Welding detection platform of visual amplification structure based on digital twinning
By incorporating a ring bevel gear and a rotating plate design, the problem of the welding inspection platform's inability to perform 360-degree inspections was solved, enabling 360-degree omnidirectional inspection and fixed-point inspection, thereby improving inspection efficiency and image clarity.
Patent Information
- Application Number
- CN202511971499.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-25
- Publication Date
- 2026-02-06
AI Technical Summary
Existing welding inspection platforms cannot inspect along the circumference of the product under test, resulting in incomplete inspection, blind spots, and the inability of the inspection probe to get close to the product under test, affecting inspection efficiency and clarity.
The device employs a design with a ring bevel gear and a rotating plate. The synchronous rotation of the ring bevel gear enables the rotation of the product under test, and the distance between the testing mechanism and the product under test is adjusted by an adjustment mechanism, achieving 360-degree all-around testing and fixed-point testing.
It enables comprehensive welding inspection, avoids blind spots, improves inspection efficiency and image clarity, and ensures the accuracy and clear display of inspection results.
Smart Images

Figure CN121476419A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of welding detection, in particular to a welding detection platform based on visual magnification structure of digital twinning. BACKGROUND
[0002] Digital twinning is a simulation process that fully utilizes physical models, sensors, operation history and other data, integrates multi-disciplinary, multi-physical quantity, multi-scale and multi-probability, and completes mapping in a virtual space, thereby reflecting the whole life cycle process of the corresponding entity equipment.
[0003] As disclosed in the Chinese patent with publication number CN116690023A, the working principle is as follows: the workpiece to be detected is placed on the top of the detection table through the feeding opening, then the control motor drives the lead screw to rotate to move the first adjusting seat to the lower side of the detection assembly, the ultrasonic probe will emit sound to the workpiece, the receiving probe will receive the ultrasonic feedback, at the same time, the ultrasonic machine set will analyze the workpiece according to the feedback, and transmit the analysis data to the control box, the controller in the control box will map the received information into a corresponding three-dimensional model through a mapping module based on digital twinning technology, and magnify the data to a specified value to display on the control panel, the worker can intuitively view the welding thickness and welding quality of the welding piece through the control panel, at the same time, the ultrasonic machine set will distinguish the received detection information; when the detection data does not meet the requirements, i.e. the welding layer is too thin, the welding position is cracked, and the welding position is uneven, the controller will push the detection table to tilt during the process of controlling the electric telescopic rod to reset the workpiece driven by the motor, so that the workpiece corresponding to the workpiece falls from the feeding groove to the screening disc for storage, and the screening disc is provided with multiple groups, which can be respectively used for storing different types of defective products, and the types of defective products include slightly defective products that can be reworked, moderately defective products that can be used by increasing the welding layer, and severely defective products that need to be melted and regenerated.
[0004] It cannot detect along the circumference of the product to be detected in the detection process, and cannot realize omnidirectional scanning detection, so it is not convenient to adjust the position of the product to be detected during the detection process, dead angles are easy to appear during the detection process, and the position of the detection cannot be adjusted during the detection process, so when point detection is needed, the detection probe cannot be close to the product to be detected, which greatly affects the detection efficiency. Therefore, there is an urgent need for a welding detection platform that can detect along the circumference of the product to be detected and can make the detection probe close to the product to be detected. SUMMARY
[0005] The present application provides the following technical solutions in view of the deficiencies of the prior art: The application discloses a welding detection platform based on a digital twin visual magnification structure.
[0006] As an improvement of the above technical scheme, the support sliding plate is in a Houzhi-shaped structure, a sliding groove for the sliding of the support sliding plate is formed in the support plate, a first screw rod for driving the support sliding plate to slide is rotationally connected in the sliding groove, the first screw rod is in threaded connection with the support sliding plate, and walking wheels in contact with the inner wall bottom surface of the box are fixedly arranged on the bottom surfaces of the two sides of the support sliding plate.
