability and resource utilization of the deployment process, reduces equipment failure rate and maintenance costs, and adapts to deployment needs in different scenarios.
Smart Images

Figure CN121363688A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of oil pipeline detection, and in particular to a robot launching platform system for facilitating internal detection of an oil pipeline and a method of use thereof. BACKGROUND
[0002] Oil pipelines are important channels for energy transportation, and are prone to aging, wear and tear, corrosion and other problems during long-term operation, which may lead to internal oil leakage, leakage and explosion and other safety hazards. Therefore, periodic detection and maintenance of oil pipelines are required to ensure their safe and stable operation. With the development of technology, more and more sensing technologies have emerged, such as intelligent sensing technology, Internet of Things technology, artificial intelligence technology, etc., which are also applied to this technology to improve the efficiency and accuracy of detection, collection, storage and processing, and provide reliable technical support for oil pipeline transportation and pipeline maintenance.
[0003] Among them, the non-destructive testing technology of the internal detection robot of the oil pipeline is also emerging. The existence of the internal detection robot of the oil pipeline can efficiently perform non-destructive testing, monitoring and data collection on the oil pipeline. The robot has the advantages of precise positioning, ultra-high speed, amateur safety, low cost, etc., which can avoid various problems of manual detection, improve the efficiency and accuracy of detection, timely discover and eliminate internal defects, oil leakage, leakage and other problems of the pipeline, reduce the risk of accidents, and prolong the service life of the pipeline. It can be said that the internal detection robot of the oil pipeline is an indispensable important means in the operation and maintenance process of the oil pipeline, and plays an important role in ensuring the normal operation of the pipeline and protecting the environment.
[0004] However, the launching platform is essential in the non-destructive testing technology of the internal robot of the oil pipeline. The internal detection robot of the oil pipeline needs to be introduced into the pipeline from the launching platform for inspection tasks. However, the existing launching platform has the problem of oil overflow during use, because the oil pipeline is generally used for high-pressure transportation. In addition, the launching platform often stores oil before launching, which is not conducive to the launching of the detection robot.
[0005] How to solve the above technical problems is the subject faced by the present application. SUMMARY
[0006] In order to solve the problems of the prior art, the present application provides a robot launching platform system for facilitating internal detection of an oil pipeline, which is designed rationally and safely and reliably.
[0007] The technical scheme adopted by the present application to solve its technical problems is: a kind of platform system for the robot of oil pipeline internal detection is conveniently put, including the platform of being set on ground, the front end, rear end of platform is respectively provided with first oil pipeline, second oil pipeline, platform is provided with the delivery port, ground is provided with the hoisting mechanism that cooperates with platform, platform is provided with the pipeline assembly that cooperates with delivery port, and the both ends of pipeline assembly are respectively communicated with first oil pipeline, second oil pipeline;
[0008] Hoisting mechanism is provided with the delivery mechanism that cooperates with platform, pipeline detection robot is located in delivery mechanism, and platform is provided with the locking mechanism that cooperates with pipeline assembly or delivery mechanism, platform is provided with the anti-overflow mechanism that cooperates with pipeline assembly, and anti-overflow mechanism cooperates with first oil pipeline or second oil pipeline, platform is provided with the environmental maintenance mechanism that cooperates with pipeline assembly, and is used to provide stable delivery environment, and environmental maintenance mechanism cooperates with first oil pipeline or second oil pipeline.
[0009] Further, the platform includes a delivery table, a delivery base is provided at the center of the delivery table and cooperates with the pipeline assembly, and a delivery port is provided on the delivery base and cooperates with the pipeline assembly.
[0010] The pipeline assembly includes a main pipeline, and coaxial connection pipes are provided at both ends of the main pipeline and connected with the first oil pipeline or the second oil pipeline, and the pipe diameter of the main pipeline is larger than that of the connection pipes, a hoisting bracket is provided on the main pipeline and cooperates with the hoisting mechanism, and a lock piece is provided on the main pipeline and cooperates with the locking mechanism.
[0011] Further, the environmental maintenance mechanism includes two sealing components that cooperate with the first oil pipeline or the second oil pipeline, and a suction component that cooperates with the main pipeline is provided on the delivery base.
[0012] Further, the anti-overflow mechanism includes an anti-overflow frame provided on the delivery table, and the anti-overflow frame is located between the pipeline assembly and the first oil pipeline or the second oil pipeline, a telescopic drive is provided on the anti-overflow frame and has the same axial direction as the first oil pipeline, an anti-overflow component is provided at the moving end of the telescopic drive, one end of the anti-overflow component is connected with the pipeline assembly, the other end of the anti-overflow component is connected with the first oil pipeline or the second oil pipeline, a guide rod is provided on the anti-overflow frame and cooperates with the anti-overflow component, and the pipeline assembly is provided with a spill component that cooperates with the environmental maintenance mechanism.
[0013] Further, a debugging platform is provided at one end of the platform close to the first oil pipeline, and the debugging platform is L-shaped with the platform; an anti-pollution baffle component is provided on the debugging platform to prevent oil splashing, and an oil pollution cleaning component is provided on the debugging platform to clean the oil pollution of the pipeline assembly and the delivery mechanism.
[0014] Further, the hoisting mechanism comprises a hoisting frame on the ground, a driving track is arranged on the hoisting frame, a driving seat is arranged on the driving track, the driving seat is provided with a driving assembly matched with the driving track, a hanging assembly for hoisting the pipeline assembly and the delivery mechanism is arranged directly below the driving seat, and a connecting assembly is arranged between the driving seat and the hanging assembly.
[0015] Further, the driving track comprises a first driving track located directly above the delivery platform, a second driving track is arranged directly above the debugging platform, a rotating assembly is arranged at the intersection of the first driving track and the second driving track, and a rotating track matched with the first driving track or the second driving track is arranged on the rotating assembly.
