Oil distribution disc polishing equipment and polishing assembly
By using the central hole clamping of the internal support component and the dynamic replacement of the polishing belt and debris cleaning, the problems of multiple adjustments and media wear required by traditional polishing equipment are solved, achieving efficient and stable oil distribution plate polishing.
Patent Information
- Application Number
- CN202511437003.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-01-23
AI Technical Summary
Traditional oil distribution plate polishing equipment and polishing components have problems such as the clamping mechanism easily obstructing the oil distribution plate area, requiring multiple machine stops to adjust the clamping, the polishing media being easily worn and needing to be replaced after machine stops, and the surface debris of the polishing media being not cleaned can easily scratch the oil distribution plate, resulting in low processing efficiency and reduced quality.
The internal support assembly is used to firmly fix the oil distribution plate from the inside of the center hole. Combined with the design of dynamically changing polishing belts and real-time debris removal, it can achieve continuous sharp polishing without repeated clamping adjustments, ensuring polishing quality and efficiency.
Reduce the time spent on clamping and adjustment, maintain the sharpness of the polishing medium, prevent debris from scratching the oil distribution plate, improve polishing efficiency and quality, and adapt to the polishing needs of oil distribution plates of different thicknesses.
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Figure CN121374368A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of motor processing, and particularly relates to a polishing equipment and polishing assembly for an oil distribution plate. BACKGROUND
[0002] In the machining and production of the oil distribution plate, which is a core component of a hydraulic motor, the polishing process is a key link for guaranteeing the sealing performance, transmission efficiency and service life of the oil distribution plate. The oil distribution plate needs to be polished to ensure the flatness of the plate surface so as to reduce the leakage of hydraulic oil.
[0003] However, the clamping mechanism of the conventional polishing equipment and polishing assembly for the oil distribution plate adopts an edge clamping mode, that is, a clamping force is applied to the edge area of the oil distribution plate by a clamping jaw or a pressing plate to fix the oil distribution plate. Although this mode can initially fix the oil distribution plate, the edge of the plate surface and part of the side surface of the oil distribution plate are easily blocked, so that only the polishing of the local surface of the oil distribution plate can be completed in a single clamping. If the plate surface and the side surface of the oil distribution plate need to be polished comprehensively, the clamping position needs to be adjusted for multiple times, which increases the operation process and clamping time. In addition, the polishing medium of the conventional polishing assembly is usually a fixed grinding head or a polishing belt. The surface of the grinding head or the polishing belt is easily worn after long-term use, which reduces the polishing capacity. The grinding head needs to be replaced with a new one to continue the operation. During the replacement of the grinding head, the equipment is completely idle, which prolongs the overall machining cycle of the oil distribution plate. Especially in the batch production scene, the efficiency loss caused by the frequent replacement of the grinding head is more significant. Moreover, the surface of the grinding head or the polishing belt is easily attached with metal scraps during the polishing process. If the scraps are not cleaned in time, the scraps will repeatedly rub against the surface of the oil distribution plate with the rotation of the polishing medium, which not only easily leaves scratches on the surface of the oil distribution plate, but also accelerates the wear of the polishing medium, thereby reducing the machining quality.
[0004] Therefore, the application provides a polishing equipment and polishing assembly for an oil distribution plate to solve the above problems. SUMMARY
[0005] The application provides a polishing equipment and polishing assembly for an oil distribution plate, which aims to solve the problems of the existing polishing equipment and polishing assembly for an oil distribution plate, such as the edge clamping of the clamping mechanism easily blocking the area of the oil distribution plate, the need for multiple stop adjustments for clamping to increase the time consumption, the fixed grinding head or polishing belt of the polishing medium easily wearing and needing to be replaced to prolong the machining cycle and significantly reduce the efficiency in batch production, and the surface of the polishing medium easily attaching with scraps to scratch the oil distribution plate and accelerate the wear of the medium to reduce the machining quality.
[0006] To achieve the above object, the application provides the following technical scheme: a kind of oil distribution disc polishing equipment, including base, fixedly arranged on the base shell, be arranged on the base and be located in shell for the clamping mechanism of oil distribution disc fixed and rotation and two be arranged on the shell and respectively located above the clamping mechanism position and a side for the surface and side of oil distribution disc are polished polishing mechanism; The clamping mechanism includes a fixed seat fixedly installed on the base and located in the shell, a rotating disc rotatably arranged on the fixed seat, a rotating motor fixedly installed in the fixed seat for driving the rotating disc to rotate, and an inner support assembly arranged on the rotating disc for positioning, supporting and clamping the oil distribution disc through the center hole of the oil distribution disc.The fixed seat in the clamping mechanism provides support for the rotating disc, the rotating motor drives the rotating disc to rotate stably, and the inner support assembly is tightly fixed from the inside of the center hole of the oil distribution disc.Compared with the traditional edge clamping method, the oil distribution disc surface and side can be polished directly by the two polishing mechanisms without blocking the disc surface and edge of the oil distribution disc, without the need for repeated adjustment of the clamping position, reducing the time-consuming of clamping adjustment, and improving the polishing effect.
