Full-automatic clinker free calcium detection equipment

Abstract

The invention discloses full-automatic clinker free calcium detection equipment, and relates to the technical field of detection equipment, the full-automatic clinker free calcium detection equipment comprises a detection table, a jacking mechanism, a weighing mechanism, a titration mechanism, a cleaning mechanism and a storage mechanism, the side surface of the detection table is provided with a feed port for conveying clinker powder; the jacking mechanism is mounted on the detection table and is used for jacking a material cup which is conveyed from the feeding hole and is filled with clinker powder to the table surface of the detection table; according to the equipment disclosed by the invention, the jacking mechanism, the weighing mechanism, the titration mechanism, the cleaning mechanism and the storage mechanism are integrated on one detection table, so that the structure is compact; the whole process from clinker powder conveying, weighing, titration experiment to beaker cleaning and drying is automatic, the design enables the detection process to be more efficient, the detection period is shortened, and the real-time and efficient quality control requirements of modern cement production are met.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of detection equipment, in particular to a full-automatic detection equipment for free calcium in cement clinker. BACKGROUND

[0002] The content of free calcium oxide (f-CaO) in cement clinker is a key index for measuring the quality of cement, and if the content exceeds the standard, the cement stability is poor, which directly affects the safety and durability of the concrete structure. The detection method for free calcium in the cement industry is mainly titration, and the operation steps are complicated, and the sample needs to be accurately weighed by manual operation, the solution needs to be prepared, the titration operation needs to be performed, and the titration end point needs to be judged.

[0003] The manual operation is easily affected by personal subjective factors, such as uneven titration speed control and titration end point judgment deviation, so that the repeatability and accuracy of the detection result are poor, and the real-time and efficient quality control demand of modern cement production cannot be met. The existing automatic detection equipment on the market has limitations in the degree of automation and cannot meet the demand for rapid and accurate detection. In addition, the diffractometer equipment is expensive, the maintenance cost is high, and the detection environment is harsh, so it is difficult to popularize. Therefore, a full-automatic detection equipment for free calcium in cement clinker is provided. SUMMARY

[0004] The application aims to solve the problems in the prior art and provides a full-automatic detection equipment for free calcium in cement clinker.

[0005] The full-automatic detection equipment for free calcium in cement clinker comprises a detection table, a jacking mechanism, a weighing mechanism, a titration mechanism, a cleaning mechanism and a storage mechanism, a feeding port is formed in the side of the detection table for conveying cement powder; The jacking mechanism is installed on the detection table and is used for jacking the material cup containing the cement powder conveyed from the feeding port to the table top of the detection table; The weighing mechanism is installed on the detection table and is used for weighing the cement powder for detection; The titration mechanism is installed on the detection table and is used for performing titration experiment; The cleaning mechanism is installed on the detection table and is used for cleaning and drying the beaker after the titration experiment; The storage mechanism is installed on the detection table and is used for storing the material cup and the beaker; A mechanical arm is installed on the detection table, a clamping jaw is arranged at the front end of the mechanical arm and is used for carrying the material cup and the beaker, a top cover is connected to the table top of the detection table, and an observation cover is rotatably connected to the top cover.

[0006] Preferably, the jacking mechanism comprises a jacking cylinder and a jacking barrel, the jacking barrel is connected at the bottom of the table top of the detection table, a mounting frame is connected to the inner wall directly below the feeding port, the jacking cylinder is mounted on the mounting frame, the movable end of the jacking cylinder is connected with a jacking block, the jacking cylinder is coaxially arranged with the jacking barrel, and the shape of the jacking block is matched with the concave shape of the bottom of the cup.