[0016] The first driving track, the second driving track and the rotating track are all inverted T-shaped, driving grooves matched with the first driving track or the second driving track or the rotating track are arranged on the driving seat, driving racks and guide grooves are arranged on the first driving track, the second driving track and the rotating track, the driving seat is provided with driving pieces matched with the driving racks, the driving seat is provided with guide pieces matched with the guide grooves, and the guide pieces are symmetrically arranged and respectively located at the front end and the rear end of the driving pieces.
[0017] Further, the connecting assembly comprises a connecting support arranged on the driving seat, a vertical telescopic unit is arranged on the connecting support, and the moving end of the vertical telescopic unit is connected with the hanging assembly, and a vertical guide unit matched with the hanging assembly is arranged on the connecting support.
[0018] The hanging assembly comprises a hanging frame detachably connected with the connecting assembly, a hanging support is arranged in the hanging frame, symmetrical connecting supports are arranged on the hanging frame, connecting screws matched with the pipeline assembly or the delivery mechanism are arranged on the connecting supports, and stable screws matched with the pipeline assembly or the delivery mechanism are arranged on the hanging support.
[0019] Further, the delivery mechanism comprises a connecting frame connected with the hanging assembly, a connecting platform is arranged at the bottom end of the connecting frame, a placing frame matched with the locking mechanism is arranged at the bottom end of the connecting platform, an auxiliary folding assembly is arranged on the placing frame, and an auxiliary alignment assembly for aligning the pipeline robot with the axis of the second oil pipeline is arranged on the placing frame.
[0020] The placing frame comprises a fixed placing frame fixedly connected with the connecting platform, an active placing frame in sliding fit with the connecting platform is arranged at one end of the fixed placing frame close to the second oil pipeline, a first connecting plate in fit with the locking mechanism is arranged on the fixed placing frame, a second connecting plate in fit with the locking mechanism is arranged on the active placing frame, a first pipeline in communication with the first oil pipeline is arranged on the fixed placing frame, an auxiliary alignment assembly is arranged at one end of the placing frame away from the first pipeline, and an auxiliary folding and unfolding assembly in fit with the auxiliary alignment assembly is arranged on the fixed placing frame.
[0021] A method for facilitating the use of an oil pipeline internal detection robot launching system, characterized in that it comprises the following steps:
[0022] A: assembly and debugging;
[0023] A1: according to the specific structure design of each mechanism and the function to be realized, each mechanism is assembled and debugged until debugging is completed;
[0024] A2: according to the specific mechanism of each mechanism and the function to be realized, the installation sequence of each mechanism is determined;
[0025] A3: the overall structure is assembled according to the installation sequence arranged in advance, and then the overall mechanism is debugged until the overall mechanism is debugged;
[0026] B: preparation before launching;
[0027] B1: after the oil quantity of the oil pipeline is closed and is allowed to stand for a period of time, the oil raw material in the oil pipeline is lowered to a certain height, and then the next step is performed;
[0028] B2: start the environment maintaining mechanism;
[0029] First, the plugging assembly is used to form a closed environment for the pipeline assembly, the first oil pipeline and the second oil pipeline; then the oil in the closed environment is extracted by using the gravity of the oil itself or a suction pump and is stored in the oil storage cavity;
[0030] B3: start the anti-overflow mechanism and the locking mechanism, and remove the pipeline assembly;
[0031] B3: hoist the pipeline assembly;
[0032] The hoisting mechanism is enabled to hoist the pipeline assembly to the debugging platform, and the pipeline assembly is repaired and cleaned as needed;
[0033] C: preparation when launching;
[0034] C1: pipeline detection robot assembly and debugging;
[0035] C2: Components of the launching mechanism and commissioning;
[0036] C3: Start the lifting mechanism to lift the launching mechanism to the launching port;
[0037] C4: Prepare for launching;
[0038] D: Preparation for recovery;
[0039] D1: Still according to the above steps, ensure the entire recovery environment, open the blocking component in the first oil pipeline, so that the pipeline detection robot passes through the first pipeline to the auxiliary deployment component;
[0040] D2: Then repeat the above lifting steps to lift the pipeline detection robot to the commissioning platform;
[0041] E: Final preparation;
[0042] E1: According to the needs, remove the launching mechanism from the launching platform, and use the lifting mechanism to lift it to the commissioning platform;
[0043] E2: Repeat the above lifting steps to install the pipeline assembly.
[0044] The present application realizes the rapid and accurate launching of the pipeline detection robot by setting the launching platform, the lifting mechanism and the launching mechanism on the ground, greatly improving the efficiency of the internal detection of the oil pipeline. At the same time, the auxiliary alignment assembly ensures that the pipeline robot and the axis of the oil pipeline are collinear, further improving the launching accuracy.
[0045] The present application sets a locking mechanism on the launching platform to cooperate with the pipeline assembly, ensuring the stability of the pipeline assembly during the launching process. In addition, the anti-overflow mechanism cooperates with the first oil pipeline or the second oil pipeline to effectively prevent oil leakage, ensuring the safety of the launching process. These measures not only ensure the safety of the launching process, but also reduce the waste of resources and improve the resource utilization rate.
[0046] The present application sets an environment maintaining mechanism on the launching platform to cooperate with the pipeline assembly, including a blocking component and a suction component, providing a relatively stable launching environment for the pipeline detection robot. The suction component cooperates with the oil overflow component to flow the sucked oil into the oil pipeline, ensuring the environmental stability during the launching process. These measures not only ensure the stability of the launching process, but also reduce the waste of resources and improve the resource utilization rate.
[0047] The hoisting mechanism comprises a driving assembly, a suspension assembly and a connecting assembly, realizes horizontal movement, rotary movement and telescopic / lifting functions, so that the whole delivery system has high operation flexibility and can adapt to delivery requirements of different scenes. These measures not only improve the flexibility of operation, but also improve the work efficiency and reduce the difficulty of manual operation.
[0048] The patent of the present application is provided with a pollution-proof partition plate on the debugging platform, which effectively prevents oil pollution from polluting the delivery system. The oil pollution cleaning assembly is used to clean the oil pollution of the pipeline assembly and the delivery mechanism, keeps the delivery system clean, reduces the equipment failure rate, and prolongs the service life of the equipment. These measures not only ensure the cleanliness of the equipment, but also improve the service life of the equipment and reduce the maintenance cost of the equipment.
