Wind power mixed tower maintenance operation equipment and use method
The modular, collaborative motion wind turbine tower maintenance equipment solves the problems of complex structural adaptability and platform blockage in the inspection of the inner wall of wind turbine towers, realizing full-coverage automated inspection and repair integration, and improving work efficiency and inspection continuity.
Patent Information
- Application Number
- CN202511819410.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2045-12-04
AI Technical Summary
Existing equipment struggles to achieve stable, full-coverage, automated ring-shaped inspection of the inner wall of wind turbine towers, especially as it cannot effectively adapt to the complex structure of the inner wall. The platform inside the tower disrupts the continuity of inspection, preventing the equipment from operating automatically and seamlessly across layers, resulting in low efficiency and process interruptions.
The modular, collaborative motion wind power tower maintenance equipment uses X, Y, and Z directional drive devices and clamping devices to achieve docking and transfer, enabling continuous maintenance across platforms without interruption. It also integrates detection and repair operations with image acquisition devices.
It has achieved fully automated maintenance of the inner wall of the wind power hybrid tower, solved the problem of the internal platform blocking continuous operation, realized seamless continuous maintenance, and improved operation efficiency and the continuity of inspection.
Smart Images

Figure CN121474074A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to wind power mixed tower maintenance operation equipment, and particularly discloses a wind power mixed tower maintenance operation equipment and a use method. BACKGROUND
[0002] In the inner wall detection and maintenance operation of a wind power mixed tower (a concrete-steel mixed tower drum), the existing technology relies on a manual basket or a wall-climbing robot based on a guide rail. The manual basket operation has high safety risks and low efficiency, and is significantly affected by environmental factors. Although the traditional guide rail type or wheel type wall-climbing robot realizes automation to a certain extent, it still has the following outstanding technical bottlenecks: The space passability and wall surface adaptability are insufficient. The inner wall of the wind power mixed tower is not an ideal smooth cylindrical surface, and often has concrete joints, embedded parts, reinforcing steel bars, cable supports and other protruding obstacles. The traditional equipment mostly adopts a rigid structure or a simple joint arm, and has limited adjustment capability, so it is difficult to smoothly and reliably avoid such complex obstacles during lifting, and is prone to jamming or collision, which not only affects the normal operation of the equipment, but also may cause damage to the concrete inner wall. It is particularly worth noting that, in order to facilitate maintenance operation, multiple internal platforms are usually arranged at intervals in the mixed tower, which seriously hinder the continuous automatic detection process. The existing equipment must be interrupted when reaching the platform, and the mechanism must be disassembled, repositioned or rely on manual intervention to cross, which leads to discontinuous detection process, low operation efficiency and difficulty in realizing seamless operation. SUMMARY
[0003] In order to solve the problems that the existing equipment cannot realize stable and full coverage ring-shaped automatic detection on the inner wall of the tower drum, especially cannot effectively adapt to the complex structure of the inner wall, the internal platform of the tower drum blocks the continuity of detection, so that the equipment cannot automatically and seamlessly cross-layer operation, the efficiency is low and the process is interrupted, the equipment function is single, the detection and repair functions are not integrated, and the "detection-maintenance" integrated operation cannot be realized, the present application discloses a wind power mixed tower maintenance operation equipment and a use method.
[0004] In order to achieve the above purpose, the technical scheme adopted by the present application is as follows: The first aspect of the present application provides a wind power mixed tower maintenance operation equipment for operation and maintenance of the inner wall of a tower drum, which comprises a main frame, an X-direction driving device arranged on the main frame, a first Z-direction driving device arranged on the X-direction driving device, a first operation platform mounted on the first Z-direction driving device, a Y-direction driving device and an operation frame arranged on the first operation platform, the Y-direction driving device driving a clamping device to clamp the operation frame to move in the Y-direction, a second Z-direction driving device fixed on the operation frame, the second Z-direction driving device driving a second operation platform to move up and down, an operation device and an image acquisition device arranged on the second operation platform, and an auxiliary support wheel and a track main driving wheel arranged on the top of the operation frame.