[0007] Preferably, the weighing mechanism comprises a balance and a fixed seat, a bearing box is connected to the detection table, the balance is mounted in the bearing box, the weighing end of the balance is provided with a cup holder, the fixed seat is mounted on the table top of the detection table, a hopper and a vibrating feeder are connected to the fixed seat, the lower end of the hopper is connected with the inlet end of the vibrating feeder, the outlet end of the vibrating feeder is connected with a feeding nozzle, the tip of the feeding nozzle is located directly above the cup holder, a knocking piece is rotatably connected to the fixed seat, and a rotary cylinder is mounted on the bottom surface of the fixed seat to control the rotation of the knocking piece.

[0008] Preferably, a material cleaning cylinder is mounted on the fixed seat, the movable end of the material cleaning cylinder is connected with a connecting piece, the connecting piece is connected with a waste material box, a waste material nozzle matched with the shape of the feeding nozzle is formed in the side of the waste material box close to the feeding nozzle, a dust collection connector is arranged on the side edge of the waste material box, and a dust collector is connected to the dust collection connector of the waste material box.

[0009] Preferably, the titration mechanism comprises a fixed plate, the fixed plate is mounted on the table top of the detection table, a linear module is mounted on the fixed plate, the movable end of the linear module is connected with a support, a heating disc is connected to the fixed plate, the heating disc is connected with a positioning ring, a stirrer, a potentiometric pH meter and two titration conduits are mounted on the support, and the two titration conduits are respectively connected with titrators.

[0010] Preferably, the cleaning mechanism comprises a fixed frame and a cleaning box, the fixed frame is mounted on the detection table, two symmetrical guide shafts are connected to the fixed frame, the cleaning box is connected to the bottom of the fixed frame, a drain pipe is arranged on the bottom of the cleaning box, an upper cover is slidably connected to the two guide shafts, a sealing piece is arranged at the connection position of the upper cover and the cleaning box, two lifting cylinders are mounted on the bottom of the fixed frame, the movable ends of the two lifting cylinders penetrate through the fixed frame and are connected with the upper cover, a cleaning frame is connected to the inner wall of the cleaning box, and spray heads are mounted on the bottom of the cleaning box and the side wall of the upper cover.

[0011] Preferably, a gas jet pipe is arranged on the top of the upper cover, and a pair of infrared sensors are mounted on the cleaning frame.

[0012] Preferably, the storage mechanism includes a placement rack, which is installed on the table surface of the testing station, and the placement rack is connected to a plurality of first trays for storing material cups and a plurality of second trays for storing beakers.

[0013] Preferably, the sealing element at the connection between the top cover and the cleaning tank is a rubber ring.

[0014] Compared with existing technologies, the advantages of this invention are: 1. The device of this invention integrates the lifting mechanism, weighing mechanism, titration mechanism, cleaning mechanism and storage mechanism into a single testing platform. The structure is compact and realizes full automation from the conveying, weighing and titration of clinker powder to the cleaning and drying of beakers. This design makes the testing process more efficient, shortens the testing cycle and meets the real-time and efficient quality control requirements of modern cement production.

[0015] 2. This invention achieves automatic handling of material cups and beakers through robotic arms and grippers, reducing subjective errors caused by manual operation and significantly improving the accuracy of test results. The test platform is equipped with a top cover and an observation cover, which makes the entire test process take place in a relatively enclosed space, effectively avoiding interference from the external environment on the test results, and further ensuring the accuracy and reliability of the test data. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the present invention.

[0017] Figure 2 This is a schematic diagram of the internal structure of the present invention.

[0018] Figure 3 for Figure 2 Top view.

[0019] Figure 4 This is a schematic diagram of the lifting mechanism in this invention.

[0020] Figure 5 This is a schematic diagram of the weighing mechanism in this invention.

[0021] Figure 6 This is a schematic diagram of the titration mechanism in this invention.

[0022] Figure 7 This is a schematic diagram of the cleaning mechanism in this invention.

[0023] Figure 8 This is a schematic diagram of the storage mechanism in this invention.

