Positive and negative pressure synergistic ultrasonic dust removal equipment for long workpieces

By employing a positive and negative pressure synergistic design and a dual-filtration and noise reduction component, the problem of uneven dust removal effect and noise pollution in traditional ultrasonic dust removal equipment for long workpieces has been solved, achieving a high level of cleanliness and low noise dust removal effect.

CN121491086APending Publication Date: 2026-02-10DONGGUAN VILLO ENVIRONMENTAL PROTECTION INC
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Patent Information

Application Number
CN202511796541.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-02
Publication Date
2026-02-10

AI Technical Summary

Technical Problem

Traditional ultrasonic dust removal equipment is difficult to effectively capture submicron-sized dust, cannot meet the requirements of high-cleanliness production environments, and causes noise pollution.

Method used

It adopts a positive and negative pressure coordinated design, combining positive and negative pressure fans, and uses dual filter components and cylindrical silencer components to achieve efficient filtration and noise reduction of airflow.

Benefits of technology

It ensures uniform and stable dust removal energy from the beginning to the end of the workpiece, achieves step-by-step purification of dust, prevents secondary pollution, and effectively suppresses noise.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses positive and negative pressure synergistic ultrasonic dust removal equipment for long workpieces, which belongs to the technical field of dust removal equipment and comprises a case, a positive pressure mechanism, a negative pressure module and a wide dust removal head. A positive pressure mechanism is mounted on one side of the case, and a negative pressure module is mounted on the other side of the case; the positive-pressure mechanism comprises a positive-pressure air inlet module, a double-filtering assembly, a positive-pressure fan, a cylindrical silencing assembly and a positive-pressure air outlet pipe; the negative pressure module comprises a dust collecting pipe, a first-stage filtering assembly, a negative pressure fan, a cylindrical silencing module and a second-stage filtering assembly; the first-stage filtering assembly, the cylindrical silencing module and the second-stage filtering assembly are mounted on the other side of the case; the positive pressure air outlet pipe is communicated with the wide dust removal head through a positive pressure pipeline, and the dust collection pipe is communicated with the wide dust removal head through a negative pressure pipeline. Through the mode, the positive pressure fan and the negative pressure fan cooperate with working stroke dual power and are matched with the wide dust removal head, and it is ensured that dust removal energy from the starting end to the tail end of a workpiece is uniform and stable.
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Description

Technical Field

[0001] This invention belongs to the technical field of dust removal equipment, and in particular relates to an ultrasonic dust removal device for long workpieces that uses positive and negative pressure coordination. Background Technology

[0002] Ultrasonic dust removal equipment typically consists of an ultrasonic generation system, an airflow system, a collection system, and a control system. Dry ultrasonic dust removal equipment uses a blower to supply clean gas to the ultrasonic generation chamber, which in turn generates ultrasonic waves with the help of a transducer. Then, the airflow system, combined with the vacuum suction generated by the central cavity, sucks away the dust.

[0003] For example, Chinese patent CN220697672U discloses a rotary dry ultrasonic dust collector and cleaning dust removal equipment. By designing the air outlet to rotate at high speed, ultrasonic waves and high-speed airflow are diffused in all directions through the high-speed rotating air outlet to achieve a dust blowing effect.

[0004] However, when traditional single-power dust removal equipment is used to process long workpieces (such as those exceeding 2 meters), the dust removal effect at the end of the workpiece often drops sharply due to wind pressure attenuation or insufficient wind power, making it impossible to achieve uniform and efficient cleaning along the entire length. In precision manufacturing (such as electronics, optics, medical fields), the dust removal process itself cannot generate secondary pollution; traditional single-stage filtration systems are difficult to effectively capture submicron dust and cannot meet the requirements of high cleanliness (such as Class 10,000) production environments. High-pressure, high-volume fans generate strong aerodynamic noise (turbulence noise, eddy noise) and mechanical vibration noise during operation, usually exceeding 85dB, causing serious noise pollution to the working environment and affecting employee health and communication.