[0049] The delivery mechanism comprises a connecting frame, a placing frame and an auxiliary winding and unwinding assembly, has compact structure and small floor area, and is convenient for on-site installation and use. The pipeline assembly comprises a body piece, a overflow assembly and a lock piece, is closely matched with the delivery platform, the locking mechanism and the environment maintaining mechanism, and realizes high integration of the system. These measures not only improve the integration of the system, but also reduce the floor area of the system and improve the use efficiency of the system.
[0050] The patent of the present application is applicable to different types of internal detection robots of oil pipelines, has strong universality and wide application prospect. These measures not only improve the universality of the system, but also improve the application range of the system and meet the needs of different users. BRIEF DESCRIPTION OF DRAWINGS
[0051] Figure 1 It is a three-dimensional mechanism structure schematic diagram for use of the pipeline assembly of the present application;
[0052] Figure 2 It is a three-dimensional structure schematic diagram for use of the delivery mechanism of the present application;
[0053] Figure 3 It is a three-dimensional structure schematic diagram for use of the hoisting mechanism of the present application;
[0054] Figure 4 It is an exploded three-dimensional structure schematic diagram of the driving assembly, the connecting assembly and the suspension assembly of the present application;
[0055] Figure 5 It is a three-dimensional structure schematic diagram for cooperation of the delivery platform, the pipeline assembly and the overflow mechanism of the present application;
[0056] Figure 6 It is a three-dimensional structure schematic diagram for cooperation of the delivery platform, the delivery mechanism and the overflow mechanism of the present application;
[0057] Figure 7 It is a three-dimensional structure schematic diagram for use of the delivery mechanism of the present application;
[0058] Wherein, the figure mark is: 100, delivery platform; 101, first oil pipeline; 102, second oil pipeline; 110, delivery station; 120, delivery base; 200, hoisting mechanism; 210, hoisting frame; 220, drive track; 221, first drive track; 222, second drive track; 223, rotating assembly; 224, rotating track; 230, drive base; 240, drive assembly; 241, drive rack; 242, guide slot; 243, drive piece; 244, guide piece; 250, connecting assembly; 251, connecting support; 252, vertical telescopic unit; 253, vertical guide unit; 260, suspension assembly; 261, suspension frame; 262, suspension support; 263, link support; 264, link screw; 265, stable screw; 300, pipeline assembly; 310, main pipeline; 320, branch pipeline; 330, hoisting support; 340, overflow assembly; 400, delivery mechanism; 410, connecting frame; 420, connecting platform; 430, placing frame; 431, fixed placing frame; 432, movable placing frame; 433, first connecting plate; 434, second connecting plate; 435, first pipeline; 436, second pipeline; 440, auxiliary winding and unwinding assembly; 441, fixed winding and unwinding frame; 442, movable winding and unwinding frame; 443, buffer base; 450, auxiliary alignment assembly; 451, auxiliary alignment support; 452, lifting base; 453, U-shaped frame; 454, butt joint base; 460, butt joint unit; 461, butt joint disc; 462, butt joint collar; 470, lifting unit; 471, lifting hydraulic rod; 472, lifting plate; 500, locking mechanism; 600, anti-overflow mechanism; 610, anti-overflow frame; 620, telescopic drive piece; 630, anti-overflow assembly; 631, anti-overflow ring block; 640, guide rod; 700, environment maintaining mechanism; 710, plugging assembly; 711, plugging frame; 712, plugging pipeline; 713, upper end pipeline; 714, lower end pipeline; 720, suction assembly; 721, suction pipeline; 800, debugging platform; 810, dirt separation plate assembly; 811, separation plate; 820, dirt cleaning assembly. DETAILED DESCRIPTION
[0059] Embodiment one
[0060] Reference Figure 1As shown, a kind of oil pipeline internal detection robot launching platform system and its use method, including the launching platform 100 being set on ground, the front end, rear end of launching platform 100 is provided with first oil pipeline 101, second oil pipeline 102, and launching platform 100 is provided with launching port, ground is provided with hoisting mechanism 200 being cooperated with launching platform 100, and launching platform 100 is provided with pipeline assembly 300 being cooperated with launching port, and the both ends of pipeline assembly 300 are respectively communicated with first oil pipeline 101, second oil pipeline 102;
[0061] Hoisting mechanism 200 is provided with launching mechanism 400 being cooperated with launching platform 100, and pipeline detection robot is located in launching mechanism 400, and launching platform 100 is provided with locking mechanism 500 being cooperated with pipeline assembly 300 or launching mechanism 400, and launching platform 100 is provided with anti-overflow mechanism 600 being cooperated with pipeline assembly 300, and anti-overflow mechanism 600 is cooperated with first oil pipeline 101 or second oil pipeline 102, and launching platform 100 is provided with environmental maintenance mechanism 700 being cooperated with pipeline assembly 300, and environmental maintenance mechanism 700 is cooperated with first oil pipeline 101 or second oil pipeline 102.
[0062] The structure includes launching platform 100, hoisting mechanism 200, debugging platform 800, launching mechanism 400, pipeline assembly 300, environmental maintenance mechanism 700 and locking mechanism 500. These structures each play a unique role, together to facilitate the oil pipeline internal detection robot launching.
[0063] Launching platform 100 is the core part of the whole launching system, and is provided with oil pipeline and launching port. Hoisting mechanism 200, debugging platform 800, launching mechanism 400, pipeline assembly 300, environmental maintenance mechanism 700 and other components can be assembled, debugged and launched on launching platform 100. Locking mechanism 500 on launching platform 100 can realize the fixation of pipeline assembly 300, to ensure the stability of the whole launching system.
[0064] Hoisting mechanism 200 is a very important part of the launching system, and the main function is to hoist pipeline assembly 300 and launching mechanism 400 and other articles, and to move horizontally and rotate. This function makes the launching operation more flexible, and also brings convenience for future pipeline maintenance and repair.
