Antimony ingot casting device
By designing a conveying mechanism, a pouring mechanism, a pipeline cleaning mechanism, and a demolding mechanism, the antimony ingot casting device solves the problems of antimony solution reduction and blockage caused by solidification of antimony solution on the inner wall of the distribution pipe, thus achieving continuous and efficient antimony ingot casting production.
Patent Information
- Application Number
- CN202511540670.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-01-27
AI Technical Summary
During the use of existing antimony ingot casting equipment, solidified antimony solution can easily remain on the inner wall of the distribution pipe, causing the antimony solution distribution level to rise and affecting the weight of the antimony solution in the ingot mold. If it is not cleaned for a long time, it can easily lead to blockage of the distribution pipe, affecting the casting efficiency.
An antimony ingot casting device was designed, comprising a conveying mechanism, a pouring mechanism, a pipeline cleaning mechanism, a cooling mechanism, and a demolding mechanism. The device uses a cleaning head driven by a hydraulic cylinder and a scraper to clean the solidified antimony solution on the inner wall of the distribution pipe. Combined with the use of a conveying chain and a demolding hammer, the device achieves automatic cleaning of the distribution pipe and orderly production of ingots.
This effectively avoids the waste of antimony solution and blockage of the distribution pipe, ensuring the continuity and efficiency of ingot production, enabling cleaning of the distribution pipe without stopping the machine, and improving ingot casting efficiency.
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Figure CN121402579A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of antimony ingot casting, and more particularly to an antimony ingot casting device. BACKGROUND
[0002] The melting point of antimony is 630.5 DEG C. Antimony is a silvery white, brittle, easily melted crystalline solid, poor electrical conductivity and thermal conductivity, and sublimation when heated. In the casting of antimony ingot, the antimony ore is heated to a molten state, and the processed high bismuth antimony alloy is poured into the mold, and the antimony ingot is formed after cooling. At present, most of the antimony ingot casting in the antimony smelting industry adopts straight-line ingot casting machine, and a small part of enterprises adopts disc ingot casting machine.
[0003] The prior art also has the following technical problems:
[0004] The existing antimony ingot casting device in the use process, generally by pouring the molten antimony solution into the pouring pot, through the multiple groups of shunt pipe on one side of the pouring pot, the antimony solution is poured into the mold in batches to complete the casting operation, but in the long time use of shunt pipe pouring operation, the inner wall of the shunt pipe is easy to remain the solidified antimony solution, which can cause the antimony solution shunt liquid level of the shunt pipe to rise, so that the antimony solution injected into the ingot mold is reduced, the weight of the antimony solution in the ingot mold is reduced, and the inner wall of the shunt pipe is not cleaned for a long time, which can also cause the shunt pipe to be blocked, affecting the ingot efficiency, and being inconvenient for users to use.
[0005] Therefore, the existing structure is improved, and an antimony ingot casting device is provided, so as to achieve the purpose of being more practical. SUMMARY
[0006] The present application provides an antimony ingot casting device to overcome the above-mentioned defects in the prior art.
[0007] The purpose and effect of the antimony ingot casting device are achieved by the following specific technical means:
[0008] The application provides an antimony ingot casting device, which comprises a mounting frame body, a conveying mechanism is arranged at the top end of the mounting frame body, an ingot casting mold is arranged at the top end of the conveying mechanism, a pouring mechanism is arranged at the top end of the mounting frame body, a pipeline cleaning mechanism is arranged at one end of the pouring mechanism, the pipeline cleaning mechanism comprises a driving hydraulic cylinder arranged at the top end of the mounting frame body, a hydraulic cylinder driving shaft is arranged at one end of the driving hydraulic cylinder, a cleaning head is arranged at one end of the hydraulic cylinder driving shaft, a cleaning motor is arranged in the cleaning head, a driving rod is arranged at one end of the cleaning motor, a connecting arm is arranged at one end of the driving rod, an eccentric shaft is arranged at one end of the connecting arm, a scraper is arranged at one end of the eccentric shaft, a limiting baffle is arranged on one side of the scraper, a collecting baffle is fixed at one end of the cleaning head, a cooling mechanism is arranged at the end, away from the pouring mechanism, of the mounting frame body, a demolding mechanism is arranged at one end of the cooling mechanism, the demolding mechanism comprises a demolding frame arranged at the top end of the mounting frame body, driven rods are hingedly arranged at both ends of the demolding frame, a pushing plate is arranged on the outer wall of the driven rod, a linkage plate is arranged on the outer wall of the driven rod, and a material guiding mechanism is arranged on one side of the mounting frame body.