[0005] Based on this, the present invention designs an ultrasonic dust removal device for long workpieces with positive and negative pressure coordination to solve the above problems. Summary of the Invention

[0006] The purpose of this invention is to provide an ultrasonic dust removal device for long workpieces with positive and negative pressure synergy, which aims to solve the technical problems of traditional ultrasonic dust removal devices in the prior art being unable to effectively capture submicron-level dust, failing to meet the requirements of high-cleanliness production environments, and causing noise pollution.

[0007] To achieve the above objectives, the ultrasonic dust removal equipment for long workpieces with positive and negative pressure coordination provided in this embodiment of the invention includes a chassis, a positive pressure mechanism, a negative pressure module, and a wide-width dust removal head; A positive pressure mechanism is installed on one side of the chassis, and a negative pressure module is installed on the other side of the chassis; The positive pressure mechanism includes a positive pressure air inlet module, a dual filtration assembly, a positive pressure fan, a cylindrical silencer assembly, and a positive pressure air outlet duct. The positive pressure fan is fixedly installed inside the chassis. The positive pressure air inlet module, the dual filtration assembly, and the cylindrical silencer assembly are installed on one side of the chassis. The positive pressure air outlet duct is fixedly installed on the chassis. The positive pressure air inlet module is connected to the dual filtration assembly, and the positive pressure air outlet duct is connected to the dual filtration assembly. The negative pressure module includes a dust collection pipe, a primary filter assembly, a negative pressure fan, a cylindrical silencer module, and a secondary filter assembly. The primary filter assembly, the cylindrical silencer module, and the secondary filter assembly are installed on the other side of the chassis. The dust collection pipe is fixedly installed on the lower side of the chassis, and the negative pressure fan is fixedly installed inside the chassis. The airflow after dust collection enters the interior of the chassis through the dust collection pipe, and after being dusted by the dust collection pipe, it passes through the cylindrical silencer module and is discharged after passing through the secondary filter assembly under the drive of the negative pressure fan. The positive pressure exhaust duct is connected to the wide dust collector head via a positive pressure pipeline, and the dust collection duct is connected to the wide dust collector head via a negative pressure pipeline.

[0008] Furthermore, the positive pressure air intake module includes an air intake pipe, a positive pressure air intake port on the chassis, and an air intake chamber 1 distributed inside the chassis. The air intake chamber 1 is connected to the outside of the chassis through one side of the dual filter assembly and the positive pressure air intake port. An air intake pipe is fixedly installed inside the chassis. One end of the air intake pipe is connected to the air intake chamber 1, and the other end of the air intake pipe is connected to the positive pressure fan.

[0009] Furthermore, the dual filtration assembly includes a pre-filter and a high-efficiency filter. Two mounting compartments are distributed on the upper side of the chassis. The pre-filter is fixedly installed in one mounting compartment, and the high-efficiency filter is fixedly installed in the other mounting compartment. One side of the pre-filter is connected to the outside through a positive pressure air inlet. The other side of the pre-filter is connected to the air inlet pipe through an air inlet chamber. One side of the high-efficiency filter is connected to the positive pressure air outlet pipe, and the other side of the high-efficiency filter is connected to the cylindrical silencer assembly.

[0010] Furthermore, the cylindrical silencing assembly includes a silencing box, a silencing baffle, a perforated cylinder, a perforated plate, and an air outlet duct. The silencing box is fixedly installed on the chassis, and multiple silencing baffles are fixedly installed inside the silencing box. The silencing baffles divide the silencing box into multiple silencing chambers. An airflow inlet chamber is located on one side of the silencing box and is connected to a positive pressure fan. A perforated plate and multiple perforated cylinders are fixedly installed inside the silencing box. The air outlet duct is fixedly installed on the other side of the silencing box. An air outlet chamber is located inside the chassis, and the air outlet duct is connected to a high-efficiency filter through the air outlet chamber.

