Ceramic substrate processing production equipment

Abstract

The invention relates to ceramic substrate processing production equipment, which comprises a feeding structure, a conveying structure, a conveying structure, a conveying structure and a control structure, and is characterized in that the feeding structure is used for conveying green ceramic tapes; the cutting structure is used for cutting the green tape so as to form a substrate; the turn-over structure is used for turning over the substrates at intervals; the powder applying structure comprises a powder applying assembly used for applying powder to the surface of the substrate and a circulating adsorption assembly arranged below the powder applying assembly; the stacking structure is used for stacking the substrates coated with the powder; a shaping structure, wherein the shaping structure is used for shaping the stacked substrates; and the tray loading structure is used for loading the shaped substrates into the loading tray. The ceramic substrate processing production equipment is high in automation degree, manual participation is not needed in the whole process, the production efficiency of the ceramic substrate is improved, the labor cost input is saved, and the safety coefficient is higher.

Description

Technical Field

[0001] This invention belongs to the field of ceramic substrate production technology, and specifically relates to a ceramic substrate processing and production equipment. Background Technology

[0002] Ceramic substrates are ceramic material substrates used in electronic components to provide support, insulation, thermal conductivity, sealing, and protection. They are key basic materials in modern electronic products, especially in high-power, high-frequency, and high-reliability fields, and are commonly used in LED lighting, semiconductors, automotive electronics, aerospace and military, and microwave communications.

[0003] In the manufacturing process of ceramic substrates, raw ceramic tape needs to be cut into substrates. The substrates are then flipped according to production requirements, followed by powder coating, drying, and finally stacking on trays. In existing ceramic substrate manufacturing processes, the flipping, transfer, stacking, and handling of substrates require manual intervention, which not only affects production efficiency but also incurs high labor costs. Summary of the Invention

[0004] This invention provides a ceramic substrate processing and production equipment, which solves the problems of low production efficiency and high cost caused by the need for manual intervention in existing ceramic substrate manufacturing processes.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is: a ceramic substrate processing and production equipment, comprising: A feeding structure for conveying green ceramic belt; A cutting structure for cutting the green ceramic tape to form a substrate; A flipping structure, wherein the flipping structure is used to flip the substrate at intervals; A powder coating structure, comprising a powder coating component for applying powder to the surface of a substrate and a circulating adsorption component disposed below the powder coating component; A stacking structure, the stacking structure including a feeding assembly for conveying the powder-coated substrate, a receiving assembly disposed on one side of the feeding assembly and for stacking the substrate, and a transfer assembly for transferring the substrate on the feeding assembly to the receiving assembly; A shaping structure, wherein the shaping structure is used to shape the stacked substrate; A tray loading structure is used to load the shaped substrate into a carrier tray.

[0006] Optimally, the flipping structure includes an outer conveyor line for conveying the substrate, a flipping assembly disposed on one side of the outer conveyor line for flipping the substrate, an inner conveyor line installed inside the flipping assembly and disposed opposite to it, and a transition assembly disposed between the outer conveyor line and the inner conveyor line for transmitting conveying power.

[0007] Optimally, the transition assembly includes a first friction wheel rotatably mounted inside the outer conveyor line, a second friction wheel adjustablely mounted on one side of the first friction wheel, and a third friction wheel rotatably mounted outside the inner conveyor line, the third friction wheel abutting against the first and second friction wheels.

[0008] Optimally, the circulating adsorption assembly includes a powder application box, a water tank disposed at the bottom of the powder application box, an inlet pipe for continuously injecting clean water from the water tank into the powder application box, a drain pipe for discharging wastewater from the powder application box into the water tank, and an overflow pipe connecting the powder application box and the drain pipe.

[0009] Optimally, the circulating adsorption assembly further includes a negative pressure chamber installed at the bottom of the powder coating box for sucking up the slurry, a negative pressure pipe connected to the top of the negative pressure chamber and extending into the powder coating box, a baffle cap disposed at the top of the negative pressure pipe for changing the suction direction, and a flow channel formed between the baffle cap and the negative pressure pipe.

[0010] Optimally, the feeding assembly includes a conveying mechanism for conveying the powder-coated substrate, and a lifting part and a stopping part that are synchronously raised and lowered below the conveying mechanism. The lifting part is used to lift the substrate on the conveying mechanism, and the stopping part is used to stop the subsequent adjacent substrate.

[0011] Optimally, the material transfer assembly includes a material transfer plate movably disposed above the conveying mechanism, a fork plate fixed to the bottom of the material transfer plate, and fork strips fixed at intervals to the bottom of the fork plate and extending toward the side close to the conveying mechanism, the fork strips being used to pick up the substrate after the lifting stop.

[0012] Optimally, the material-bearing assembly includes an outer sliding frame and an inner sliding frame that are alternately movable on one side of the conveying mechanism, a lifting plate that is vertically mounted on the top of the inner sliding frame, an alternating mechanism for driving the lifting plate to rise and fall to avoid the outer sliding frame, and a material-bearing mechanism mounted on the outer sliding frame and the lifting plate, wherein the material-bearing mechanism is used to carry the substrate picked up by the forks.

[0013] Optimally, the lifting section includes top bars spaced laterally, the laterally spaced top bars being used to avoid the conveying mechanism, and the longitudinally spaced top bars being used to avoid the fork bars; the stopping section includes stopping bars spaced laterally and used to avoid the conveying mechanism.

[0014] Optimally, the shaping structure includes a shaping frame, a first shaping plate that is vertically mounted on the bottom of the shaping frame, a second shaping plate that is movably disposed on the bottom of the shaping frame, a third shaping plate that is elastically mounted on the bottom of the shaping frame and disposed opposite to the second shaping plate, and a fourth shaping plate that is elastically mounted on the bottom of the shaping frame and disposed opposite to the first shaping plate.

[0015] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art: The ceramic substrate processing equipment of this invention has a high degree of automation. The green ceramic strip is unwound by the feeding structure, and the green ceramic strip is cut by the cutting structure. The cut substrates flow forward to the flipping structure, where the flipping structure flips the substrates at intervals. The production line continues to move the substrates to the powder coating structure and the drying structure, where the substrates are successively powder coated and dried. The powder-coated and dried products flow to the stacking structure, where the products are stacked and transferred. Finally, they are shaped and packaged. The entire process does not require manual intervention, which improves the production efficiency of ceramic substrates, saves labor costs, and has a higher safety factor. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the feeding structure of the present invention; Figure 3 This is a schematic diagram of the flipping structure of the present invention; Figure 4 This is a partial structural diagram of the flipping structure of the present invention; Figure 5 For the present invention Figure 4 A structural diagram from another angle; Figure 6 This is a partial structural diagram of the flipping structure of the present invention; Figure 7 This is a schematic diagram of the upper part of the powder coating structure of the present invention; Figure 8 This is a front view of the lower half of the powder-coating structure of the present invention; Figure 9 This is a schematic diagram of the stacked structure of the present invention; Figure 10 This is a schematic diagram of the feeding assembly in the stacked structure of the present invention; Figure 11 This is a partial structural diagram of the feeding assembly in the stacked structure of the present invention; Figure 12 This is a partial structural diagram of the feeding assembly in the stacked structure of the present invention; Figure 13This is a schematic diagram of the conveyor plate of the feeding assembly in the stacked structure of the present invention; Figure 14 This is a schematic diagram of the material transfer component in the stacked structure of the present invention; Figure 15 This is a schematic diagram of the material-bearing component in the stacked structure of the present invention; Figure 16 This is a partial structural diagram of the material-bearing component in the stacked structure of the present invention; Figure 17 This is a partial structural diagram of the material-bearing component in the stacked structure of the present invention; Figure 18 This is a schematic diagram of the shaping structure of the present invention; Figure 19 This is a partial structural diagram of the shaping structure of the present invention; Figure 20 This is a schematic diagram of the tray loading structure of the present invention; Figure 21 This is a partial structural diagram of the tray loading structure of the present invention; Figure 22 This is a partial structural diagram of the tray loading structure of the present invention; Explanation of reference numerals in the attached figures: 1. Feeding structure; 101. First feeding frame; 102. Unwinding roller; 103. Tensioning roller; 104. Brush roller; 105. First pressure roller; 106. Second pressure roller; 107. Limiting support plate; 2. Cutting structure; 3. Flipping structure; 301. First conveyor frame; 302. Motor mounting plate; 303. Drive gear; 304. Transmission gear; 305. Transmission shaft; 306. Driven gear; 307. Transition gear; 308. First toothed belt; 309. Second toothed belt; 310. First adjusting plate; 311. First adjusting groove; 312. Tensioning wheel; 313. Feeding roller; 314. Meshing gear; 315. Protrusion; 316. Belt groove; 317. Belt; 318. Second adjusting groove; 319. Second adjusting plate; 320. Slot; 3 21. Adjusting rod; 322. First friction wheel; 323. Second friction wheel; 324. Fixed shaft; 325. First abutment wheel; 326. Fixed plate; 327. Second abutment wheel; 328. Tilting frame; 329. Pinion; 330. Fixed ring; 331. Gear ring; 332. Extension plate; 333. Mounting frame; 334. Connecting plate; 335. Conveyor roller; 336. Conveyor cylinder; 337. First conveyor belt; 338. Third friction wheel; 339. Protruding plate; 340. Adjusting plate; 341. First baffle; 342. Guide plate; 4. Powder application structure; 401. Powder application box; 402. Water tank; 403. Negative pressure chamber; 404. Negative pressure pipe; 405. Support column; 406. Baffle cap; 407. Drain pipe; 408. Overflow pipe; 409. Water inlet pipe; 410. First mounting plate; 411. Eccentric disc; 412. Connecting rod; 413. Swing arm; 414. Nozzle; 5. Drying structure; 6. Stacked structure; 61. Feeding assembly; 610. Second feeding frame; 611. Conveying plate; 612. Conveying roller; 613. Through groove; 614. First groove; 615. Second groove; 616. Second conveyor belt; 617. Pressure plate; 618. Pressure groove; 619. Top material cylinder; 6110. Top plate; 6111. Top bar; 6112. Stop bar; 6113. First buffer plate; 62. Material transfer assembly; 620. Guide post; 621. Guide sleeve; 622. Material transfer plate; 623. Third adjusting plate; 624. Fork plate; 625. Fork bar; 626. First clearance groove; 627. Second clearance groove; 628. Fixed gear; 629. Tensioning gear; 6210. Third toothed belt; 63. Material support assembly; 631. Outer sliding frame; 632. Inner sliding frame; 633. Linear bearing; 634. Guide column; 635. Connecting plate; 636. Lifting plate; 637. Groove plate; 638. Drive groove; 639. Second mounting plate; 6310. Drive wheel; 6311. Bearing frame; 6312. Bearing roller; 6313. Bearing plate; 6314. Third groove; 6315. Fourth groove; 6316. Third conveyor belt; 6317. Baffle; 6318. Material baffle plate; 6319. Material distribution block; 6320. Stop bar; 7. Shaping structure; 701. Support column; 702. Third mounting plate; 703. First shaping plate; 704. Second shaping plate; 705. Third shaping plate; 706. Fourth shaping plate; 707. Push cylinder; 708. Push plate; 709. Slide rail; 710. Slider; 711. Support plate; 712. Protruding plate; 713. Push rod; 714. Spring; 8. Loading structure; 801. Transport frame; 802. Rotary cylinder; 803. Turning plate; 804. Finger cylinder; 805. Inner clamping plate; 806. Second buffer plate; 807. Lifting cylinder; 808. Outer clamping plate; 809. Pallet; 810. Carrying tray; 811. Top groove; 812. Positioning push plate; 813. Positioning groove; 814. Top column; 815. Lower conveyor line; 816. Upper conveyor line. Detailed Implementation

[0017] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.