[0009] Further technical solutions, the conveying mechanism comprises a motor arranged at one end of the mounting frame body, a speed reducer is connected at one end of the motor, a conveying transmission rod is arranged on one side of the speed reducer, a limiting frame is arranged on the outer wall of the conveying transmission rod, transmission gears are arranged at both ends of the conveying transmission rod, and conveying chains are engaged with the outer wall of the transmission gears.
[0010] Further technical solutions, the conveying chains are provided with driven shafts at the ends, away from the transmission gears, driven gears are arranged at both ends of the driven shafts, limiting tables are arranged at both ends of the driven shafts, a fixed plate is arranged at one end of the conveying chains, and a mounting plate is arranged at one end of the fixed plate.
[0011] Further technical solutions, the pouring mechanism comprises a supporting frame arranged at the top end of the mounting frame body, a feeding hopper is fixed at the top end of the supporting frame, a pouring tank is arranged at one end of the feeding hopper, a shunt pipe is arranged at one end of the pouring tank, a fixing frame is arranged at the top end of the mounting frame body, a driving motor is arranged at one end of the fixing frame, a rotating rod is arranged at one end of the driving motor, and a connecting frame is fixed at one end of the rotating rod.
[0012] Further technical solutions, a fixed cross plate is arranged at one end of the fixing frame, a fixed shaft is arranged at the top end of the fixed cross plate, a limiting sleeve is connected at the top end of the fixed shaft, a limiting shaft is arranged at one end of the fixed cross plate, limiting rollers are arranged on the outer wall of the limiting shaft, and a limiting disc is arranged on one side of the limiting roller.
[0013] In a further technical solution, the pipeline cleaning mechanism also includes a support plate installed on the top of the fixed horizontal plate, and a collection box is fixed to the top of the support plate.
[0014] In a further technical solution, limit grooves are provided on both sides of the hydraulic cylinder drive shaft, and limit plates are inserted into the inside of the limit grooves.
[0015] A further technical solution is provided, wherein the cooling mechanism includes a cooling frame disposed at the top of the mounting frame body, two sets of air ducts are installed at one end of the cooling frame, air covers are installed at one end of each set of air ducts, cooling fans are installed inside the air ducts, and an electrical control box is installed at the end of the cooling frame away from the two sets of air ducts.
[0016] In a further technical solution, the demolding mechanism further includes mounting rings installed at both ends of the demolding frame, a first demolding hammer is fixed at the bottom end of the linkage plate, a second demolding hammer is provided at one end of the first demolding hammer, and a third demolding hammer is provided at one end of the second demolding hammer.
[0017] In a further technical solution, the material guiding mechanism includes a material guiding frame disposed at one end of the mounting frame body, a conveying motor mounted at one end of the material guiding frame, a rotating shaft mounted at one end of the conveying motor, a conveyor belt meshing with the outer wall of the rotating shaft, and a driven rotating shaft meshing with the end of the conveyor belt away from the rotating shaft.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] In the pouring operation of antimony metal solution, this invention involves pouring the molten antimony solution into a feed hopper, which then guides the solution into the pouring tank. The solution flows out through a distribution pipe at one end of the pouring tank into the ingot mold, completing the pouring operation. By activating the drive motor, the rotating rod drives the pouring tank to rotate, allowing the distribution pipe on the pouring tank to change pouring as the ingot mold moves. This prevents the antimony solution from falling into the gaps between the ingot molds during continuous pouring, thus avoiding waste.
[0020] In the process of casting antimony alloy, this invention moves the ingot mold for casting via a conveying mechanism. By turning on the electric motor and using a reducer to switch between speed and torque, the rotation of the conveying transmission rod is controlled. The rotation of the conveying transmission rod drives the transmission gear to rotate, which in turn drives the conveying chain meshing with the outer wall of the transmission gear. The conveying chain then moves the ingot mold, thus enabling an orderly ingot casting operation.