[0011] Furthermore, the primary filtration assembly includes filter cartridges, a partition plate, and a connecting pipe. A filter chamber is distributed on the lower side of the chassis, and a negative pressure relief vent is opened on one side of the filter chamber. Multiple filter cartridges are fixedly installed inside the filter chamber, and a dust collection pipe is connected to the filter chamber. Inside the chassis, a partition plate is fixedly installed between the filter cartridges and the negative pressure fan, and a connecting pipe connecting the filter cartridges and the negative pressure fan is fixedly installed on the partition plate.

[0012] Furthermore, the cylindrical silencing module includes a second silencing box, a second mesh cylinder, a second air outlet duct, and a second sound-absorbing baffle. The second silencing box is fixedly installed on the chassis, and multiple second sound-absorbing baffles and multiple second mesh cylinders are fixedly installed inside the second silencing box. One side of the second silencing box has an airflow inlet chamber connected to a negative pressure fan, and the other side of the second silencing box has an air outlet duct connected to a secondary filter assembly.

[0013] Furthermore, the wide-width dust removal head includes a mounting frame, a wide-width positive pressure pipeline, a negative pressure suction pipe, and a combined dust removal module. The wide-width positive pressure pipeline and the negative pressure suction pipe are fixedly installed on the mounting frame. The wide-width positive pressure pipeline is connected to the positive pressure air outlet pipe through a positive pressure pipe, and the negative pressure suction pipe is connected to the dust collection pipe through a negative pressure pipe. Multiple sets of combined dust removal modules are installed on the mounting frame.

[0014] Furthermore, the combined dust removal module includes an ultrasonic dust removal head and a wide negative pressure pipeline. The ultrasonic dust removal head is fixedly installed on the mounting frame, and the wide negative pressure pipeline is fixedly installed on the mounting frame. The ultrasonic dust removal head is connected to the wide positive pressure pipeline, and the wide negative pressure pipeline is connected to the negative pressure suction pipe.

[0015] The above-mentioned technical solutions of the ultrasonic dust removal equipment for long workpieces with positive and negative pressure coordination provided in the embodiments of the present invention have at least one of the following technical effects: 1. The system utilizes a dual-powered design with both positive and negative pressure fans working in tandem. The positive pressure fan provides a stable and powerful positive air source to the wide-width dust removal head, effectively breaking down and removing fine dust adhering to the workpiece surface. Simultaneously, the negative pressure fan creates a strong negative pressure suction field, instantly and efficiently removing the removed dust. This synergistic positive and negative pressure airflow design, combined with the wide-width dust removal head, ensures uniform and stable dust removal energy from the beginning to the end of the workpiece. 2. Simultaneously, the positive pressure air source is filtered twice through a dual filtration assembly to ensure the cleanliness of the positive pressure air source used for dust removal; a series dual filtration system is integrated in the negative pressure recovery path through a primary filtration assembly and a secondary filtration assembly. The dust-laden airflow drawn in by the negative pressure first passes through the primary filter to intercept larger dust particles and debris, thereby protecting the core filtration structure at the back end; this achieves step-by-step and deep purification of dust, effectively preventing secondary pollution caused by dust removal dust; 3. By setting up cylindrical silencing components and cylindrical noise reduction modules, the positive and negative pressure airflows are silenced, effectively suppressing the core noise source without significantly increasing wind resistance or affecting the working efficiency of the fan. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 The present invention provides a three-dimensional ultrasonic dust removal device for long workpieces with positive and negative pressure coordination. Figure 1 ; Figure 2 This is a front view of the ultrasonic dust removal device for long workpieces with positive and negative pressure coordination according to the present invention; Figure 3 This is a left view of the ultrasonic dust removal device for long workpieces with positive and negative pressure coordination according to the present invention. Figure 4 For along Figure 3 A 3D view of the structure after partial removal of the BB direction; Figure 5 The present invention provides a three-dimensional ultrasonic dust removal device for long workpieces with positive and negative pressure coordination. Figure 2 ; Figure 6 For along Figure 3 A three-dimensional view after part of the structure has been removed along the AA direction; Figure 7 for Figure 4 Enlarged view of point C in the middle; Figure 8 This is a schematic diagram of the structure of a silencer box; Figure 9 This is a schematic diagram of the second silencer box structure; Figure 10 This is a schematic diagram of a wide-width positive pressure pipeline and its connection structure.

