Automatic roll taking and replacing AGV equipment for textile industry

Abstract

The application discloses a kind of textile industry automatic taking and replacing roller AGV equipment, including frame;Frame bottom is fixedly installed with wheel by bolt;Frame top is fixedly installed with cloth cutting frame;Cloth cutting frame is fixedly installed with cloth pressing rod for pressing cloth;The driving end terminal of cloth pressing rod is fixedly installed with cloth pressing strip, by integrating taking roller, replacing roller, cloth cutting and winding function on AGV equipment, realizes the automation and continuous of winding process whole process, significantly improves production efficiency and reduces labor cost and labor intensity;Its unique rotating exchange mechanism and gear precise meshing design, ensure the accuracy and reliability of taking and winding and station interchanging;And innovative walking winding function, optimizes production rhythm, shortens winding machine preparation time.

Description

Technical Field

[0001] This invention relates to the field of textile replacement equipment technology, specifically an automatic roller changing AGV device for the textile industry. Background Technology

[0002] In the textile industry's production process, fabric rolling is a key finishing process after weaving. Currently, most production scenarios still rely on manual labor or single-function equipment to unload finished fabric rolls, replace empty rollers, and cut fabric. Traditional manual operation methods are labor-intensive, inefficient, and pose certain safety hazards. On the other hand, some existing automated equipment often has fragmented functions. For example, a single AGV (Automated Guided Vehicle) cannot complete roller changing and precise fabric cutting, resulting in the production line still requiring multiple devices to work in succession. This leads to problems such as poor process connection, large space occupation, and complex collaborative control, making it difficult to achieve true full-process automation. Summary of the Invention

[0003] Therefore, in order to overcome the above-mentioned shortcomings, the present invention provides an automatic roller changing AGV device for the textile industry.

[0004] This invention is implemented as follows: An automated roller-changing AGV (Automated Guided Vehicle) for the textile industry is constructed. The device includes a frame; wheels are bolted to the bottom of the frame; a fabric cutting frame is fixedly mounted on the top of the frame; a fabric pressing rod is fixedly mounted on the fabric cutting frame; a fabric pressing strip is fixedly mounted at the driving end of the fabric pressing rod; a fabric cutting knife is fixedly mounted on the top side of the fabric pressing strip; a rotating frame motor is bolted to the right side of the frame, and a rotating frame gear is fixedly mounted at the driving end of the rotating frame motor. A synchronous belt for transmission is provided on the rotating frame gear, and a rotating frame gear is also provided at the other end of the synchronous belt. The rotating frame gear on one side of the synchronous belt is fixedly connected to the fixed shaft of the receiving roller plate; the receiving roller plate is rotatably installed on the left and right walls inside the frame, and a guide roller is fixedly installed on the opposite sides of the two sets of receiving roller plates by bolts; a rotating groove is provided at the front and rear ends of the receiving roller plate body, and a first gear and a second gear are rotatably installed on the rotating grooves of the left and right sets of receiving roller plates inside the frame, respectively; a U-shaped groove is also opened at the front and rear ends of the receiving roller plate body, and an empty roller is slidably arranged inside the front and rear U-shaped grooves of the receiving roller plate, and an electromagnetic lock is fixedly installed inside the U-shaped groove; the electromagnetic lock has a limiting effect on the empty roller when it locks, and the gears on the empty roller mesh with the first gear and the second gear, respectively.

[0005] Preferably, a roller drive motor is fixedly installed on the left side of the frame by bolts, and the end of the drive shaft of the roller drive motor is fixedly connected to the third gear and the fourth gear respectively; the third gear and the fourth gear are each provided in two sets and connected by a synchronous belt, and the central shafts of the third gear and the fourth gear are both inserted and fixed to the center of the second gear.

[0006] Preferably, the empty roller is further provided with a Velcro fastener, and the Velcro fastener is attached to the fabric; the fabric is wound up by the empty roller to form a finished bundle of fabric.

[0007] Preferably, the pressing rod is telescopically mounted on the cutting frame, and the pressing strip at its end has an arc-shaped structure that matches the outer contour of the empty roller, used to press the fabric on the empty roller before cutting; the cutting knife is fixedly mounted on the top side of the pressing strip and moves together with the pressing strip to complete the cutting operation.