[0007] Preferably, to realize the fixing of the oil distribution disc, the inner support assembly includes a sliding groove opened on the rotating disc, a bidirectional screw rotatably connected in the sliding groove, a sliding block symmetrically and slidably connected in the sliding groove and screwed with the bidirectional screw, a support block fixedly installed on each of the sliding blocks for tightly abutting from the inside of the center hole of the oil distribution disc to realize fixing, and a servo motor fixedly installed in the rotating disc for driving the bidirectional screw to rotate.The servo motor drives the bidirectional screw to rotate in the sliding groove, which can drive the support block fixed on the sliding block to approach or move away from the center hole of the oil distribution disc.When the support block tightly abuts against the inner wall of the center hole of the oil distribution disc, the positioning and fixing of the oil distribution disc are completed, so that different hole diameters of the oil distribution disc can be clamped without blocking the disc surface and edge of the oil distribution disc, facilitating the polishing of the surface and edge of the oil distribution disc.
[0008] Preferably, to further ensure the fixing effect of the inner support assembly, the side of the support block close to the oil distribution disc is fixedly provided with anti-slip lines.The design of anti-slip lines increases the friction between the support block and the inner wall of the center hole of the oil distribution disc when the support block tightly abuts against the inner wall of the center hole of the oil distribution disc, further improving the fixing effect of the inner support assembly.
[0009] Preferably, in order to seal and protect the threaded connection part of the bidirectional screw and the slider, the inner support assembly further comprises a bellows sleeve fixedly connected between the two sliders and on the side of the two sliders away from each other and located in the sliding groove, the bellows sleeve being sleeved outside the bidirectional screw, and the bellows sleeve on the side of the two sliders away from each other being fixedly connected with the side wall of the sliding groove. The design of the bellows sleeve can form a full-wrapped sealing structure for the threaded connection area of the bidirectional screw and the slider, block the metal chips generated during the polishing process from entering the thread gap, and thus reduce the problems of thread jamming, wear aggravation and the like caused by impurities, ensure the smoothness and precision of the bidirectional screw transmission, and prolong the service life of the inner support assembly.
[0010] In another aspect, the present application also provides a polishing assembly for the oil distribution disc polishing equipment, the polishing mechanism comprising a polishing belt, a driving assembly arranged on the cabinet for moving the polishing belt close to or away from the oil distribution disc, a winding and unwinding assembly arranged on the driving assembly and connected with both ends of the polishing belt for winding one end of the polishing belt and unwinding the other end, a cleaning assembly arranged on both sides of the winding and unwinding assembly for cleaning the surface of the polishing belt, and a compression roller arranged on the driving assembly for pressing the polishing belt against the surface of the oil distribution disc. Through the cooperation of the winding and unwinding assembly and the polishing belt, the dynamic replacement of the polishing belt can be realized, without stopping the machine, so that the unworn area continuously enters the polishing work position and the worn area is separated from the work area, and the polishing belt with sharp edges is always maintained to participate in the polishing, thereby ensuring the polishing effect and quality. At the same time, the driving assembly drives the polishing belt to move close to or away from the oil distribution disc, and the compression roller presses the polishing belt against the surface of the oil distribution disc, which can adapt to the polishing needs of oil distribution discs of different thicknesses, ensure the uniform contact pressure of the polishing belt and the oil distribution disc, effectively guarantee the polishing efficiency and flatness of the polishing surface, and the cleaning assembly arranged on both sides of the winding and unwinding assembly can clean the surface of the unworn polishing belt which has not entered the polishing work and the worn polishing belt which has completed the polishing, which can prevent the surface of the unworn polishing belt from being affected by the attached debris to affect the subsequent polishing quality and avoid the debris embedding into the surface of the oil distribution disc to cause scratches, and can also reduce the interference of the surface debris of the worn polishing belt on the winding action of the winding and unwinding assembly, thereby further guaranteeing the polishing efficiency and quality of the polishing mechanism for the oil distribution disc and providing support for long-term stable polishing work.