[0018] The following are the labeling elements in the figure: 1. Chassis; 11. Control Terminal; 2. Positive Pressure Mechanism; 21. Positive Pressure Air Inlet Module; 211. Air Inlet Chamber 1; 212. Air Inlet Pipe; 22. Dual Filter Assembly; 221. Installation Chamber; 222. Primary Filter; 223. High-Efficiency Filter; 23. Positive Pressure Fan; 24. Cylindrical Silencing Assembly; 241. Silencing Box 1; 242. Silencing Baffle 1; 243. Airflow Inlet Chamber 1; 244. Mesh Cylindrical 1; 245. Mesh Plate; 246. Air Outlet Pipe 1; 247. Air Outlet Chamber 1; 25. Positive Pressure Air Outlet Pipe; 3. Negative Pressure Module; 31. Dust Collection Pipe; 32. 321. Primary filtration assembly; 322. Filter chamber; 323. Filter cartridge; 324. Negative pressure vent; 325. Divider plate; 326. Connecting pipe; 33. Negative pressure fan; 34. Cylindrical silencer module; 341. Silencer box II; 342. Mesh cylinder II; 343. Air outlet duct II; 344. Airflow inlet chamber II; 345. Silencing baffle II; 35. Secondary filtration assembly; 351. Mounting box; 352. Filter element; 353. Dust collection outlet; 41. Mounting bracket; 42. Wide-width positive pressure pipeline; 43. Ultrasonic dust removal head; 44. Negative pressure suction pipe; 45. Wide-width negative pressure pipeline. Detailed Implementation

[0019] Embodiments of the present invention are described in detail below. Examples of these embodiments are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0020] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0021] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of the present invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0022] In the embodiments of the present invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of the present invention according to the specific circumstances.

[0023] In one embodiment of the present invention, please refer to the accompanying drawings. Figures 1-4 and Figure 10 The ultrasonic dust removal equipment for long workpieces with positive and negative pressure coordination provided in this application includes a housing 1, a positive pressure mechanism 2, a negative pressure module 3, and a wide dust removal head; A positive pressure mechanism 2 is installed on one side of the chassis 1, and a negative pressure module 3 is installed on the other side of the chassis 1; a control terminal 11 is installed on the side of the chassis 1 closest to the positive pressure mechanism 2. like Figure 4 As shown, the positive pressure mechanism 2 includes a positive pressure air inlet module 21, a dual filter assembly 22, a positive pressure fan 23, a cylindrical silencer assembly 24, and a positive pressure air outlet duct 25. The positive pressure fan 23 is fixedly installed inside the casing 1. The positive pressure air inlet module 21, the dual filter assembly 22, and the cylindrical silencer assembly 24 are installed on one side of the casing 1. The positive pressure air outlet duct 25 is fixedly installed on the casing 1. The positive pressure air inlet module 21 is connected to one side of the dual filter assembly 22, and the positive pressure air outlet duct 25 is connected to the other side of the dual filter assembly 22. After the airflow enters through the positive pressure air inlet module 21, it passes through one side of the dual filter assembly 22, and then passes through the cylindrical silencer assembly 24 driven by the positive pressure fan 23 before being discharged from the positive pressure air outlet duct 25. like Figure 3 and Figure 4 As shown, the negative pressure module 3 includes a dust collection pipe 31, a primary filter assembly 32, a negative pressure fan 33, a cylindrical silencer module 34, and a secondary filter assembly 35. The primary filter assembly 32, the cylindrical silencer module 34, and the secondary filter assembly 35 are installed on the other side of the casing 1. The dust collection pipe 31 is fixedly installed on the lower side of the casing 1, and the negative pressure fan 33 is fixedly installed inside the casing 1. The airflow after dust collection enters the interior of the casing 1 through the dust collection pipe 31, and then, after dust removal through the dust collection pipe 31, it passes through the cylindrical silencer module 34 and is discharged after passing through the secondary filter assembly 35 under the drive of the negative pressure fan 33. The positive pressure air outlet duct 25 is connected to the wide dust collector head through a positive pressure pipeline, and the dust collection pipe 31 is connected to the wide dust collector head through a negative pressure pipeline.