[0007] As an improvement of the above technical scheme, first and second slide rails are fixedly connected to the inner wall of the box near the two sides of the support sliding plate, limit sliding rods are fixedly connected to the two sides of the support sliding plate and are slidingly arranged in the first and second slide rails, a third slide rail is fixedly connected between the first slide rail and the box, an adjusting support mechanism for driving the second half bevel gear to slide is arranged between the third slide rail and the second half bevel gear, a support ring is fixedly connected between the second slide rail and the box, a first support rod is fixedly connected to the top surface of the support ring, a first support sliding block is fixedly connected to the top end of the first support rod, and the first support sliding block is rotationally arranged on the bottom surface of the ring bevel gear.
[0008] As an improvement of the above technical scheme, the adjusting support mechanism comprises a second screw rod, a second support sliding block, a second support rod and an adjusting sliding block, the adjusting sliding block is slidingly arranged in the third slide rail, the second screw rod is rotationally arranged in the third slide rail, the second screw rod is in threaded connection with the adjusting sliding block, a worm wheel is fixedly connected to one end of the second screw rod and protrudes out of the box, the second support rod is fixedly connected to the adjusting sliding block at the bottom end and fixedly connected to the second support sliding block at the top end, and the second support sliding block is rotationally arranged on the bottom surface of the ring bevel gear.
[0009] As an improvement to the above technical solution, a worm gear driving the worm wheel to rotate is provided on the periphery of the housing. A limiting sleeve is fitted around the worm gear and is rotatably connected to the worm gear. The limiting sleeve is fixedly connected to the periphery of the housing. A first roller is fixedly connected to the periphery of one end of the worm gear. A second roller is fixedly connected to one end of the first lead screw that passes through the housing. A belt is fitted around the periphery of the second roller and the first roller. A motor bracket is fixedly connected to the periphery of the housing. A first servo motor is fixedly connected to the motor bracket. The power output end of the first servo motor is fixedly connected to the first lead screw.
[0010] As an improvement to the above technical solution, the adjustment mechanism includes a turntable, a first rotary motor, a connecting rod, a connecting support rod, and a third support slider. The first rotary motor is fixedly connected to the top surface of the housing, and the power output end of the first rotary motor passes through the inner wall of the housing and is fixedly connected to the turntable. The connecting rod is fixedly connected between the turntable and the connecting support rod. A limiting groove for the rotation of the third support slider is provided on the top surface of the inner wall of the housing. The third support slider is fixedly connected to the connecting support rod, and the bottom end of the connecting support rod is connected to the power mechanism.
[0011] As an improvement to the above technical solution, the power mechanism includes a support block, a limiting support rod, a power bevel gear, and a second rotary motor. The support block is located at the shaft of the power bevel gear, the limiting support rod is fixedly connected between the power bevel gear and the support block, the second rotary motor is disposed between the connecting support rod and the support block, the power output end of the second rotary motor is fixedly connected to the support block, and the power bevel gear meshes with the ring bevel gear.
[0012] As an improvement to the above technical solution, the detection mechanism includes a detection probe, which is fixedly mounted on the support block.
[0013] As an improvement to the above technical solution, the linkage mechanism includes a gear plate, a gear sleeve, and a connecting rod. The top end of the connecting rod is rotatably connected to the gear plate, and the bottom end is fixedly connected to the third slide rail. The gear plate is meshed between the outer periphery of the gear sleeve and the inner wall of the second half-bevel gear. The gear sleeve is fixedly connected to the bottom surface of the rotating plate.
