Industrial mechanical arm for aluminum material carrying
By improving the base rotation and multi-degree-of-freedom arm motion system of the robotic arm, combined with precise moving plate movement and anti-slip design, the problems of low carrying efficiency, poor precision and insufficient stability of existing industrial robotic arms for aluminum material transportation have been solved, realizing large-scale and high-precision aluminum material transportation.
Patent Information
- Application Number
- CN202511860763.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-01-23
AI Technical Summary
Existing industrial robotic arms for transporting aluminum materials suffer from low transport efficiency, poor precision, and insufficient stability, especially in terms of limited base rotation range, insufficient multi-degree-of-freedom adjustment capability of rotary joints, and inadequate anti-slip design of clamping devices.
The base is rotated by mounting the chassis and the first rotating seat, and the transmission gear driven by the first motor meshes with the driven gear to achieve large-angle rotational movement of the base. The multi-degree-of-freedom arm motion system, including the telescopic rod and movable connection, enhances the coordination and flexibility of the arm movement. The precise movement of the movable plate is achieved by using the rack and pinion driven by the second motor meshing with the rotating gear. The clamping device prevents the aluminum material from slipping out through the design of the anti-slip block and the flipping rod.
It enables the robotic arm to rotate its base steadily and flexibly, expands the workspace, improves the precision of arm movements and the reliability of aluminum material transport, prevents slippage, and enhances overall transport efficiency and stability.
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Figure CN121374686A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of industrial automation equipment, in particular to an industrial mechanical arm for carrying aluminum materials, and belongs to the technical field of mechanical engineering and automation. BACKGROUND
[0002] The industrial mechanical arm for carrying aluminum materials is a key equipment in the field of industrial automation, and is widely used in the processing, carrying and assembling links of aluminum materials. In the prior art, such a mechanical arm is usually composed of basic components such as a base, a rotary joint, an extension arm and a clamping device. However, in actual application, the existing mechanical arm has many problems, resulting in low carrying efficiency, poor precision and insufficient stability.
[0003] Specifically, the base of the existing mechanical arm is often designed in a fixed manner, and the rotation range is limited, which is difficult to cover a large working area. In addition, the large arm of the mechanical arm is usually simply hinged, and lacks multi-degree-of-freedom adjustment capability. The existing clamping device is usually of a rigid structure, and the anti-slip design is insufficient, which is easy to slip when grabbing aluminum materials with smooth surfaces. The control system of the existing mechanical arm has low integration, resulting in incoherent action. In summary, the existing industrial mechanical arm for carrying aluminum materials has significant defects in structural flexibility, clamping stability and control precision. Therefore, an industrial mechanical arm for carrying aluminum materials is proposed. SUMMARY
[0004] Therefore, the present application provides an industrial mechanical arm for carrying aluminum materials to solve or alleviate the technical problems in the prior art, and at least provides an advantageous option.
[0005] The technical scheme of the present application is a kind of industrial mechanical arm for carrying aluminum materials, which comprises: a machine case, a first rotary seat, a mounting sleeve and a movable disc, the top of the machine case is rotatably installed with a first rotary seat, the top of the first rotary seat is movably installed with a connecting large arm, the top end of the connecting large arm is movably installed with a connecting small arm through a movable joint, one end of the connecting small arm is movably installed with a flange plate, the rear end face of the first rotary seat is fixedly installed with a mounting bracket, the outer side of the movable joint is fixedly installed with a second connecting bracket, the second connecting bracket and the mounting bracket are movably installed through a first telescopic rod, the second connecting bracket and the flange plate are movably installed through a second telescopic rod, the bottom end of the flange plate is fixedly installed with a mounting sleeve, the top of the mounting sleeve is rotatably installed with a second movable sleeve, the bottom of the second movable sleeve is fixedly installed with a mounting disc, the outer side of the mounting disc is movably installed with a movable rod, the bottom inner side of the mounting disc is movably installed with a movable disc, and the movable disc and the movable rod are movably connected through a turnover rod.
[0006] Further preferably, a base is fixedly installed at the bottom of the case, a first motor is fixedly installed inside the case, a transmission gear is fixedly installed at the output end of the first motor, a driven gear is fixedly installed at the bottom of the first rotating seat, and the transmission gear and the driven gear are in mesh with each other.