[0024] Positive pressure fan 23 is a high-pressure fan, and negative pressure fan 33 is a large-volume fan.

[0025] In this embodiment, when the positive and negative pressure coordinated ultrasonic dust removal equipment for long workpieces is working normally, the external air undergoes preliminary filtration through the positive pressure air inlet module 21 and the dual filter assembly 22. Driven by the positive pressure fan 23, it forms a high-pressure airflow, which is then silenced by the cylindrical silencer assembly 24 and further filtered by the dual filter assembly 22. The air is then transported to the wide-width dust removal head through the positive pressure outlet duct 25 and the positive pressure pipeline. The positive pressure airflow causes the wide-width dust removal head to generate ultrasonic waves, thereby vibrating the dust on the workpiece. The dust-laden airflow then enters the primary filter assembly 32 through the negative pressure pipeline and the dust collection pipe 31, where it is filtered. Dust in the airflow is filtered and cleaned. Then, driven by the negative pressure fan 33, the airflow passes through the cylindrical silencer module 34 for noise reduction, and is filtered again by the secondary filter component 35 before being discharged. During this process, the positive pressure fan 23 and the negative pressure fan 33 work together in a dual-power process. The positive pressure fan 23 provides a stable and powerful positive pressure air source for the wide-width dust removal head, effectively breaking down and peeling off the fine dust adhering to the surface of the workpiece. At the same time, the negative pressure fan 33 forms a powerful negative pressure suction field, which immediately and efficiently removes the peeled dust. By designing a positive and negative pressure air field in conjunction with the wide-width dust removal head, the dust removal energy from the beginning to the end of the workpiece is ensured to be uniform and stable. Simultaneously, the positive pressure air source is filtered twice by the dual filtration component 22 to ensure the cleanliness of the positive pressure air source used for dust removal; a series dual filtration system is integrated in the negative pressure recovery path by the primary filtration component 32 and the secondary filtration component 35. The dust-laden airflow drawn in by the negative pressure first passes through the primary filter to intercept larger dust and debris particles, thereby protecting the core filtration structure at the back end; this achieves step-by-step and deep purification of dust, effectively preventing secondary pollution caused by dust removal. By setting up the cylindrical silencing component 24 and the cylindrical silencing module 34, the positive and negative pressure airflows are silenced, and the core noise source is effectively suppressed without significantly increasing wind resistance or affecting the working efficiency of the fan.

[0026] Example 2: In some embodiments, as a preferred embodiment of the present invention, such as... Figures 6-8 As shown, the positive pressure air intake module 21 includes an air intake pipe 212, a positive pressure air intake port is provided on the chassis 1, and an air intake chamber 211 is distributed inside the chassis 1. The air intake chamber 211 is connected to the outside of the chassis 1 through one side of the dual filter assembly 22 and the positive pressure air intake port. The air intake pipe 212 is fixedly installed inside the chassis 1. One end of the air intake pipe 212 is connected to the air intake chamber 211, and the other end of the air intake pipe 212 is connected to the positive pressure fan 23. The dual filtration assembly 22 includes a pre-filter 222 and a high-efficiency filter 223. Two mounting compartments 221 are distributed on the upper side of the chassis 1. The pre-filter 222 is fixedly installed in one mounting compartment 221, and the high-efficiency filter 223 is fixedly installed in the other mounting compartment 221. One side of the pre-filter 222 is connected to the outside through a positive pressure air inlet. The other side of the pre-filter 222 is connected to the air inlet duct 212 through an air inlet chamber 211. One side of the high-efficiency filter 223 is connected to the positive pressure air outlet duct 25, and the other side of the high-efficiency filter 223 is connected to the cylindrical silencer assembly 24. The cylindrical silencer assembly 24 includes a silencer box 241, a silencer baffle 242, a perforated cylinder 244, a perforated plate 245, and an air outlet duct 246. The silencer box 241 is fixedly installed on the housing 1. Multiple silencer baffles 242 are fixedly installed inside the silencer box 241. The silencer baffles 242 divide the silencer box 241 into multiple silencer chambers. The airflow inlet chamber 243 is distributed on one side of the silencer box 241 and is connected to the positive pressure fan 23. The perforated plate 245 and multiple perforated cylinders 244 are fixedly installed inside the silencer box 241. The air outlet duct 246 is fixedly installed on the other side of the silencer box 241. An air outlet chamber 247 is distributed inside the housing 1. The air outlet duct 246 is connected to the high-efficiency filter 223 through the air outlet chamber 247.