[0018] likeFigure 1 The diagram shows the structure of the ceramic substrate processing equipment of the present invention. The structure includes a feeding structure 1, a cutting structure 2, a flipping structure 3, a powder coating structure 4, a drying structure 6, a stacking structure 7, a shaping structure 8, and a traying structure 8. The raw ceramic strip roll is manually placed at the feeding structure 1 for unwinding. The cutting structure 2 cuts the raw ceramic strip. The cut sheet products flow forward to the flipping structure 3, where the sheet products are flipped at intervals (to meet the needs of subsequent processing). The production line continues to move the substrate to the powder coating structure 4 and the drying structure 5, where the products are successively powder coated and dried. The powder-coated and dried products flow to the stacking structure 6 for stacking and transfer. Finally, the products are shaped and trayed.

[0019] like Figure 2 The diagram shows a schematic of the feeding structure 1, which is used to convey green ceramic tape. The feeding structure 1 includes a first feeding frame 101, an unwinding roller 102, a tensioning roller 103, a brush roller 104, a first pressure roller 105, a second pressure roller 106, and a limiting support plate 107. The first feeding frame 101 is welded from aluminum profiles and fixed to the production workshop floor. The unwinding roller 102 is rotatably mounted on one side of the first feeding frame 101 via bearings. When the second pressure roller 106 rotates and pulls out, the unwinding roller 102 rotates to unwind the green ceramic tape.

[0020] There are multiple tension rollers 103, which are rotatably mounted on one side of the first feeding frame 101 via bearings (the tension rollers 103 and the unwinding rollers 102 are located on the same side of the first feeding frame 101. The unwinding rollers 102 unwind the green ceramic strip around the tension rollers 103 to tension it, so as to prevent the green ceramic strip from loosening. The unwinding of the unwinding rollers 102 and the tensioning of the tension rollers 103 are conventional structures in the prior art, and their unwinding and tensioning principles are conventional).

[0021] Two sets of brush rollers 104 are rotatably mounted on one side of the first feeding frame 101. The first feeding frame 101, with the unwinding roller 102 on one side, is fixed to a cleaning frame by screws or welding. Both ends of the two sets of brush rollers 104 are mounted on the side walls of the cleaning frame via bearings. The green ceramic belt between the tension rollers 103 passes between the two sets of brush rollers 104, and impurities on the surface of the green ceramic belt are brushed away by the brushes on the outer circumference of the brush rollers 104, improving the yield of the finished product.

[0022] The first feeding frame 101 has a pressure frame fixed to one side of the unwinding roller 102 by screws or welding. There are two first pressure rollers 105, and both ends of the two first pressure rollers 105 are rotatably mounted on the side wall of the pressure frame through bearings, and the two first pressure rollers 105 are arranged vertically. The green ceramic strip, after being cleaned by the brush roller 104, passes between the two first pressure rollers 105 and is pressed against the surface of the green ceramic strip by the two first pressure rollers 105, thereby straightening the green ceramic strip and facilitating subsequent cutting.

[0023] There are two second pressure rollers 106, both ends of which are rotatably mounted on the side wall of the pressure frame via bearings, and the two second pressure rollers 106 are arranged vertically. A servo motor connected to the second pressure rollers 106 is installed on one side of the pressure frame. The servo motor drives the second pressure rollers 106 to rotate, thereby pulling the green ceramic strip forward. The second pressure rollers 106 have the same function as the first pressure roller 105, squeezing the pulled green ceramic strip to ensure that the green ceramic strip is flat.

[0024] Two limit plates 107 are adjustablely mounted on the top of the pressure frame to limit the pulling of the green ceramic strip. Each limit plate 107 has a through-slot, and the pressure frame has corresponding through holes at the positions of the limit plates 107. Bolts are passed through the slots and through holes in sequence, and nuts are used to secure the limit plates 107 to the pressure frame. By adjusting the distance between the two sets of limit plates 107, the equipment can accommodate strips of different widths, improving its versatility.

[0025] The cutting structure 2 is installed on the workshop floor and located at the end of the conveying direction of the feeding structure 1. After the green ceramic belt passes through the cutting structure 2, the cutting structure 2 cuts the green ceramic belt into sheet-like structures of a specified size (the cutting structure 2 can be a conventional cutting machine in the existing technology, as long as it can achieve the cutting function).

[0026] The flipping structure 3 is installed on the workshop floor and located on the side of the cutting structure 2 away from the feeding structure 1. The flipping structure 3 flips the sheet products at intervals (to meet the needs of subsequent processing stations). like Figures 3-6 As shown, there are two first conveyor frames 301. The two first conveyor frames 301 are fixed to the top of the conveyor platform at intervals by bolts and nuts, and the two first conveyor frames 301 are arranged opposite each other. (Specifically, a first through hole is opened at the bottom of the first conveyor frame 301, and a second through hole is opened on the conveyor platform, which is coaxial with the first through hole and penetrates the conveyor platform. The bolt passes through the first through hole and the second through hole in sequence and is screwed into the nut to complete the fixing of the first conveyor frame 301 to the conveyor platform.)

[0027] The motor mounting plate 302 is fixed to the outside of one of the first conveyor frames 301 by bolts and nuts. The housing of the servo motor is fixed to the motor mounting plate 302. The drive shaft of the servo motor is connected to the drive gear 303 by a key. The servo motor drives the drive gear to rotate. (The first conveyor frame 301 has a through slot. The servo motor passes through the through slot and is fixed to the motor mounting plate 302. The servo motor is located inside the first conveyor frame 301. This layout makes the structure more compact and effectively saves the space occupied by the equipment.)

[0028] There is a set of two transmission gears 304, which are rotatably mounted on opposite sides of the two first conveyor frames 301. The transmission shaft 305 is mounted between the two transmission gears 304 to realize the transmission of power. (Specifically, the opposite sides of the first conveyor frame 301 are equipped with first bearing seats by screw fastening. The two ends of the transmission shaft 305 are mounted in the first bearing seats by bearings. Under the action of the bearings, the stable rotation of the transmission shaft 305 is ensured. The two transmission gears 304 are mounted on the two ends of the transmission shaft by key connection.)

[0029] There is one set (i.e., two) of driven gears 306, which are rotatably installed on opposite sides of the two first conveyor frames 301. Specifically, each first conveyor frame 301 has a second bearing seat installed on its inner and outer sides by means of screws. The driven gear shaft is installed in the second bearing seat by means of bearings. Under the action of the bearings, the normal rotation of the driven gear shaft is ensured. The driven gear 306 is installed on the outer end of the driven gear shaft by means of key connection.

[0030] The first toothed belt 308 is wound around the driving gear 303, the transmission gear 304, and the driven gear 306. When the servo motor drives the driving gear 303 to rotate, the driven gear 306 and the transmission gear 304 on one side of the first conveyor frame 301 rotate synchronously under the action of the first toothed belt 308. Since the transmission gears 304 on both sides of the first conveyor frame 301 are connected by the transmission shaft 305, the power is transmitted to the transmission gear 304 on the other side of the first conveyor frame 301 through the transmission shaft 305, causing the transmission gear 304 on the other side of the first conveyor frame 301 to rotate synchronously (through toothed belt transmission, relying on the meshing of teeth, there is no elastic slippage or slippage, which can ensure a strict and constant instantaneous transmission ratio and ensure the synchronicity of the rotation of both sides of the first conveyor frame 301).

[0031] The transition gear 307 is rotatably mounted on the outside of the first conveyor frame 301 (there are two first conveyor frames 301; one first conveyor frame 301 is equipped with a driving gear 303, a driven gear 306, and a transmission gear 304; the other first conveyor frame 301 is equipped with a driven gear 306, a transmission gear 304, the transition gear 307, and a tensioning wheel 312). A third bearing seat is installed on the inner side of the first conveyor frame 301 used to mount the transition gear 307, secured with screws. The transition gear shaft passes through the first conveyor frame 301 and is mounted in the third bearing seat via a bearing, ensuring normal rotation of the transition gear shaft under the action of the bearing.

[0032] There are two transition gears 307, both of which are mounted on the transition gear shaft by key connection. The second toothed belt 309 is wound around the driven gear 306, the transmission gear 304 and the transition gear 307. Under the transmission of the transmission shaft 305, it drives the transition gear 307 to rotate synchronously (by setting two transition gears 307, one of which is used to mount the second toothed belt 309 and the other meshes with the meshing gear 314, the power is transmitted to the feeding roller 313 to transport the product to one side for flipping).

[0033] The first adjusting plate 310 is located on the outside of the first conveyor frame 301. The first adjusting groove 311 passes through the first adjusting plate 310. The second toothed belt 309 is tensioned by adjusting the position of the first adjusting plate 310. (Specifically, the first conveyor frame 301, on which the transition gear 307 is installed, has a through fixing hole. The fixing hole matches the first adjusting groove 311. The first adjusting groove 311 is an oblong groove. During installation, the bolts are passed through the first adjusting groove 311 and the fixing hole in sequence, and the first adjusting plate 310 is installed by using a nut on the other side. When adjustment is needed, the nut is loosened to adjust the position of the first adjusting plate 310 to tension the second toothed belt 309.)

[0034] The tension wheel 312 is rotatably mounted on the side of the first adjusting plate 310 away from the first conveyor frame 301. The second toothed belt 309 passes around the tension wheel 312. By adjusting the position of the first adjusting plate 310, the tension wheel 312 presses against the second toothed belt 309 to complete the tensioning of the second toothed belt 309. (Specifically, the tension wheel shaft is fixed on the side of the first adjusting plate 310 away from the first conveyor frame 301, and the tension wheel 312 is mounted on the tension wheel shaft through a bearing. Under the action of the bearing, the normal rotation of the tension wheel 312 is ensured.)