[0005] The second aspect of the present application provides a wind power mixed tower maintenance operation equipment for operation and maintenance of the outer wall of a tower drum, which comprises a main frame, a ring-direction driving device arranged on the main frame, a first Z-direction driving device arranged on the ring-direction driving device, a first operation platform mounted on the first Z-direction driving device, a Y-direction driving device and an operation frame arranged on the first operation platform, the Y-direction driving device driving a clamping device to clamp the operation frame to move in the Y-direction, a second Z-direction driving device fixed on the operation frame, the second Z-direction driving device driving a second operation platform to move up and down, an operation device and an image acquisition device arranged on the second operation platform, and an auxiliary support wheel and a track main driving wheel arranged on the top of the operation frame.
[0006] As a further technical solution, the X-direction driving device is a driving device composed of a servo motor and a gear rack.
[0007] As a further technical solution, the ring-direction driving device is a driving device composed of a servo motor and a gear rack.
[0008] As a further technical solution, the first operation platform is an L-shaped plate, a first Y-direction slide in the Y-direction is arranged on the vertical surface of the L-shaped plate, the clamping device is mounted on the first Y-direction slide and moves along the first Y-direction slide under the driving of the Y-direction driving device, and a second Y-direction slide in the Y-direction is arranged on the horizontal surface of the L-shaped plate, and the operation frame is mounted on the second Y-direction slide.
[0009] As a further technical solution, a rotating platform is arranged on the second operation platform, and the image acquisition device is mounted on the rotating platform.
[0010] As a further technical solution, the first Z-direction driving device is a driving device composed of a servo motor and a chain wheel and chain.
[0011] As a further technical solution, the second Z-direction driving device is a driving device composed of a servo motor and a lead screw.
[0012] As a further technical solution, a locking device is further arranged at the side or rear of the first work platform to lock the first work platform.
[0013] In a third aspect, the application provides a method for performing work and maintenance on the inner wall of a tower drum by using the wind power mixed tower maintenance work equipment. The wind power mixed tower maintenance work equipment is placed inside the tower drum, then the X-direction driving device drives the first work platform to move forward and backward, and the first work platform is moved from the lower side of the first tower drum track frame to the butt joint position, then Then the first work platform is raised to a specified height by the first Z-direction driving device, at this moment, the second work platform is located at the center position of the work platform, then the work frame is clamped by the movement of the clamping device, and when scanning at the height of the first tower drum track frame, the first work platform is locked; after the height is aligned, the second work platform is moved by the clamping device, at this moment, the track main driving wheel rotates, the two ends of the first tower drum track frame are straight line segments, with the track main driving wheel entering the inside of the first tower drum track frame, the auxiliary supporting wheel also clamps the groove of the first tower drum track frame, then the part where the second work platform is located enters the inside of the first tower drum track frame to rotate, When rotating, the second Z-direction driving device drives the second work platform to ascend and descend between the first tower drum top platform and the second tower drum top platform to realize close-range scanning or work on the side walls between the first tower drum top platform and the second tower drum top platform; After completing the maintenance work task of this layer, the part where the second work platform is located will return along the predetermined track, and with the guidance of the terminal straight line track, the second work platform is separated from the first tower drum track frame and returns to the first work platform, completing the overall maintenance of the first layer; Then, the first Z-direction driving device drives the first work platform to move to the position of the tower drum center, and then it is lowered to the next layer height, and the above operation is repeated to realize comprehensive maintenance of the inside of the tower drum.