[0065] The debugging platform 800 is provided with a pollution prevention partition plate 811 and an oil pollution cleaning assembly 820. The main function is to ensure that the pipeline assembly 300 and the launching mechanism 400 are not affected by external pollution, and to effectively clean the pollution. This function makes the accuracy and precision of the pipeline internal detection higher.
[0066] The launching mechanism 400 is the final implementation of the entire launching system, and the main function is to launch and recover the pipeline detection robot, facilitate the assembly of the pipeline assembly 300, and ensure that the robot is collinear with the oil pipeline axis through the auxiliary alignment assembly 450. The introduction of this structure makes the traditional pipeline internal detection launching process more convenient.
[0067] The spill assembly 340 and the locking piece of the pipeline assembly 300 are used to ensure the stability and tightness of the entire assembly. The suction assembly 720 and the front and rear sealing assembly 710 on the environment maintaining mechanism 700 are used to provide a clean launching environment and flow the oil that may overflow in the oil pipeline into the pipeline assembly 300 for cleaning.
[0068] Further, the launching platform 100 includes a launching table 110, and the center of the launching table 110 is provided with a launching base 120 matched with the pipeline assembly 300, and the launching base 120 is provided with a launching port matched with the pipeline assembly 300.
[0069] The pipeline assembly 300 includes a main pipeline 310, and the two ends of the main pipeline 310 are coaxially provided with branch pipelines 320 connected with the first oil pipeline 101 or the second oil pipeline 102, and the pipe diameter of the main pipeline 310 is greater than that of the branch pipeline 320. The main pipeline 310 is provided with a lifting bracket 330 matched with the lifting mechanism 200, and the main pipeline 310 is provided with a locking piece matched with the locking mechanism 500.
[0070] Further, the launching port is arranged to be embedded in the arc groove in cooperation with the main pipeline 310 and the branch pipeline 320.
[0071] Further, the locking piece is arranged as a locking plate, and the locking mechanism 500 includes a locking screw matched with the locking plate.
[0072] Further, the locking mechanism 500 includes a buckle seat arranged on the locking plate, and the buckle seat is provided with a buckle groove. The launching base 120 is provided with a lock and a seat, and the lock and the seat are rotatably connected with a handle. The handle is rotatably connected with a locking tongue matched with the buckle seat.
[0073] Embodiment two
[0074] The basic structure is basically the same as that of embodiment one, and the main difference is the environment maintaining mechanism.
[0075] Further, the environment maintaining mechanism 700 comprises two sealing assemblies 710 matched with the first oil conveying pipe 101 or the second oil conveying pipe 102, and the delivery base 120 is provided with a suction assembly 720 matched with the main pipe 310.
[0076] Further, the sealing assembly 710 comprises a sealing frame 711 arranged on the delivery platform 110, and the sealing frame 711 is provided with a sealing pipe 712, and the sealing pipe 712 is provided with an electromagnetic valve, one end of the sealing pipe 712 is communicated with the first oil conveying pipe 101 or the second oil conveying pipe, and the other end of the oil conveying pipe is communicated with the upper end pipe 713 or the lower end pipe 714.
[0077] The delivery base 120 is provided with an oil storage cavity, and the suction assembly 720 comprises a suction pump arranged on the delivery base 120, the input end of the suction pump is communicated with the oil storage cavity, the input end of the suction pump is communicated with the lower end pipe 714 through a suction pipe 721, the bottom end of the main pipe 310 is provided with a suction seat, and the suction seat is provided with a suction pipe communicated with the oil storage cavity, and the suction pipe is provided with an on-off valve.
[0078] Embodiment three
[0079] The basic structure thereof is basically consistent with the basic structure of the first embodiment, and the main difference structure is the anti-overflow mechanism.
[0080] Further, the anti-overflow mechanism 600 comprises an anti-overflow frame 610 arranged on the delivery platform 110, and the anti-overflow frame 610 is located between the pipe assembly 300 and the first oil conveying pipe 101 or the second oil conveying pipe 102, the anti-overflow frame 610 is provided with a telescopic driving member 243620 with a telescopic direction consistent with the axis direction of the first oil conveying pipe 101, the moving end of the telescopic driving member 243620 is provided with an anti-overflow assembly 630, one end of the anti-overflow assembly 630 is communicated with the pipe assembly 300, the other end of the anti-overflow assembly 630 is communicated with the first oil conveying pipe 101 or the second oil conveying pipe 102, the anti-overflow frame 610 is provided with a guide rod 640 matched with the anti-overflow assembly 630, and the pipe assembly 300 is provided with a spill assembly 340 matched with the environment maintaining mechanism 700.
[0081] Specifically, the main pipe 310 is provided with a spill assembly 340 matched with the environment maintaining mechanism 700.
[0082] Further, the delivery base 120 is provided with a connecting through slot matched with the environment maintaining mechanism 700, and the spill assembly 340 comprises a pressure relief valve arranged at the top end of the main pipe 310, and the pressure relief valve is connected with the connecting through slot through a connecting hose.
[0083] Specifically, the connecting through slot is communicated with the oil storage cavity.
[0084] Further, the anti-overflow assembly 630 comprises an anti-overflow ring block 631 sleeved on the first oil conveying pipeline 101 or the second oil conveying pipeline 102, which is located at the joint of the pipeline assembly 300 and the first oil conveying pipeline 101 or the second oil conveying pipeline 102 in use.
[0085] Preferably, the pipe diameter of the branch pipeline 320 is larger than that of the first oil conveying pipeline 101 or the second oil conveying pipeline 102, and the branch pipeline 320 is provided with a ring plate connected with the ring block, and the ring block is provided with a first recess matched with the branch pipeline 320, and the first recess is provided with a fastening adhesive tape.