[0014] The beneficial effects of this invention are: By synchronously rotating the ring bevel gear and the rotating plate, the product under test can be rotated. At this time, the power mechanism can be driven by the adjustment mechanism to rotate along the circumference of the ring bevel gear, adjusting the distance between the detection mechanism and the product under test. This enables 360-degree all-round detection as well as fixed-point detection, avoiding blind spots during the detection process, improving detection efficiency, and preventing blurry images on the display screen, thus improving clarity. Attached Figure Description
[0015] Figure 1 Schematic diagram of the whole structure of the present application; Figure 2 Schematic diagram of the whole structure of the present application Figure 1 Schematic diagram of the enlarged structure of region A in the present application; Figure 3 Schematic diagram of the whole structure of the present application; Figure 4 Schematic diagram of the whole structure of the present application; Figure 5 Schematic diagram of the whole structure of the present application Figure 4 Schematic diagram of the enlarged structure of region B in the present application; Figure 6 Schematic diagram of the whole structure of the present application Figure 4 Schematic diagram of the enlarged structure of region C in the present application; Figure 7 Schematic diagram of the whole structure of the present application; Figure 8 Schematic diagram of the whole structure of the present application; Figure 9 Schematic diagram of the whole structure of the present application; Figure 10 Schematic diagram of the whole structure of the present application; Figure 11 Schematic diagram of the whole structure of the present application; Figure 12 Schematic diagram of the whole structure of the present application Figure 11 Schematic diagram of the enlarged structure of region D in the present application; Figure 13 Schematic diagram of the whole structure of the present application; Figure 14 Schematic diagram of the whole structure of the present application; Figure 15 Schematic diagram of the whole structure of the present application; Figure 16 Schematic diagram of the whole structure of the present application.
[0016] Label: 1, box; 11, discharge port; 12, limiting groove; 13, motor support; 14, limiting sleeve; 15, support plate; 16, first sliding rail; 17, second sliding rail; 171, support ring; 18, third sliding rail; 19, rotating disc; 191, first rotary motor; 192, connecting rod; 2, worm; 21, first roller; 211, belt; 3, first lead screw; 31, second roller; 32, first servo motor; 4, support sliding plate; 41, limiting sliding rod; 42, walking wheel; 43, placing rotating plate; 431, tooth sleeve; 5, second lead screw; 51, worm wheel; 6, first bevel gear; 61, first support sliding block; 62, first support rod; 63, magnetic attraction clamping groove; 7, second bevel gear; 71, second support sliding block; 72, second support rod; 721, adjusting sliding block; 73, magnetic attraction clamping block; 8, support block; 81, limiting support rod; 811, power bevel gear; 82, detection probe; 83, second rotary motor; 84, connecting support rod; 841, third support sliding block; 9, gear plate; 67, ring bevel gear. DETAILED DESCRIPTION
[0017] In order to make the objects, technical solutions and advantages of the present application clearer, the present application will be further described in detail below. It should be understood that the specific embodiments described herein are only used to explain the present application and not used to limit the present application.
[0018] Please refer to Figures 1-16 The present application provides a welding detection platform based on visual amplification structure of digital twinning, which comprises a box 1, a support plate 15 and a support sliding plate 4, the support plate 15 is fixedly connected to the inner wall bottom surface of the box 1, the support sliding plate 4 is slidingly arranged on the periphery of the support plate 15, and the top surface of the support sliding plate 4 is rotatably provided with a placing rotating plate 43 for placing a product to be measured; A first bevel gear 6 is rotatably arranged on one side of the periphery of the support sliding plate 4, and a second bevel gear 7 is arranged on the other side of the periphery of the support sliding plate 4 and moves towards the placing rotating plate 43 along with the sliding of the support sliding plate 4, the second bevel gear 7 and the first bevel gear 6 are connected to form a ring bevel gear 67; An adjusting mechanism is arranged on the top surface of the inner wall of the box 1 and moves along the circumference of the ring bevel gear 67, a power mechanism is arranged on the adjusting mechanism and drives the ring bevel gear 67 to rotate, and a detection mechanism is arranged at the shaft center of the power mechanism; A linkage mechanism is arranged between the second bevel gear 7 and the placing rotating plate 43 and drives the placing rotating plate 43 to rotate along with the ring bevel gear 67.