[0027] like Figure 5 , Figure 6 and Figure 9 As shown, the primary filtration assembly 32 includes filter cartridges 322, a partition plate 324, and a connecting pipe 325. Filter chambers 321 are distributed on the lower side of the housing 1. A negative pressure relief port 323 is provided on one side of the filter chamber 321. Multiple filter cartridges 322 are fixedly installed inside the filter chamber 321. The dust collection pipe 31 is connected to the filter chamber 321. Inside the housing 1, a partition plate 324 is fixedly installed between the filter cartridges 322 and the negative pressure fan 33. A connecting pipe 325 that connects the filter cartridges 322 and the negative pressure fan 33 is fixedly installed on the partition plate 324. The cylindrical silencing module 34 includes a second silencing box 341, a second mesh cylinder 342, a second air outlet duct 343, and a second sound-absorbing baffle 345. The second silencing box 341 is fixedly installed on the chassis 1. Multiple sound-absorbing baffles 345 are fixedly installed inside the second silencing box 341, and multiple mesh cylinders 342 are fixedly installed inside the second silencing box 341. An airflow inlet chamber 344 connected to the negative pressure fan 33 is distributed on one side of the second silencing box 341. An air outlet duct 343 connected to the secondary filter assembly 35 is fixedly installed on the other side of the second silencing box 341. The secondary filtration assembly 35 includes a mounting box 351 and a filter element 352. The mounting box 351 is fixedly mounted on the chassis 1, and the filter element 352 is fixedly installed inside the mounting box 351. A slot is provided on the lower side of the mounting box 351 for connecting the filter element 352 and the second air outlet 343, and a dust collection air outlet 353 is provided on the upper side of the mounting box 351.

[0028] like Figure 10 As shown, the wide-width dust removal head includes a mounting frame 41, a wide-width positive pressure pipeline 42, a negative pressure suction pipe 44, and a combined dust removal module. The wide-width positive pressure pipeline 42 and the negative pressure suction pipe 44 are fixedly installed on the mounting frame 41. The wide-width positive pressure pipeline 42 is connected to the positive pressure air outlet pipe 25 through a positive pressure pipe, and the negative pressure suction pipe 44 is connected to the dust collection pipe 31 through a negative pressure pipe. Multiple sets of combined dust removal modules are installed on the mounting frame 41. The combined dust removal module includes an ultrasonic dust removal head 43 and a wide negative pressure pipeline 45. The ultrasonic dust removal head 43 is fixedly installed on the mounting frame 41, and the wide negative pressure pipeline 45 is fixedly installed on the mounting frame 41. The ultrasonic dust removal head 43 is connected to the wide positive pressure pipeline 42, and the wide negative pressure pipeline 45 is connected to the negative pressure suction pipe 44.