[0011] Preferably, in order to realize the movement of the polishing belt along the direction close to or away from the oil distribution disc, the driving assembly comprises a connecting plate arranged in the casing, a pneumatic cylinder fixedly installed on the casing and fixedly connected with the connecting plate at the center position, two guide rods respectively slidably connected with the casing and fixedly connected with the connecting plate at two sides, and a limiting block fixedly connected with the guide rod away from the connecting plate and used for preventing the guide rod from being separated from the casing, and the compression roller is fixedly connected with the connecting plate at the center position away from the pneumatic cylinder; the connecting plate is fixedly connected with the output shaft of the pneumatic cylinder at the center, so that the connecting plate can drive the polishing belt and the compression roller to move synchronously, and the two guide rods are fixedly connected with the connecting plate at two sides and slidably connected with the casing, so that the movement direction of the connecting plate can be limited to avoid deviation, and the limiting block can prevent the guide rod from being separated from the casing, so that the movement of the polishing belt is stable, and the polishing requirement of the oil distribution disc with different thicknesses can be met.
[0012] Preferably, in order to realize efficient dynamic replacement of the polishing belt, the winding and unwinding assembly comprises first supports symmetrically fixedly installed on the connecting plate and located at positions on two sides of the compression roller, two winding rollers respectively rotatably connected with the first supports and used for winding and unwinding the polishing belt at one end, and two drive motors respectively fixedly connected with the first supports and used for making the two winding rollers rotate in opposite directions, and the two ends of the polishing belt are fixedly connected with the two winding rollers; the two drive motors are used for driving the corresponding winding rollers to rotate in opposite directions, so that when one winding roller winds the worn area of the polishing belt, the other winding roller simultaneously unwinds the unworn area, the continuous circulation of the polishing belt can be realized, the winding and unwinding replacement of the polishing belt can be completed, the sharpness of the polishing belt can be maintained without stopping, and the efficiency and quality of polishing are provided.
[0013] Preferably, in order to clean the surface of the polishing belt in real time, the cleaning assembly comprises second supports symmetrically fixedly connected with the connecting plate and located on the sides of the first supports away from the compression roller, two cleaning rollers rotatably connected with the second supports, brushes fixedly connected with the cleaning rollers and uniformly distributed for cleaning the surface of the polishing belt, and transmission assemblies arranged on the cleaning rollers and the winding rollers and used for transmitting the rotation power of the winding rollers to the corresponding cleaning rollers; the transmission assemblies are used for transmitting the rotation power of the winding rollers to the cleaning rollers, so that the cleaning rollers rotate synchronously with the winding rollers, the brushes can brush off the debris attached to the surface of the polishing belt, the surface debris of the polishing belt can be cleaned in real time during the winding and unwinding process, the unworn polishing belt is prevented from scratching the surface of the oil distribution disc due to carrying debris, and the accumulation of surface debris of the worn polishing belt is prevented from causing the winding roller to be stuck, so that the polishing quality and efficiency are further ensured.
[0014] Preferably, in order to realize the synchronous rotation of the winding roller and the cleaning roller, the transmission assembly comprises synchronous pulleys fixedly connected to the winding roller and one end of the corresponding cleaning roller respectively, and a synchronous belt arranged on the two synchronous pulleys, the two synchronous pulleys are connected and transmit power through the synchronous belt; through the transmission of the two synchronous pulleys and the synchronous belt, the cleaning roller and the winding roller can be driven to rotate synchronously, so that it is not necessary to additionally provide a driving component for the cleaning roller, and the structure of the cleaning assembly is simplified.
[0015] Preferably, in order to ensure the cleaning of the debris, the brush is a nylon brush or a pig bristle brush; the nylon brush has moderate hardness and strong wear resistance, is suitable for cleaning fine and low-hardness polishing debris, and is not prone to hair loss; the pig bristle brush has good toughness and strong cleaning force, is suitable for cleaning coarse or strongly adhered debris, can deeply clean the impurities in the surface cracks of the polishing belt, and both the nylon brush and the pig bristle brush are flexible materials and will not scratch the surface of the polishing belt when in contact with the polishing belt, so that the type of the brush can be flexibly selected according to the particle size of the polishing belt, the material of the oil distribution disc, and the type of the debris, high-efficiency cleaning can be realized in different polishing scenes, the flexible brush can avoid damage to the polishing belt, prolong the service life of the polishing belt, and improve the flexibility of the use of the equipment.
[0016] The oil distribution disc polishing equipment and the polishing assembly provide support for the rotating disc through the fixed seat in the clamping mechanism, the rotating disc is driven by the rotating motor to stably rotate, and the inner support assembly is tightly fixed from the inner side of the center hole of the oil distribution disc; compared with the traditional edge clamping mode, the oil distribution disc surface and the side surface of the oil distribution disc can be directly polished by the two polishing mechanisms without blocking the disc surface and the edge of the oil distribution disc, and it is not necessary to repeatedly adjust the clamping position, the time-consuming of clamping adjustment is reduced, and the polishing effect is improved.