[0086] Further, the anti-overflow assembly 630 comprises an anti-overflow ring seat, one end of the anti-overflow ring seat is provided with a first anti-overflow cylinder matched with the first oil conveying pipeline 101 or the second oil conveying pipeline 102, and the other end of the anti-overflow ring seat is provided with a butt joint ring block matched with the branch pipeline 320, the branch pipeline 320 is provided with a butt joint ring plate matched with the butt joint ring seat, and the first anti-overflow cylinder is inserted into the oil conveying pipeline and is in sliding fit with the inner wall of the oil conveying pipeline.
[0087] Embodiment Four
[0088] The basic structure thereof is basically consistent with that of the basic structure of Embodiment One, and the main difference is the debugging platform.
[0089] Further, the feeding platform 100 is provided with a debugging platform 800 close to one end of the first oil conveying pipeline 101, and the debugging platform 800 is in L shape with the feeding platform 100; the debugging platform 800 is provided with an anti-pollution baffle assembly 810 for preventing oil stains from splashing, and the debugging platform 800 is provided with an oil stain cleaning assembly 820 for cleaning the oil stains of the pipeline assembly 300 and the feeding mechanism 400.
[0090] The debugging platform 800 is provided with a storage groove matched with the anti-pollution baffle assembly 810, the groove opening of the storage groove is provided with a dustproof cover, and the dustproof cover is provided with an access groove; the anti-pollution baffle assembly 810 comprises a partition plate 811 vertically arranged in the access groove, and the debugging platform 800 is provided with a lifting unit matched with the partition plate.
[0091] The lifting unit comprises two opposite vertical rails, and the partition plate 811 is located between the two vertical rails, one of the lifting rails is provided with a lifting lead screw, the lifting lead screw is provided with a lifting block fixedly connected with the partition plate 811, and the other lifting rail is provided with a guide rod, and the partition plate 811 is provided with a guide block matched with the guide rod.
[0092] The lifting unit comprises a vertically arranged lifting telescopic rod, and the moving end of the lifting telescopic rod is fixedly connected with the partition plate 811.
[0093] Further, the debugging platform 800 is provided with a cleaning groove in the center, the oil cleaning assembly 820 comprises a cleaning net arranged in the cleaning groove, the debugging platform 800 is provided with a sewage pipe, and the ground is provided with a sewage tank communicated with the sewage pipe. The ground is provided with a washing tank, and the washing tank is provided with a washing pump. One end of the washing pump is provided with a washing gun. The debugging platform 800 is provided with a hook for the washing gun. The debugging platform 800 is provided with a tool drawer, and the tool drawer is provided with debugging tools for debugging.
[0094] Embodiment five
[0095] The basic structure is basically the same as that of the first embodiment, and the main difference is the lifting mechanism.
[0096] The lifting mechanism 200 comprises a lifting frame 210 on the ground. The lifting frame 210 is provided with a driving track 220, and the driving track 220 is provided with a driving seat 230. The driving seat 230 is provided with a driving assembly 240 matched with the driving track 220. The driving seat 230 is provided with a hanging assembly 260 below for lifting the pipeline assembly 300 and the delivery mechanism 400. The driving seat 230 and the hanging assembly 260 are provided with a connecting assembly 250.
[0097] Further, the driving track 220 comprises a first driving track 221 located above the delivery platform 100. The debugging platform 800 is provided with a second driving track 222 above. The first driving track 221 and the second driving track 222 are provided with a rotating assembly 223 at the intersection. The rotating assembly 223 is provided with a rotating track 224 matched with the first driving track 221 or the second driving track 222.
[0098] The first driving track 221, the second driving track 222 and the rotating track 224 are all inverted T-shaped, and the driving seat 230 is provided with a driving groove matched with the first driving track 221 or the second driving track 222 or the rotating track 224. The first driving track 221, the second driving track 222 and the rotating track 224 are all provided with a driving rack 241 and a guide groove 242. The driving seat 230 is provided with a driving part 243 matched with the driving rack 241. The driving seat 230 is provided with a guide part 244 matched with the guide groove 242. The guide part 244 is symmetrically arranged and respectively located at the front and rear ends of the driving part 243.
[0099] Further, the driving part 243 comprises a driving motor arranged on the driving seat 230, and the output end of the driving motor is provided with a driving gear matched with the driving rack 241. The guide part 244 comprises a guide seat arranged on the driving seat 230, and the guide seat is provided with a guide wheel slidably matched with the guide groove 242.
[0100] Further, the connecting assembly 250 comprises a connecting bracket 251 arranged on the driving seat 230, the connecting bracket 251 is provided with a vertical telescopic unit 252, and the moving end of the vertical telescopic unit 252 is connected with the hanging assembly 260, and the connecting bracket 251 is provided with a vertical guide unit 253 matched with the hanging assembly 260.
[0101] The hanging assembly 260 comprises a hanging frame 261 detachably connected with the connecting assembly 250, the hanging frame 261 is provided with a hanging bracket 262, the hanging frame 261 is symmetrically provided with a connecting bracket 263, the connecting bracket 263 is provided with a connecting screw matched with the pipeline assembly 300 or the delivery mechanism 400, and the hanging bracket 262 is provided with a stable screw 265 matched with the pipeline assembly 300 or the delivery mechanism 400.
[0102] Preferably, the vertical telescopic unit 252 comprises an electric winch arranged on the connecting bracket 251, the electric winch is provided with an electric hinge rope, one end of the electric hinge rope is fixedly connected with the hanging assembly 260; the vertical unit comprises a vertical guide frame, and the vertical guide frame is provided with a guide telescopic arm, and the guide telescopic arm is fixedly connected with the hanging assembly 260.
[0103] Preferably, the vertical telescopic unit 252 comprises a connecting telescopic cylinder arranged on the connecting bracket 251, and the moving end of the connecting telescopic cylinder is connected with the hanging assembly 260; the vertical unit comprises a vertical guide frame, and the vertical guide frame is provided with a guide telescopic arm, and the guide telescopic arm is fixedly connected with the hanging assembly 260.
[0104] Embodiment six
[0105] The basic structure thereof is basically the same as the basic structure of the first embodiment, and the main difference structure is the delivery mechanism.