[0024] In the diagram: 1. Testing table, 11. Robotic arm, 12. Gripper, 13. Feed inlet, 14. Top cover, 15. Observation cover, 2. Lifting mechanism, 21. Lifting cylinder, 22. Mounting bracket, 23. Lifting cylinder, 24. Lifting block, 3. Weighing mechanism, 31. Carrier box, 32. Balance, 33. Cup holder, 34. Fixing base, 35. Funnel, 36. Vibrating feeder, 361. Feed nozzle, 37. Beating component, 38. Cleaning cylinder, 381. Connecting component, 39. Waste box, 391. Dust collection connector, 4. Titration mechanism 41 Fixed plate, 42 Linear module, 43 Bracket, 44 Heating plate, 45 Positioning ring, 46 Stirrer, 47 Potentiometer, 48 Dosing tube, 5 Cleaning mechanism, 51 Fixed frame, 511 Guide shaft, 52 Cleaning box, 521 Drain pipe, 53 Top cover, 54 Lifting cylinder, 55 Cleaning rack, 56 Through-beam sensor, 57 Nozzle, 58 Air jet pipe, 6 Storage mechanism, 61 Placement rack, 62 First tray, 63 Second tray, 7 Material cup, 8 Beaker. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0026] Reference Figures 1-7 As shown, a fully automatic detection device for free calcium in clinker includes a detection platform 1, a lifting mechanism 2, a weighing mechanism 3, a titration mechanism 4, a cleaning mechanism 5, and a storage mechanism 6. The detection platform 1 has a feed inlet 13 on its side for conveying clinker powder. The lifting mechanism 2 is installed on the testing platform 1 and is used to lift the material cup 7 containing clinker powder that is fed from the feed inlet 13 to the surface of the testing platform 1. The weighing mechanism 3 is installed on the testing platform 1 and is used to weigh the clinker powder for testing; The titration mechanism 4 is installed on the testing station 1 and is used to perform titration experiments; The cleaning mechanism 5 is installed on the testing platform 1 and is used to clean and dry the beaker 8 after the titration experiment. The storage mechanism 6 is installed on the testing table 1 and is used to store the material cup 7 and the beaker 8; A robotic arm 11 is installed on the testing platform 1. The front end of the robotic arm 11 is equipped with a gripper 12 for handling the material cup 7 and beaker 8, realizing the transfer of the material cup 7, beaker 8 and materials between different mechanisms. A top cover 14 is connected to the platform of the testing platform 1. An observation cover 15 is rotatably connected to the top cover 14. The observation cover 15 is made of transparent material. The presence of the top cover 14 and the observation cover 15 makes the entire testing process a relatively closed space, avoiding interference from the external environment with the testing results.

[0027] In this embodiment, the lifting mechanism 2 includes a lifting cylinder 21 and a lifting cylinder 23. The lifting cylinder 21 is connected to the bottom of the test platform 1. The test platform 1 is connected to a mounting bracket 22 on its inner wall directly below the feed inlet 13. The lifting cylinder 23 is mounted on the mounting bracket 22. The movable end of the lifting cylinder 23 is connected to a lifting block 24. The lifting cylinder 23 is coaxially arranged with the lifting cylinder 21. The shape of the lifting block 24 matches the concave shape of the bottom of the material cup 7.

[0028] In this embodiment, the weighing mechanism 3 includes a balance 32 and a fixed base 34. A carrier box 31 is connected to the detection platform 1. The balance 32 is installed inside the carrier box 31. A cup holder 33 is provided at the weighing end of the balance 32. The fixed base 34 is installed on the table surface of the detection platform 1. A funnel 35 and a vibrating feeder 36 are connected to the fixed base 34. The lower end of the funnel 35 is connected to the inlet end of the vibrating feeder 36. A feeding nozzle 361 is connected to the outlet end of the vibrating feeder 36. The tip of the feeding nozzle 361 is located directly above the cup holder 33. A striking element 37 is rotatably connected to the fixed base 34. A rotary cylinder is installed on the bottom surface of the fixed base 34 to control the rotation of the striking element 37. During operation, the rotary cylinder drives the striking element 37 to periodically strike the funnel 35, shaking off the powder adhering to the inner wall of the funnel 35.