[0035] There are multiple feeding rollers 313, which are rotatably installed between two first conveyor frames 301 and spaced apart in the horizontal direction (bearing mounting holes are opened at the positions corresponding to the two ends of the feeding rollers 313 in the first conveyor frame 301, and the two ends of each feeding roller 313 are installed in the bearing mounting holes of the first conveyor frame 301 through bearings, so as to ensure the normal rotation of the feeding rollers 313 under the action of the bearings).

[0036] The meshing gear 314 is fixed to the end of one of the feed rollers 313, and the meshing gear 314 meshes with the transition gear 307 (there are two transition gears 307, one of which is used to install the second toothed belt 309, and the other meshes with the meshing gear 314, thereby transmitting power to the feed roller 313 and conveying the material to the flipping assembly on one side).

[0037] The protrusion 315 is fixed on the feeding roller 313 and rotates synchronously with the feeding roller 313. Belt grooves 316 are formed on the outer circumferential surface of the protrusion 315 and are spaced apart along the axial direction of the protrusion 315. The belt 317 is wound around the belt grooves 316 of two adjacent protrusions 315 and is staggered. The meshing gear 314 drives one of the feeding rollers 313 to rotate, and under the action of the belt 317, it drives the other feeding rollers 313 to rotate, completing the product conveying.

[0038] The belt 317 is engaged in the belt groove 316 on the outer circumferential surface of the protrusion 315. The belt groove 316 limits the belt 317 and prevents the belt 317 from moving axially on the protrusion 315. At the same time, the belt groove 316 accommodates the belt 317 inside the protrusion 315, preventing the belt 317 from protruding outward and affecting the material conveying.

[0039] The first friction wheel 322 is mounted on the driven gear shaft and located inside the first conveyor frame 301 (the driven gear 306 is mounted on the outer end of the driven gear shaft, and the first friction wheel 322 is mounted on the inner end of the driven gear shaft. When the first toothed belt 308 drives the driven gear 306 to rotate, it drives the first friction wheel 322 to rotate synchronously, thereby transmitting power to the first conveyor belt 337 of the flipping assembly).

[0040] The fixed shaft 324 is fixed between the first conveyor frames 301. The first abutment wheel 325 is rotatably sleeved on the fixed shaft 324 and abuts against the first friction wheel 322. (The fixed shaft 324 is set between the two first conveyor frames 301, and the two ends of the fixed shaft 324 abut against the inner side of the first conveyor frame 301 respectively. The screws are passed through the first conveyor frame 301 and screwed into the threaded holes at both ends of the fixed shaft 324 to complete the fixation of the fixed shaft 324 and the first conveyor frame 301. There are two first abutment wheels 325, which are rotatably mounted on the fixed shaft 324 through bearings.)

[0041] like Figure 5As shown, the first abutment wheel 325 is located directly below the first friction wheel 322, and therefore abuts against the bottom surface of the first friction wheel 322. The fixing plate 326 is fixed between the two first conveyor frames 301 by screws or welding. The second abutment wheel 327 is rotatably mounted on the inner side of the fixing plate 326 via bearings and abuts against the first friction wheel 322 (specifically, the fixing plate 326 has a mounting groove on the side near the first friction wheel 322 to accommodate the wheel body of the second abutment wheel 327. Two coaxial mounting holes are opened on the two side walls of the mounting groove, and two rolling bearings are press-fitted into the mounting holes with an interference fit. The two ends of the shaft of the second abutment wheel 327 are supported in the inner holes of the two bearings respectively, and the normal rotation of the second abutment wheel 327 is ensured by the action of the bearings).

[0042] The second abutment wheel 327 and the axis of the first friction wheel 322 are in the same horizontal plane. The first abutment wheel 325 abuts against the bottom surface of the first friction wheel 322, and the second abutment wheel 327 abuts against the inner surface of the first friction wheel 322. The plane in which the axes of the first abutment wheel 325 and the first friction wheel 322 lie is the first plane, and the plane in which the second abutment wheel 327 and the first friction wheel 322 lie is the second plane. The first plane and the second plane are perpendicular. By having the first abutment wheel 325 and the second abutment wheel 327 abut against the first friction wheel 322 from two positive directions, reliable contact between the first friction wheel 322 and the third friction wheel 338 is ensured. Under the action of friction, the third friction wheel 338 is driven to rotate, thereby completing the product conveying.

[0043] The first conveyor frame 301 has an elongated second adjustment groove 318 on the side near the flipping assembly. The second adjustment plate 319 is disposed in the second adjustment groove 318. The upper and lower sides of the second adjustment plate 319 have outwardly protruding flanges, which engage with the upper and lower side walls of the second adjustment groove 318, so that the second adjustment plate 319 can slide along the second adjustment groove 318 and be guided to prevent deflection.

[0044] The adjusting rod mounting plate is fastened to the side of the first conveyor frame 301 near the flipping assembly by screws. The adjusting rod 321 is mounted on the adjusting rod mounting plate and connected to the second adjusting plate 319. By rotating the adjusting rod 321, the second adjusting plate 319 is moved. By adjusting the position of the second adjusting plate 319, the second friction wheel 323 is ensured to be pressed against one side of the third friction wheel 338.

[0045] Specifically, the adjusting rod mounting plate has a horizontal through hole. The adjusting rod 321 consists of three parts: a threaded section, a smooth shaft section, and a nut section. The threaded section of the adjusting rod 321 is close to the second adjusting plate 319. The smooth shaft section is integrally connected to the end of the threaded section away from the second adjusting plate 319, and the diameter of the smooth shaft section is larger than the diameter of the threaded section. The nut section is integrally connected to the end of the smooth shaft section away from the threaded section. The smooth shaft section is rotatably connected to the through hole on the adjusting rod mounting plate via a bearing. The second adjusting plate 319 has an internal thread that mates with the threaded section on the side close to the threaded section. The second adjusting plate 319 is threadedly connected to the threaded section of the adjusting rod 321. The nut section is located on the side of the adjusting rod mounting plate close to the flipping assembly. By rotating the adjusting rod 321, the second adjusting plate 319 is moved. By adjusting its position, the second friction wheel 323 is ensured to be pressed against one side of the third friction wheel 338.

[0046] The second friction wheel 323 is rotatably mounted on the inner side of the second adjusting plate 319 (specifically, the second adjusting plate 319 has a through hole, and the second friction wheel shaft is mounted in the through hole of the second adjusting plate 319 through a bearing, ensuring the normal rotation of the second friction wheel shaft under the action of the bearing). The second friction wheel 323 is fixed on the inner side of the second friction wheel shaft, and the second friction wheel 323 and the first friction wheel 322 together abut against the third friction wheel 338, driving the third friction wheel 338 to rotate under the action of friction. By setting the second friction wheel 323, a tighter contact is ensured between the third friction wheel 338 and the first friction wheel 322.

[0047] like Figure 3 As shown, the tilting frame 328 is fixed to the top of the conveyor platform and located at the end of the conveying component in the conveying direction. A retaining ring 330 is fixed to the tilting frame 328 near the conveying component by screws. A gear ring 331 is mounted on the radial outer circumference of the retaining ring 330 via bearings (the retaining ring 330 is a hollow structure to ensure the installation of the first conveyor belt 337). The servo motor housing is fixed to the tilting frame 328 away from the conveying component by screws. A pinion 329 is mounted on the servo motor shaft via a key connection. The pinion 329 meshes with the gear ring 331. The servo motor drives the pinion 329 to rotate, which in turn drives the gear ring 331 to rotate, completing the tilting of the conveyed product.

[0048] To ensure the accuracy of the flipping angle (i.e., flipping the product 180°), conventional techniques such as electrical or mechanical limits can be used. A conventional electrical limit can be used: two sensors, such as proximity switches, are installed on the flipping frame 328, with an included angle of 180°. A sensing element is installed on the side of the toothed ring 331. When the toothed ring 331 rotates 180 degrees, the sensing element rotates with it to the sensing area of ​​the proximity switch. The proximity switch generates a signal and feeds it back to the controller (such as a PLC). The control system then controls the servo motor to stop rotating. Alternatively, conventional mechanical limiting methods can be used: two limiting blocks are installed on the flipping frame 328 with an included angle of 180°, and a stop block is installed on the side of the toothed ring 331. When the toothed ring 331 rotates 180 degrees, the stop block contacts the limiting block, and the limiting of the toothed ring 331 after flipping 180 degrees is achieved through mechanical hard contact.

[0049] like Figure 3 , 6 As shown, there are two extension plates 332, which are fixed to the toothed ring 331 near the conveying assembly by screws, and the two extension plates 332 extend towards the axis of the toothed ring 331 (the two extension plates 332 are arranged opposite each other). There are two sets of mounting brackets 333, which are fixed to the inner side of the two extension plates 332 by connecting plates 334 to install the first conveyor belt 337 (specifically, the connecting plate 334 is "L" shaped, one side of the "L" shaped connecting plate 334 is fixed to the extension plate 332 by screws, and the other side of the "L" shaped connecting plate 334 is fixed to the mounting bracket 333 by screws). When the toothed ring 331 rotates, it drives the extension plates 332 and the internal mounting brackets 333 to rotate synchronously, thereby completing the flipping of the product.

[0050] The conveyor rollers 335 are rotatably mounted on both sides of the mounting frame 333 and spaced apart. The conveyor cylinder 336 is fixed on the conveyor rollers 335. The first conveyor belt 337 is wound around the conveyor cylinder 336. When the first conveyor belt 337 rotates, it completes the conveying of the product. (Specifically, through holes are opened on both sides of the mounting frame 333 corresponding to the positions of the conveyor rollers 335. The two ends of the conveyor rollers 335 are installed in the through holes of the mounting frame 333 through bearings. Under the action of the bearings, the normal rotation of the conveyor rollers 335 is ensured.)

[0051] The protruding plate 339 is fixed to the outside of the mounting bracket 333 by screws. The adjusting plate 340 is fixed to the top of the protruding plate 339, and the adjusting plate 340 has a through-slot along the vertical direction. The adjusting slot is elongated. Bolts are passed through the adjusting slot and the fixing holes on the protruding plate 339 in sequence, and nuts are used on the other side to complete the fixing of the adjusting plate 340. By adjusting the position of the adjusting plate 340, the conveying and flipping of products of different widths can be accommodated.

[0052] The first baffle 341 is fixed inside the adjusting plate 340 and located between the two sets of mounting frames 333. When the first conveyor belt 337 on the mounting frame 333 clamps and flips the product, the first baffle 341 prevents the product from falling. The guide plate 342 is fixed to the side of the first baffle 341 near the conveying direction and is open to guide the fed product, ensuring that the product enters between the two sets of mounting frames 333, thereby completing the flipping.