[0007] Further preferably, the first rotating seat and the connecting big arm are movably installed through a first connecting frame, and the second connecting frame and the second telescopic rod are movably installed through a first movable sleeve.
[0008] Further preferably, the second telescopic rod and the flange plate are movably connected through a first connecting seat, and the connecting small arm and the flange plate are movably connected through a second rotating seat.
[0009] Further preferably, a second motor is fixedly installed inside the mounting sleeve, and the output end of the second motor is fixedly connected with the second movable sleeve.
[0010] Further preferably, a rack is movably installed inside the second movable sleeve, a third motor is fixedly installed outside the second movable sleeve, a rotating gear is fixedly installed at the output end of the third motor, the rotating gear and the rack are in mesh with each other, and a protective cover matched with the rotating gear is fixedly installed outside the second movable sleeve.
[0011] Further preferably, the bottom end of the rack is fixedly connected with a movable disc, the movable rod and the mounting disc are movably connected through a second connecting seat, and the movable rod and the turnover rod are movably installed through a mounting shaft.
[0012] Further preferably, a clamping rod is fixedly installed at the bottom of the movable rod, an anti-skid block is fixedly installed at the bottom of the clamping rod, and an anti-skid pattern is arranged on the inner side of the anti-skid block.
[0013] The above technical scheme is adopted in the embodiment of the application, and the embodiment has the following advantages: The application is characterized in that the rotation installation is arranged between the machine case and the first rotating seat, the first motor inside the machine case drives the transmission gear and the driven gear at the bottom of the first rotating seat to realize the stable and large-angle rotating movement of the base, the design effectively overcomes the defects of the traditional base, such as large rotating shaking and limited angle, provides stable and flexible base support for the mechanical arm, enhances the coordination and flexibility of the multi-joint movement of the arm, and forms a multi-degree-of-freedom arm movement system through the movable installation of the first rotating seat, the connecting large arm and the first connecting frame, and the movable connection of the top of the connecting large arm and the connecting small arm through the movable joint, the linkage cooperation between the mounting frame, the first telescopic rod, the second connecting frame and the second telescopic rod, the movable installation of the first telescopic rod and the mounting frame, and the movable installation of the second connecting frame and the second telescopic rod through the first movable sleeve play a key auxiliary support and traction role, so that the movement of the large arm and the small arm is more stable and accurate, and the working space is expanded.
[0014] The application is characterized in that the rotation installation is arranged between the machine case and the first rotating seat, the first motor inside the machine case drives the transmission gear and the driven gear at the bottom of the first rotating seat to realize the stable and large-angle rotating movement of the base, the design effectively overcomes the defects of the traditional base, such as large rotating shaking and limited angle, provides stable and flexible base support for the mechanical arm, enhances the coordination and flexibility of the multi-joint movement of the arm, and forms a multi-degree-of-freedom arm movement system through the movable installation of the first rotating seat, the connecting large arm and the first connecting frame, and the movable connection of the top of the connecting large arm and the connecting small arm through the movable joint, the linkage cooperation between the mounting frame, the first telescopic rod, the second connecting frame and the second telescopic rod, the movable installation of the first telescopic rod and the mounting frame, and the movable installation of the second connecting frame and the second telescopic rod through the first movable sleeve play a key auxiliary support and traction role, so that the movement of the large arm and the small arm is more stable and accurate, and the working space is expanded.
[0015] The above summary is only for the purpose of the description and is not intended to limit in any way. In addition to the above-described exemplary aspects, embodiments and features, further aspects, embodiments and features of the present application will be readily apparent from the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, brief introductions will be given to the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort.
[0017] Figure 1 It is a perspective view of the appearance of the present application; Figure 2 It is a perspective view of the inside of the machine case of the present application; Figure 3 It is a perspective view of the installation of the connecting large arm and the connecting small arm of the present application; Figure 4 It is a perspective view of the installation of the mounting sleeve and the second movable sleeve of the present application; Figure 5The third motor and the third movable sleeve are installed in the second motor and the second movable sleeve of the application; Figure 6 The rack and the rotary gear are installed in the rack and the rotary gear of the application; Figure 7 The turnover rod and the movable rod are connected in the turnover rod and the movable rod of the application.