[0008] Preferably, the roller drive motor drives two sets of the third gear and two sets of the fourth gear to rotate synchronously via a synchronous belt. The central shafts of the third gear and the fourth gear are inserted and fixed to the central shaft of the second gear, so that when the gear on the empty roller meshes with the second gear, the empty roller is driven to rotate to perform the fabric winding operation.

[0009] The present invention has the following advantages: The present invention provides an automatic roller-changing AGV device for the textile industry, which, compared with similar devices, has the following improvements:

[0010] The present invention discloses an automated roller-changing AGV device for the textile industry. By integrating roller picking, roller changing, fabric cutting, and fabric rolling functions into the AGV device, it realizes the automation and continuity of the entire fabric rolling process, significantly improving production efficiency and reducing labor costs and labor intensity. Its unique rotary exchange mechanism and gear precision meshing design ensure the accuracy and reliability of roller picking and unloading and workstation interchange. The innovative walking fabric rolling function optimizes the production cycle and shortens the preparation time of the fabric rolling machine. Attached Figure Description

[0011] Figure 1 This is an exploded structural diagram of the present invention;

[0012] Figure 2 This is an application flowchart of the present invention.

[0013] The components include: frame-1, cutting frame-2, pressing rod-3, pressing strip-4, cutting knife-5, empty roller-6, rotating frame motor-7, receiving roller plate-8, guide roller-9, rotating frame gear-10, first gear-11, fabric-12, finished product bundle-13, wheel-14, second gear-15, third gear-16, roller drive motor-17, fourth gear-18, and electromagnetic lock-19. Detailed Implementation

[0014] The following is in conjunction with the appendix Figures 1-2 The principles and features of the present invention are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of the invention. The invention is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of the invention.

[0015] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0016] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. The embodiments of this invention will now be described according to its overall structure.

[0017] Example 1:

[0018] Please see Figure 1This invention discloses an automatic roller-changing AGV device for the textile industry, comprising a frame 1; wheels 14 are fixedly mounted on the bottom of the frame 1 by bolts; a fabric cutting frame 2 is fixedly mounted on the top of the frame 1; a fabric pressing rod 3 for pressing fabric is fixedly mounted on the fabric cutting frame 2; a fabric pressing strip 4 is fixedly mounted at the driving end of the fabric pressing rod 3; a fabric cutting knife 5 for cutting fabric is fixedly mounted on the top side of the fabric pressing strip 4; a rotating frame motor 7 for driving is fixedly mounted on the right side of the frame 1 by bolts, and a rotating frame gear 10 is fixedly mounted at the driving end of the rotating frame motor 7, and a synchronous belt for transmission is provided on the rotating frame gear 10, and a rotating frame gear 10 is also provided at the other end of the synchronous belt; a rotating frame on one side of the synchronous belt. Gear 10 is fixedly connected to the fixed shaft of receiving roller plate 8; receiving roller plate 8 is rotatably installed on the left and right walls inside the frame 1, and a guide roller 9 is fixedly installed on the opposite sides of the two sets of receiving roller plates 8 by bolts; a rotating groove is provided at the front and rear ends of the receiving roller plate 8, and a first gear 11 and a second gear 15 are rotatably installed on the rotating grooves of the two sets of receiving roller plates 8 inside the frame 1 respectively; a U-shaped groove is also opened at the front and rear ends of the receiving roller plate 8, and an empty roller 6 is slidably arranged inside the front and rear U-shaped grooves of the receiving roller plate 8, and an electromagnetic lock 19 is fixedly installed inside the U-shaped groove; the electromagnetic lock 19 has a limiting effect on the empty roller 6 when it locks, and the gears on the empty roller 6 mesh with the first gear 11 and the second gear 15 respectively.

[0019] A roller drive motor 17 is fixedly installed on the left side of the frame 1 by bolts, and the end of the drive shaft of the roller drive motor 17 is fixedly connected to the third gear 16 and the fourth gear 18 respectively; the third gear 16 and the fourth gear 18 are each provided with two sets and connected by a synchronous belt, and the central shafts of the third gear 16 and the fourth gear 18 are both inserted and fixed to the center of the second gear 15.

[0020] A Velcro strap is also provided on the empty roller 6, and the Velcro strap is attached to the fabric 12; the fabric 12 is wound up by the empty roller 6 to form the finished bundle 13.

[0021] The pressing rod 3 is telescopically mounted on the cutting frame 2. The pressing strip 4 at its end has an arc-shaped structure that matches the outer contour of the empty roller 6, and is used to press the fabric 12 on the empty roller 6 before cutting. The cutting knife 5 is fixedly mounted on the top side of the pressing strip 4 and moves together with the pressing strip 4 to complete the cutting operation.