[0053] like Figure 3 As shown, the third friction wheel 338 is fixed to one end of the conveyor roller 335, and the third friction wheel 338 is in contact with the first friction wheel 322 and the second friction wheel 323. Under the action of friction, the first friction wheel 322 drives the third friction wheel 338 to rotate, which in turn drives the first conveyor belt 337 to rotate, so as to convey materials.

[0054] When flipping the product, the servo motor drives the gear ring 331 to rotate 180°. After the product is flipped, the third friction wheel 338 contacts the first friction wheel 322. Under the action of friction, the first conveyor belt 337 rotates to transport the flipped product. (When flipping the product, the power is always transmitted through the contact between the third friction wheel 338 below the mounting frame 333, the first friction wheel 322, and the second friction wheel 323.)

[0055] The powder-applying structure 4 is installed on the workshop floor, located on the side of the flipping structure away from the cutting structure, to apply powder to the product, such as... Figure 7 , 8 As shown, the powder coating structure 4 includes a powder coating box 401, a water tank 402, a negative pressure chamber 403, a negative pressure pipe 404, a support column 405, a baffle cap 406, a drain pipe 407, an overflow pipe 408, a water inlet pipe 409, a first mounting plate 410, an eccentric plate, a connecting rod 412, a swing arm 413, and a nozzle 414. The powder coating box 401 is located above the conveyor line. The conveyor line transports the cut and flipped sheet-shaped green ceramic strips. After passing through the powder coating box 401, the surface of the green ceramic strip is powdered (the powder coating material is isolation sand, and the type of powder can be changed and adjusted according to customer needs).

[0056] Water tank 402 is placed on the workshop floor and below the conveyor line. Water tank 402 is located below powder coating box 401. The slurry sprayed from powder coating box 401 settles in water tank 402 below, preventing accumulation on the product. Negative pressure chamber 403 is installed at the bottom of powder coating box 401 by screws, and is connected to water tank 402 by a pipe. The negative pressure environment inside negative pressure chamber 403 helps the slurry inside powder coating box 401 fall, preventing it from spreading and accumulating on the product (a vacuum pump is installed inside negative pressure chamber 403 to generate negative pressure and draw the slurry downwards).

[0057] The negative pressure pipe 404 is connected to the top of the negative pressure chamber 403 and extends upward to the bottom of the powder application box 401. The support column 405 is fixed to the top of the negative pressure pipe 404 by welding, and the baffle cap 406 is fixed to the top of the support column 405. Figure 8 As shown, the baffle cap 406 is funnel-shaped with its cone facing upwards. A gap is left between the baffle cap 406 and the negative pressure pipe 404 for negative pressure suction (during powder coating, the nozzle 414 sprays the mixed slurry downwards, and the slurry falls onto the surface of the product under gravity to complete the powder coating. At this time, the negative pressure in the negative pressure box helps the slurry fall and prevents the slurry from spreading in the powder coating box; a very small amount of slurry will fall directly to the bottom of the water tank 402 through the negative pressure pipe 404 and settle, while most of the slurry will remain on the water surface at the bottom of the powder coating box 401. By setting the baffle cap 406 on the top of the negative pressure pipe 404, the slurry is prevented from rushing to the negative pressure pipe 404 and falling into the water tank 402 below, thus avoiding the defect of incomplete powder coating).

[0058] Drain pipe 407 is connected to water tank 402 and is used to discharge wastewater (water with slurry adhering to its surface) in powder coating box 401 into water tank 402 below. Drain pipe 407 is closed during powder coating and is only opened when the machine is stopped for cleaning. Overflow pipe 408 is installed at the bottom of powder coating box 401 and connected to drain pipe 407 (the valve controlling the opening and closing of drain pipe 407 is located between drain pipe 407 and overflow pipe 408, so even if the valve of drain pipe 407 is closed, it does not affect the overflow of overflow pipe 408).

[0059] The upper surface of the overflow pipe 408 is higher than the bottom of the powder coating box 401, so the water level inside the powder coating box 401 is always flush with the upper surface of the overflow pipe 408. The water inlet pipe 409 is installed between the powder coating box 401 and the water tank 402, and is used to pump the upper layer of clean water in the water tank 402 into the water tank 402 for use.

[0060] During powder application, the water flow is in a dynamic equilibrium state. The inlet pipe 409 continuously pumps the upper layer of clean water from the water tank 402 into the powder application tank 401. Excess slurry from the product powder application process falls onto the water surface in the powder application tank 401 (because the inlet pipe 409 pumps water continuously, the water level in the powder application tank 401 will continuously rise). When the water level in the powder application tank 401 is higher than the highest point of the overflow pipe 408, the wastewater with slurry adhering to it flows along the overflow pipe 408 into the water tank 402. After sedimentation in the water tank 402... The clean water is then pumped into the powder coating tank 401 to absorb excess slurry (because the powder coating process is uninterrupted, if the water source in the powder coating tank 401 is stagnant, as the powder coating process progresses, the slurry adhering to the water surface will accumulate, which will affect the normal adsorption of subsequent slurry, resulting in slurry accumulation on the product and affecting the product qualification rate. Therefore, it is necessary to set up a dynamic circulation balance water flow to meet the adsorption of slurry on the one hand, and filter the adsorbed wastewater on the other hand, and then re-enter the powder coating tank 401 for reuse, so as to realize the reuse of water source).

[0061] like Figure 7 As shown, the first mounting plate 410 is fixed to the inner wall of the powder application box 401 by welding and is horizontally arranged. The motor fixing plate is fixed to the top of the first mounting plate 410 by screws. The housing of the servo motor is fixed to one side of the first mounting plate 410 by screws. The output shaft of the servo motor is connected to the eccentric disk 411.

[0062] The bearing housing is fixed to the top of the first mounting plate 410 and located on one side of the servo motor by screws. The swing arm 413 is connected to the bearing housing by a rotating shaft. The eccentric disk 411 is connected to the swing arm 413 by a connecting rod 412 (one end of the connecting rod 412 is rotatably connected to the swing arm 413, and the other end of the connecting rod 412 is rotatably connected to the eccentric disk 411, which has an eccentric structure, meaning that the axis of the connecting rod 412 is offset from the axis of the servo motor). Therefore, when the servo motor rotates, it will drive the swing arm 413 to swing left and right. The nozzle 414 is fixed to the bottom of the swing arm 413. The mixed slurry is sprayed downwards from the nozzle 414 onto the product to complete the powder coating. By setting the eccentric structure, the nozzle 414 is also in a left-right swinging state during powder coating, improving the efficiency of powder coating and avoiding blind spots in powder coating.

[0063] The drying structure 5 is installed on the workshop floor and is located downstream of the powder coating structure 4. A commercially available conventional drying oven can be used for the drying structure 5 to dry the powdered products.

[0064] like Figure 9As shown, the stacking structure 6 is installed on the workshop floor and located downstream of the drying structure 5, thereby realizing the stacking and transfer of products. The stacking structure 6 includes a feeding assembly 61, a transferring assembly 62, and a receiving assembly 63. The feeding assembly 61, the transferring assembly 62, and the receiving assembly 63 are fixed in a stainless steel metal frame. The feeding assembly 61 is used to convey the powder-coated and dried products. The transferring assembly 62 is located above the feeding assembly 61 and is used to remove products from the feeding assembly 61 and stack them on the receiving assembly 63 on one side. The receiving assembly transfers the stacked materials to the subsequent workstation.

[0065] like Figure 10 The diagram shows a schematic of the feeding assembly 61. The feeding assembly is used to convey the powder-coated and dried product. The feeding assembly includes a second feeding frame 610, a conveying plate 611, a conveying roller 612, a through groove 613, a first groove 614, a second groove 615, a second conveyor belt 616, a pressure plate 617, a pressure groove 618, a top material cylinder 619, a top plate 6110, a top bar 6111, a stop bar 6112, and a first buffer plate 6113. The second feeding rack 610 is fixed inside a stainless steel metal frame. A horizontally set conveying base plate is fixed inside the metal frame by welding. The outer side of the second feeding rack 610 is fixed above the conveying base plate by an "L"-shaped corner plate (one side of the "L"-shaped corner plate is fixed to the top of the conveying base plate by screws, and the other side of the "L"-shaped corner plate is fixed to the outer side of the second feeding rack 610 by screws. Therefore, there is an installation space between the second feeding rack 610 and the conveying base plate for installing the top material cylinder 619).

[0066] like Figures 10-12 As shown, there are two conveyor rollers 612, rotatably mounted on both sides of the second feeding frame 610 and spaced apart (one conveyor roller 612 is rotatably mounted on the inlet side of the second feeding frame 610, and the other conveyor roller 612 is rotatably mounted on the outlet side of the second feeding frame 610; the second feeding frame 610 has a horizontal through hole corresponding to the position of the conveyor roller 612, and both ends of the conveyor shaft are mounted in the through hole of the second feeding frame 610 through bearings, ensuring the normal rotation of the conveyor shaft under the action of the bearings). The conveyor rollers 612 are fixedly sleeved on the conveyor shaft, and when the conveyor shaft rotates, it drives the conveyor rollers 612 to rotate synchronously, thereby completing the conveying of the product after powder drying.

[0067] The conveyor plate 611 is fixed horizontally between the second feeding racks 610. The conveyor plate 611 supports the second conveyor belt 616, preventing it from sagging downwards during material transport. Figure 13As shown, through slots 613 are spaced apart on the conveyor plate 611 and penetrate the conveyor plate 611 vertically. By setting through slots 613, it is ensured that the top bar 6111 has upward space, thereby lifting the product on the second conveyor belt 616 and facilitating the fork bar 625 to pick it up.

[0068] The first groove 614 is formed on the top of the conveyor plate 611 and is spaced apart along the width direction of the conveyor plate 611. The first groove 614 is parallel to the length direction of the conveyor plate 611. The second groove 615 is arranged around the outer circumference of the conveyor roller 612 and is spaced apart along the length direction of the conveyor roller 612. The first groove 614 and the second groove 615 correspond to each other. The second conveyor belt 616 is wound around the conveyor roller 612 and is stuck between the first groove 614 and the second groove 615. The first groove 614 and the second groove 615 limit the second conveyor belt 616 to prevent it from swinging during rotation and interfering with the lifting path of the lower top bar 6111 (the top bar 6111 passes through the gap between two adjacent second conveyor belts 616 to lift the product conveyed on the second conveyor belt 616. The upper surface of the second conveyor belt 616 is higher than the upper surface of the conveyor plate 611, so the material is still conveyed by the second conveyor belt 616).