[0014] The beneficial effects of the application are as follows: The application can realize automatic maintenance of the inner wall or outer wall of the tower drum of a wind power mixed tower, and can stably and reliably complete scanning and operation of the entire inner wall of the tower drum including multiple platforms through modular collaborative movement. The application innovatively solves the problem of blocking continuous operation by the internal platform, and through a unique docking and transfer mechanism, the detection unit can seamlessly cross the platform to realize uninterrupted continuous maintenance. BRIEF DESCRIPTION OF DRAWINGS
[0015] The drawings accompanying the specification of this application form a part thereof, serve to provide further understanding of the application, and together with the description of the exemplary embodiments of the application, serve to explain the application, and do not constitute an improper limitation on the application.
[0016] Figure 1 is a structural schematic diagram of a wind power mixed tower maintenance operation equipment disclosed in embodiment 1 of the application; Figure 2 is a schematic diagram of the wind power mixed tower maintenance operation equipment disclosed in embodiment 1 of the application in a working state; Figure 3 is a structural schematic diagram of a main frame bottom driving part of the wind power mixed tower maintenance operation equipment disclosed in embodiment 1 of the application Figure 1 ; Figure 4 is a structural schematic diagram of a main frame bottom driving part of the wind power mixed tower maintenance operation equipment disclosed in embodiment 1 of the application Figure 2 ; Figure 5 is a structural schematic diagram of a main frame bottom driving part of the wind power mixed tower maintenance operation equipment disclosed in embodiment 1 of the application Figure 3 ; Figure 6 is a structural schematic diagram of a lifting driving part of the wind power mixed tower maintenance operation equipment disclosed in embodiment 1 of the application Figure 1 ; Figure 7 is a structural schematic diagram of a lifting driving part of the wind power mixed tower maintenance operation equipment disclosed in embodiment 1 of the application Figure 2 ; Figure 8 is a structural schematic diagram of a lifting driving part of the wind power mixed tower maintenance operation equipment disclosed in embodiment 1 of the application Figure 3 ; Figure 9 is a schematic diagram of a clamping cylinder part of the wind power mixed tower maintenance operation equipment disclosed in embodiment 1 of the application Figure 1 ; Figure 10is a schematic of the clamping cylinder part of the wind power hybrid tower maintenance work equipment disclosed in embodiment 1 of the present application Figure 2 ; Figure 11 is a schematic of the second work platform part of the wind power hybrid tower maintenance work equipment disclosed in embodiment 1 of the present application Figure 2 ; Figure 12 is a schematic of the second work platform part of the wind power hybrid tower maintenance work equipment disclosed in embodiment 1 of the present application Figure 2 ; Figure 13 is a schematic of the second work platform top guiding and driving part of the wind power hybrid tower maintenance work equipment disclosed in embodiment 1 of the present application Figure 1 ; Figure 14 is a schematic of the second work platform top guiding and driving part of the wind power hybrid tower maintenance work equipment disclosed in embodiment 1 of the present application Figure 2 ; In the figure: the mutual distance or size is exaggerated for showing the position of each part, and the schematic diagram is only for illustrating the use.