[0017] The oil distribution disc polishing equipment and the polishing assembly can realize dynamic replacement of the polishing belt through the cooperation of the winding and unwinding assembly and the polishing belt, so that the un-worn area can continuously enter the polishing work position and the worn area can be separated from the work area without stopping, so that the polishing effect and quality are ensured. The oil distribution disc polishing equipment and the polishing assembly can stably adapt to the polishing needs of oil distribution discs with different thicknesses by driving the polishing belt to approach or move away from the oil distribution disc and pressing the polishing belt on the surface of the oil distribution disc by the pressure roller, so that the contact pressure between the polishing belt and the oil distribution disc is uniform, and the polishing efficiency and flatness of the polishing surface are effectively ensured. The oil distribution disc polishing equipment and the polishing assembly can clean the surface of the un-worn polishing belt and the worn polishing belt through the cleaning assembly arranged on both sides of the winding and unwinding assembly, so that the surface of the un-worn polishing belt is prevented from being affected by the adhered debris to affect the subsequent polishing quality and the debris is prevented from being embedded in the surface of the oil distribution disc to cause scratches, and the accumulation of debris on the surface of the worn polishing belt is reduced to further ensure the polishing efficiency and quality of the polishing mechanism on the oil distribution disc. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a schematic view of the structure of a polishing equipment for oil distribution plate; Figure 2 It is a schematic view of the structure of a clamping mechanism in a polishing equipment for oil distribution plate; Figure 3 It is a schematic view of the structure of a clamping mechanism in a polishing equipment for oil distribution plate; Figure 4 It is a schematic view of the structure of an inner support assembly in a polishing equipment for oil distribution plate; Figure 5 It is a schematic view of the structure of an inner support assembly in a polishing equipment for oil distribution plate; Figure 6 It is a schematic view of the structure of a polishing assembly for a polishing equipment for oil distribution plate; Figure 7 It is a schematic view of the structure of a polishing assembly for a polishing equipment for oil distribution plate; Figure 8 It is a schematic view of the structure of a polishing assembly for a polishing equipment for oil distribution plate;
[0019] In the figure: 1, machine base; 2, machine shell; 3, clamping mechanism; 31, fixed seat; 32, rotating disc; 33, rotating motor; 34, inner support assembly; 341, sliding groove; 342, bidirectional screw; 343, sliding block; 344, support block; 3441, anti-skid pattern; 345, servo motor; 346, bellows sleeve; 4, polishing mechanism; 41, polishing belt; 42, driving assembly; 421, connecting plate; 422, air cylinder; 423, guide rod; 424, limiting block; 43, winding and unwinding assembly; 431, first support; 432, winding roller; 433, driving motor; 44, cleaning assembly; 441, second support; 442, cleaning roller; 443, brush; 444, transmission assembly; 4441, synchronous pulley; 4442, synchronous belt; 45, pressure roller. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0021] Embodiment 1 The present embodiment provides a polishing equipment for oil distribution plate and a polishing assembly, asFigures 1-5 As shown, the oil distribution disc polishing device comprises a base 1, a casing 2 fixedly arranged on the base 1, a clamping mechanism 3 arranged on the base 1 and located in the casing 2 for fixing and rotating the oil distribution disc, and two polishing mechanisms 4 arranged on the casing 2 and respectively located above the clamping mechanism 3 and on one side of the clamping mechanism 3 for polishing the surface and the side surface of the oil distribution disc; the clamping mechanism 3 comprises a fixed seat 31 fixedly installed on the base 1 and located in the casing 2, a rotating disc 32 rotatably arranged on the fixed seat 31, a rotating motor 33 fixedly installed in the fixed seat 31 for driving the rotating disc 32 to rotate, and an inner support assembly 34 arranged on the rotating disc 32 for positioning, supporting and clamping the oil distribution disc through the central hole of the oil distribution disc.
[0022] In use, first, the oil distribution disc to be polished is placed above the rotating disc 32 of the clamping mechanism 3, so that the central hole of the oil distribution disc is aligned with the inner support assembly 34, and the inner support assembly 34 is abutted from the inside of the central hole of the oil distribution disc to realize the positioning, supporting and clamping of the oil distribution disc on the rotating disc 32, then the rotating motor 33 in the fixed seat 31 is started, which drives the rotating disc 32 to rotate around the fixed seat 31, at this time, the rotating disc 32 drives the clamped oil distribution disc to rotate synchronously, then the two polishing mechanisms 4 above and on one side of the clamping mechanism 3 on the casing 2 are used, the polishing mechanism 4 above polishes the surface of the rotating oil distribution disc, and the polishing mechanism 4 on one side polishes the side surface of the oil distribution disc, during the whole polishing process, the base 1 provides stable mounting support for the casing 2 and the clamping mechanism 3, and the casing 2 protects the clamping mechanism 3 and the oil distribution disc inside to ensure the coordinated operation of the components to complete the polishing of the surface and the side surface of the oil distribution disc.