[0021] This invention cleans the solidified antimony solution on the inner wall of the distribution pipe using a pipeline cleaning mechanism. During prolonged use of the distribution pipe for casting operations, solidified antimony solution easily remains on its inner wall, causing the antimony solution level to rise and reducing the amount of antimony solution injected into the ingot mold, thus decreasing the weight of the antimony solution in the mold. Failure to clean the inner wall of the distribution pipe over a long period can also lead to blockages, affecting casting efficiency. This can be addressed by activating the hydraulic cylinder, causing the hydraulic cylinder drive shaft to move the cleaning head to one end of the distribution pipe. At this point, the tops of the collecting baffle and scraper will adhere to the inner wall of the distribution pipe. By activating the cleaning motor inside the cleaning head, the drive rod and connecting arm drive the eccentric shaft and scraper... The plate rotates, scraping off the solidified antimony solution on the inner wall of the distribution pipe. This scraped solution moves until the scraper reaches the side of the collection baffle. The scraped antimony solution is collected by the scraper and the collection baffle. The limiting baffle stops the scraped solidified antimony solution. Then, by opening the drive hydraulic cylinder again, the hydraulic cylinder drive shaft moves the cleaning head, collection baffle, and scraper backward until the scraper and collection baffle reach the top of the collection box. At this point, by opening the cleaning motor again, the scraper resets, and the solidified antimony solution collected between the scraper and the collection baffle is poured into the inside of the collection box for centralized collection. This allows for cleaning of the inner wall of the distribution pipe without stopping the machine or affecting the ingot casting operation.
[0022] In this invention, when demolding antimony metal cooled inside an ingot mold, a demolding mechanism is used. After the antimony solution inside the ingot mold cools, the ingot mold is conveyed to one side of the demolding frame via a conveyor chain. At this time, when the roller in the conveyor chain contacts the actuating plate, it drives the actuating plate to move upward. As the actuating plate moves upward, it drives the driven rod to rotate upward. When the actuating plate disengages from the roller in the conveyor chain, it falls under the action of gravity, which drives the driven rod to rotate downward. This causes the linkage plate to drive the first demolding hammer, the second demolding hammer, and the third demolding hammer to move downward. The first, second, and third demolding hammers strike the four sides of the ingot mold, thereby separating the solidified antimony metal from the ingot mold, making it easier to pour out the antimony metal from the ingot mold. As the conveyor chain continues to move, the antimony metal in the ingot mold is poured onto the conveyor belt for transport. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 This is a top view of the structure of the present invention;
[0027] Figure 3 This is a schematic diagram of the conveying mechanism structure of the present invention;
[0028] Figure 4 This is a schematic diagram of the conveyor chain structure of the present invention;
[0029] Figure 5 This is a schematic diagram of the casting mechanism structure of the present invention;
[0030] Figure 6 This is a schematic diagram of the casting tank structure of the present invention;
[0031] Figure 7 This is a schematic diagram of the connecting frame structure of the present invention;
[0032] Figure 8 This is a schematic diagram of the cleaning head structure of the present invention;
[0033] Figure 9 This is a schematic diagram of the internal structure of the cleaning head of the present invention;
[0034] Figure 10 This is a schematic diagram of the scraper and collecting baffle of the present invention during operation;
[0035] Figure 11 This is a schematic diagram of the cooling mechanism of the present invention;
[0036] Figure 12 This is a schematic diagram of the demolding mechanism of the present invention;
[0037] Figure 13 This is a schematic diagram of the toggle plate structure of the present invention;
[0038] Figure 14 This is a schematic diagram of the driven rod mounting structure of the present invention;
[0039] Figure 15 This is a schematic diagram of the material guiding mechanism of the present invention.