[0029] In this embodiment, a cleaning cylinder 38 is installed on the fixed base 34. The movable end of the cleaning cylinder 38 is connected to a connector 381. A waste box 39 is connected to the connector 381. A waste nozzle matching the shape of the feed nozzle 361 is opened on the side of the waste box 39 near the feed nozzle 361. A dust collection connector 391 is provided on the side of the waste box 39. A vacuum cleaner is connected to the dust collection connector 391 of the waste box 39.

[0030] In this embodiment, the titration mechanism 4 includes a fixing plate 41, which is mounted on the table surface of the detection stage 1. A linear module 42 is mounted on the fixing plate 41, and a bracket 43 is connected to the movable end of the linear module 42. A heating plate 44 is connected to the fixing plate 41, and a positioning ring 45 is connected to the heating plate 44. A stirrer 46, a potentiometer pH meter 47, and two titration tubing 48 are mounted on the bracket 43, and a titrator is externally connected to each of the two titration tubing 48.

[0031] In this embodiment, the cleaning mechanism 5 includes a fixing frame 51 and a cleaning tank 52. The fixing frame 51 is mounted on the testing table 1, and two symmetrical guide shafts 511 are connected to the fixing frame 51. The cleaning tank 52 is connected to the bottom of the fixing frame 51, and a drain pipe 521 is provided at the bottom of the cleaning tank 52. A top cover 53 is slidably connected to the two guide shafts 511. A sealing element is provided at the connection between the top cover 53 and the cleaning tank 52. The sealing element at the connection between the top cover 53 and the cleaning tank 52 is a rubber ring. Two lifting cylinders 54 are installed at the bottom of the fixed frame 51. The movable ends of the two lifting cylinders 54 pass through the fixed frame 51 and are connected to the upper cover 53. A cleaning rack 55 is connected to the inner wall of the cleaning tank 52. Spray nozzles 57 are installed at the bottom of the cleaning tank 52 and on the side wall of the upper cover 53. Multiple spray nozzles 57 are connected to a water source and a booster water pump through pipes. A pair of through-beam sensors 56 are installed on the cleaning rack 55. An air jet pipe 58 is provided at the top of the upper cover 53. The air jet pipe 58 is connected to a heat source through pipes.

[0032] In this embodiment, the storage mechanism 6 includes a placement rack 61, which is installed on the table surface of the testing station 1. Multiple first trays 62 are connected to the placement rack 61 for storing material cups 7 and multiple second trays 63 for storing beakers 8. The first trays 62 and the second trays 63 can move up and down and rotate left and right along the placement rack 61, and their number can be increased or decreased according to actual needs.

[0033] The working process and principle of this invention are as follows: In use, when the cup 7 containing clinker powder is placed onto the lifting block 24 through the feed inlet 13, the lifting cylinder 23 is activated, pushing the lifting block 24 upward to lift the cup 7 onto the surface of the testing platform 1. At this time, the robotic arm 11 and gripper 12 grab the cup 7 at the opening of the lifting cylinder 21 and pour it into the funnel 35 of the weighing mechanism 3. The clinker powder enters the vibrating feeder 36 from the funnel 35. The robotic arm 11 and gripper 12 place the empty cup 7 on the first tray 62, and then grab the beaker 8 and place it in the cup holder 33. The vibrating feeder... The vibrating feeder 36 starts working, slowly vibrating the clinker powder through the feed nozzle 361 into the beaker 8 below. The powder in the beaker 8 is weighed by the balance 32. When the powder mass reaches 0.5g, the vibrating feeder 36 stops working, the powder feeding stops, the robotic arm 11 and gripper 12 grab the beaker 8 and move it to the titration mechanism 4. Then the cleaning cylinder 38 opens and retracts, driving the waste nozzle of the waste box 39 to align with the feed nozzle 361. The dust collector is opened to suck away the residual powder in the vibrating feeder. Then the dust collector is closed, and the cleaning cylinder 38 extends and returns to its original position.