[0018] The figure mark: 1, the case; 101, the base; 102, the first motor; 103, the transmission gear; 104, the driven gear; 2, the first rotary seat; 201, the first connecting frame; 202, the connecting big arm; 203, the movable joint; 204, the connecting small arm; 205, the mounting frame; 206, the first telescopic rod; 207, the second connecting frame; 208, the second telescopic rod; 209, the first movable sleeve; 210, the first connecting seat; 211, the second rotary seat; 3, the mounting sleeve; 301, the flange plate; 302, the second movable sleeve; 303, the second motor; 304, the third motor; 305, the protective cover; 306, the rack; 307, the rotary gear; 308, the mounting disc; 4, the movable disc; 401, the turnover rod; 402, the movable rod; 403, the second connecting seat; 404, the mounting shaft; 405, the clamping rod; 406, the antiskid block. DETAILED DESCRIPTION
[0019] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0020] The embodiments of the application are described in detail below with reference to the accompanying drawings.
[0021] As Figures 1-7As shown, this embodiment of the invention provides an industrial robotic arm for transporting aluminum materials, including: a housing 1, a first rotating base 2, a mounting sleeve 3, and a movable plate 4. The first rotating base 2 is rotatably mounted on the top of the housing 1. A connecting arm 202 is movably mounted on the top of the first rotating base 2. A connecting arm 204 is movably mounted on the top of the connecting arm 202 via a movable section 203. A flange 301 is movably mounted on one end of the connecting arm 204. A mounting bracket 205 is fixedly mounted on the rear end face of the first rotating base 2. A second connecting bracket 207 is fixedly mounted on the outer side of the movable section 203. The second connecting bracket 207 and the mounting bracket 205 are movably connected via a first telescopic rod 206. The second connecting bracket 207 and the flange 301 are connected via a second telescopic rod 206. The rod 208 is movably installed. The bottom end of the flange 301 is fixedly installed with an installation sleeve 3. The top of the installation sleeve 3 is rotatably installed with a second movable sleeve 302. The bottom of the second movable sleeve 302 is fixedly installed with an installation plate 308. The outside of the installation plate 308 is movably installed with a movable rod 402. The bottom inside of the installation plate 308 is movably installed with a movable plate 4. The movable plate 4 and the movable rod 402 are movably connected by a flipping rod 401. The bottom of the chassis 1 is fixedly installed with a base 101. The inside of the chassis 1 is fixedly installed with a first motor 102. The output end of the first motor 102 is fixedly installed with a transmission gear 103. The bottom of the first rotating seat 2 is fixedly installed with a driven gear 104. The driven gear 104 and the transmission gear 103 mesh with each other.
[0022] The robot arm is started by a first motor 102 fixedly installed inside the housing 1. The output shaft of the first motor 102 drives the transmission gear 103 at its end to rotate. Since the transmission gear 103 meshes with the driven gear 104 fixedly installed at the bottom of the first rotating base 2, the rotational motion of the first motor 102 is converted into the horizontal rotation of the first rotating base 2 relative to the housing 1. This process provides the entire robotic arm with a wide range of horizontal working angles, which is the basis for its ability to perform large-scale operations.
[0023] Reference Figures 2-3 The first rotating seat 2 and the connecting boom 202 are movably installed through the first connecting frame 201. The second connecting frame 207 and the second telescopic rod 208 are movably installed through the first movable sleeve 209. The second telescopic rod 208 and the flange 301 are movably connected through the first connecting seat 210. The connecting arm 204 and the flange 301 are movably connected through the second rotating seat 211.
[0024] The first telescopic rod 206 is movably connected, and the second connecting frame 207 is movably connected to the flange 301 through the second telescopic rod 208. When the first telescopic rod 206 and the second telescopic rod 208 move in coordination, they will push or pull the second connecting frame 207 and the movable section 203, thereby precisely controlling the posture and end position of the connecting arm 204.
[0025] With reference to Figures 4-6 , the inside of the mounting sleeve 3 is fixedly mounted with a second motor 303, the output end of the second motor 303 is fixedly connected with a second movable sleeve 302, the inside of the second movable sleeve 302 is movably mounted with a rack 306, the outside of the second movable sleeve 302 is fixedly mounted with a third motor 304, the output end of the third motor 304 is fixedly mounted with a rotating gear 307, the rotating gear 307 and the rack 306 are mutually engaged, and the outside of the second movable sleeve 302 is fixedly mounted with a protective cover 305 matched with the rotating gear 307.