[0017] 1 platform support module, 2 work platform module, 3 main frame, 4 tower drum 11 first bottom plate moving motor, 12 first bottom plate slide, 13 first bottom plate rack, 14 first bottom plate gear, 15 second bottom plate rack, 16 second bottom plate slide, 17 second bottom plate gear, 18 second bottom plate moving motor, 19 bottom plate, 110 fixed frame, 111 first sliding block, 112 second sliding block, 113 synchronous belt, 114 first lifting support frame bearing, 115 first synchronous pulley, 116 first lifting support frame, 117 second synchronous pulley, 118 lifting bottom shaft, 119 lifting drive motor, 120 second lifting support frame, 121 first chain, 122 first sprocket, 123 first lifting slide, 124 second lifting slide, 125 second lifting support frame bearing, 126 second sprocket, 127 second chain, 128 third sprocket, 129 first fixed block on chain, 130 fourth sprocket, 131 lifting top shaft, 132 lifting upper support frame, 133 lifting upper support frame bearing, 134 second fixed block on chain, 135 fixed block under chain 21 first work platform, 22 first Y direction slide, 23 clamping device slider, 24 clamping device gear, 25 clamping device platform, 26 clamping device drive motor, 27 clamping device drive cylinder, 28 drive cylinder fixing plate, 29 drive clamping block, 210 clamping device rack, 211 first Y direction slide, 212 first Y direction slide, 213 Y direction slider, 214 work frame base, 215 first work device, 216 first work device raw material, 217 second work device raw material, 218 second work platform, 219 second work device, 220 work platform support frame, 221 rotating platform output shaft, 222 rotating platform, 223 camera, 224 work frame, 225 lifting lead screw, 226 lifting support rod, 227 lifting belt driving block, 228 lifting nut, 229 lifting support rod limiting block, 230 lifting lead screw limiting block, 231 first locking motor fixing plate, 232 first locking motor, 233 first locking block, 234 second locking block, 235 second locking motor, 236 second locking motor fixing plate, 237 locking groove, 238 work platform drive motor, 239 track drive speed reducer, 240 track main drive wheel, 241 track drive motor, 242 first tower tube track frame track, 243 second tower tube track frame track, 244 first auxiliary support wheel, 245 second auxiliary support wheel, 246 first auxiliary wheel fixing frame, 247 work frame top plate, 248 second auxiliary wheel fixing frame, 249 third auxiliary support wheel, 250 fourth auxiliary support wheel, 251 first roller auxiliary wheel, 252 second roller auxiliary wheel, 253 track drive motor fixing frame; 41 first tower tube top platform, 42 tower tube outer wall, 43 first tower tube track frame, 44 second tower tube top platform, 45 second tower tube track frame, 46 third tower tube top platform, 47 third tower tube track frame; DETAILED DESCRIPTION It should be noted that the following detailed description is merely exemplary and is intended to provide further description of the application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
[0018] It is to be understood that the terminology used herein is for the purpose of describing specific embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, elements, components, and / or groups thereof, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof. For the convenience of description, if "upper", "lower", "left", "right" appear in the present application, only indicate the same direction as the upper, lower, left, right direction of the drawing itself, and do not limit the structure, only for the convenience of describing the present application and simplifying the description, and not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, therefore, cannot be understood as a limitation on the present application.
[0019] The embodiment defines: the radial direction of the wind power hybrid tower as the X direction; the height direction of the wind power hybrid tower as the Z direction; and the direction perpendicular to the X direction and the Z direction as the Y direction. As introduced in the background, there are deficiencies in the prior art, in order to solve the above technical problems, the present application provides a wind power hybrid tower maintenance operation equipment and a use method.
[0020] Embodiment 1 The embodiment provides a wind power hybrid tower maintenance operation equipment, which is mainly used for internal maintenance of the tower cylinder and is composed of a platform support module 1, an operation platform module 2, a main frame 3 and a tower cylinder 4. The platform support module 1 mainly realizes the lifting and horizontal movement of the operation platform module 2, the main frame 3 is a support frame, and the tower cylinder 4 is a tower cylinder and internal structure design. The platform support module 1 comprises an X direction driving device, a first Z direction driving device, the X direction driving device is arranged on the main frame 3, the first Z direction driving device is arranged on the X direction driving device, and the operation platform module 2 is installed on the first Z direction driving device; the X direction driving device realizes the movement of the operation platform module 2 in the X direction; and the first Z direction driving device realizes the movement of the operation platform module 2 in the Z direction. Specifically, the X direction driving device is a gear and rack driving device, which comprises a first bottom plate moving motor 11, a second bottom plate moving motor 18, a first bottom plate gear 14, a second bottom plate gear 17, a first bottom plate rack 13 and a second bottom plate rack 15. Specifically, the first bottom plate moving motor 11 and the second bottom plate moving motor 18 are fixed on the bottom plate 19, the first bottom plate gear 14 and the second bottom plate gear 17 are connected with the first bottom plate moving motor 11 and the second bottom plate moving motor 18, the first bottom plate gear 14 is engaged with the first bottom plate rack 13, the second bottom plate gear 17 is engaged with the second bottom plate rack 15, the bottom plate 19 is fixed with a first sliding block 111 and a second sliding block 112, a plurality of first sliding blocks 111 and a plurality of second sliding blocks 112 are arranged on one side, the first sliding block 111 is connected with a first bottom plate sliding way 12, and the second sliding block 112 is connected with a second bottom plate sliding way 16. The first bottom plate rack 13, the second bottom plate rack 15, the first bottom plate sliding way 12 and the second bottom plate sliding way 16 are fixed on the fixed frame 110.