[0040] Explanation of reference numerals in the attached figures:
[0041] 1. Mounting frame body; 2. Conveying mechanism; 201. Electric motor; 202. Reducer; 203. Conveying transmission rod; 204. Limiting frame; 205. Transmission gear; 206. Conveying chain; 207. Driven shaft; 208. Driven gear; 209. Limiting platform; 210. Fixing plate; 211. Mounting plate; 3. Ingot mold; 4. Casting mechanism; 401. Support frame; 402. Feed hopper; 403. Casting tank; 404. Diverter pipe; 405. Fixing frame; 406. Drive motor; 407. Rotating rod; 408. Connecting frame; 409. Fixing cross plate; 410. Fixing shaft; 411. Limiting sleeve; 412. Limiting shaft; 413. Limiting roller; 414. Limiting disc; 5. Pipeline cleaning mechanism; 501. Support plate; 502. Collection box; 503. Drive hydraulic system 504. Hydraulic cylinder drive shaft; 505. Limiting slide groove; 506. Limiting plate; 507. Cleaning head; 508. Cleaning motor; 509. Drive rod; 510. Connecting arm; 511. Eccentric shaft; 512. Scraper; 513. Limiting baffle; 514. Collection baffle; 6. Cooling mechanism; 601. Cooling rack; 602. Air duct; 603. Air cover; 604. Cooling fan; 605. Electrical control box; 7. Demolding mechanism; 701. Demolding frame; 702. Mounting ring; 703. Driven rod; 704. Actuating plate; 705. Linkage plate; 706. First demolding hammer; 707. Second demolding hammer; 708. Third demolding hammer; 8. Material guiding mechanism; 801. Material guiding frame; 802. Conveying motor; 803. Rotating shaft; 804. Conveyor belt; 805. Driven rotating shaft. Detailed Implementation
[0042] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.
[0043] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0044] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0045] Reference Figures 1-15 This invention provides an antimony ingot casting device, comprising a mounting frame body 1, a conveying mechanism 2 mounted on the top of the mounting frame body 1, an ingot mold 3 mounted on the top of the conveying mechanism 2, a pouring mechanism 4 mounted on the top of the mounting frame body 1, and a pipeline cleaning mechanism 5 mounted on one end of the pouring mechanism 4. The pipeline cleaning mechanism 5 includes a driving hydraulic cylinder 503 disposed on the top of the mounting frame body 1, a hydraulic cylinder drive shaft 504 mounted on one end of the driving hydraulic cylinder 503, a cleaning head 507 mounted on one end of the hydraulic cylinder drive shaft 504, a cleaning motor 508 installed inside the cleaning head 507, a drive rod 509 mounted on one end of the cleaning motor 508, and a [missing information - likely a device or component] mounted on one end of the drive rod 509. A connecting arm 510 is provided, with an eccentric shaft 511 installed at one end. A scraper 512 is installed at one end of the eccentric shaft 511. A limit baffle 513 is installed on one side of the scraper 512. A collection baffle 514 is fixed at one end of the cleaning head 507. A cooling mechanism 6 is installed at the end of the mounting frame body 1 away from the pouring mechanism 4. A demolding mechanism 7 is installed at one end of the cooling mechanism 6. The demolding mechanism 7 includes a demolding frame 701 installed at the top of the mounting frame body 1. Both ends of the demolding frame 701 are hinged with driven rods 703. A toggle plate 704 is installed on the outer wall of the driven rod 703. A linkage plate 705 is installed on the outer wall of the driven rod 703. A material guiding mechanism 8 is installed on one side of the mounting frame body 1.
[0046] Preferably, the conveying mechanism 2 includes a motor 201 installed at one end of the mounting frame body 1, a reducer 202 connected to one end of the motor 201, a conveying transmission rod 203 installed on one side of the reducer 202, a limit frame 204 installed on the outer wall of the conveying transmission rod 203, transmission gears 205 installed at both ends of the conveying transmission rod 203, a conveying chain 206 meshing with the outer wall of the transmission gears 205, a driven shaft 207 installed at the end of the conveying chain 206 away from the transmission gears 205, driven gears 208 installed at both ends of the driven shaft 207, a limit platform 209 installed at both ends of the driven shaft 207, a fixing plate 210 installed at one end of the conveying chain 206, and a mounting plate 211 installed at one end of the fixing plate 210.
[0047] In this embodiment, by turning on the motor 201, the speed and torque are converted through the reducer 202, thereby controlling the rotation of the conveyor transmission rod 203. The rotation of the conveyor transmission rod 203 will drive the transmission gear 205 to rotate, thereby driving the conveyor chain 206 meshing with the outer wall of the transmission gear 205 to perform transmission. The conveyor chain 206 drives the ingot mold 3 to move, thereby performing orderly ingot casting operations.