[0019] In this case, as Figure 1It can be seen that two discharge openings 11 are formed on the top surface of the box 1, which are used to place the products to be tested on the placing turn plate 43 through the discharge openings 11, and then the products to be tested are moved to the first bevel gear 6 by the sliding of the supporting slide plate 4. In the process of sliding of the supporting slide plate 4, the second bevel gear 7 can move synchronously, and the second bevel gear 7 approaches the supporting slide plate 4. When the products to be tested are moved to the specified position, the second bevel gear 7 and the first bevel gear 6 are mutually connected to form an annular bevel gear 67, and the products to be tested are located in the annular bevel gear 67 at this time, so as to detect the products to be tested by the detection mechanism. The position of the power mechanism can be changed by adjusting the position of the adjusting mechanism, and then the distance between the power mechanism and the products to be tested is changed. The detection mechanism is arranged at the axis of the power mechanism, and the products to be tested can be effectively detected by the detection mechanism.
[0020] Among them, a display screen for displaying the state of the detected products to be tested is arranged on the side of the box 1, which can display images on the display screen in real time for observation.
[0021] Supplementary explanation: as shown in Figure 4 , Figure 14 and Figure 16 , the first bevel gear 6 and the second bevel gear 7 are both semi-annular structures, and after being connected, they form a bevel gear with annular structure. The annular bevel gear 67 is sleeved on the periphery of the placing turn plate 43 after being formed. The top surface of the annular bevel gear 67 is lower than the top surface of the placing turn plate 43, which can avoid the products to be tested from touching the annular bevel gear 67 during movement. Figure 2 As can be seen in the figure, the first bevel gear 6 is located on one side of the placing turn plate 43, and the second bevel gear 7 is located on the other side of the placing turn plate 43. The distance between the second bevel gear 7 and the placing turn plate 43 is less than the distance between the first bevel gear 6 and the placing turn plate 43. When the power mechanism rotates along the annular bevel gear 67, the distance between the power mechanism and the placing turn plate 43 can be changed. When close-range detection is needed, the position of the power mechanism can be changed by driving the adjusting mechanism, so as to change the position of the detection mechanism and make the detection mechanism close to the products to be tested for detection, avoiding blurring during imaging and improving clarity. At the same time, it can realize the state of point detection, that is, when the detection mechanism approaches the products to be tested, it can detect the specified part of the products to be tested, and the detection image can be displayed more clearly on the display screen, avoiding manual magnification of the display screen during detection. Through point detection, the enlarged part can be actively displayed on the display screen to prevent distortion and avoid blurring due to magnification.
[0022] The power mechanism can drive the ring bevel gear 67 to rotate, the linkage mechanism can drive the placing rotating plate 43 to rotate along with the rotation of the ring bevel gear 67, and then the product to be detected placed on the placing rotating plate 43 is in a rotating state, through the rotation of the product to be detected, the detection mechanism can be used for omnibearing 360-degree detection, and the detection range is improved.
[0023] The synchronous rotation of the ring bevel gear 67 and the placing rotating plate 43 can realize that the product to be detected is in a rotating state, at this time, the power mechanism can be driven along the circumference of the ring bevel gear 67 by the driving of the adjusting mechanism, the distance between the detection mechanism and the product to be detected is adjusted, the omnibearing 360-degree detection can be realized, and at the same time, the fixed-point detection can be realized, the detection dead angle in the detection process is avoided, the detection efficiency is improved, the image on the display screen can be avoided from being blurred, and the definition is improved.
[0024] As shown in Figure 8 and Figure 9 , the support sliding plate 4 is in a character-shaped structure, the support plate 15 is provided with a sliding groove for sliding of the support sliding plate 4, the sliding groove is rotatably connected with a first screw rod 3 for driving the support sliding plate 4 to slide, the first screw rod 3 is threadedly connected with the support sliding plate 4, and the bottom surface of the support sliding plate 4 is fixedly provided with a traveling wheel 42 in contact with the bottom surface of the inner wall of the box body 1.
[0025] The rotation of the first screw rod 3 can drive the support sliding plate 4 to slide on the support plate 15, the position of the support sliding plate 4 is changed, the support sliding plate 4 is used for moving the placing rotating plate 43, and the placing rotating plate 43 drives the product to be detected to move to a detection position for detection.