[0034] After weighing, the clinker powder and beaker 8 are placed in the positioning ring 45 on the heating plate 44. The robotic arm 11 and gripper 12 grab another beaker 8 (prepared in advance) containing ethylene glycol solution from the storage mechanism 6 and add the ethylene glycol solution to beaker 8 on the heating plate 44. Then, the linear module 42 drives the support 43 to move downward to beaker 8. At the same time, the stirrer 46 and the heating plate 44 are turned on to stir and heat the mixed solution in beaker 8. After stirring and heating for a period of time, the stirring and heating are stopped. The titrator titrates the fully reacted mixed solution through the titration tube 48 on the support 43. The potentiometric pH meter measures the pH value of the mixed solution in real time. The titration endpoint is determined by the algorithm, and the titration process ends automatically, thereby calculating the content of free calcium in the clinker. After the titration is completed, the support 43 rises to the initial position, and the robotic arm 11 and gripper 12 transfer beaker 8 to the cleaning mechanism 5.

[0035] The robotic arm 11 and gripper 12 hold the beaker 8 and move it above the cleaning tank 52 in the cleaning mechanism 5 (at this time, the cleaning tank 52 and the top cover 53 are in the open state). The reacted solution is poured into the cleaning tank 52. Then, the beaker 8 is placed upside down on the cleaning rack 55. After the through-beaker sensor 56 detects that the beaker is in place, the top cover 53 is closed and locked with the cleaning tank 52 under the drive of the lifting cylinder 54. The booster water pump is turned on and the beaker 8 is rinsed through multiple nozzles 57. After rinsing, the hot air source is turned on and the beaker 8 is dried by blowing through the jet pipe 58. After drying, the top cover 53 is raised, and the robotic arm 11 and gripper 12 grab the beaker 8 and move it to the second tray 63 for storage.

[0036] As is known from common technical knowledge, this invention can be implemented through other embodiments that do not depart from its spirit or essential characteristics. Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not the only ones. All modifications within the scope of this invention or its equivalents are included in this invention.

Claims

1. A fully automatic detection device for free calcium in clinker, characterized in that: It includes a testing platform (1), a lifting mechanism (2), a weighing mechanism (3), a titration mechanism (4), a cleaning mechanism (5), and a storage mechanism (6). The testing platform (1) has a feed inlet (13) on its side for conveying the clinker powder. The lifting mechanism (2) is installed on the testing table (1) and is used to lift the material cup (7) containing the clinker powder that will be fed from the feed inlet (13) to the table surface of the testing table (1); The weighing mechanism (3) is installed on the testing platform (1) and is used to weigh the clinker powder for testing; The titration mechanism (4) is installed on the testing station (1) and is used to perform titration experiments; The cleaning mechanism (5) is installed on the testing station (1) and is used to clean and dry the beaker (8) after the titration experiment; The storage mechanism (6) is installed on the testing table (1) and is used to store the material cup (7) and the beaker (8). The testing platform (1) is equipped with a robotic arm (11), and the front end of the robotic arm (11) is provided with a gripper (12) for transporting the material cup (7) and the beaker (8). A top cover (14) is connected to the surface of the testing platform (1), and an observation cover (15) is rotatably connected to the top cover (14).