[0021] The first Z-direction driving device is a chain wheel and chain driving device, which comprises a first lifting support frame 116, a lifting driving motor 119, a second lifting support frame 120, a first chain 121 and a second chain 127, a first chain wheel 122 and a second chain wheel 126, etc. Specifically, the first lifting support frame 116, the lifting driving motor 119 and the second lifting support frame 120 are fixed on the bottom plate 19, the lifting bottom shaft 118 is connected with the lifting driving motor 119, the lifting bottom shaft 118 is connected with the first synchronous belt wheel 115 through the synchronous belt 113, the lifting bottom shaft 118 is connected with the first lifting support frame bearing 114 and the second lifting support frame bearing 125, and the first lifting support frame bearing 114 and the second lifting support frame bearing 125 are fixed in the first lifting support frame 116 and the second lifting support frame 120. The first chain wheel 122 and the second chain wheel 126 are fixed on the lifting bottom shaft 118, and the first chain 121 and the second chain 127 are engaged with the first chain wheel 122 and the second chain wheel 126. The first lifting slide 123 and the second lifting slide 124 are fixed on the main frame 3, and the third chain wheel 128 and the fourth chain wheel 130 are located at the top of the main frame 3 and are engaged with the first chain 121 and the second chain 127 respectively. The lifting top shaft 131 is connected with the third chain wheel 128 and the fourth chain wheel 130, the lifting upper support frame bearing 133 is connected with the lifting top shaft 131 and is fixed on the inner side of the lifting upper support frame 132. The chain upper second fixed block 134 and the chain upper first fixed block 129 are fixed on the upper side of the first working platform 21 respectively, and the chain lower fixed block 137 is fixed on the lower side of the first working platform 21. The lifting first sliding block 135 and the lifting second sliding block 136 are fixed on the lower side of the first working platform 21.
[0022] The working platform module 2 comprises a first working platform 21 and a second working platform 218. The first working platform 21 is installed on the first Z-direction driving device. The second working platform 218 is installed on the first working platform 21 through a working frame 224, and is driven to move up and down by the following first Z-direction driving device and is driven to move horizontally along with the working frame by the Y-direction driving device. Specifically, the first working platform 21 is an L-shaped plate. A first Y-direction slide 22 is arranged on the vertical face of the L-shaped plate in the Y-direction. A clamping device is installed on the first Y-direction slide and moves along the first Y-direction slide 22 under the drive of the Y-direction driving device. A second Y-direction slide 211 and a second Y-direction slide 212 are arranged on the horizontal face of the L-shaped plate in the Y-direction. The working frame 224 is installed on the second Y-direction slide 211 and the second Y-direction slide 212.
[0023] Further, the clamping device platform 25 is provided with a clamping device slider 23 connected with the first Y-direction slide 22 provided on the first work platform 21, and the clamping device driving motor 26 drives the clamping device platform 25 to move along the first Y-direction slide 22, and the driving cylinder fixing plate 28 is provided on the clamping device platform 25, the clamping device driving cylinder 27 is fixed on the driving cylinder fixing plate 28, the driving clamping block 29 is connected with the clamping device driving cylinder 27, and the driving clamping block 29 is used for clamping the work frame 224, and the sliding of the clamping device platform 25 can make the work frame 224 be clamped by moving the driving clamping block 29 at any position. The clamping device driving motor 26, the clamping device slider 23, the first Y-direction slide 22 and the clamping device platform 25 constitute the Y-direction driving device in the application.