[0048] Preferably, the casting mechanism 4 includes a support frame 401 mounted on the top of the mounting frame body 1. A feed hopper 402 is fixed to the top of the support frame 401. A casting tank 403 is provided at one end of the feed hopper 402. A diversion pipe 404 is installed at one end of the casting tank 403. A fixing frame 405 is mounted on the top of the mounting frame body 1. A drive motor 406 is mounted on one end of the fixing frame 405. A rotating rod 407 is mounted on one end of the drive motor 406. A connecting frame 408 is fixed to one end of the rotating rod 407. A fixing horizontal plate 409 is mounted on one end of the fixing frame 405. A fixing shaft 410 is mounted on the top of the fixing horizontal plate 409. A limit sleeve 411 is connected to the top of the fixing shaft 410. A limit shaft 412 is mounted on one end of the fixing horizontal plate 409. A limit roller 413 is installed on the outer wall of the limit shaft 412. A limit disc 414 is provided on one side of the limit roller 413.
[0049] In this embodiment, the molten antimony solution is poured into the feed hopper 402, which then guides the solution into the casting tank 403. The solution flows out through the diversion pipe 404 at one end of the casting tank 403 into the ingot mold 3, completing the casting operation. By turning on the drive motor 406, the rotating rod 407 drives the casting tank 403 to rotate, allowing the diversion pipe 404 on the casting tank 403 to change the pouring method as the ingot mold 3 moves. This prevents the antimony solution from falling into the gaps between the ingot molds during continuous pouring, thus avoiding waste. A fixed limiting sleeve 411 limits the rotation of the rotating rod 407 to prevent deviation. Simultaneously, the limiting roller 413 mounted on the limiting shaft 412 limits the rotation of the casting tank 403, and the limiting plate 414 prevents the casting tank 403 from deviating forward, increasing the pouring stability of the casting tank 403.
[0050] Preferably, the pipeline cleaning mechanism 5 further includes a support plate 501 installed on the top of the fixed horizontal plate 409. A collection box 502 is fixed on the top of the support plate 501. Limiting grooves 505 are opened on both sides of the hydraulic cylinder drive shaft 504. A limiting plate 506 is inserted into the inside of the limiting groove 505.
[0051] In this embodiment, during prolonged use of the diversion pipe 404 for casting operations, solidified antimony solution can easily remain on the inner wall of the diversion pipe 404. This can cause the antimony solution level in the diversion pipe 404 to rise, resulting in a reduction in the amount of antimony solution injected into the ingot mold 3 and a decrease in the weight of the antimony solution in the ingot mold 3. Furthermore, neglecting to clean the inner wall of the diversion pipe 404 over a long period can easily lead to blockages, affecting casting efficiency. In this case, the hydraulic cylinder 503 can be activated, causing the hydraulic cylinder drive shaft 504 to move the cleaning head 507 to one end of the diversion pipe 404. At this point, the tops of the collecting baffle 514 and the scraper 512 will adhere to the inner wall of the diversion pipe 404. By activating the cleaning motor 508 inside the cleaning head 507, the drive rod 509 and connecting arm 510 drive the eccentric shaft 511 and the scraper 512 to rotate. During the rotation of the scraper 512... The solidified antimony solution on the inner wall of the diversion pipe 404 will be scraped off, causing the scraped antimony solution to move until the scraper 512 moves to one side of the collection baffle 514. The scraped antimony solution is collected by the scraper 512 and the collection baffle 514. The limiting baffle 513 limits and blocks the scraped solidified antimony solution. Then, by opening the drive hydraulic cylinder 503 again, the hydraulic cylinder drive shaft 504 drives the cleaning head 507, the collection baffle 514 and the scraper 512 to move backward until the scraper 512 and the collection baffle 514 move to the top of the collection box 502. At this time, by opening the cleaning motor 508 again, the scraper 512 is reset, and the solidified antimony solution collected between the scraper 512 and the collection baffle 514 can be poured into the inside of the collection box 502 for centralized collection. This makes it convenient to clean the inner wall of the diversion pipe 404 without stopping the machine or affecting the ingot casting operation.
[0052] Preferably, the cooling mechanism 6 includes a cooling frame 601 disposed at the top of the mounting frame body 1. Two sets of air ducts 602 are installed at one end of the cooling frame 601. Each set of air ducts 602 is equipped with a fan cover 603 at one end. A cooling fan 604 is installed inside the air duct 602. An electrical control box 605 is installed at the end of the cooling frame 601 away from the two sets of air ducts 602.