[0023] Specifically, the inner support assembly 34 comprises a sliding groove 341 opened on the rotating disc 32, a bidirectional screw 342 rotatably connected in the sliding groove 341, a sliding block 343 symmetrically and slidably connected in the sliding groove 341 and screwed with the bidirectional screw 342, a supporting block 344 fixedly installed on the two sliding blocks 343 for abutting from the inside of the central hole of the oil distribution disc to realize clamping, and a servo motor 345 fixedly installed in the rotating disc 32 for driving the bidirectional screw 342 to rotate; When it is necessary to clamp and fix the oil distribution disc, first start the servo motor 345 in the rotating disc 32, the servo motor 345 will drive the bidirectional screw 342 rotatingly connected in the sliding groove 341 to rotate, since the two sliding blocks 343 are symmetrically slidingly connected in the sliding groove 341 and are screwed with the bidirectional screw 342, and the screw thread directions of the two ends of the bidirectional screw 342 are opposite, therefore, when the bidirectional screw 342 rotates, it will drive the two sliding blocks 343 to synchronously slide along the sliding groove 341 in opposite directions, with the sliding of the sliding blocks 343, the support blocks 344 fixedly installed thereon will synchronously approach the center hole of the oil distribution disc, until the support blocks 344 are tightly abutted against the hole wall from the inner side of the center hole of the oil distribution disc, that is, the positioning and clamping of the oil distribution disc are completed, conversely, when the oil distribution disc needs to be removed, only the servo motor 345 needs to be started to rotate reversely, to drive the bidirectional screw 342 to reversely rotate, so that the two sliding blocks 343 slide away from each other along the sliding groove 341, and the support blocks 344 move away from the center hole of the oil distribution disc along with the sliding blocks 343, to release the clamping state of the oil distribution disc.
[0024] Further, to ensure the effect of the inner support assembly 34 fixing the oil distribution disc, the side of the support block 344 close to the oil distribution disc is fixedly provided with anti-skid lines 3441, when the support block 344 abuts against the inner wall of the center hole of the oil distribution disc, the anti-skid lines 3441 will increase the friction between the support block 344 and the inner wall of the center hole of the oil distribution disc, to further strengthen the fixing stability of the inner support assembly 34 to the oil distribution disc, to reduce the problems of uneven polishing surface and size precision deviation caused by sliding, to provide reliable guarantee for improving the polishing quality of the oil distribution disc.
[0025] In addition, to seal and protect the threaded connection part of the bidirectional screw 342 and the sliding block 343, the inner support assembly 34 further comprises a corrugated pipe sleeve 346 fixedly connected between the two sliding blocks 343 and on the side of the two sliding blocks 343 away from each other and located in the sliding groove 341, the corrugated pipe sleeve 346 is sleeved outside the bidirectional screw 342, and the corrugated pipe sleeve 346 located on the side of the two sliding blocks 343 away from each other is fixedly connected with the side wall of the sliding groove 341; the corrugated pipe sleeve 346 is sleeved outside the bidirectional screw 342 and is connected between the two sliding blocks 343 and between the sliding block 343 and the side wall of the sliding groove 341, to form a full-sealing structure for the threaded connection area of the bidirectional screw 342 and the sliding block 343, when the sliding block 343 slides along the sliding groove 341, the corrugated pipe sleeve 346 can deform by stretching and contracting along with the movement of the sliding block 343, to always maintain the sealing of the transmission area, so as to block the metal chips generated in the polishing process from entering the thread gap, to further reduce the problems of thread jamming and wear aggravation caused by impurities, to guarantee the smoothness and precision of the transmission of the bidirectional screw 342, and to prolong the service life of the inner support assembly 34.
[0026] Example 2 Different from example 1, as shown in FIG. 6, the inner support assembly 34 of the oil distribution disc clamping device 3 comprises a rotating disc 32, a bidirectional screw 342, two sliding blocks 343 and two support blocks 344. Figures 6-8As shown, the present application also provides a polishing assembly for the oil distribution plate polishing device, the polishing mechanism 4 comprises a polishing belt 41, a driving assembly 42 arranged on the casing 2 for moving the polishing belt 41 close to or away from the oil distribution plate, a winding and unwinding assembly 43 arranged on the driving assembly 42 and connected with both ends of the polishing belt 41 for winding one end of the polishing belt 41 and unwinding the other end, a cleaning assembly 44 arranged on both sides of the winding and unwinding assembly 43 for cleaning the surface of the polishing belt 41, and a compression roller 45 arranged on the driving assembly 42 for pressing the polishing belt 41 on the surface of the oil distribution plate.