[0024] The Y-direction slider 213 is fixed below the work frame base 214 of the work frame 224 and is installed on the second Y-direction slide 211 and the second Y-direction slide 212. The second work platform 218 is provided on the work frame 224 and is driven by the second Z-direction driving device to move up and down, and the second Z-direction driving device comprises a lifting support rod 226, a lifting lead screw 225, a lifting nut 228, a lifting driving block 227 and a work platform driving motor 238, etc. The work frame 224 is connected with the work frame base 214, and the work frame base 214 is fixed with a lifting support rod limiting block 229 and a lifting lead screw limiting block 230; the second work platform 218 is connected with the lifting driving block 227 and the lifting nut 228; the lifting nut 228 is installed on the lifting lead screw 225, and the lifting driving block 227 is installed on the lifting support rod 226; the work platform driving motor 238 is fixed on the work frame top plate 247 and drives the lifting lead screw 225, the lifting lead screw 225 drives the lifting nut 228, and the lifting nut 228 drives the second work platform 218 to move up and down along the lifting support rod 226; Further, the first work device 215, the second work device raw material 217, the first work device raw material 216, the second work device 219 and the work platform support frame 220 are fixed on the second work platform 218, the work platform support frame 220 is internally provided with a rotating motor, a rotating platform output shaft 221 is connected with a rotating platform 222, and the rotating platform 222 is fixed with a camera 223.
[0025] Further, the first auxiliary support wheel 244, the second auxiliary support wheel 245, the third auxiliary support wheel 249, the fourth auxiliary support wheel 250, the track main drive wheel 240, the track drive motor fixing frame 253 and the track drive motor 241 are also fixed on the work frame top plate 247, the first auxiliary support wheel 244 and the second auxiliary support wheel 245 are installed on the first auxiliary wheel fixing frame 246, the third auxiliary support wheel 249 and the fourth auxiliary support wheel 250 are fixed on the second auxiliary wheel fixing frame 248, the track main drive wheel 240 is also fixed on the work frame top plate 247 through the track drive motor fixing frame 253, the track main drive wheel 240 is driven to rotate by the track drive motor 241, and then the sliding of the first work platform, the second work platform and the like in the tower drum track frame is realized.
[0026] Work flow: The tower drum to be overhauled in the work flow includes a tower drum inner wall, three platforms are arranged in the tower drum inner wall, which are a first tower drum top platform 42, a second tower drum top platform 44 and a third tower drum top platform 46, the first tower drum top platform 42 is internally provided with a first tower drum track frame 43, the second tower drum top platform 44 is internally provided with a second tower drum track frame 45, and the third tower drum top platform 46 is internally provided with a third tower drum track frame 47, a track is arranged in each tower drum track frame, for example, a first tower drum track frame track 242 and a second tower drum track frame track 243 are oppositely arranged on the first tower drum track frame 43, and the first tower drum track frame track 242 and the second tower drum track frame track 243 are mainly used for supporting auxiliary wheels, and the specific working process is described below. The front and back movement of the work platform module 2 is driven by the first bottom plate moving motor 11 and the second bottom plate moving motor 18, when the butt joint is performed, the entire work platform module 2 is moved from the lower side of the first tower drum track frame 43 to the butt joint position, then the work platform module 2 is lifted to a specified height by the lifting drive motor 119, at this moment, the second work platform 218 is located at the center position of the first work platform 21, so that interference with the first tower drum track frame 43 is avoided, the movement of the clamping device drive cylinder 27 and the extension are used to realize the clamping of the clamping block 29 on both sides of the work frame 224, The movement of the second work platform 218 is realized by driving the clamping device drive cylinder 27 by the clamping device drive motor 26.