[0026] The rotating movement of the rotating gear 307 is converted into the precise linear up-and-down movement of the rack 306 through the mutual engagement of the rotating gear 307 and the rack 306 movably mounted in the inside of the second movable sleeve 302, the bottom end of the rack 306 is fixedly connected with the movable disc 4, thus the linear movement of the rack 306 directly drives the movable disc 4 to move up and down, the movable disc 4 and the two movable rods 402 are movably connected through the turnover rods 401, when the movable disc 4 moves downward, it will push the lower ends of the two movable rods 402 to swing outward through the turnover rods 401; conversely, when the movable disc 4 moves upward, it will pull the lower ends of the movable rods 402 to fold inward, the anti-skid lines on the inside of the anti-skid blocks 406 can effectively increase the friction force, ensuring firm and reliable clamping of the aluminum material and preventing slipping.
[0027] With reference to Figures 5-7 , the bottom end of the rack 306 is fixedly connected with the movable disc 4, the movable rods 402 and the mounting disc 308 are movably connected through the second connecting seats 403, the movable rods 402 and the turnover rods 401 are movably mounted through the mounting shafts 404, the bottom of the movable rods 402 is fixedly mounted with the clamping rods 405, the bottom of the clamping rods 405 is fixedly mounted with the anti-skid blocks 406, and the inside of the anti-skid blocks 406 is provided with anti-skid lines.
[0028] The movable disc 4 and the two movable rods 402 are movably connected through the turnover rods 401. When the movable disc 4 moves downward, it will push the lower ends of the two movable rods 402 to swing outward through the turnover rods 401; conversely, when the movable disc 4 moves upward, it will pull the lower ends of the movable rods 402 to fold inward, the anti-skid lines on the inside of the anti-skid blocks 406 can effectively increase the friction force, ensuring firm and reliable clamping of the aluminum material and preventing slipping.
[0029] The application works: through the first motor 102 fixedly installed in the case 1 starts, the output shaft of the first motor 102 drives the transmission gear 103 at the end thereof to rotate, since the transmission gear 103 and the driven gear 104 fixedly installed at the bottom of the first rotating seat 2 are mutually engaged, the rotating movement of the first motor 102 is converted into the horizontal rotation of the first rotating seat 2 relative to the case 1, which provides a wide range of horizontal working angle for the whole mechanical arm, and realizes the basis of wide range operation, while the base is positioned, the arm system starts to act, the top of the first rotating seat 2 is movably installed with the connecting arm 202 through the first connecting frame 201, realizes the pitching action of the arm, the top end of the connecting arm 202 is movably connected with the connecting arm 204 through the movable joint 203, further increases the degree of freedom of the joint, at the same time, the mounting frame 205 fixed to the rear end of the first rotating seat 2 and the second connecting frame 207 fixed to the outer side of the movable joint 203 are movably connected through the first telescopic rod 206, and the second connecting frame 207 and the flange plate 301 are movably connected through the second telescopic rod 208, when the first telescopic rod 206 and the second telescopic rod 208 perform the coordinated telescopic movement, they will push or pull the nodes such as the second connecting frame 207 and the movable joint 203, so as to accurately control the posture and end position of the connecting arm 204, the multi-link structure ensures that the arm movement is flexible and stable, after the arm movement transports the aluminum material to the target point, the wrist fine adjustment starts to work, the second motor 303 fixedly installed in the mounting sleeve 3 starts, directly drives the second movable sleeve 302 to rotate, so as to realize the rotation of the whole end effector around the vertical axis, adjusts the angle of clamping the aluminum material, then, the last fine adjustment before grabbing is carried out, the third motor 304 fixedly installed outside the second movable sleeve 302 starts, the rotating gear 307 on the output shaft thereof starts to rotate, since the rotating gear 307 and the rack 306 movably installed in the second movable sleeve 302 are mutually engaged, the rotating movement of the gear is converted into the accurate straight line up-down movement of the rack 306, the bottom end of the rack 306 is fixedly connected with the movable disc 4, therefore the straight line movement of the rack 306 directly drives the movable disc 4 to move up and down, the movable disc 4 and the movable rods 402 on both sides are movably connected through the turnover rod 401, when the movable disc 4 moves downward, it will push the lower ends of the two movable rods 402 to swing outward through the turnover rod 401, on the contrary, when the movable disc 4 moves upward, it will pull the lower ends of the movable rods 402 to fold inward, the anti-skid lines inside the anti-skid block 406 can effectively increase the friction, ensure firm and reliable when clamping the aluminum material, and prevent slipping.