[0027] In use, when the oil distribution plate needs to be polished, the driving assembly 42 on the casing 2 is started first, which drives the polishing belt 41, the winding and unwinding assembly 43, the cleaning assembly 44 and the compression roller 45 to move synchronously until the polishing belt 41 is close to the surface of the oil distribution plate to be polished, and at the same time the compression roller 45 presses the polishing belt 41 on the surface of the oil distribution plate, ensuring that the polishing belt 41 and the oil distribution plate maintain stable contact pressure, then the polishing belt 41 starts to polish the surface or side of the oil distribution plate, when the polishing belt 41 is partially worn, the winding and unwinding assembly 43 on the driving assembly 42 is started, which is connected with both ends of the polishing belt 41, and through winding one end of the polishing belt 41 and unwinding the other end, the unworn area of the polishing belt 41 is moved to the polishing position and the worn area is separated from the working area, in this process, the cleaning assembly 44 arranged on both sides of the winding and unwinding assembly 43 works synchronously to clean the surface of the worn polishing belt 41 before winding and the surface of the unworn polishing belt 41 after unwinding, avoiding the influence of debris on the polishing quality or the interference of the running of the winding and unwinding assembly 43, ensuring the continuous and stable polishing work.
[0028] Specifically, the driving assembly 42 comprises a connecting plate 421 arranged in the casing 2, an air cylinder 422 fixedly installed on the casing 2 and fixedly connected with the center position of the connecting plate 421, two guide rods 423 respectively slidingly connected with the casing 2 and fixedly connected with both sides of the connecting plate 421, and a limiting block 424 fixedly connected with one end of the guide rod 423 away from the connecting plate 421 for preventing the guide rod 423 from being separated from the casing 2, and the compression roller 45 is fixedly connected with the center position of the one side of the connecting plate 421 away from the air cylinder 422; When it is necessary to adjust the distance between the polishing belt 41 and the oil distribution disc by means of the polishing mechanism 4, the cylinder 422 fixedly installed on the shell 2 is started first, and the piston rod of the cylinder 422 will push or pull the connecting plate 421 fixedly connected with the center position thereof, and drive the connecting plate 421 to move away from the center position of the fixedly installed pressing roller 45 and the winding and unwinding assembly 43 and the polishing belt 41 on the connecting plate 421 synchronously. In this process, the two guide rods 423 fixedly connected with the connecting plate 421 on both sides and slidingly connected with the shell 2 will move synchronously along the sliding path of the shell 2 with the connecting plate 421, limit the moving direction of the connecting plate 421, and avoid deviation thereof. At the same time, the limiting block 424 fixedly connected with the guide rod 423 away from the connecting plate 421 will be in contact with the inner wall of the shell 2 when the guide rod 423 moves, prevent the guide rod 423 from being separated from the shell 2, and drive the connecting plate 421 to move to the polishing position adapted to the oil distribution disc with the polishing belt 41 until the pressing roller 45 is in close contact with the polishing belt 41 and presses the polishing belt 41 on the surface of the oil distribution disc, so as to complete the position and pressure adjustment before polishing. Conversely, when it is necessary to move away from the oil distribution disc, the cylinder 422 is started in reverse, and the connecting plate 421 and the winding and unwinding assembly 43, the polishing belt 41 and other components are driven synchronously.
[0029] It should be noted that the cylinder 422 on the polishing mechanism 4 at the position above the clamping mechanism 3 is fixed to the top of the shell 2 and the guide rod 423 slides on the top of the shell 2, and the cylinder 422 on the polishing mechanism 4 at one side of the clamping mechanism 3 is fixed to the side wall of the shell 2 and the guide rod 423 slides on the side wall of the shell 2.
[0030] Further, the winding and unwinding assembly 43 comprises the first bracket 431 fixedly installed symmetrically on the connecting plate 421 and located at the positions on both sides of the pressing roller 45, the two winding rollers 432 rotatably connected with the two first brackets 431 respectively for winding and unwinding the polishing belt 41 at one end and the other end respectively, and the two drive motors 433 fixedly connected with the two first brackets 431 respectively for making the rotating directions of the two winding rollers 432 opposite, and the polishing belt 41 is fixedly connected with the two winding rollers 432 at both ends respectively. When it is necessary to replace the polishing belt 41 dynamically, two drive motors 433 fixed on the two first supports 431 respectively are started, and the two drive motors 433 output power to drive the corresponding connecting winding rollers 432 to rotate in opposite directions. One of the winding rollers 432 rotates to wind the worn area of the polishing belt 41 on the roller body, and the other winding roller 432 rotates in the opposite direction to gradually loosen the unworn polishing belt 41 wound on it, so that the unworn area moves to the polishing position under the pressure roller 45. In this process, the first support 431 provides stable support for the winding roller 432 and the drive motor 433 to ensure that the winding roller 432 does not deviate when rotating, realizes continuous replacement of the polishing belt 41, maintains the sharpness of the polishing belt 41 without stopping, and ensures continuous polishing operation.