[0027] When scanning at the height of the first tower drum track frame 43, the first locking motor 232 and the second locking motor 235 drive the first locking block 233 and the second locking block 234 to lock respectively, so as to ensure safety.
[0028] After the high alignment, the driving clamping block 29 drives the second working platform 218 to move, at this moment, the track driving motor 241 drives the track main driving wheel 240 to rotate, the two ends of the first tower drum track frame 43 are linear segments, with the track main driving wheel 240 entering the first tower drum track frame 43, the auxiliary wheel 244, the first auxiliary supporting wheel and the like are also clamped in the groove of the first tower drum track frame track 243, with the specific second working platform slider 213 being separated from the second working platform slide 212, then the part where the second working platform 218 is located enters the first tower drum track frame 43 to rotate, When rotating, the second working platform driving motor 238 drives the second working platform 218 to ascend and descend between the first tower drum top platform 41 and the second tower drum top platform 44, so as to realize close-range scanning on the sidewall between the first tower drum top platform 41 and the second tower drum top platform 44, the rotating platform 222 can rotate and the camera 223 itself has the function of up-down pitching, which can meet the height occupied by the first tower drum track frame 43 and complete close-range identification and shooting, and can carry the first working device 215 to work, so as to confirm the carried equipment according to the specific situation and realize the integration of inspection and repair.
[0029] Since the first tower drum track frame track 243 strictly limits the first auxiliary supporting wheel 244, after completing the inspection task of this layer, the part where the second working platform 218 is located will return along the predetermined track, with the guidance of the terminal linear track, the 213 working platform slider 213 returns to the second working platform slide 212 again, then the track main driving wheel 240 is separated from the first tower drum track frame 43, and the complete inspection of this layer is completed.
[0030] At this moment, the first bottom plate moving motor 11 and the second bottom plate moving motor 18 will drive the working platform module 2 to move to the position of the tower drum center again, and then descend to the height of the next layer (the second tower drum top platform 44), and then repeat the above operation, so as to realize the overall inspection of the tower drum, and the present application can realize continuous inspection in the case that there is each layer platform in the tower drum.
[0031] Embodiment 2 The embodiment provides a wind power mixed tower inspection and repair working device, which is mainly used for the inspection of the outside of a tower drum, and the difference between the device and the embodiment 1 is that the linear driving device (the first bottom plate moving motor 11, the first bottom plate slide 12, the first bottom plate rack 13, the first bottom plate gear 14, the second bottom plate rack 15, the second bottom plate slide 16, the second bottom plate gear 17, the second bottom plate moving motor 18, the bottom plate 19, the fixed frame 110, the first slider 111 and the second slider 112) at the bottom of the main frame 3 in the embodiment 1 is replaced by a circular guide rail. Since the outer wall structure of the tower drum is different from the inner structure, the maintenance of the outer wall of the tower drum is not blocked by the platform, so when the outer wall structure of the tower drum is maintained, only the linear drive device at the bottom of the main frame 3 needs to be replaced into a circular guide rail to realize comprehensive maintenance, and there is no need for a three-layer tower drum rail frame, and direct detection can be realized.
[0032] Finally, it should be noted that the relational terms such as first and second and the like can merely be used to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between or among entities or actions.
[0033] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A wind turbine tower maintenance equipment, used for maintenance of the inner wall of the tower, characterized in that, The system includes a main frame, on which an X-direction drive device is mounted. A first Z-direction drive device is mounted on the X-direction drive device. A first working platform is mounted on the first Z-direction drive device. A Y-direction drive device and a working frame are mounted on the first working platform. The Y-direction drive device drives a clamping device to clamp the working frame and move it in the Y direction. A second Z-direction drive device is fixed on the working frame and drives a second working platform to move up and down. A working device and an image acquisition device are mounted on the second working platform. Auxiliary support wheels and a main track drive wheel are mounted on the top of the working frame.
2. The wind power hybrid tower maintenance equipment as described in claim 1, characterized in that, The X-direction drive device is a drive device composed of a servo motor and a gear rack.