[0030] The above merely illustrates the specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of various changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. An industrial robotic arm for transporting aluminum materials, characterized in that: The system includes a chassis (1), a first rotating seat (2), a mounting sleeve (3), and a movable plate (4). The first rotating seat (2) is rotatably mounted on the top of the chassis (1). A connecting arm (202) is movably mounted on the top of the first rotating seat (2). A connecting arm (204) is movably mounted on the top of the connecting arm (202) via a movable section (203). A flange (301) is movably mounted on one end of the connecting arm (204). A mounting bracket (205) is fixedly mounted on the rear end face of the first rotating seat (2). A second connecting bracket (207) is fixedly mounted on the outer side of the movable section (203). The second connecting bracket (207) and the mounting bracket (205) are connected. The first telescopic rod (206) is used to movably install the second connecting frame (207) and the flange (301) through the second telescopic rod (208). The bottom end of the flange (301) is fixedly installed with an installation sleeve (3). The top of the installation sleeve (3) is rotatably installed with a second movable sleeve (302). The bottom of the second movable sleeve (302) is fixedly installed with an installation plate (308). The outer side of the installation plate (308) is movably installed with a movable rod (402). The inner side of the bottom of the installation plate (308) is movably installed with a movable plate (4). The movable plate (4) and the movable rod (402) are movably connected by a flipping rod (401).
2. The industrial robotic arm for transporting aluminum materials according to claim 1, characterized in that: A base (101) is fixedly installed at the bottom of the chassis (1). A first motor (102) is fixedly installed inside the chassis (1). A transmission gear (103) is fixedly installed at the output end of the first motor (102). A driven gear (104) is fixedly installed at the bottom of the first rotating seat (2). The driven gear (104) and the transmission gear (103) mesh with each other.
3. The industrial robotic arm for transporting aluminum materials according to claim 1, characterized in that: The first rotating seat (2) is movably installed with the connecting arm (202) via the first connecting frame (201), and the second connecting frame (207) is movably installed with the second telescopic rod (208) via the first movable sleeve (209).
4. The industrial robotic arm for transporting aluminum materials according to claim 1, characterized in that: The second telescopic rod (208) is movably connected to the flange (301) via the first connecting seat (210), and the connecting arm (204) is movably connected to the flange (301) via the second rotating seat (211).
5. The industrial robotic arm for transporting aluminum materials according to claim 1, characterized in that: The second motor (303) is fixedly installed inside the mounting sleeve (3), and the output end of the second motor (303) is fixedly connected to the second movable sleeve (302).
6. The industrial robotic arm for transporting aluminum materials according to claim 1, characterized in that: The second movable sleeve (302) has a rack (306) movably installed inside, and a third motor (304) is fixedly installed outside the second movable sleeve (302). A rotating gear (307) is fixedly installed at the output end of the third motor (304). The rotating gear (307) meshes with the rack (306). A protective cover (305) that cooperates with the rotating gear (307) is fixedly installed outside the second movable sleeve (302).
7. An industrial robotic arm for transporting aluminum materials according to claim 6, characterized in that: The bottom end of the rack (306) is fixedly connected to the movable disk (4), the movable rod (402) is movably connected to the mounting disk (308) through the second connecting seat (403), and the movable rod (402) is movably installed to the flipping rod (401) through the mounting shaft (404).
8. The industrial robotic arm for transporting aluminum materials according to claim 1, characterized in that: A clamping rod (405) is fixedly installed at the bottom of the movable rod (402), and an anti-slip block (406) is fixedly installed at the bottom of the clamping rod (405). The anti-slip block (406) has anti-slip texture on its inner side.