[0026] As shown in Figure 5 , Figure 8 , Figure 9 and Figure 10 , the first sliding rail 16 and the second sliding rail 17 are fixedly connected to the inner wall of the box body 1 near the two sides of the support sliding plate 4, the limiting sliding rod 41 is fixedly connected to the two sides of the support sliding plate 4 and is slidingly arranged in the first sliding rail 16 and the second sliding rail 17, the third sliding rail 18 is fixedly connected between the first sliding rail 16 and the box body 1, the adjusting support mechanism for driving the second bevel gear 7 to slide is arranged between the third sliding rail 18 and the second bevel gear 7, the support ring 171 is fixedly connected between the second sliding rail 17 and the box body 1, the first support rod 62 is fixedly connected to the top surface of the support ring 171, the first support sliding block 61 is fixedly connected to the top end of the first support rod 62, and the first support sliding block 61 is rotatably arranged on the bottom surface of the ring bevel gear 67.
[0027] The adjusting support mechanism comprises a second screw rod 5, a second support sliding block 71, a second support rod 72 and an adjusting sliding block 721, the adjusting sliding block 721 is slidingly arranged in the third sliding rail 18, the second screw rod 5 is rotationally arranged in the third sliding rail 18, the second screw rod 5 is threadedly connected with the adjusting sliding block 721, one end of the second screw rod 5 penetrates through the box body 1 and is fixedly connected with a worm wheel 51, the bottom end of the second support rod 72 is fixedly connected with the adjusting sliding block 721, the top end is fixedly connected with the second support sliding block 71, and the second support sliding block 71 is rotationally arranged on the bottom surface of the ring bevel gear 67.
[0028] The first support rod 62 and the second support rod 72 can support the ring bevel gear 67 and facilitate the rotation of the ring bevel gear 67, the second screw rod 5 can drive the adjusting sliding block 721 to slide in the third sliding rail 18, the adjusting sliding block 721 drives the second support rod 72 to move, the second support rod 72 drives the second support sliding block 71 to move, and the second support sliding block 71 drives the second half bevel gear 7 to move, so that the second half bevel gear 7 is butted with the first half bevel gear 6.
[0029] As shown in Figure 11 , Figure 12 and Figure 13 , a magnetic attraction clamping groove 63 is arranged on the first half bevel gear 6, a magnetic attraction clamping block 73 matched with the magnetic attraction clamping groove 63 is fixedly arranged on the second half bevel gear 7, the magnetic attraction clamping block 73 is magnetically inserted and clamped in the magnetic attraction clamping groove 63, and the magnetic attraction clamping block 73 and the magnetic attraction clamping groove 63 are matched to realize the butt joint of the second half bevel gear 7 and the first half bevel gear 6, so as to form the ring bevel gear 67.
[0030] Supplementary explanation: a micro sensor is embedded on the bottom surface of the second half bevel gear 7, and a receiver receiving the signal of the micro sensor is embedded on the top surface of the second support sliding block 71, after the detection of the product to be detected is completed, the ring bevel gear 67 is driven to rotate by the power mechanism, the second half bevel gear 7 is rotated, when the receiver receives the signal of the micro sensor, the second half bevel gear 7 is rotated to the specified position, at this time, the second half bevel gear 7 is slid and the magnetic attraction clamping block 73 is separated from the magnetic attraction clamping groove 63 by the rotation of the second screw rod 5, wherein the micro sensor and the receiver are common technical means in the prior art, and thus will not be described in detail.
[0031] As shown in Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, the box 1 is provided with a drive worm 2 rotating the worm gear 51, the worm 2 is provided with a limiting sleeve 14, the limiting sleeve 14 is rotatably connected with the worm 2, the limiting sleeve 14 is fixedly connected on the box 1, one end of the worm 2 is fixedly connected with a first roller 21, one end of the first screw rod 3 is fixedly connected with a second roller 31 outside the box 1, the second roller 31 and the first roller 21 are provided with a belt 211, the box 1 is fixedly connected with a motor bracket 13, the motor bracket 13 is fixedly connected with a first servo motor 32, the power output end of the first servo motor 32 is fixedly connected with the first screw rod 3.