3. The wind power hybrid tower maintenance equipment as described in claim 1, characterized in that, The first working platform is an L-shaped plate. A first Y-direction slide rail is provided on the vertical surface of the L-shaped plate along the Y direction. The clamping device is installed on the first Y-direction slide rail and moves along the first Y-direction slide rail under the drive of the Y-direction driving device. A second Y-direction slide rail is provided on the horizontal surface of the L-shaped plate along the Y direction. The working frame is installed on the second Y-direction slide rail.
4. The wind power hybrid tower maintenance equipment as described in claim 1, characterized in that, The second working platform is equipped with a rotating platform, and the image acquisition device is installed on the rotating platform.
5. The wind power hybrid tower maintenance equipment as described in claim 1, characterized in that, The first Z-direction drive device is a drive device composed of a servo motor and a sprocket chain.
6. The wind power hybrid tower maintenance equipment as described in claim 1, characterized in that, The second Z-direction drive device is a drive device composed of a servo motor and a lead screw.
7. The wind power hybrid tower maintenance equipment as described in claim 1, characterized in that, A locking device is also provided on the side or rear of the first working platform to lock the first working platform.
8. The method for performing maintenance on the inner wall of a wind turbine tower using the aforementioned wind turbine tower maintenance equipment as described in any one of claims 1-7, characterized in that, Specifically as follows: The wind turbine tower maintenance equipment is placed inside the tower; then, the X-direction drive device moves the first working platform back and forth, moving it from the underside of the first tower track frame to the docking position. Then, the first Z-direction drive device raises the first working platform to a designated height. At this moment, the second working platform is located at the center of the working platform. The clamping device then moves to lock the working frame. When scanning at the height of the first tower track frame, the first working platform locks. After height alignment, the clamping device moves the second working platform. At this time, the main drive wheel of the track rotates. Both ends of the first tower track frame are straight sections. As the main drive wheel enters the interior of the first tower track frame, the auxiliary support wheel also engages with the groove of the first tower track frame. Then, the portion of the second working platform enters the interior of the first tower track frame and rotates. During rotation, the second Z-direction drive device drives the second working platform to rise and fall between the first tower top platform and the second tower top platform, so as to perform close-range scanning or operation on the side wall between the first tower top platform and the second tower top platform. After completing the maintenance work on this level, the section where the second work platform is located will return along the predetermined track. Guided by the end straight track, the second work platform will detach from the first tower track frame and return to the first work platform, completing all maintenance on the first level. Then, the first Z-direction drive device moves the first working platform to the center of the tower, and then descends to the next level. The above operation is repeated to achieve a comprehensive overhaul of the tower's interior.
9. A wind turbine tower maintenance equipment, used for maintenance of the outer wall of the tower, characterized in that, The system includes a main frame, on which a ring-shaped drive device is mounted. A first Z-direction drive device is mounted on the ring-shaped drive device. A first working platform is mounted on the first Z-direction drive device. A Y-direction drive device and a working frame are mounted on the first working platform. The Y-direction drive device drives a clamping device to clamp the working frame and move it in the Y direction. A second Z-direction drive device is fixed on the working frame and drives a second working platform to move up and down. A working device and an image acquisition device are mounted on the second working platform. Auxiliary support wheels and a main track drive wheel are mounted on the top of the working frame.
10. The wind power hybrid tower maintenance equipment as described in claim 9, characterized in that, The aforementioned annular direction drive device is a drive device composed of a servo motor and a gear rack.
Citation Information
Patent Citations
Wind power tower fan blade detection and maintenance device
CN116201702A
Maintenance and overhaul device for wind power generation tower drum
CN215364383U
A track and operating mechanism for wind power tower outer wall operation
CN220955923U
Crack inspection equipment for concrete structure of mixed tower fan
CN223204085U
Transportation systems, elevator systems, kits, tower sections and methods for performing assembly or maintenance operations in towers
US20200131786A1