[0031] Further, the cleaning assembly 44 includes second supports 441 fixed symmetrically on the connecting plate 421 and located on the side of the two first supports 431 away from the pressure roller 45, two cleaning rollers 442 rotatably connected to the two second supports 441 respectively, two brushes 443 fixed on the two cleaning rollers 442 respectively and uniformly distributed for cleaning the surface of the polishing belt 41, and transmission assemblies 444 arranged on the two cleaning rollers 442 and the two winding rollers 432 respectively for transmitting the rotating power of the winding roller 432 to the corresponding cleaning roller 442. When the winding roller 432 of the winding and unwinding assembly 43 rotates under the drive of the drive motor 433, the transmission assembly 444 arranged on the cleaning roller 442 and the corresponding winding roller 432 transmits the rotating power of the winding roller 432 to the cleaning roller 442, and drives the two cleaning rollers 442 to rotate synchronously on the corresponding second supports 441. In the rotating process of the cleaning roller 442, the brushes 443 uniformly distributed on the surface of the cleaning roller 442 are in close contact with the surface of the moving polishing belt 41. The brushes 443 near the winding end remove the debris remaining on the surface of the worn area of the polishing belt 41, preventing the debris from being attached to the winding roller 432. The brushes 443 near the unwinding end clean the surface of the unworn polishing belt 41 that has not entered the polishing operation, preventing the debris from scratching the oil pan during polishing. Finally, the polishing belt 41 is cleaned in real time during the entire winding and unwinding process, ensuring smooth operation of the polishing quality and the winding and unwinding assembly 43.
[0032] In addition, in order to ensure the cleaning of the debris, the brush 443 is a nylon brush or a pig bristle brush; the nylon brush has moderate hardness and strong wear resistance, is suitable for cleaning fine and low-hardness polishing debris, and is not prone to hair loss; the pig bristle brush has good toughness and strong cleaning force, is suitable for cleaning coarse or strongly adhered debris, can deeply clean the impurities in the surface gap of the polishing belt 41, and both of them are flexible materials and will not scratch the surface of the polishing belt 41 when contacting the polishing belt 41, so that the type of the brush 443 can be flexibly selected according to the particle size of the polishing belt 41, the material of the oil distribution disc and the type of the debris, and efficient cleaning can be realized in different polishing scenes, the flexible brush 443 can avoid damaging the polishing belt 41, prolong the service life of the polishing belt 41, and improve the flexibility of the equipment.
[0033] Further, the transmission assembly 444 includes synchronous pulleys 4441 fixedly connected to the winding roller 432 and one end of the corresponding cleaning roller 442 respectively and a synchronous belt 4442 arranged on the two synchronous pulleys 4441, and the two synchronous pulleys 4441 are connected and transmit power through the synchronous belt 4442. When the winding roller 432 starts to rotate under the driving of the driving motor 433, since the synchronous pulleys 4441 are fixedly connected to the winding roller 432 and one end of the corresponding cleaning roller 442 respectively and the two synchronous pulleys 4441 are connected through the synchronous belt 4442, the rotation of the winding roller 432 drives the synchronous pulley 4441 fixedly connected to the winding roller 432 to rotate synchronously, then the synchronous pulley 4441 transmits the rotating power to the synchronous pulley 4441 at one end of the cleaning roller 442 through the synchronous belt 4442, so that the synchronous pulley 4441 at one end of the cleaning roller 442 rotates, finally, the cleaning roller 442 starts to rotate under the driving of the synchronous pulley 4441 at one end, so that the brush 443 on the cleaning roller 442 can match the movement of the polishing belt 41, and the cleaning of the debris on the surface of the polishing belt 41 is realized, and the cleaning roller 442 does not need to be additionally provided with a driving component to complete the power transmission.
[0034] It should be noted that the polishing belt 41 is a silicon carbide polishing belt, an aluminum oxide polishing belt or the like.