[0032] The first screw rod 3 is driven to rotate by the starting of the first servo motor 32, the second roller 31 is driven to rotate by the first screw rod 3, the first roller 21 is driven to rotate by the belt 211, the worm 2 is driven to rotate by the first roller 21, the worm gear 51 is driven to rotate by the worm 2, and the second screw rod 5 is driven to rotate by the worm gear 51, so that the synchronous rotation of the second screw rod 5 and the first screw rod 3 is realized, and the synchronous movement of the second bevel gear 7 and the placement rotating plate 43 is realized.
[0033] As shown in Figure 1 , Figure 3 , Figure 4 and Figure 7 , the adjusting mechanism includes a rotating disc 19, a first rotating motor 191, a connecting rod 192, a connecting branch 84 and a third supporting block 841, the first rotating motor 191 is fixedly connected on the top surface of the box 1, the power output end of the first rotating motor 191 penetrates the inner wall of the box 1 and is fixedly connected with the rotating disc 19, the connecting rod 192 is fixedly connected between the rotating disc 19 and the connecting branch 84, the limiting groove 12 for the rotation of the third supporting block 841 is formed on the top surface of the inner wall of the box 1, the third supporting block 841 is fixedly connected with the connecting branch 84, and the bottom end of the connecting branch 84 is connected with the power mechanism.
[0034] The power mechanism includes a supporting block 8, a limiting branch 81, a power conical gear 811 and a second rotating motor 83, the supporting block 8 is located at the axis of the power conical gear 811, the limiting branch 81 is fixedly connected between the power conical gear 811 and the supporting block 8, the second rotating motor 83 is arranged between the connecting branch 84 and the supporting block 8, the power output end of the second rotating motor 83 is fixedly connected with the supporting block 8, and the power conical gear 811 is meshingly connected with the ring bevel gear 67.
[0035] The starting of the second rotating motor 83 can drive the supporting block 8 to rotate, the supporting block 8 drives the limiting support rod 81 to rotate, the limiting support rod 81 drives the power bevel gear 811 to rotate, the power bevel gear 811 is meshed and connected with the ring bevel gear 67, so that the ring bevel gear 67 can be brought into a rotating state, and the starting of the first rotating motor 191 can drive the rotating disc 19 to rotate, the rotating disc 19 drives the connecting rod 192 to rotate, the connecting rod 192 drives the connecting support rod 84 to rotate, the connecting support rod 84 drives the third supporting sliding block 841 to rotate in the limiting groove 12, and the connecting support rod 84 can drive the second rotating motor 83 to rotate, the second rotating motor 83 drives the power bevel gear 811 to rotate through the supporting block 8 and the limiting support rod 81, so that the power bevel gear 811 rotates along the circumference of the ring bevel gear 67, and the position of the power bevel gear 811 is changed.
[0036] As shown in Figure 4 and Figure 7 , the detection mechanism includes a detection probe 82, and the detection probe 82 is fixedly arranged on the supporting block 8.
[0037] Through the arrangement of the detection probe 82, the detection probe 82 has the functions of detection, mapping data into a corresponding three-dimensional model based on a digital twin technology, and displaying on a display screen, so that a worker can intuitively view the welding thickness and welding quality of a welding part through the display screen.
[0038] As shown in Figure 4 , Figure 14 and Figure 15 , the linkage mechanism includes a gear plate 9, a gear sleeve 431, and a connecting rod, the top end of the connecting rod is rotationally connected with the gear plate 9, the bottom end is fixedly connected with the third sliding rail 18, the gear plate 9 is meshed and connected between the outer periphery of the gear sleeve 431 and the inner wall of the second bevel gear 7, and the gear sleeve 431 is fixedly connected with the bottom surface of the placement rotating plate 43.