[0053] In this embodiment, the two sets of air ducts 602 are controlled by the electrical control box 605 to operate, and the cooling fans 604 in the two sets of air ducts 602 are used to cool the antimony solution after pouring, so that the antimony solution can be cooled and formed quickly.
[0054] Preferably, the demolding mechanism 7 further includes mounting rings 702 installed at both ends of the demolding frame 701, a first demolding hammer 706 fixed at the bottom end of the linkage plate 705, a second demolding hammer (707) installed at the end of the driven rod (703) away from the first demolding hammer (706), and a third demolding hammer (708) provided at the middle end of the driven rod (703).
[0055] In this embodiment, after the antimony solution in the ingot mold 3 cools, the ingot mold 3 is conveyed to one side of the demolding frame 701 via the conveyor chain 206. At this time, when the roller in the conveyor chain 206 contacts the actuating plate 704, it will drive the actuating plate 704 to move upward. When the actuating plate 704 moves upward, it will drive the driven rod 703 to rotate upward. When the driven rod 703 rotates, it will drive the actuating plate 704 at the other end to move upward synchronously. Therefore, the two sets of actuating plates 704 will not be stuck by the roller in the conveyor chain 206 during the movement. When the actuating plate 704 disengages from the roller in the conveyor chain 206... The actuating plate 704 falls under the influence of gravity, which drives the driven rod 703 to rotate downwards. This causes the linkage plate 705 to drive the first demolding hammer 706, the second demolding hammer 707, and the third demolding hammer 708 to move downwards. The first demolding hammer 706, the second demolding hammer 707, and the third demolding hammer 708 hammer the four sides of the ingot mold 3, thereby separating the solidified antimony metal in the ingot mold 3 from the ingot mold 3, making it easier to pour out the antimony metal from the ingot mold 3. As the conveyor chain 206 continues to move, the antimony metal in the ingot mold 3 will be poured onto the conveyor belt 804 for transport.
[0056] Preferably, the material guiding mechanism 8 includes a material guiding frame 801 disposed at one end of the mounting frame body 1. A conveying motor 802 is installed at one end of the material guiding frame 801. A rotating shaft 803 is installed at one end of the conveying motor 802. A conveyor belt 804 is engaged with the outer wall of the rotating shaft 803. A driven rotating shaft 805 is engaged with the end of the conveyor belt 804 away from the rotating shaft 803.
[0057] In this embodiment, when the antimony metal in the ingot mold 3 is poured to the top of the conveyor belt 804, the conveyor motor 802 is turned on, causing the rotating shaft 803 to rotate, thereby causing the conveyor belt 804 to perform a conveying operation, and the directional conveying operation of the antimony metal is completed by the conveyor belt 804.
[0058] Working principle of the invention:
[0059] Step 1: The molten antimony solution is poured into the feed hopper 402, which then guides the solution into the casting tank 403. The solution flows out through the diversion pipe 404 at one end of the casting tank 403 into the ingot mold 3, completing the casting operation. By turning on the drive motor 406, the rotating rod 407 drives the casting tank 403 to rotate, so that the diversion pipe 404 on the casting tank 403 changes the pouring as the ingot mold 3 moves. This avoids the antimony solution from falling into the gaps between the ingot molds 3 during continuous pouring, thus preventing waste of the antimony solution.
[0060] Step 2: By turning on the motor 201, the speed and torque are converted through the reducer 202, thereby controlling the rotation of the conveyor transmission rod 203. The rotation of the conveyor transmission rod 203 will drive the transmission gear 205 to rotate, which in turn drives the conveyor chain 206 meshing with the outer wall of the transmission gear 205 to perform transmission. The conveyor chain 206 drives the ingot mold 3 to move, thereby carrying out orderly ingot casting operations.