[0029] In this embodiment, when the chassis 1, positive pressure mechanism 2, negative pressure module 3, and wide-width dust collector are working normally, the external air is initially filtered by the pre-filter 222 and then sequentially passes through the air inlet chamber 211 and air inlet pipe 212 before being driven by the positive pressure fan 23 to form a high-pressure airflow. The high-pressure airflow enters the silencer box 241 through the airflow inlet chamber 243, and then flows sequentially through the mesh cylinder 244 to different chambers separated by the silencer baffle 242. Inside the silencer box 241, the airflow is guided by the mesh cylinder 244 and the mesh plate 245, and separated by the silencer baffle 242, so that the airflow generates high-efficiency attenuation of noise at specific frequencies through multiple mechanisms such as sound wave resonance, reflection, interference, absorption, and energy dissipation, achieving a significant noise reduction effect. The silenced airflow flows to the high-efficiency filter 223 through the air outlet pipe 246 and the air outlet chamber 247. The airflow undergoes a second filtration inside the chamber, then flows through a positive pressure pipe into a wide positive pressure pipe 42, where it is blown out through multiple ultrasonic dust removal heads 43. The high-pressure airflow drives the ultrasonic dust removal heads 43 to generate high-frequency ultrasonic waves, thus cleaning long workpieces. Subsequently, the airflow carrying dust flows through a wide negative pressure pipe 45 into a negative pressure suction pipe 44, where it converges. Then, it flows through a negative pressure pipe and a dust collection pipe 31 into a filter chamber 321. After being filtered by a filter cartridge 322, it passes through a connecting pipe 325 on a partition plate 324. The airflow is driven by a negative pressure fan 33 through an airflow inlet chamber 344 into a silencer box 341. It then flows through a mesh cylinder 342 into multiple chambers separated by a sound-absorbing partition plate 345 before being discharged from an outlet pipe 343, achieving noise reduction. After being silenced, the airflow is filtered by a filter element 352 in a mounting box 351 and then discharged through a dust collection outlet 353.

[0030] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A long workpiece ultrasonic dust removal device with positive and negative pressure coordination, comprising a chassis, a positive pressure mechanism, a negative pressure module, and a wide-width dust removal head, characterized in that: A positive pressure mechanism is installed on one side of the chassis, and a negative pressure module is installed on the other side of the chassis; The positive pressure mechanism includes a positive pressure air inlet module, a dual filtration assembly, a positive pressure fan, a cylindrical silencer assembly, and a positive pressure air outlet duct. The positive pressure fan is fixedly installed inside the chassis. The positive pressure air inlet module, the dual filtration assembly, and the cylindrical silencer assembly are installed on one side of the chassis. The positive pressure air outlet duct is fixedly installed on the chassis. The positive pressure air inlet module is connected to the dual filtration assembly, and the positive pressure air outlet duct is connected to the dual filtration assembly. The negative pressure module includes a dust collection pipe, a primary filter assembly, a negative pressure fan, a cylindrical silencer module, and a secondary filter assembly. The primary filter assembly, the cylindrical silencer module, and the secondary filter assembly are installed on the other side of the chassis. The dust collection pipe is fixedly installed on the lower side of the chassis, and the negative pressure fan is fixedly installed inside the chassis. The airflow after dust collection enters the interior of the chassis through the dust collection pipe, and after being dusted by the dust collection pipe, it passes through the cylindrical silencer module and is discharged after passing through the secondary filter assembly under the drive of the negative pressure fan. The positive pressure air outlet pipe is connected to the wide dust collector head through a positive pressure pipeline, and the dust collection pipe is connected to the wide dust collector head through a negative pressure pipeline.

2. The ultrasonic dust removal equipment for long workpieces with coordinated positive and negative pressure as described in claim 1, characterized in that, The positive pressure air intake module includes an air intake pipe, a positive pressure air intake port on the chassis, and an air intake chamber 1 distributed inside the chassis. The air intake chamber 1 is connected to the outside of the chassis through one side of the dual filter assembly and the positive pressure air intake port. An air intake pipe is fixedly installed inside the chassis. One end of the air intake pipe is connected to the air intake chamber 1, and the other end of the air intake pipe is connected to the positive pressure fan.