[0035] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. An oil distribution plate polishing device, comprising a base (1), a housing (2) fixedly arranged on the base (1), a clamping mechanism (3) arranged on the base (1) and located in the housing (2) for fixing and rotating the oil distribution plate, and two polishing mechanisms (4) arranged on the housing (2) and respectively located above the clamping mechanism (3) and on one side of the clamping mechanism (3) for polishing the surface and the side surface of the oil distribution plate. characterized in that The clamping mechanism (3) comprises a fixed seat (31) fixedly arranged on the base (1) and located in the housing (2), a rotating disc (32) rotatably arranged on the fixed seat (31), a rotating motor (33) fixedly arranged in the fixed seat (31) for driving the rotating disc (32) to rotate, and an inner support assembly (34) arranged on the rotating disc (32) for positioning, supporting and clamping the oil distribution plate through the central hole of the oil distribution plate.
2. The oil pan polishing apparatus according to claim 1, characterized by: The inner support assembly (34) comprises a sliding groove (341) formed in the rotating disc (32), a bidirectional screw (342) rotatably connected in the sliding groove (341), a sliding block (343) symmetrically and slidably connected in the sliding groove (341) and screwed with the bidirectional screw (342), a supporting block (344) fixedly arranged on the two sliding blocks (343) respectively for abutting from the inside of the central hole of the oil distribution plate to realize fixation, and a servo motor (345) fixedly arranged in the rotating disc (32) for driving the bidirectional screw (342) to rotate.
3. The oil pan polishing apparatus according to claim 2, characterized by: The supporting block (344) is fixedly provided with an anti-skid pattern (3441) on the side close to the oil distribution plate.
4. The oil pan polishing apparatus according to claim 2, characterized by: The inner support assembly (34) further comprises a bellows sleeve (346) fixedly connected between the two sliding blocks (343) and on the side away from each other of the two sliding blocks (343) and located in the sliding groove (341), the bellows sleeve (346) is sleeved on the outside of the bidirectional screw (342), and the bellows sleeve (346) on the side away from each other of the two sliding blocks (343) is fixedly connected with the side wall of the sliding groove (341).
5. A polishing assembly for use in the polishing apparatus of any one of claims 1-4, wherein: The polishing mechanism (4) comprises a polishing belt (41), a driving assembly (42) arranged on the housing (2) for moving the polishing belt (41) close to or away from the oil distribution plate, a winding and unwinding assembly (43) arranged on the driving assembly (42) and connected with both ends of the polishing belt (41) for winding one end of the polishing belt (41) and unwinding the other end, a cleaning assembly (44) arranged on both sides of the winding and unwinding assembly (43) for cleaning the surface debris of the polishing belt (41), and a compression roller (45) arranged on the driving assembly (42) for pressing the polishing belt (41) on the surface of the oil distribution plate.
6. The polishing assembly of claim 5, wherein: The driving assembly (42) comprises a connecting plate (421) arranged in the shell (2), a cylinder (422) fixedly installed on the shell (2) and fixedly connected with the connecting plate (421) at a center position, two guide rods (423) respectively slidably connected on the shell (2) and fixedly connected with the connecting plate (421) at two sides, and a limiting block (424) fixedly connected with the guide rod (423) at an end away from the connecting plate (421) for preventing the guide rod (423) from being separated from the shell (2), and the compression roller (45) is fixedly connected with the connecting plate (421) at a center position of a side away from the cylinder (422).
7. The polishing assembly of claim 6, wherein: The winding and unwinding assembly (43) comprises first supports (431) symmetrically fixedly installed on the connecting plate (421) and located at positions on two sides of the compression roller (45), two winding rollers (432) respectively rotatably connected on the two first supports (431) for winding and unwinding the polishing belt (41) at one end and the other end, and two drive motors (433) respectively fixedly connected on the two first supports (431) for making the two winding rollers (432) rotate in opposite directions, and the polishing belt (41) is fixedly connected with the two winding rollers (432) at two ends.
8. The polishing assembly of claim 7, wherein: The cleaning assembly (44) comprises second supports (441) symmetrically fixedly connected on the connecting plate (421) and located at positions on two sides of the first supports (431) away from the compression roller (45), two cleaning rollers (442) respectively rotatably connected on the two second supports (441), nylon brushes (443) respectively fixedly connected on the two cleaning rollers (442) and uniformly distributed for cleaning surfaces of the polishing belt (41), and transmission assemblies (444) respectively arranged on the two cleaning rollers (442) and the two winding rollers (432) for transmitting rotation power of the winding rollers (432) to the cleaning rollers (442) arranged correspondingly.
9. The polishing assembly of claim 8, wherein: The transmission assembly (444) comprises synchronous pulleys (4441) respectively fixedly connected on the winding rollers (432) and one ends of the cleaning rollers (442) arranged correspondingly, and a synchronous belt (4442) arranged on the two synchronous pulleys (4441), and the two synchronous pulleys (4441) are connected and transmit power through the synchronous belt (4442).
10. The polishing assembly of claim 8, wherein: The nylon brush or the bristle brush.