[0061] Step 3: During prolonged use of the manifold 404 for casting operations, solidified antimony solution can easily remain on the inner wall of the manifold 404. This can cause the antimony solution level in the manifold 404 to rise, resulting in a decrease in the amount of antimony solution injected into the ingot mold 3 and a reduction in the weight of the antimony solution in the ingot mold 3. Failure to clean the inner wall of the manifold 404 over a long period can also easily lead to blockage, affecting casting efficiency. In this case, the hydraulic cylinder 503 can be opened, causing the hydraulic cylinder drive shaft 504 to move the cleaning head 507 to one end of the manifold 404. At this time, the tops of the collecting baffle 514 and scraper 512 will adhere to the inner wall of the manifold 404. By opening the cleaning motor 508 inside the cleaning head 507, the drive rod 509 and connecting arm 510 drive the eccentric shaft 511 and scraper 512 to rotate. During the rotation of the scraper 512, the cleaning head 504 will... The solidified antimony solution on the inner wall of the diversion pipe 404 is scraped off, causing the scraped antimony solution to move until the scraper 512 moves to one side of the collection baffle 514. The scraped antimony solution is collected by the scraper 512 and the collection baffle 514. The limiting baffle 513 limits and blocks the scraped solidified antimony solution. Then, by opening the drive hydraulic cylinder 503 again, the hydraulic cylinder drive shaft 504 drives the cleaning head 507, the collection baffle 514 and the scraper 512 to move backward until the scraper 512 and the collection baffle 514 move to the top of the collection box 502. At this time, by opening the cleaning motor 508 again, the scraper 512 is reset, and the solidified antimony solution collected between the scraper 512 and the collection baffle 514 can be poured into the inside of the collection box 502 for centralized collection. This makes it convenient to clean the inner wall of the diversion pipe 404 without stopping the machine or affecting the ingot casting operation.
[0062] Step 4: Control the two sets of air ducts 602 through the electrical control box 605 to carry out the operation. The cooling fans 604 in the two sets of air ducts 602 cool down the antimony solution after pouring, so that the antimony solution can be cooled and formed quickly.
[0063] Step 5: After the antimony solution in the ingot mold 3 cools, the ingot mold 3 is conveyed to one side of the demolding frame 701 via the conveyor chain 206. At this time, when the roller in the conveyor chain 206 contacts the actuating plate 704, it will drive the actuating plate 704 to move upward. When the actuating plate 704 moves upward, it will drive the driven rod 703 to rotate upward. When the actuating plate 704 disengages from the roller in the conveyor chain 206, the actuating plate 704 will fall under the action of gravity, which will drive the driven rod 703 to rotate downward. The linkage plate 705 drives the first demolding hammer 706, the second demolding hammer 707, and the third demolding hammer 708 to move downwards. The first demolding hammer 706, the second demolding hammer 707, and the third demolding hammer 708 hammer the four sides of the ingot mold 3, thereby separating the shaped antimony metal in the ingot mold 3 from the ingot mold 3, making it easier to pour out the antimony metal from the ingot mold 3. As the conveyor chain 206 continues to move, the antimony metal in the ingot mold 3 will be poured onto the conveyor belt 804 for conveying.
[0064] Step Six: When the antimony metal in the ingot mold 3 is poured to the top of the conveyor belt 804, the conveyor motor 802 is turned on, causing the rotating shaft 803 to rotate, thereby causing the conveyor belt 804 to perform conveying operations. The conveyor belt 804 performs directional conveying operations on the antimony metal that has been oriented.
[0065] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and to design various embodiments with various modifications suitable for a particular purpose.
Claims
1. An antimony ingot casting apparatus, characterized in that, The system includes a mounting frame body (1), a conveying mechanism (2) mounted on the top of the mounting frame body (1), an ingot mold (3) mounted on the top of the conveying mechanism (2), a pouring mechanism (4) mounted on the top of the mounting frame body (1), a pipeline cleaning mechanism (5) mounted on one end of the pouring mechanism (4), and a driving hydraulic cylinder (503) mounted on the top of the mounting frame body (1). A hydraulic cylinder drive shaft (504) is mounted on one end of the driving hydraulic cylinder (503), a cleaning head (507) is mounted on one end of the hydraulic cylinder drive shaft (504), a cleaning motor (508) is mounted inside the cleaning head (507), a drive rod (509) is mounted on one end of the cleaning motor (508), and a connecting arm (510) is mounted on one end of the drive rod (509). An eccentric shaft (511) is installed at one end of (510), a scraper (512) is installed at one end of the eccentric shaft (511), a limit baffle (513) is installed on one side of the scraper (512), a collection baffle (514) is fixed at one end of the cleaning head (507), a cooling mechanism (6) is installed at one end of the mounting frame body (1) away from the pouring mechanism (4), a demolding mechanism (7) is installed at one end of the cooling mechanism (6), the demolding mechanism (7) includes a demolding frame (701) installed at the top of the mounting frame body (1), both ends of the demolding frame (701) are hinged with driven rods (703), a toggle plate (704) is installed on the outer wall of the driven rod (703), a linkage plate (705) is installed on the outer wall of the driven rod (703), and a material guiding mechanism (8) is installed on one side of the mounting frame body (1).