2. The fully automatic detection device for free calcium in clinker according to claim 1, characterized in that: The lifting mechanism (2) includes a lifting cylinder (21) and a lifting cylinder (23). The lifting cylinder (21) is connected to the bottom of the test platform (1). The test platform (1) is connected to a mounting bracket (22) on the inner wall directly below the feed inlet (13). The lifting cylinder (23) is mounted on the mounting bracket (22). The movable end of the lifting cylinder (23) is connected to a lifting block (24). The lifting cylinder (23) is coaxially arranged with the lifting cylinder (21). The shape of the lifting block (24) matches the concave shape of the bottom of the material cup (7).

3. The fully automatic detection device for free calcium in clinker according to claim 1, characterized in that: The weighing mechanism (3) includes a balance (32) and a fixed base (34). A carrier box (31) is connected to the testing platform (1). The balance (32) is installed inside the carrier box (31). A cup holder (33) is provided at the weighing end of the balance (32). The fixed base (34) is installed on the table surface of the testing platform (1). A funnel (35) and a vibrating feeder (36) are connected to the fixed base (34). The lower end of the funnel (35) is connected to the inlet end of the vibrating feeder (36). A feeding nozzle (361) is connected to the outlet end of the vibrating feeder (36). The tip of the feeding nozzle (361) is located directly above the cup holder (33). A striking element (37) is rotatably connected to the fixed base (34). A rotary cylinder is installed on the bottom surface of the fixed base (34) to control the rotation of the striking element (37).

4. The fully automatic detection device for free calcium in clinker according to claim 3, characterized in that: A cleaning cylinder (38) is installed on the fixed base (34). The movable end of the cleaning cylinder (38) is connected to a connector (381). A waste box (39) is connected to the connector (381). A waste nozzle matching the shape of the feed nozzle (361) is opened on the side of the waste box (39) near the feed nozzle (361). A dust collection connector (391) is provided on the side of the waste box (39). A vacuum cleaner is connected to the dust collection connector (391) of the waste box (39).

5. The fully automatic detection device for free calcium in clinker according to claim 1, characterized in that: The titration mechanism (4) includes a fixing plate (41), which is installed on the table surface of the testing platform (1). A linear module (42) is installed on the fixing plate (41), and a bracket (43) is connected to the movable end of the linear module (42). A heating plate (44) is connected to the fixing plate (41), and a positioning ring (45) is connected to the heating plate (44). A stirrer (46), a potentiometer (47), and two titration tubing (48) are installed on the bracket (43), and a titrator is connected to each of the two titration tubing (48).

6. The fully automatic detection device for free calcium in clinker according to claim 1, characterized in that: The cleaning mechanism (5) includes a fixed frame (51) and a cleaning box (52). The fixed frame (51) is installed on the testing table (1). Two symmetrical guide shafts (511) are connected to the fixed frame (51). The cleaning box (52) is connected to the bottom of the fixed frame (51). A drain pipe (521) is provided at the bottom of the cleaning box (52). A top cover (53) is slidably connected to the two guide shafts (511). A sealing element is provided at the connection between the top cover (53) and the cleaning box (52). Two lifting cylinders (54) are installed at the bottom of the fixed frame (51). The movable ends of the two lifting cylinders (54) pass through the fixed frame (51) and are connected to the top cover (53). A cleaning rack (55) is connected to the inner wall of the cleaning box (52). Spray nozzles (57) are installed at the bottom of the cleaning box (52) and on the side wall of the top cover (53).

7. The fully automatic detection device for free calcium in clinker according to claim 6, characterized in that: The top of the cover (53) is provided with an air jet pipe (58), and a pair of through-beam sensors (56) are installed on the cleaning rack (55).

8. The fully automatic detection device for free calcium in clinker according to claim 1, characterized in that: The storage mechanism (6) includes a placement rack (61) which is installed on the table of the testing station (1). The placement rack (61) is connected to a plurality of first trays (62) for storing cups (7) and a plurality of second trays (63) for storing beakers (8).

9. The fully automatic detection device for free calcium in clinker according to claim 6, characterized in that: The sealing element at the connection between the top cover (53) and the cleaning box (52) is a rubber ring.

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