[0106] Further, the delivery mechanism 400 comprises a connecting frame 410 connected with the hanging assembly 260, the bottom end of the connecting frame 410 is provided with a connecting platform 420, the bottom end of the connecting platform 420 is provided with a placing frame 430 matched with the locking mechanism 500, the placing frame 430 is provided with an auxiliary folding assembly 440, and the placing frame 430 is provided with an auxiliary alignment assembly 450 for aligning the pipeline robot with the axis of the second oil pipeline 102.
[0107] The placing rack 430 comprises a fixed placing rack 431 fixedly connected with the connecting platform 420, the fixed placing rack 431 is provided with a movable placing rack 432 in sliding fit with the connecting platform 420 at one end close to the second oil pipeline 102, the fixed placing rack 431 is provided with a first connecting plate 433 in fit with the locking mechanism 500, and the movable placing rack 432 is provided with a second connecting plate 434 in fit with the locking mechanism 500, the fixed placing rack 431 is provided with a first pipeline 435 in communication with the first oil pipeline 101, and the placing rack 430 is provided with an auxiliary alignment assembly 450 at one end away from the first pipeline 435, and the fixed placing rack 431 is provided with an auxiliary folding assembly 440 in fit with the auxiliary alignment assembly 450.
[0108] The auxiliary alignment assembly 450 comprises an auxiliary alignment support 451 provided at one end of the connecting platform 420 away from the first pipeline 435, the auxiliary alignment support 451 is provided with a second pipeline 436 in communication with the second oil pipeline 102, the second pipeline 436 is in sliding fit with the auxiliary alignment support 451, and the second pipeline 436 is provided with a docking unit 460 close to the first pipeline 435.
[0109] The movable placing rack 432 is provided with a lifting seat 452 penetrating through the connecting platform 420, a plurality of U-shaped racks 453 are uniformly arranged in the movable placing rack 432 along the axis direction of the second pipeline 436, a docking seat 454 in fit with the docking unit 460 is arranged on the U-shaped rack 453 closest to the second pipeline 436, a lifting rod is arranged on the U-shaped rack 453, a lifting unit 470 in fit with the lifting rod is arranged on the lifting seat 452, and a telescopic plate is arranged between the adjacent two U-shaped racks 453.
[0110] The docking unit 460 comprises a docking disc 461 provided at the end of the second pipeline 436, the docking disc 461 is provided with a docking groove, the docking seat 454 is provided with a docking sleeve ring 462 in fit with the docking groove, and the auxiliary alignment support 451 is provided with a sliding hydraulic cylinder in fit with the docking disc 461; the lifting unit 470 comprises a plurality of lifting hydraulic rods 471 provided on the lifting seat 452, the moving ends of the plurality of lifting hydraulic rods 471 are commonly connected with a lifting plate 472, and the lifting plate 472 is in sliding fit with the lifting hydraulic rods 471.
[0111] The auxiliary folding assembly 440 comprises a fixed folding rack 441 arranged in the fixed placing rack 431, the fixed folding rack 441 is provided with a movable folding rack 442, the movable folding rack 442 is provided with a buffer seat 443 in fit with the pipeline robot at one end away from the fixed folding rack, the buffer seat 443 comprises a buffer cylinder arranged on the movable folding rack, buffer plates are arranged at both ends of the buffer cylinder, and a buffer spring is arranged between the two buffer plates.
[0112] A method for facilitating the use of a robot launching system for internal detection of an oil pipeline, comprising the following steps:
[0113] A: assembly and debugging;
[0114] A1: according to the specific structure design of each mechanism and the function to be realized, each mechanism is assembled and debugged until debugging is completed;
[0115] A2: according to the specific mechanism of each mechanism and the function to be realized, the installation sequence of each mechanism is determined;
[0116] A3: the overall structure is assembled according to the installation sequence arranged, and then the overall mechanism is debugged until the overall mechanism is debugged;
[0117] B: preparation before launching;
[0118] B1: after closing the oil pipeline and allowing it to stand for a period of time, the oil in the pipeline is lowered to a certain height, and the next step is performed;
[0119] Preferably, gas is then introduced into the pipeline to provide a certain conveying pressure, so that the oil in the pipeline is conveyed;
[0120] B2: start the environment maintaining mechanism 700;
[0121] First, the sealing assembly 710 is used to form a closed environment for the pipeline assembly 300, the first oil pipeline 101 and the second oil pipeline 102; then the oil in the closed environment is extracted by the gravity of the oil itself or a suction pump and stored in the oil storage cavity;
[0122] B3: start the anti-overflow mechanism 600 and the locking mechanism 500, and remove the pipeline assembly 300;
[0123] Start the anti-overflow mechanism 600 to disconnect the pipeline assembly 300 from the first oil pipeline 101 and the second oil pipeline 102;
[0124] Remove the locking mechanism 500 to disconnect the launching platform 100 from the pipeline assembly 300;
[0125] B3: hoist the pipeline assembly 300;
[0126] Enable the hoisting mechanism 200 to hoist the pipeline assembly 300 to the debugging platform 800, and perform maintenance and cleaning as needed;
[0127] Specifically, the driving assembly 240 drives the suspension assembly 260 to be located above the pipe fitting 300, and then the suspension assembly 260 is adjusted to a proper height by the connecting assembly 250, and then the suspension assembly 260 is connected with the pipe fitting 300, and then the pipe fitting 300 is hoisted to a proper height by the connecting assembly 250, and then the pipe fitting 300 is hoisted to the debugging platform 800 by the driving assembly 240, the track and the rotating assembly 223;
[0128] C: Preparation before launching;
[0129] C1: Assembly and debugging of the pipe inspection robot;
[0130] The pipe inspection robot is transported to the debugging platform 800 for assembly and debugging;
[0131] C2: Assembly and debugging of the launching mechanism 400;
[0132] The whole launching frame is placed on the debugging platform 800, and then assembly and debugging are performed, and after the debugging is completed, the pipe inspection robot is placed on the U-shaped frame 453;
[0133] C3: The launching mechanism 200 is started, and the launching mechanism 400 is launched to the launching port;
[0134] The above hoisting steps are repeated, so that the launching mechanism 400 is hoisted to the launching port, and is fixed by the locking mechanism 500;