2. The antimony ingot casting device according to claim 1, characterized in that: The conveying mechanism (2) includes a motor (201) installed at one end of the mounting frame body (1), a reducer (202) connected to one end of the motor (201), a conveying transmission rod (203) installed on one side of the reducer (202), a limit frame (204) installed on the outer wall of the conveying transmission rod (203), and transmission gears (205) installed at both ends of the conveying transmission rod (203). A conveying chain (206) meshes with the outer wall of the transmission gears (205).
3. The antimony ingot casting device according to claim 2, characterized in that: A driven shaft (207) is installed at one end of the conveyor chain (206) away from the transmission gear (205). Driven gears (208) are installed at both ends of the driven shaft (207). Limiting platforms (209) are installed at both ends of the driven shaft (207). A fixing plate (210) is installed at one end of the conveyor chain (206). An installation plate (211) is installed at one end of the fixing plate (210).
4. The antimony ingot casting device according to claim 1, characterized in that: The casting mechanism (4) includes a support frame (401) installed on the top of the mounting frame body (1). A feed hopper (402) is fixed on the top of the support frame (401). A casting tank (403) is provided at one end of the feed hopper (402). A diversion pipe (404) is installed at one end of the casting tank (403). A fixing frame (405) is installed on the top of the mounting frame body (1). A drive motor (406) is installed at one end of the fixing frame (405). A rotating rod (407) is installed at one end of the drive motor (406). A connecting frame (408) is fixed at one end of the rotating rod (407).
5. The antimony ingot casting apparatus according to claim 4, characterized in that: A fixed horizontal plate (409) is installed at one end of the fixed frame (405), a fixed shaft (410) is installed at the top of the fixed horizontal plate (409), a limit sleeve (411) is connected to the top of the fixed shaft (410), a limit shaft (412) is installed at one end of the fixed horizontal plate (409), a limit roller (413) is installed on the outer wall of the limit shaft (412), and a limit plate (414) is provided on one side of the limit roller (413).
6. The antimony ingot casting apparatus according to claim 1, characterized in that: The pipeline cleaning mechanism (5) also includes a support plate (501) installed on the top of the fixed horizontal plate (409), and a collection box (502) is fixed on the top of the support plate (501).
7. The antimony ingot casting apparatus according to claim 1, characterized in that: Limiting grooves (505) are provided on both sides of the hydraulic cylinder drive shaft (504), and a limiting plate (506) is inserted into the inside of the limiting groove (505).
8. The antimony ingot casting apparatus according to claim 1, characterized in that: The cooling mechanism (6) includes a cooling frame (601) set at the top of the mounting frame body (1). Two sets of air ducts (602) are installed at one end of the cooling frame (601). A fan cover (603) is installed at one end of each set of air ducts (602). A cooling fan (604) is installed inside the air duct (602). An electrical control box (605) is installed at the end of the cooling frame (601) away from the two sets of air ducts (602).
9. The antimony ingot casting apparatus according to claim 1, characterized in that: The demolding mechanism (7) further includes mounting rings (702) installed at both ends of the demolding frame (701), a first demolding hammer (706) is fixed at the bottom end of the linkage plate (705), a second demolding hammer (707) is installed at the end of the driven rod (703) away from the first demolding hammer (706), and a third demolding hammer (708) is provided at the middle end of the driven rod (703).
10. The antimony ingot casting apparatus according to claim 1, characterized in that: The material guiding mechanism (8) includes a material guiding frame (801) disposed at one end of the mounting frame body (1). A conveying motor (802) is installed at one end of the material guiding frame (801), and a rotating shaft (803) is installed at one end of the conveying motor (802). A conveyor belt (804) is engaged with the outer wall of the rotating shaft (803), and a driven rotating shaft (805) is engaged with the end of the conveyor belt (804) away from the rotating shaft (803).
Citation Information
Patent Citations
Automatic-demolding antimony casting conveyor
CN110732647A
Antimony ingot casting integrated production system
CN114029459A
Steel pouring tundish
CN114131002A
Antimony ingot casting device
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Conveying equipment for casting antimony ingot
CN208991714U