3. The ultrasonic dust removal equipment for long workpieces with coordinated positive and negative pressure as described in claim 2, characterized in that, The dual filtration assembly includes a pre-filter and a high-efficiency filter. Two mounting compartments are distributed on the upper side of the chassis. The pre-filter is fixedly installed in one mounting compartment, and the high-efficiency filter is fixedly installed in the other mounting compartment. One side of the pre-filter is connected to the outside through a positive pressure air inlet. The other side of the pre-filter is connected to the air inlet pipe through an air inlet chamber. One side of the high-efficiency filter is connected to the positive pressure air outlet pipe, and the other side of the high-efficiency filter is connected to the cylindrical silencer assembly.

4. The ultrasonic dust removal equipment for long workpieces with coordinated positive and negative pressure as described in claim 3, characterized in that, The cylindrical silencing assembly includes a silencing box, a silencing baffle, a perforated cylinder, a perforated plate, and an air outlet duct. The silencing box is fixedly installed on the chassis, and multiple silencing baffles are fixedly installed inside the silencing box. The silencing baffles divide the silencing box into multiple silencing chambers. An airflow inlet chamber is located on one side of the silencing box and is connected to a positive pressure fan. A perforated plate and multiple perforated cylinders are fixedly installed inside the silencing box. The air outlet duct is fixedly installed on the other side of the silencing box. An air outlet chamber is located inside the chassis, and the air outlet duct is connected to a high-efficiency filter through the air outlet chamber.

5. The ultrasonic dust removal equipment for long workpieces with coordinated positive and negative pressure as described in claim 4, characterized in that, The primary filtration assembly includes filter cartridges, a partition plate, and a connecting pipe. Filter chambers are distributed on the lower side of the chassis, and a negative pressure relief vent is opened on one side of the filter chamber. Multiple filter cartridges are fixedly installed inside the filter chamber, and a dust collection pipe is connected to the filter chamber. A partition plate is fixedly installed inside the chassis between the filter cartridges and the negative pressure fan, and a connecting pipe that connects the filter cartridges and the negative pressure fan is fixedly installed on the partition plate.

6. The ultrasonic dust removal equipment for long workpieces with coordinated positive and negative pressure as described in claim 5, characterized in that, The cylindrical silencing module includes a second silencing box, a second mesh cylinder, a second air outlet duct, and a second sound-absorbing baffle. The second silencing box is fixedly installed on the chassis. Multiple second sound-absorbing baffles are fixedly installed inside the second silencing box, and multiple second mesh cylinders are fixedly installed inside the second silencing box. An airflow inlet chamber connected to a negative pressure fan is distributed on one side of the second silencing box. An air outlet duct connected to a secondary filter component is fixedly installed on the other side of the second silencing box.

7. The ultrasonic dust removal equipment for long workpieces with coordinated positive and negative pressure as described in claim 6, characterized in that, The wide-width dust removal head includes a mounting frame, a wide-width positive pressure pipeline, a negative pressure suction pipe, and a combined dust removal module. The wide-width positive pressure pipeline and the negative pressure suction pipe are fixedly installed on the mounting frame. The wide-width positive pressure pipeline is connected to the positive pressure air outlet pipe through a positive pressure pipe, and the negative pressure suction pipe is connected to the dust collection pipe through a negative pressure pipe. Multiple sets of combined dust removal modules are installed on the mounting frame.

8. The ultrasonic dust removal equipment for long workpieces with coordinated positive and negative pressure as described in claim 7, characterized in that, The combined dust removal module includes an ultrasonic dust removal head and a wide negative pressure pipeline. The ultrasonic dust removal head is fixedly installed on the mounting frame, and the wide negative pressure pipeline is fixedly installed on the mounting frame. The ultrasonic dust removal head is connected to the wide positive pressure pipeline, and the wide negative pressure pipeline is connected to the negative pressure suction pipe.

Citation Information

Patent Citations

  • Rotary dry type ultrasonic dust remover and cleaning and dust removing equipment

    CN220697672U