[0135] Then the first pipe 435 and the second pipe 436 are connected with the first oil pipeline 101 and the second oil pipeline 102 by the anti-overflow mechanism 600;
[0136] C4: Preparation for launching;
[0137] The proper height of the pipe inspection robot is adjusted by the auxiliary alignment assembly 450, and then the pipe inspection robot is slowly supported by the auxiliary launching and receiving assembly 440, so as to slowly enter the second pipe 436, and the operation of the pipe inspection robot is monitored, if there is a problem, the pipe inspection robot is re-adjusted, and after the determination is correct, the blocking assembly 710 on the second oil pipeline 102 is opened, so that the pipe inspection robot enters the oil pipeline;
[0138] By lifting unit 470 makes the docking seat 454 and the second pipeline 436 coaxial arrangement, and then makes the pipeline detection robot at the appropriate height, so that the pipeline detection robot is coaxially arranged with the second pipeline 436, and then slowly supports it with the auxiliary winding and unwinding assembly 440, so that it slowly enters the second pipeline 436, if it needs to be re-regulated, just need to take the pipeline detection robot out of the second pipeline 436;
[0139] D: preparation for recovery;
[0140] D1: still according to the above steps, ensure the whole recovery environment, open the blocking assembly 710 in the first oil pipeline 101, so that the pipeline detection robot passes through the first pipeline 435 into the auxiliary winding and unwinding assembly 440;
[0141] D2: then repeat the hoisting step, so that the pipeline detection robot is hoisted to the debugging platform 800;
[0142] E: end preparation;
[0143] E1: according to the need, make the delivery mechanism 400 removed from the delivery platform 100, and use the hoisting mechanism 200 to hoist it to the debugging platform 800;
[0144] E2: repeat the hoisting step, install the pipeline assembly 300.
[0145] The technical features of the present application not described can be realized by or with the prior art, and will not be repeated here. Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary skilled in the art within the scope of the present application should also be within the scope of protection of the present application.
Claims
1. A system for deploying robots for easy inspection inside oil pipelines, characterized in that: The application relates to a pipeline laying platform, which comprises a laying platform (100) arranged on the ground, a first oil pipeline (101) and a second oil pipeline (102) arranged at the front end and the rear end of the laying platform (100) respectively, a laying opening arranged on the laying platform (100), a hoisting mechanism (200) arranged on the ground and matched with the laying platform (100), a pipeline assembling part (300) arranged on the laying platform (100) and matched with the laying opening, and the two ends of the pipeline assembling part (300) are communicated with the first oil pipeline (101) and the second oil pipeline (102) respectively. A laying mechanism (400) matched with the laying platform (100) is arranged on the hoisting mechanism (200), a pipeline detection robot is arranged in the laying mechanism (400), a locking mechanism (500) matched with the pipeline assembling part (300) or the laying mechanism (400) is arranged on the laying platform (100), a spill-proof mechanism (600) matched with the pipeline assembling part (300) is arranged on the laying platform (100), the spill-proof mechanism (600) is matched with the first oil pipeline (101) or the second oil pipeline (102), an environment maintaining mechanism (700) matched with the pipeline assembling part (300) and used for providing a stable laying environment is arranged on the laying platform (100), and the environment maintaining mechanism (700) is matched with the first oil pipeline (101) or the second oil pipeline (102).
2. A system for facilitating the launch of an internal inspection robot in an oil pipeline according to claim 1, characterized in that: The laying platform (100) comprises a laying table (110), a laying base (120) matched with the pipeline assembling part (300) is arranged at the center of the laying table (110), and a laying opening matched with the pipeline assembling part (300) is arranged on the laying base (120). The pipeline assembling part (300) comprises a main pipeline (310), coaxial first oil pipelines (101) and second oil pipelines (102) are arranged at the two ends of the main pipeline (310) respectively, the pipe diameter of the main pipeline (310) is larger than that of the branch pipelines (320), a hoisting support (330) matched with the hoisting mechanism (200) is arranged on the main pipeline (310), and a locking part matched with the locking mechanism (500) is arranged on the main pipeline (310).
3. A system for facilitating the launch of an internal inspection robot in an oil pipeline according to claim 2, characterized in that: The environment maintaining mechanism (700) comprises two sealing assemblies (710) matched with the first oil pipeline (101) or the second oil pipeline (102), and a suction assembly (720) matched with the main pipeline (310) is arranged on the laying base (120).
4. A system for facilitating the launch of an internal inspection robot in an oil pipeline according to claim 3, characterized in that: The anti-overflow mechanism (600) comprises an anti-overflow frame (610) arranged on the delivery platform (110), and the anti-overflow frame (610) is located between the pipeline assembly (300) and the first oil conveying pipeline (101) or the second oil conveying pipeline (102), the anti-overflow frame (610) is provided with a telescopic driving piece (620) in a telescopic direction consistent with the axis direction of the first oil conveying pipeline (101), a moving end of the telescopic driving piece (620) is provided with an anti-overflow assembly (630), one end of the anti-overflow assembly (630) is in communication with the pipeline assembly (300), the other end of the anti-overflow assembly (630) is in communication with the first oil conveying pipeline (101) or the second oil conveying pipeline (102), and the anti-overflow frame (610) is provided with a guide rod (640) matched with the anti-overflow assembly (630); and the pipeline assembly (300) is provided with a spill assembly (340) matched with the environment maintaining mechanism (700).
5. A system for facilitating the launching of an internal inspection robot in an oil pipeline according to claim 1, wherein: The delivery platform (100) is provided with a debugging platform (800) at one end close to the first oil conveying pipeline (101), and the debugging platform (800) is in an L shape with the delivery platform (100); the debugging platform (800) is provided with an oil-proof partition assembly (810) for preventing oil splashing, and the debugging platform (800) is provided with an oil cleaning assembly (820) for cleaning oil of the pipeline assembly (300) and the delivery mechanism (400).