[0069] The pressure plate 617 is fixed to the top of the conveyor plate 611 by screws. The pressure grooves 618 are spaced apart at the bottom of the pressure plate 617 and cooperate with the first groove 614. The pressure grooves 618 limit the second conveyor belt 616 in the first groove 614 to prevent the second conveyor belt 616 from coming out of the first groove 614 of the conveyor plate 611 and to avoid interference with the lifting path of the top bar 6111 below.

[0070] The motor mounting plate is fixed to the top of the conveyor base plate by screws. The housing of the servo motor is fixed to one side of the motor mounting plate by screws. The output shaft of the servo motor is connected to the drive wheel by a key. One end of the conveyor shaft is connected to the driven wheel by a key. The belt is wound around the drive wheel and the driven wheel. The drive mechanism consisting of the servo motor, drive wheel, belt and driven wheel drives the conveyor roller 612 to rotate, which in turn drives the second conveyor belt 616 to rotate to convey the product (there are multiple second conveyor belts 616, and the cross-section of each second conveyor belt 616 is circular. The second conveyor belt 616 is not sheet-shaped, so that while conveying the product, the top bar 6111 below can lift the material on the second conveyor belt 616 to avoid interference).

[0071] like Figure 11 , 12As shown, there are multiple sets of top material cylinders 619, which are fixed at intervals on the top of the conveyor base plate. The top material cylinders 619 cooperate with the through grooves 613 of the conveyor plate 611. The top plate 6110 is driven to rise by the top material cylinders 619, and then the top bar 6111 on the top plate 6110 lifts the material on the second conveyor belt 616, which facilitates the material transfer component to transport and remove the product.

[0072] The top plate 6110 is bolted to the sliding part of the top material cylinder 619. The top material cylinder 619 drives the top plate 6110 to rise vertically, and then the top bars 6111 on the top plate 6110 lift the products on the second conveyor belt 616 and push them off the belt surface, facilitating the material transfer assembly to handle the products. (The number of through slots 613 on the top material cylinder 619 and the conveyor plate 611 can be adjusted according to the actual length of the second feeding frame 610, thereby lifting different numbers of sheet materials).

[0073] Top bars 6111 are arranged longitudinally and transversely and fixed at intervals on the top of top plate 6110 (the longitudinal direction is the length direction of conveyor plate 611, and the transverse direction is the width direction of conveyor plate 6111. The longitudinally spaced top bars 6111 are used to avoid fork bars 625, and the transversely spaced top bars 6111 are used to avoid the second conveyor belt 616, so as to ensure that fork bars 625 can be inserted between the transversely spaced top bars 6111 to pick up products on the second conveyor belt 616).

[0074] Stop bars 6112 are fixed to the top of the top plate 6110 and are spaced laterally. When the top plate 6110 is raised by the top material cylinder 619, the top plate 6110 raises the top bars 6111 and the stop bars 6112 synchronously. The top bars 6111 lift the material on the second conveyor belt 616, and the synchronously rising stop bars 6112 stop the products conveyed by the second conveyor belt 616. Then, the top plate 6110 is raised by the corresponding bottom top material cylinder 619, and the top bars 6111 lift the material stopped by the stop bars 6112, and so on. After the material on the second conveyor belt 616 has been lifted in sequence, the fork bar 625 picks up the material on the top bars 6111.

[0075] The first buffer plate 6113 is fixed on the side of the stop bar 6112 away from the top bar 6111. The first buffer plate 6113 is a rubber strip. When the material conveyed by the subsequent second conveyor belt 616 is blocked, the first buffer plate 6113 buffers the product to reduce the impact on the sheet product.

[0076] The feeding principle of the feeding assembly is as follows: The second conveyor belt 616 conveys the material forward. When the material is conveyed to the top of the frontmost top cylinder 619, the top cylinder 619 drives the top plate 6110 to rise. The top plate 6110 drives the top bar 6111 and the stop bar 6112 to rise synchronously. The top bar 6111 lifts the product on the second conveyor belt 616 and lifts it away from the belt surface. At this time, the synchronously rising stop bar 6112 is used to stop the product conveyed by the second conveyor belt 616, so that it stops moving forward.

[0077] Subsequently, when the next piece of material is conveyed above another set of adjacent top-loading cylinders 619, those cylinders perform the same lifting and stopping actions. After multiple pieces of material on the second conveyor belt 616 are sequentially lifted and positioned, the forks 625 of the material transfer assembly move to below all the lifted materials and perform a unified forking action. Then, each top-loading cylinder 619 drives the top plate 6110 to reset and descend, while the forked material remains on the forks 625, completing one feeding cycle.

[0078] The movement of the top-loading cylinder 619 can be controlled using conventional control methods found in existing technologies. For example, a photoelectric sensor (a conventional component in existing technology) for detecting the material position can be fixedly installed on one side of the cylinder body of the top-loading cylinder 619. When the material moves to its foremost position along the second conveyor belt 616 and enters the detection area of ​​the photoelectric sensor, the sensor is triggered and generates a detection signal. This signal is then sent to the equipment's control system, such as a PLC. Upon receiving this signal, the control system determines that the material is above the top-loading cylinder 619 and immediately outputs a start command to the control solenoid valve of the top-loading cylinder 619. The solenoid valve is energized and reverses direction, driving the piston rod of the top-loading cylinder 619 to extend, causing the top plate 6110 to rise vertically. When the next piece of material triggers another set of photoelectric sensors at an adjacent station, the control system uses the same logic to control another set of top-loading cylinders 619 to perform the aforementioned lifting and stopping actions. This cycle continues until multiple pieces of material on the second conveyor belt 616 are sequentially lifted and positioned at their respective stations. At this time, the control system program determines that the predetermined material picking conditions have been met (for example, all stations have lifted the material or reached the set quantity), and then issues a command to start the material transfer structure. The material transfer component then drives its fork 625 to move to pick up all the material lifted by the top bar 6111.

[0079] like Figure 14As shown, the transfer assembly 62 is used to transfer the product lifted by the top bar 6111. The transfer assembly includes guide posts 620, guide sleeves 621, transfer plates 622, third adjusting plates 623, fork plates 624, fork bars 625, first clearance grooves 626, second clearance grooves 627, fixed gears 628, tensioning gears 629, and third toothed belts 6210. There are at least two guide posts 620, which are fixed inside the stainless steel metal frame (specifically, in this embodiment, there are two guide posts 620, and mounting seats are fixed at both ends of the guide posts 620. The mounting seats are fixed to the crossbeam of the stainless steel metal frame by screws, and the two guide posts 620 are arranged in parallel. The guide posts 620 are perpendicular to the feeding direction of the feeding assembly, and the product is transferred from one side to the receiving assembly).

[0080] The guide sleeve 621 is embedded in the guide post 620. The transfer plate 622 has a through hole for installing the guide sleeve 621 at the position corresponding to the guide sleeve 621. After the guide sleeve 621 passes through the through hole, it is fixed to the transfer plate 622 by screws. When the drive mechanism drives the transfer plate 622 to move back and forth, the stability of the movement of the transfer plate 622 is improved by the mutual cooperation of the guide sleeve 621 and the guide post 620.

[0081] The fixed gear 628 is rotatably mounted on a crossbeam of a stainless steel metal frame. (The installation of the fixed gear 628 is a conventional installation method. Specifically, a first support plate is fixed to the top of a crossbeam of the stainless steel metal frame by screws. Two sets of bearing seats are fixed at intervals to the top of the first support plate by screws. The second fixed gear shaft is mounted in the two sets of bearing seats by bearings. The fixed gear 628 is mounted on the second fixed gear shaft by key connection. Under the action of the bearings inside the bearing seats, the fixed gear 628 can rotate normally.)

[0082] A motor mounting plate is vertically fixed on one side of the top of the first support plate. The housing of the servo motor is bolted to the side of the motor mounting plate away from the fixed gear 628. The output shaft of the servo motor is connected to the shaft of the second fixed gear through a coupling. The servo motor drives the second fixed gear shaft to rotate, which in turn drives the fixed gear 628 to rotate (the servo motor and the coupling are conventional mechanical parts in the prior art).

[0083] The tension gear 629 is rotatably mounted on another crossbeam of the stainless steel frame. The tension gear 629 is positioned opposite the fixed gear 628. (The installation of the tension gear 629 follows a conventional method. Specifically, a second support plate is fixed to the top of the other crossbeam of the stainless steel frame with screws. The second tension gear seat has strip-shaped adjustment grooves on both sides. Corresponding positions on the second support plate and crossbeam have through holes that mate with the adjustment grooves. During installation, the fastening bolts are passed through the adjustment grooves and through holes in sequence, and nuts are used on the other side to complete the installation of the second tension gear seat.) The strip-shaped grooves on both sides of the second tension gear seat allow for adjustment of the position of the second tension gear seat to tension the third toothed belt 6210, thereby improving transmission accuracy.

[0084] The second tension gear shaft is fixed on the second tension gear seat. The tension gear 629 is rotatably mounted on the second tension gear shaft via bearings, ensuring the normal rotation of the tension gear 629 under the action of the bearings. The third toothed belt 6210 is wound around the fixed gear 628 and the tension gear 629. When the servo motor drives the fixed gear 628 to rotate, the third toothed belt 6210 drives the tension gear 629 to rotate synchronously (thanks to the characteristics of toothed belt drive, this transmission method has no elastic slippage or slippage phenomenon, which can ensure a strict and constant instantaneous transmission ratio and ensure the stability of the movement of the transfer plate 622).

[0085] The top of the transfer plate 622 is fixed with a fixing plate by screws, and the clamping plate is fixed to the top of the fixing plate by screws, so that the fixing plate and the clamping plate together clamp and fix the third toothed belt 6210 from the top and bottom sides (e.g., Figure 14 (As shown). Preferably, the clamping plate has a groove structure on the side near the fixed plate that matches the tooth profile of the third toothed belt 6210, thereby further enhancing the stability of the clamping and the smoothness of the transmission. When the third toothed belt 6210 rotates, the clamping structure drives the transfer plate 622 to move synchronously, thereby completing the material handling.

[0086] The movement of the transfer plate 622 can be controlled using conventional control methods in the prior art. For example, mechanical limiters can be used (i.e., mechanical limit blocks are set at two extreme positions along the movement path of the transfer plate 622, and the limit blocks are fixed inside a stainless steel metal frame. When the transfer plate 622 moves to the extreme position, the stop block on the transfer plate 622 will contact the limit block, preventing it from moving further through mechanical hard limiting); or electrical limiters can be used (i.e., limit sensors (such as photoelectric sensors or proximity switches) are set at two extreme positions along the movement path of the transfer plate 622, and the limit sensors are installed inside a stainless steel metal frame. When the trigger (such as a metal sheet) on the transfer plate 622 moves to the extreme position and triggers the corresponding sensor, the sensor will send a signal to the control system, such as a PLC, and the control system will then control the servo motor to stop running).