[0022] The roller drive motor 17 drives two sets of third gears 16 and two sets of fourth gears 18 to rotate synchronously via a synchronous belt. The central shafts of the third gears 16 and the fourth gears 18 are inserted and fixed to the central shaft of the second gear 15. Thus, when the gear on the empty roller 6 meshes with the second gear 15, the empty roller 6 is driven to rotate to perform the cloth winding operation.

[0023] The working principle of an automated roller-changing AGV device for the textile industry, based on the above, is as follows:

[0024] The AGV moves to the work station via wheels 14 at the bottom of the frame 1. First, it performs a roller picking operation: the rotating frame motor 7 drives the rotating frame gear 10 via a synchronous belt, which in turn drives the receiving roller plate 8 fixed thereto to rotate, so that the first gear 11 on the receiving roller plate 8 precisely meshes with the gear on the finished bundled cloth 13. Then, the electromagnetic lock 19 in the U-shaped groove of the receiving roller plate 8 locks the roller of the finished bundled cloth 13, completing the picking, and the AGV can then carry the finished bundled cloth 13 out.

[0025] Subsequently, the roller changing and fabric cutting are performed: the rotating frame motor 7 is driven again, and the two sets of receiving roller plates 8 are rotated 180 degrees through synchronous belt transmission, exchanging the position of the finished bundled fabric 13 that has been removed from the top with the empty roller 6 prepared below; when the empty roller 6 is rotated to the lower working position, the Velcro on its surface is attached to the starting end of the fabric 12 from the rolling machine; then, the retractable pressing rod 3 on the cutting frame 2 is activated, driving the pressing strip 4 with an arc-shaped structure at its end to press down, pressing the fabric 12 on the empty roller 6; at the same time, the cutting knife 5 fixed to the top side of the pressing strip 4 moves accordingly, and completes the cutting of the fabric under the pressing state, so that the fabric 12 is separated from the upstream;

[0026] After the fabric cutting is completed, the process enters the roller feeding and synchronous fabric winding stage: the AGV carries the empty roller 6, which has been attached to the end of the fabric, towards the fabric winding machine; at the same time, the roller drive motor 17 starts, driving the two sets of third gears 16 and fourth gears 18 to rotate synchronously via the synchronous belt; since the central shafts of the third gears 16 and fourth gears 18 are inserted and fixed to the central shaft of the second gear 15 on the receiving roller plate 8, the power can be transmitted to the second gear 15; the gears at both ends of the empty roller 6 mesh with the first gear 11 and the second gear 15 respectively, so under the drive of the second gear 15, the empty roller 6 begins to rotate, realizing the function of the empty roller 6 synchronously winding the fabric 12 during the AGV's movement; during this time, the finished bundle of fabric 13 located above can also be wound up with the remaining fabric if necessary;

[0027] Finally, storage and reset are performed: After the empty roller 6 is fed into the fabric winding machine and starts winding the fabric independently, the AGV exits and drives the rotating frame again to rotate the finished bundle of fabric 13 to the bottom and transport it to the designated fabric storage rack for storage; then, the AGV can take another new empty roller 6 and place it on the roller receiving plate 8, ready to perform the next roller replacement operation cycle.

[0028] Example 2:

[0029] Please see Figure 2This invention provides a method for the practical application of an automatic roll-changing AGV (Automated Guided Vehicle) device in the textile industry. It further includes a fabric winding machine mounted on the side of the AGV device and a circular weft machine mounted on the fabric winding machine. After the empty roller of the fabric winding machine completes a predetermined amount of fabric winding, one end of the rotating frame in the AGV device picks up the finished bundle of fabric 13. After completion, the AGV device retracts and then rotates the rotating frame so that the finished bundle of fabric 13 is on top. Simultaneously, the empty roller 6 prepared on the AGV device rotates to the bottom, and the Velcro on the empty roller 6 attaches to the fabric 12. Further, the fabric is then cut by the fabric cutting frame 2... The fabric cutting mechanism, consisting of the pressing rod 3, the pressing strip 4, and the cutting knife 5, cuts the fabric between the finished bundle 13 and the empty roller 6 on the empty roller 6. After the cutting is completed, the automatic roller-changing AGV equipment sends the empty roller 6 into the winding machine. During the roller feeding process, the automatic roller-changing AGV equipment moves and controls the empty roller 6 to wind the fabric. At the same time, the finished bundle 13 completes the winding of excess fabric 12. After the empty roller 6 is sent into the winding machine, the automatic roller-changing AGV equipment exits, turns the finished bundle 13 to the bottom and sends it to the designated storage rack, and takes an empty roller 6 to prepare for the replacement of the next finished bundle 13, thus forming an automated production line.