[0039] Through the arrangement of the gear plate 9, when the ring bevel gear 67 is in a rotating state, the gear plate 9 meshed with the ring bevel gear 67 can be driven to rotate, the gear plate 9 drives the gear sleeve 431 to rotate, and the gear sleeve 431 drives the placement rotating plate 43 to rotate, so that the to-be-detected product placed on the placement rotating plate 43 can be rotated, so as to facilitate the detection of the to-be-detected product in all directions.
[0040] Supplementary explanation: as Figure 14As shown in the figure, the teeth on the periphery of the sleeve 431 are longer than the teeth on the inner wall of the ring gear 67 and the teeth on the periphery of the gear plate 9, and the teeth on the periphery of the gear plate 9 are longer than the teeth on the inside of the ring gear 67. When the sleeve 431 moves with the movement of the placing turn plate 43, at this time the second half gear 7 also moves. Because the teeth on the periphery of the sleeve 431 are longer, the teeth of the sleeve 431 first engage with the teeth on the periphery of the gear plate 9. With continued movement, because the teeth on the periphery of the gear plate 9 are longer than the teeth on the inner wall of the second half gear 7, when the placing turn plate 43 moves to a designated position, the teeth on the inner wall of the second half gear 7 engage and are inserted between the teeth on the periphery of the gear plate 9, forming an engaged state, achieving the engagement of the gear plate 9 and the second half gear 7, so that the gear plate 9 engages with the ring gear 67 and the gear plate 9 engages with the sleeve 431.
[0041] The above examples are only used to illustrate the technical solutions of the present application, and are not limiting.
Claims
1. A welding inspection platform based on a digital twin visualization magnification structure, comprising a housing (1), a support plate (15), and a support slide plate (4), wherein the support plate (15) is fixedly connected to the bottom surface of the inner wall of the housing (1), the support slide plate (4) is slidably disposed around the support plate (15), and the top surface of the support slide plate (4) is rotatably provided with a placement turntable (43) for placing the product to be tested, characterized in that: A first half-bevel gear (6) is rotatably provided on one side of the outer periphery of the support slide plate (4), and a second half-bevel gear (7) is provided on the other side of the outer periphery of the support slide plate (4) and moves toward the placement of the rotating plate (43) as the support slide plate (4) slides. The second half-bevel gear (7) and the first half-bevel gear (6) are connected to form an annular bevel gear (67). The inner wall top surface of the housing (1) is provided with an adjustment mechanism that moves along the circumference of the ring bevel gear (67). The adjustment mechanism is provided with a power mechanism that drives the ring bevel gear (67) to rotate. A detection mechanism is provided at the shaft of the power mechanism. A linkage mechanism is provided between the second half bevel gear (7) and the placement plate (43) to drive the placement plate (43) to rotate with the ring bevel gear (67).
2. The welding inspection platform based on a digital twin visualization magnification structure according to claim 1, characterized in that: The supporting slide plate (4) has a U-shaped structure. The supporting plate (15) has a sliding groove for the supporting slide plate (4) to slide. The sliding groove is rotatably connected to a first lead screw (3) that drives the supporting slide plate (4) to slide. The first lead screw (3) is threadedly connected to the supporting slide plate (4). Both sides of the bottom surface of the supporting slide plate (4) are fixedly provided with traveling wheels (42) that contact the bottom surface of the inner wall of the box (1).
3. The welding inspection platform based on a digital twin visualization magnification structure according to claim 2, characterized in that: The inner wall of the box (1) is fixedly connected to the first slide rail (16) and the second slide rail (17) on both sides of the support slide plate (4). The support slide plate (4) is fixedly connected to the limiting slide rod (41) which is slidably disposed in the first slide rail (16) and the second slide rail (17). The first slide rail (16) is fixedly connected to the box (1). The third slide rail (18) is fixedly connected to the box (1). An adjusting support mechanism for driving the second half bevel gear (7) to slide is provided between the third slide rail (18) and the second half bevel gear (7). The second slide rail (17) and the box (1) are fixedly connected to the support ring (171). The top surface of the support ring (171) is fixedly connected to the first support rod (62). The top end of the first support rod (62) is fixedly connected to the first support slider (61). The first support slider (61) is rotatably disposed on the bottom surface of the ring bevel gear (67).