[0087] Multiple third adjusting plates 623 are fixed at intervals on one side of the transfer plate 622. A fork plate 624 is fixed to the bottom side of the third adjusting plate 623, and the fork strip 625 on one side of the fork plate 624 lifts the product from the feeding assembly. A through-hole first adjusting groove is provided on the top of the third adjusting plate 623 (i.e., the side of the third adjusting plate 623 closest to the transfer plate 622). The first adjusting groove is a strip-shaped groove set vertically. During actual installation, the vertical position of the third adjusting plate 623 can be adjusted, thereby adjusting the vertical position of the fork strip 625 below, ensuring that the fork strip 625 can be inserted between two adjacent sets of top strips 6111 (the third adjusting plate 623 is installed using a conventional bolt and nut connection method; adjustment is achieved by loosening the nut).

[0088] The bottom of the third adjusting plate 623 (i.e., the side of the third adjusting plate 623 away from the transfer plate 622) has a through second adjusting groove, which is a strip-shaped groove and is set in the horizontal direction. In actual installation, the horizontal position of the fork plate 624 can be adjusted, thereby adjusting the horizontal position of the lower fork 625, ensuring that the fork 625 can be inserted between the two adjacent sets of top bars 6111 (the third adjusting plate 623 here can also be installed by conventional bolt and nut connection in the prior art, and the adjustment can be made by loosening the nut).

[0089] like Figure 14 As shown, the fork bars 625 are fixed to the bottom of the fork plate 624 by screws and are spaced apart. The bottom of the fork plate 624 is provided with an inclined mounting surface. Therefore, when the fork bars 625 are fixed to the bottom of the fork plate 624, the fork bars 625 are inclined (the side of the fork bar 625 away from the fork plate 624 is higher than the side of the fork bar 625 close to the fork plate 624. When the inclined fork bars 625 are inserted between two adjacent top bars 6111, they can avoid collision and interference between the fork bars 625 and the second feeder 610).

[0090] A first clearance groove 626 is formed between adjacent fork bars 625, and a second clearance groove 627 corresponding to the first clearance groove 626 is provided at a distance from the bottom of the fork plate 624. When picking up materials, the fork bars 625 can be inserted between two adjacent sets of top bars 6111 to carry the materials on the top bars 6111; when stacking and placing products, the stop bar 6320 of the material support assembly can be avoided.

[0091] The receiving assembly 63 is disposed on one side of the feeding assembly 61 and is used to receive and stack the products transferred there by the transfer assembly 62. Figure 15 As shown, the base plate is fixed to the inside of the stainless steel metal frame by welding and is horizontally set. The outer sliding frame 631 and the inner sliding frame 632 are slidably installed on the top of the base plate, and the width and height of the outer sliding frame 631 are greater than the width of the inner sliding frame 632 (that is, the inner sliding frame 632 slides inside the outer sliding frame 631). The inner sliding frame 632 and the outer sliding frame 631 slide alternately to the picking station. After the products are stacked to a specified quantity at the picking station, the alternating mechanism operates, causing the inner sliding frame 632 and the outer sliding frame 631 to exchange positions. The former continues to carry and stack products, while the latter transports the stacked products to the next station of the production line.

[0092] like Figure 15 As shown, there are two outer slide rail fixing plates, which are fixed to the top of the base plate at intervals by screws. The outer slide rail fixing plates are parallel to the long side of the base plate, and are respectively close to two sets of long side edges of the base plate. The outer slide rail is fixed to the inner side of the outer slide rail fixing plate by screws, and the length direction of the outer slide rail is parallel to that of the outer slide rail fixing plate.

[0093] The outer slider is slidably mounted on the outer slide rail. The outer sliding frame is fixed to the inner side of the outer slider by screws. By setting the outer slide rail and the outer slider to cooperate with each other, the sliding stability of the outer sliding frame 631 is improved (the outer sliding frame 631 includes an outer sliding side plate, an outer sliding top plate and an outer sliding reinforcing plate. There are two outer sliding side plates, which are fixed to the inner side of the outer slider by screws and are set in the vertical direction. The outer sliding top plate is fixed to the top of the two outer sliding side plates by welding or screws. The material-bearing component is installed on the top of the outer sliding top plate. The outer sliding reinforcing rib is fixed between the outer sliding side plate and the outer sliding top plate by screws to improve the structural strength of both).

[0094] There are two inner slide rail fixing plates, which are fixed to the top of the base plate at intervals by screws. The inner slide rail fixing plates are located inside the two outer slide rail fixing plates and are parallel to the outer slide rail fixing plates. The inner slide rail is fixed to the outside of the inner slide rail fixing plates by screws, and the length direction of the inner slide rail is parallel to that of the inner slide rail fixing plates.

[0095] The inner slider is slidably mounted on the inner slide rail. The inner sliding frame 632 is fixed to the outside of the inner slider by screws. By setting up the cooperating inner slide rail and inner slider, the sliding stability of the inner sliding frame 632 is improved. (The inner sliding frame 632 includes an inner sliding side plate, an inner sliding top plate, and an inner sliding reinforcing plate. There are two inner sliding side plates, which are fixed to the outside of the inner slider by screws and are arranged vertically. The inner sliding top plate is fixed to the top of the two inner sliding side plates by welding or screws. The material-bearing component is installed on the top of the inner sliding top plate by an alternating mechanism. The alternating mechanism drives the bearing component on the inner sliding top plate to rise or fall to avoid the movement trajectory of the outer sliding frame 631 and realize alternating material receiving. The inner sliding reinforcing rib is fixed between the inner sliding side plate and the inner sliding top plate by screws to improve the structural strength of both.)

[0096] There are two drive shafts, which are coaxially mounted and rotatably installed on the top of the base plate. The dual-output shaft geared motor is fixed on the top of the base plate. Each drive shaft is connected to the output shaft of the dual-output shaft geared motor through a coupling. The dual-output shaft geared motor drives the two drive shafts to rotate synchronously. (Specifically, the bearing housings are fixed to the top of the base plate at intervals by screws. Both ends of the drive shaft are installed in the bearing housings through bearings, and the inner end of the drive shaft is connected to the output shaft on one side of the dual-output shaft geared motor through a coupling.)

[0097] There are two sets of gear and belt mechanisms, which are installed at intervals on the top of the base plate (the gear and belt mechanism is a conventional transmission mechanism in the prior art, consisting of two gears spaced apart and a toothed belt wound around the two gears).

[0098] The inner fixing plate is fixed to the outside of the inner sliding frame, and the inner clamping plate is fixed to the top of the inner fixing plate by screws. The inner fixing plate and the inner clamping plate are clamped on the toothed belt of the gear belt mechanism (the toothed belt is divided into an upper half and a lower half, and the inner fixing plate and the inner clamping plate are clamped on the lower half of the toothed belt. The inner clamping plate has a groove structure that cooperates with the toothed belt on the side close to the inner fixing plate, thereby further enhancing the stability of clamping and the smoothness of transmission. When the toothed belt rotates, the inner sliding frame is driven to move synchronously through this clamping structure).

[0099] The outer fixing plate is fixed to the inner side of the outer sliding frame, and the outer clamping plate is fixed to the bottom of the outer fixing plate by screws. The outer fixing plate and the outer clamping plate are clamped in the upper part of the gear belt mechanism (the outer clamping plate is provided with a groove structure that cooperates with the first gear belt on the side close to the outer fixing plate, thereby further enhancing the stability of clamping and the smoothness of transmission).

[0100] like Figure 15As shown, the outer sliding frame 631 is fixedly connected to the upper branch of the toothed belt, and the inner sliding frame 632 is fixedly connected to the lower branch of the toothed belt. Since the transmission directions of the upper and lower branches are opposite, when the toothed belt rotates, the movement directions of the outer sliding frame 631 and the inner sliding frame 632 are always opposite, thereby realizing their relative or opposite movements, and thus receiving the materials transported by the material transfer structure.

[0101] like Figure 16 As shown, the channel plate 637 is vertically fixed to the top of the base plate by screws and is located below the inner sliding frame 632 and the outer sliding frame 631. To improve the stability of the channel plate 637, multiple sets of reinforcing ribs are fixed at intervals between the two sides of the channel plate 637 and the base plate. The drive channel 638 penetrates the channel plate 637. The drive channel 638 is trapezoidal and cooperates with the drive wheel 6310. When the inner sliding frame 632 moves, it drives the material support mechanism above the inner sliding frame 632 to descend, so as to avoid the movement trajectory of the outer sliding frame 631.

[0102] A linear bearing 633 is embedded in the top of the inner sliding frame 632. A guide column 634 vertically passes through the linear bearing 633. A lifting plate 636 is fixed to the top of the guide column 634 by screws. A connecting plate 635 is fixed to the bottom of the guide column 634 by screws. The synchronicity of the lifting and lowering of the guide column 634 is ensured by setting the connecting plate 635.

[0103] There are two second mounting plates 639, which are fixed to the bottom of the lifting plate 636 by screws. Reinforcing ribs are fixed between the second mounting plates 639 and the lifting plate 636 to prevent deformation of the second mounting plates 639. The second mounting plates 639 are located on both sides of the slot plate 637. The drive wheel 6310 is rotatably mounted on the bottom of the second mounting plate 639 and located in the drive slot 638 of the slot plate 637 (the bottom of the second mounting plate 639 is fixed with a drive wheel axle, and the drive wheel 6310 is mounted on the drive wheel axle through bearings).

[0104] When the inner sliding frame 632 slides along the long side of the base plate, under the action of the groove plate 637 and the drive groove 638, the drive wheel 6310 will move along the trajectory of the drive groove 638 of the groove plate 637 to avoid the sliding path of the outer sliding frame 631 (when the outer sliding frame 631 slides horizontally to the material picking station, the inner sliding frame 632 slides to the unloading station on one side; when the inner sliding frame 632 slides to the material picking station, the outer sliding frame 631 slides to the unloading station; when the inner sliding frame 632 and the outer sliding frame 631 overlap, under the action of the drive groove 638 and the drive wheel 6310, the inner sliding frame 632 descends to the inside of the outer sliding frame 631, so the movement trajectories of the inner sliding frame 632 and the outer sliding frame 631 will not interfere).