6. A system for facilitating the launching of an internal inspection robot in an oil pipeline according to claim 1, wherein: The hoisting mechanism (200) comprises a hoisting frame (210) on the ground, the hoisting frame (210) is provided with a driving track (220), the driving track (220) is provided with a driving seat (230), the driving seat (230) is provided with a driving assembly (240) matched with the driving track (220), the driving seat (230) is provided below with a hanging assembly (260) for hoisting the pipeline assembly (300) and the delivery mechanism (400), and the driving seat (230) and the hanging assembly (260) are provided with a connecting assembly (250) therebetween.
7. A system for facilitating the launching of an internal inspection robot in an oil pipeline according to claim 1, wherein: The driving track (220) comprises a first driving track (221) located directly above the delivery platform (100), a second driving track (222) located directly above the debugging platform (800), and a rotating assembly (223) located at the intersection of the first driving track (221) and the second driving track (222), and the rotating assembly (223) is provided with a rotating track (224) matched with the first driving track (221) or the second driving track (222). The first driving track (221), the second driving track (222) and the rotating track (224) are all inverted T-shaped, and the driving seat (230) is provided with a driving groove matched with the first driving track (221), the second driving track (222) or the rotating track (224); the first driving track (221), the second driving track (222) and the rotating track (224) are all provided with a driving rack (241) and a guide groove (242); the driving seat (230) is provided with a driving member (243) matched with the driving rack (241) and a guide member (244) matched with the guide groove (242), and the guide member (244) is symmetrically arranged at the front and rear ends of the driving member (243).
8. A system for facilitating the launching of an internal inspection robot in an oil pipeline according to claim 7, characterized in that: The connecting assembly (250) comprises a connecting bracket (251) arranged on the driving seat (230), and the connecting bracket (251) is provided with a vertical telescopic unit (252), and the moving end of the vertical telescopic unit (252) is connected with the suspension assembly (260); the connecting bracket (251) is provided with a vertical guide unit (253) matched with the suspension assembly (260); The suspension assembly (260) comprises a suspension frame (261) detachably connected with the connecting assembly (250), and the suspension frame (261) is provided with a suspension bracket (262); the suspension frame (261) is symmetrically provided with a connecting bracket (263), and the connecting bracket (263) is provided with a connecting screw matched with the pipeline assembly (300) or the throwing mechanism (400); and the suspension bracket (262) is provided with a stable screw (265) matched with the pipeline assembly (300) or the throwing mechanism (400).
9. A system for facilitating the launching of an internal inspection robot in an oil pipeline according to claim 1, wherein: The throwing mechanism (400) comprises a connecting frame (410) connected with the suspension assembly (260), and the bottom end of the connecting frame (410) is provided with a connecting platform (420); the bottom end of the connecting platform (420) is provided with a placing rack (430) matched with the locking mechanism (500); the placing rack (430) is provided with an auxiliary folding assembly (440); and the placing rack (430) is provided with an auxiliary alignment assembly (450) for aligning the pipeline robot with the axis of the second oil pipeline (102). The placing rack (430) comprises a fixed placing rack (431) fixedly connected with the connecting platform (420), the fixed placing rack (431) is provided with a movable placing rack (432) slidingly matched with the connecting platform (420) at one end close to the second oil pipeline (102), the fixed placing rack (431) is provided with a first connecting plate (433) matched with the locking mechanism (500), and the movable placing rack (432) is provided with a second connecting plate (434) matched with the locking mechanism (500), the fixed placing rack (431) is provided with a first pipeline (435) in communication with the first oil pipeline (101), and the placing rack (430) is provided with an auxiliary alignment assembly (450) at one end away from the first pipeline (435), and the fixed placing rack (431) is provided with an auxiliary winding and unwinding assembly (440) matched with the auxiliary alignment assembly (450).
10. The method of using a system for facilitating the launching of an internal inspection robot in an oil pipeline of claim 1, wherein: Comprise the following steps: A: assembly and debugging; A1: according to the specific structure design of each mechanism and the function to be realized, each mechanism is assembled and debugged until debugging is completed; A2: according to the specific mechanism of each mechanism and the function to be realized, the installation sequence of each mechanism is determined; A3: the overall structure is assembled according to the installation sequence arranged in advance, and then the overall mechanism is debugged until the overall mechanism is debugged; B: preparation before putting; B1: after the oil quantity of the oil pipeline is closed and is left to stand for a period of time, the oil raw material in the oil pipeline is lowered to a certain height, and then the next step is carried out; B2: start the environment maintaining mechanism (700); First, the plugging assembly (710) is used to form a closed environment for the pipeline assembly (300), the first oil pipeline (101) and the second oil pipeline (102); then the oil in the closed environment is extracted by using the gravity of the oil itself or a suction pump and stored in the oil storage cavity; B3: start the anti-overflow mechanism (600) and the locking mechanism (500), and remove the pipeline assembly (300); B3: hoist the pipeline assembly (300); The hoisting mechanism (200) is started, the pipeline assembly (300) is hoisted to the debugging platform (800), and the pipeline assembly (300) is repaired and cleaned according to needs; C: preparation when putting; C1: pipeline detection robot assembly and debugging; C2: assembly and debugging of the putting mechanism (400); C3: start the hoisting mechanism (200), and put the putting mechanism (400) to the putting port; C4: prepare to put; D: preparation when recycling; D1: according to the above steps, ensure that the whole recycling environment, open the plugging assembly (710) in the first oil pipeline (101), so that the pipeline detection robot passes through the first pipeline (435) to the auxiliary winding and unwinding assembly (440); D2: then repeat the hoisting steps, so that the pipeline detection robot is hoisted to the debugging platform (800); E: finishing preparation; E1: according to need, make the launching mechanism (400) be removed from the launching platform (100), and make it be hoisted to the debugging platform (800) by the hoisting mechanism (200); E2: repeat the hoisting step above, install the pipeline assembly (300).