4. The welding inspection platform based on a digital twin visualization magnification structure according to claim 3, characterized in that: The adjustment support mechanism includes a second lead screw (5), a second support slider (71), a second support rod (72), and an adjustment slider (721). The adjustment slider (721) is slidably disposed in the third slide rail (18). The second lead screw (5) is rotatably disposed in the third slide rail (18). The second lead screw (5) is threadedly connected to the adjustment slider (721). One end of the second lead screw (5) passes through the outside of the housing (1) and is fixedly connected to a worm gear (51). The bottom end of the second support rod (72) is fixedly connected to the adjustment slider (721), and the top end is fixedly connected to the second support slider (71). The second support slider (71) is rotatably disposed on the bottom surface of the ring bevel gear (67).
5. The welding inspection platform based on a digital twin visualization magnification structure according to claim 4, characterized in that: The outer periphery of the housing (1) is provided with a worm (2) that drives the worm wheel (51) to rotate. A limiting sleeve (14) is sleeved around the worm (2). The limiting sleeve (14) is rotatably connected to the worm (2). The limiting sleeve (14) is fixedly connected to the outer periphery of the housing (1). A first roller (21) is fixedly connected to one end of the worm (2). A second roller (31) is fixedly connected to one end of the first lead screw (3) through the outer periphery of the housing (1). A belt (211) is sleeved around the second roller (31) and the first roller (21). A motor bracket (13) is fixedly connected to the outer periphery of the housing (1). A first servo motor (32) is fixedly connected to the motor bracket (13). The power output end of the first servo motor (32) is fixedly connected to the first lead screw (3).
6. The welding inspection platform based on a digital twin-based visualized magnified structure according to claim 1, characterized in that: The adjustment mechanism includes a turntable (19), a first rotary motor (191), a connecting rod (192), a connecting support rod (84), and a third support slider (841). The first rotary motor (191) is fixedly connected to the top surface of the housing (1). The power output end of the first rotary motor (191) passes through the inner wall of the housing (1) and is fixedly connected to the turntable (19). The connecting rod (192) is fixedly connected between the turntable (19) and the connecting support rod (84). A limiting groove (12) for the third support slider (841) to rotate is opened on the top surface of the inner wall of the housing (1). The third support slider (841) is fixedly connected to the connecting support rod (84). The bottom end of the connecting support rod (84) is connected to the power mechanism.
7. The welding inspection platform based on a digital twin visualization magnification structure according to claim 6, characterized in that: The power mechanism includes a support block (8), a limiting rod (81), a power bevel gear (811), and a second rotary motor (83). The support block (8) is located at the axis of the power bevel gear (811). The limiting rod (81) is fixedly connected between the power bevel gear (811) and the support block (8). The second rotary motor (83) is located between the connecting rod (84) and the support block (8). The power output end of the second rotary motor (83) is fixedly connected to the support block (8). The power bevel gear (811) meshes with the ring bevel gear (67).
8. The welding inspection platform based on a digital twin visualization magnification structure according to claim 7, characterized in that: The detection mechanism includes a detection probe (82), which is fixedly mounted on the support block (8).
9. A welding inspection platform based on a digital twin visualization magnification structure according to claim 4, characterized in that: The linkage mechanism includes a gear plate (9), a gear sleeve (431), and a connecting rod. The top end of the connecting rod is rotatably connected to the gear plate (9), and the bottom end is fixedly connected to the third slide rail (18). The gear plate (9) is meshed between the outer periphery of the gear sleeve (431) and the inner wall of the second half bevel gear (7). The gear sleeve (431) is fixedly connected to the bottom surface of the rotating plate (43).
Citation Information
Patent Citations
Welding detection platform of visual amplification structure based on digital twinning
CN116690023A