[0105] The movement of the outer sliding frame 631 can be controlled using conventional control methods in the prior art. For example, mechanical limiting can be used (i.e., a first limiting block is set at two extreme positions on the movement path of the outer sliding frame 631, and the first limiting block is fixed to the top of the base plate. When the outer sliding frame 631 moves to the extreme position, the stop block on the outer sliding frame 631 contacts the first limiting block, and the movement is stopped by mechanical hard limiting). Alternatively, electrical limiting can be used (i.e., limit sensors such as photoelectric sensors or proximity switches are set at two extreme positions on the movement path of the outer sliding frame 631. The limit sensors are installed on the base plate. When the outer sliding frame 631 moves to the extreme position and triggers the corresponding sensor, the sensor will send a signal to the control system such as a PLC, and the control system will then control the servo motor to stop running).

[0106] like Figure 17 As shown, there are two sets of material-bearing mechanisms. One set is installed on the top of the outer sliding frame 631, and the other set is installed on the top of the lifting plate 636, used to receive products transported by the stacking and transferring assembly 62. The support frame 6311 is fixed to the top of the lifting plate 636 or the outer sliding frame 631 by a support plate. There are two support rollers 6312, which are rotatably installed on both sides of the support frame 6311 and spaced apart (the support frame 6311 has through holes corresponding to the positions of the support rollers 6312, and the two ends of the support shaft are installed in the through holes of the support frame 6311 through bearings, ensuring the normal rotation of the support shaft under the action of the bearings). The support rollers 6312 are fixed on the support shaft, and the rotation of the support shaft drives the support rollers 6312 to rotate synchronously.

[0107] The support plate 6313 is fixed between the support frames 6311 and is horizontally arranged. The support plate 6313 is used to support the third conveyor belt 6316 and prevent the third conveyor belt 6316 from drooping downwards when carrying stacked products. The third groove 6314 is formed on the top of the support plate 6313 and is spaced apart along the width direction of the support plate 6313. The third groove 6314 is parallel to the length direction of the support plate 6313. The fourth groove 6315 is arranged around the outer peripheral surface of the support roller 6312 and is spaced apart along the length direction of the support roller 6312. The third groove 6314 corresponds to the fourth groove 6315. The third conveyor belt 6316 is wound around the bearing roller 6312 and abuts between the third groove 6314 and the fourth groove 6315. The third conveyor belt 6316 is limited by the third groove 6314 and the fourth groove 6315 to prevent it from swinging when rotating (the upper surface of the third conveyor belt 6316 is higher than the upper surface of the bearing plate 6313, so the product is still carried and conveyed by the third conveyor belt 6316).

[0108] The dividing blocks 6319 are fixed at intervals on the top of the support plate 6313. During feeding, the fork 625 places the products above into the receiving area between two adjacent dividing blocks 6319. The baffle 6317 and the baffle plate 6318 are movably installed on the top of the support plate 6313 (specifically, the baffle 6317 and the baffle plate 6318 are both "T" shaped, and the support plate 6313 has through slots for the baffle 6317 and the baffle plate 6318 to pass through. Two sliding cylinders are fixed at the bottom of the support plate 6313. The sliding cylinders face opposite directions, and the sliding parts of the two sliding cylinders are respectively fixed to the baffle 6317 and the baffle plate 6318. By adjusting the distance between the baffle 6317 and the baffle plate 6318, the material of different widths can be supported and stacked. The distance between the baffle 6317 and the baffle plate 6318 is initially adjusted according to the size of the product).

[0109] The baffles 6320 are fixed at intervals on the top of the baffle plate 6318, with gaps between adjacent baffles 6320 to avoid the second clearance groove 627 at the bottom of the fork plate 624. After the fork 625 picks up the material, the fork plate 624 moves to the baffle plate 6318, and the fork plate 624 and fork 625 pass over the baffle plate 6318. The product on the fork 625 is blocked by the baffles 6320, and the baffles 6320 push the product on the fork 625 back between the baffle plate 6317 and the baffle plate 6318 and onto the third conveyor belt 6316 to complete the stacking.

[0110] When transferring products, the products to be stacked are conveyed by the feeding component 61, the lifting and stopping mechanism lifts the products on the feeding component 61, and stops the subsequent products in sequence; the lifting component 62 moves the lifted products and then stacks them on the supporting component 63, and the supporting component 63 alternately carries the products, the former continues to stack the products, and the latter sends the stacked products to the next station.

[0111] The shaping structure 7 is located downstream of the stacked structure 6, such as... Figure 18 , 19 As shown, the shaping structure 7 includes support columns 701, a third mounting plate 702, a first shaping plate 703, a second shaping plate 704, a third shaping plate 705, a fourth shaping plate 706, a push cylinder 707, a push plate 708, a slide rail 709, a slider 710, a stop plate 711, a protruding plate 712, a push rod 713, and a spring 714. There are four support columns 701, which are fixed to the machine base and erected on the product conveyor line by screws. The third mounting plate 702 is fixed to the top of the four support columns 701 by screws. The four shaping plates are respectively installed at the bottom of the third mounting plate 702 to shape the stacked products conveyed there, ensuring that there is no misalignment between the products.

[0112] The first shaping plate 703 is vertically mounted on the bottom of the third mounting plate 702 (specifically, a vertically arranged first shaping cylinder is fixed to the top of the third mounting plate 702, and the first shaping plate 703 is connected to the piston rod of the first shaping cylinder, which drives the first shaping plate 703 to descend; the first shaping cylinder can be a commercially available conventional slide cylinder). The bottom of the first shaping plate 703 is provided with spaced-apart clearance grooves to avoid the conveyor line below. The descending first shaping plate 703 blocks the forward-moving stacked products, obstructing the stacked products from the conveying direction, thus facilitating their shaping.

[0113] The second shaping plate 704 is movably mounted on the bottom of the third mounting plate 702 (specifically, a horizontally positioned second shaping cylinder is fixed to the bottom of the third mounting plate 702; the second shaping plate 704 is connected to the piston rod of the second shaping cylinder, and the second shaping plate 704 is moved by the second shaping cylinder to block the product from one side, facilitating subsequent shaping). For example... Figure 18 , 19 As shown, the first shaping plate 703 and the second shaping plate 704 are perpendicular to each other. The first shaping plate 703 and the second shaping plate 704 together complete the blocking work of the two vertical surfaces, and the third shaping plate 705 and the fourth shaping plate 706 perform the shaping of the remaining two vertical surfaces.

[0114] like Figure 19 As shown, the third shaping plate 705 is elastically disposed on the opposite side of the second shaping plate 704, and the fourth shaping plate 706 is similarly elastically disposed on the opposite side of the first shaping plate 703. The first shaping plate 703, the second shaping plate 704, the third shaping plate 705, and the fourth shaping plate 706 together complete the shaping of the stacked product.

[0115] A push cylinder 707 is fixed to the bottom of the third mounting plate 702 and is positioned opposite to the second shaping plate 704, with the piston portion of the push cylinder 707 facing the second shaping plate 704. A push plate 708 is connected to the piston portion of the push cylinder 707, and the push cylinder 707 drives the push plate 708 to move towards the side closer to the second shaping plate 704. A slide rail 709 is fixed at intervals to the bottom of the push plate 708 by screws. A slider 710 is slidably mounted on the slide rail 709, and a stop plate 711 is fixed to the side of the slider 710 away from the slide rail 709 by screws. By setting up the mutually cooperating slide rail 709 and slider 710, the stability of the movement of the stop plate 711 is improved.

[0116] The third shaping plate 705 is fixed to the side of the abutment plate 711 near the second shaping plate 704. The third shaping plate 705 and the second shaping plate 704 are arranged opposite each other. The protruding plate 712 is fixed to the bottom of the push plate 708 by screws. The push rod 713 passes through the protruding plate 712 and is fixed to the abutment plate 711 (the protruding plate 712 has a through hole for the push rod 713 to pass through, so the push rod 713 can move inside the protruding plate 712 to push the abutment plate 711 and the third shaping plate 705). The spring 714 is sleeved on the push rod 713 and located between the abutment plate 711 and the protruding plate 712, and plays a buffering role during shaping to prevent damage to the product.

[0117] During shaping, the product is blocked by the first shaping plate 703, and the second shaping plate 704 is pushed out by the second shaping cylinder. At the same time, the push cylinder 707 moves the push plate 708 towards the side closer to the second shaping plate 704. When the third shaping plate 705 and the second shaping plate 704 respectively abut against the opposite sides of the product, the push cylinder 707 continues to push forward, at which point the spring 714 is compressed. Under the reaction force of the spring 714, the third shaping plate 705 abuts against the unevenly stacked sides of the product again, ensuring that the product is stacked neatly. At the same time, the spring 714 can also play a role in vibration damping and cushioning.

[0118] The fourth shaping plate 706 is located at the bottom of the third mounting plate 702 and is positioned opposite to the first shaping plate 703. The structure of the fourth shaping plate 706 is the same as that of the third shaping plate 705, except that a lifting cylinder is added between the slide cylinder and the push plate at the fourth shaping plate 706. When the product flows through, the lifting cylinder retracts, and when the product is shaped, the lifting cylinder descends.

[0119] like Figure 20 As shown, the palletizing structure 8 includes a transport frame 801, a rotary cylinder 802, a rotating plate 803, a finger cylinder 804, an inner clamping plate 805, a second buffer plate 806, a lifting cylinder 807, an outer clamping plate 808, a support plate 809, a carrier pallet 810, a top groove 811, a positioning plate, a positioning groove 813, a top column 814, a lower conveyor line 815, and an upper conveyor line 816. The transport frame 801 is a conventional mechanical structure consisting of a gantry frame, a linear module, and a lifting module. The gantry frame is fixed to the workbench with screws. The linear module is installed on the top of the gantry frame, and the moving plate is fixed to the sliding part of the linear module. The linear module drives the moving plate to move to transport the carrier pallet 810.

[0120] The lifting module is installed on one side of the moving plate, and the lifting plate is fixed on the lifting part of the lifting module. The lifting module drives the lifting plate to lift and lower to clamp the carrier plate 810 (the gantry is welded from aluminum profiles, and both the linear module and the lifting module are conventional drive components available in the prior art).

[0121] like Figure 21 As shown, the cylinder body of the rotary cylinder 802 is fixed to the bottom of the lifting plate by screws. The finger cylinder 804 is fixed on the rotating part of the rotary cylinder 802. The rotating part drives the finger cylinder 804 to rotate. When transferring the tray 810 containing the product, it ensures that the running trajectory of the tray 810 is consistent, thereby facilitating the processing of subsequent workstations.

[0122] like Figure 20 As shown, the lower conveyor line 815 transports the empty pallet 810 to one side of the assembly station. The gripping component grips the empty pallet 810 and places it on the assembly station for product assembly. After assembly, the gripping component places the pallet 810 containing the product on the upper conveyor line 816 and transports it to the subsequent processing station. (Since the upper conveyor line 816 and the lower conveyor line 815 have opposite conveying directions, the gripping component will rotate the pallet 810 180° when transferring the pallet 810 containing the product to ensure that the direction of the pallet 810 is consistent with the running trajectory.)