[0030] This invention provides an improved AGV (Automated Guided Vehicle) for the textile industry, integrating roller picking, changing, cutting, and rolling functions into the AGV. This achieves full automation and continuity of the rolling process, significantly improving production efficiency and reducing labor costs and intensity. Its unique rotary exchange mechanism and precise gear meshing design ensure the accuracy and reliability of roller picking, unloading, and station interchange. The innovative walking rolling function optimizes the production cycle and shortens the preparation time of the rolling machine.

[0031] The above description shows and illustrates the basic principles, main features, and advantages of the present invention. Standard parts used in the present invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0032] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A textile industry-oriented automatic roll changing (AGV) device comprising a vehicle frame (1); characterized by: The bottom of the frame (1) is fixedly installed with wheels (14) by bolts; the top of the frame (1) is fixedly installed with a cloth cutting frame (2); the cloth cutting frame (2) is fixedly installed with a cloth pressing rod (3) for pressing cloth; the driving end of the cloth pressing rod (3) is fixedly installed with a cloth pressing strip (4); the top side of the cloth pressing strip (4) is fixedly installed with a cloth cutting knife (5) for cutting cloth; the right side of the frame (1) is fixedly installed with a driving rotary frame motor (7) by bolts, and the driving end of the rotary frame motor (7) is fixedly installed with a rotary frame gear (10), and the rotary frame gear (10) is provided with a synchronous belt for transmission, and the other end of the synchronous belt is also provided with a rotary frame gear (10); The rotary frame gear (10) on one side of the synchronous belt is fixedly connected with a fixed shaft of an interface roller plate (8); the interface roller plate (8) is rotatably installed on the left and right walls on the inner side of the frame (1), and the opposite sides of the two groups of interface roller plates (8) are fixedly installed with a cloth guide roller (9) by bolts; the front and rear ends of the plate body of the interface roller plate (8) are provided with a rotating groove, and the rotating grooves of the left and right two groups of interface roller plates (8) on the inner side of the frame (1) are rotatably installed with a first gear (11) and a second gear (15), respectively; the front and rear ends of the plate body of the interface roller plate (8) are also provided with a U-shaped groove, and the inside of the U-shaped groove of the interface roller plate (8) is slidably provided with an empty roller (6), and the inside of the U-shaped groove is also fixedly installed with an electromagnetic lock (19); the electromagnetic lock (19) has a limiting effect on the empty roller (6), and the gears on the empty roller (6) are engaged with the first gear (11) and the second gear (15), respectively; The left side of the frame (1) is fixedly installed with a roller driving motor (17) by bolts, and the driving shaft ends of the roller driving motor (17) are fixedly connected with a third gear (16) and a fourth gear (18), respectively; the third gear (16) and the fourth gear (18) are both provided with two groups and are connected by a synchronous belt, and the center shafts of the third gear (16) and the fourth gear (18) are both fixedly inserted into the center of the second gear (15); The empty roller (6) is also provided with a magic tape, and the magic tape is attached to the cloth (12); the cloth (12) is wound on the empty roller (6) to form a finished product cloth bundle (13); The cloth pressing rod (3) is telescopically installed on the cloth cutting frame (2), and the cloth pressing strip (4) at the end of the cloth pressing rod (3) has a circular arc structure matched with the outer contour of the empty roller (6), for pressing the cloth (12) on the empty roller (6) before cutting; the cloth cutting knife (5) is fixedly installed on the top side of the cloth pressing strip (4) and moves together with the cloth pressing strip (4) to complete the cloth cutting operation.

2. The automatic roll taking and changing AGV device for the textile industry according to claim 1, characterized in that: The roller driving motor (17) drives two groups of the third gears (16) and two groups of the fourth gears (18) to rotate synchronously through a synchronous belt, and the center axes of the third gears (16) and the fourth gears (18) are inserted and fixed with the center axis of the second gear (15), so that when the gears on the empty roller (6) are engaged with the second gear (15), the empty roller (6) is driven to rotate to perform the cloth rolling operation.

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