[0123] The inner clamping plate 805 is fixed to the bottom of the sliding part of the finger cylinder 804. The finger cylinder 804 drives the inner clamping plate 805 to move inward, clamping the shaped product and placing it on the top column 814. The second buffer plate 806 is fixed to the inside of the two inner clamping plates 805 to prevent damage to the shaped product when clamping it. The lifting cylinder 807 is fixed to the outside of the clamping part of the finger cylinder 804, and the outer clamping plate 808 is fixed to the bottom of the lifting cylinder 807. With the cooperation of the lifting cylinder 807 and the finger cylinder 804, the carrier plate 810 is clamped and transferred.

[0124] The inner clamping plate 805 is longer than the outer clamping plate 808. Therefore, when clamping the shaped product, the finger cylinder 804 drives the inner clamping plate 805 to move and clamp the product. At this time, the outer clamping plates 808, which are in a higher position on both sides, do not affect the movement of the inner clamping plate 805. When clamping the carrier plate 810, the lifting cylinder 807 drives the outer clamping plate 808 to descend, and then the finger cylinder 804 drives the outer clamping plate 808 to move and clamp the carrier plate 810. At this time, the inner clamping plate 805, which is in a higher position, does not affect the movement of the outer clamping plate 808.

[0125] like Figure 21As shown, the pallet 809 is slidably mounted on the assembly table (specifically, the assembly table is equipped with two sets of slide rail slider structures, and the pallet 809 is fixed on the sliders; by setting mutually cooperating slide rails and sliders, the stability of the pallet 809's movement is improved). A drive mechanism connected to the pallet 809 is provided on one side of the top of the assembly table, used to drive the pallet 809 to move, thereby placing the product at different positions on the carrier 810 (the drive mechanism is a conventional drive mechanism in the prior art, consisting of two synchronous pulleys and a toothed belt wound around the synchronous pulleys; the toothed belt is fixed to the pallet 809, and the rotating toothed belt drives the pallet 809 to move; the sliding principle of the inner and outer sliding frames is similar to that described here).

[0126] A first positioning plate and a second positioning plate are fixed on the tray 809. The first positioning plate and the second positioning plate are perpendicular to each other. The first positioning plate is parallel to the long side of the tray 809, and the second positioning plate is parallel to the short side of the tray 809. The long side and the short side of the carrier 810 are positioned by the first positioning plate and the second positioning plate.

[0127] The positioning push plate 812 is mounted on the top of the pallet 809 via a slide cylinder. A positioning groove 813 is formed on the inner side of the positioning push plate 812, and the positioning groove 813 is at a 90° angle. When positioning the pallet 810, the outer clamping plate 808 places the empty pallet 810 on the pallet 809. The slide cylinder drives the positioning push plate 812 to move, where the 90° positioning groove 813 engages at a right angle on the pallet 810, thereby pushing the pallet 810 until its other two edges abut against the first and second positioning plates, respectively, completing the positioning of the pallet 810 (e.g., ...). Figure 21 As shown, the positioning push plate 812 is used to limit one long side and one short side of the carrier 810. The other long side of the carrier 810 is limited by the first positioning plate, and the other short side of the carrier 810 is limited by the second positioning plate.

[0128] The top groove 811 extends vertically through the carrier tray 810, and the top column 814 rises into the top groove 811 under the action of the lower lifting cylinder. The inner clamping plate 805 clamps the shaped products and places them on the top column 814. After a specified number of products are placed, the top column 814 falls from the top groove 811 under the action of the lifting cylinder. At this time, the products on the top column 814 remain on the upper surface of the carrier tray 810. Then, the drive mechanism on one side of the pallet 809 moves the pallet 809 until the empty top slot 811 is above the lower top column 814. The top column 814 rises and passes through the empty top slot 811. The inner clamping plate 805 clamps the shaped product and places it on the top column 814. After a specified number of products are placed, the top column 814 falls from the top slot 811 under the action of the lifting cylinder 807. At this time, the product on the top column 814 is left on the upper surface of the carrier tray 810 (the lower top column 814 does not move when the pallet 809 moves. The top column 814 rises to temporarily support the product, and the top column 814 falls to leave the product on the carrier tray 810, thus completing the loading task).

[0129] Because the inner clamping plate 805 is L-shaped, it also supports the product after it has been shaped, preventing it from falling during transfer. Placing the product on the top post 814 first eliminates interference between the bottom of the inner clamping plate 805 and the surface of the carrier plate 810. Since the inner clamping plate 805 is L-shaped, if the product is placed directly on the carrier plate 810, its lower surface cannot directly contact the surface of the carrier plate 810, affecting the accuracy of the product's placement and consequently impacting subsequent processing. Placing the product directly on the top post 814, which protrudes from the surface of the carrier plate 810, eliminates the interference from the L-shaped inner clamping plate 805. The descent of the top post 814 ensures that the lower surface of the product directly contacts the surface of the carrier plate 810, thus improving the accuracy of the placement.

[0130] The ceramic substrate processing equipment of this invention includes a feeding structure 1, a cutting structure 2, a flipping structure 3, a powder coating structure 4, a drying structure 6, a stacking structure 7, a shaping structure 8, and a traying structure 8. The raw ceramic strip roll is manually placed at the feeding structure 1 for unwinding. The cutting structure 2 cuts the raw ceramic strip to form a substrate. The cut sheet-like product flows forward to the flipping structure 3, where it is intermittently flipped (to meet the needs of subsequent processing). The production line continues to move the substrate to the powder coating structure 4 and the drying structure 5, where the product is sequentially powder coated and dried. The powder-coated and dried product flows to the stacking structure 6 for stacking and transfer. Finally, it is shaped and trayed.

[0131] The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and implement it accordingly. They should not be construed as limiting the scope of protection of the present invention. All equivalent changes or modifications made in accordance with the spirit and essence of the present invention should be covered within the scope of protection of the present invention.

Claims

1. A ceramic substrate processing and production equipment, characterized in that, It includes: A feeding structure for conveying green ceramic belt; A cutting structure for cutting the green ceramic tape to form a substrate; A flipping structure, wherein the flipping structure is used to flip the substrate at intervals; A powder coating structure, comprising a powder coating component for applying powder to the surface of a substrate and a circulating adsorption component disposed below the powder coating component; A stacking structure, the stacking structure including a feeding assembly for conveying the powder-coated substrate, a receiving assembly disposed on one side of the feeding assembly and for stacking the substrate, and a transfer assembly for transferring the substrate on the feeding assembly to the receiving assembly; A shaping structure, wherein the shaping structure is used to shape the stacked substrate; A tray loading structure is used to load the shaped substrate into a carrier tray.

2. The ceramic substrate processing and production equipment according to claim 1, characterized in that: The flipping structure includes an outer conveyor line for conveying the substrate, a flipping assembly disposed on one side of the outer conveyor line for flipping the substrate, an inner conveyor line installed inside the flipping assembly and disposed opposite to it, and a transition assembly disposed between the outer conveyor line and the inner conveyor line for transmitting conveying power.

3. The ceramic substrate processing and production equipment according to claim 2, characterized in that: The transition assembly includes a first friction wheel (322) rotatably mounted inside the outer conveyor line, a second friction wheel (323) adjustablely mounted on one side of the first friction wheel (322), and a third friction wheel (338) rotatably mounted outside the inner conveyor line, the third friction wheel (338) abutting against the first friction wheel (322) and the second friction wheel (323).

4. The ceramic substrate processing and production equipment according to claim 1, characterized in that: The circulating adsorption assembly includes a powder box (401), a water tank (402) disposed at the bottom of the powder box (401), an inlet pipe (409) for continuously injecting clean water from the water tank (402) into the powder box (401), a drain pipe (407) for discharging wastewater from the powder box (401) into the water tank (402), and an overflow pipe (408) connecting the powder box (401) and the drain pipe (407).

5. The ceramic substrate processing and production equipment according to claim 4, characterized in that: The circulating adsorption assembly further includes a negative pressure chamber (403) installed at the bottom of the powder coating box (401) for sucking up the slurry, a negative pressure pipe (404) connected to the top of the negative pressure chamber (403) and extending into the powder coating box (401), a baffle (406) disposed on the top of the negative pressure pipe (404) for changing the suction direction, and a flow channel formed between the baffle (406) and the negative pressure pipe (404).

6. The ceramic substrate processing and production equipment according to claim 1, characterized in that: The feeding assembly includes a conveying mechanism for conveying the powder-coated substrate, and a lifting part and a stopping part that are synchronously raised and lowered below the conveying mechanism. The lifting part is used to lift the substrate on the conveying mechanism, and the stopping part is used to stop the subsequent adjacent substrate.

7. The ceramic substrate processing and production equipment according to claim 6, characterized in that: The material transfer assembly includes a material transfer plate (622) movably disposed above the conveying mechanism, a fork plate (624) fixed to the bottom of the material transfer plate (622), and fork strips (625) fixed at intervals to the bottom of the fork plate (624) and extending toward the side close to the conveying mechanism. The fork strips (625) are used to pick up the substrate after the lifting stop.

8. The ceramic substrate processing and production equipment according to claim 7, characterized in that: The material-bearing assembly includes an outer sliding frame (631) and an inner sliding frame (632) that are alternately movable on one side of the conveying mechanism, a lifting plate (636) that is vertically and vertically mounted on the top of the inner sliding frame (632), an alternating mechanism for driving the lifting plate (636) to rise and fall to avoid the outer sliding frame (631), and a material-bearing mechanism mounted on the outer sliding frame (631) and the lifting plate (636). The material-bearing mechanism is used to carry the substrate picked up by the fork (625).

9. The ceramic substrate processing and production equipment according to claim 7, characterized in that: The lifting section includes top bars (6111) spaced laterally and longitudinally, the laterally spaced top bars (6111) being used to avoid the conveying mechanism, and the longitudinally spaced top bars (6111) being used to avoid the fork bars (625); the stopping section includes stopping bars (6112) spaced laterally and used to avoid the conveying mechanism.

10. A ceramic substrate processing and production equipment according to claim 1, characterized in that: The shaping structure includes a shaping frame, a first shaping plate (703) that is vertically mounted on the bottom of the shaping frame, a second shaping plate (704) that is movably disposed on the bottom of the shaping frame, a third shaping plate (705) that is elastically mounted on the bottom of the shaping frame and disposed opposite to the second shaping plate (704), and a fourth shaping plate (706) that is elastically mounted on the bottom of the shaping frame and disposed opposite to the first shaping plate (703).

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