Automatic assembling equipment for electric power fittings

By combining the rolling support, downward stabilization, and rotary drive of the automated assembly equipment, the problem of low efficiency in manual positioning of power components is solved, achieving a highly efficient and stable assembly process and improving the yield rate.

CN121491689APending Publication Date: 2026-02-10XIANGYANG POWER SUPPLY COMPANY OF STATE GRID HUBEI ELECTRIC POWER
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Patent Information

Application Number
CN202511670805.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-02-10

AI Technical Summary

Technical Problem

In the current assembly process of power components, manual positioning is inefficient and can easily lead to workpiece misalignment, resulting in damage to the casing or improper installation of inserts, and a low yield rate.

Method used

An automated assembly device for power accessories was designed, including a worktable, a feeding mechanism, a positioning mechanism, and an embedding mechanism. By utilizing the cooperation of a rolling support device, a downward stabilizing device, and a rotary drive device, the workpiece is stably rotated, positioned, and fixed to prevent displacement.

Benefits of technology

It improves assembly efficiency, enhances yield, ensures the stability of workpieces during positioning and embedding, and reduces the risk of damage and improper installation.

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Abstract

The invention discloses automatic assembling equipment for electric power fittings, which comprises a workbench, a feeding mechanism, a positioning mechanism and an embedding mechanism, the feeding mechanism and the embedding mechanism are respectively arranged on two sides of the positioning mechanism, and the rotating positioning mechanism comprises a sliding base, a rolling supporting device, a pressing stabilizing device and a rotating driving device. The rolling supporting device is arranged on the sliding base below the pressing stabilizing device, and the rotary driving device is arranged on the pressing stabilizing device corresponding to the rolling supporting device; according to the device, shells are fed into the positioning mechanism one by one through the feeding mechanism, side holes of the shells are positioned through the positioning mechanism, then the shells are fixed through cooperation with the embedding mechanism, embedded parts are installed, through cooperation of the rolling supporting device, the downward pressing stabilizing device and the rotary driving device, workpieces can be stabilized, and meanwhile the side holes can be rotationally positioned; and the shell is fixed in cooperation with the embedding mechanism, secondary deviation of the workpiece is prevented, efficiency is improved, and meanwhile the yield is greatly increased.
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Description

Technical Field

[0001] This invention relates to the field of power equipment component manufacturing technology, and more particularly to an automated assembly equipment for power components. Background Technology

[0002] Power components refer to the general term for the various smaller structural components in power equipment. There are many types of power components. In the assembly process of a power component with a cylindrical shell, there are holes on the side wall of the shell. It is necessary to first locate the side holes and then install the inserts in the holes. Currently, in the assembly process, the shell is placed in a fixture, and then the side holes on the shell are manually located, the shell is fixed, and then the inserts are installed into the side holes. This operation is not only inefficient, but also may cause the workpiece to shift because the shell needs to be fixed after positioning. If the positioning is inaccurate, it will cause damage to the shell or improper installation of the inserts, resulting in a low yield. Therefore, the existing technology has defects and needs to be improved. Summary of the Invention

[0003] To address the shortcomings of existing technologies, the present invention aims to provide an automated assembly device for power components, thereby solving the problems mentioned in the background section. To achieve the above objective, the present invention employs the following technical solution:

[0004] The automated assembly equipment for this power accessory includes a workbench, a feeding mechanism, a positioning mechanism, and an embedding mechanism. The positioning mechanism is disposed on the workbench, and the feeding mechanism and the embedding mechanism are respectively disposed on both sides of the positioning mechanism. The rotary positioning mechanism includes a sliding base, a rolling support device, a downward stabilizing device, and a rotary drive device. The downward stabilizing device is disposed on the sliding base, and the rolling support device is disposed on the sliding base below the downward stabilizing device. The sliding base is used to drive the downward stabilizing device and the rolling support device to move, so that the workpiece moves between the feeding mechanism and the embedding mechanism. The rotary drive device is disposed on the downward stabilizing device corresponding to the rolling support device, and is used to cooperate with the rolling support device to rotate and position the workpiece.

[0005] Preferably, the rolling support device includes a support base, a first roller, and a second roller. The support base is disposed on the sliding base, and a placement groove is provided on the top of the support base. The first roller and the second roller are respectively rotatably disposed in the support base on both sides of the placement groove, and the adjacent sides of the first roller and the second roller are respectively located in the placement groove.

[0006] Preferably, the downward stabilizing device includes a first bracket, a second bracket, a movable frame, a stabilizing component, and a downward cylinder. The first bracket and the second bracket are respectively disposed opposite to each other on the sliding base. One end of the movable frame is slidably disposed on one side of the first bracket, and the other end is elastically connected to the second bracket. The downward cylinder is disposed on the first bracket, and its working end is connected to the second bracket. There are two stabilizing components, which are respectively disposed at the bottom of the movable frame corresponding to the two ends of the rolling support device.

[0007] Preferably, the stabilizing component includes a support, a stabilizing seat, a third roller, and a fourth roller. The support is disposed on the bottom surface of the movable frame, the stabilizing seat is rotatably disposed on the support, the bottom of the stabilizing seat has a stabilizing groove, the third roller and the fourth roller are respectively rotatably disposed in the stabilizing seat, and the adjacent sides of the third roller and the fourth roller are respectively located in the stabilizing groove.

[0008] Preferably, the rotary drive device includes a drive motor, a first synchronous pulley, a second synchronous pulley, and a synchronous belt. The first synchronous pulley and the second synchronous pulley are respectively rotatably disposed at both ends of the bottom of the movable frame. The drive motor is disposed on the movable frame, and its working end is connected to the first synchronous pulley. The synchronous belt connects the first synchronous pulley and the second synchronous pulley, and one side of the bottom of the synchronous belt is lower than the stabilizing component.

[0009] Preferably, the embedding mechanism includes a movable base, a workpiece locking device, a control device, an embedding device, and a feeding device. The movable base is disposed on the worktable, the workpiece locking device is disposed on the movable base, the control device and the embedding device are respectively disposed on the movable base on the side of the workpiece locking device and are slidably connected to the workpiece locking device, and the feeding device is disposed on the worktable on one side of the movable base and is slidably connected to the embedding device.

[0010] Preferably, the workpiece locking device includes a fixed base, a chuck, a second cylinder, and a push rod. The fixed base is disposed on the movable base, the first end of the chuck is disposed inside the fixed base, the control device is slidably connected to the second end of the chuck, the second cylinder is disposed on the movable base at the first end of the chuck, and the push rod is disposed at the working end of the second cylinder and is slidably connected to the chuck.

[0011] Preferably, the chuck has a workpiece fixing hole through the middle, and a side hole is formed on the side wall of its second end. The side hole and the workpiece fixing hole are connected. The push rod is slidably connected to the workpiece fixing hole, and the outer side of the second end of the chuck is tapered.

[0012] Preferably, the control device includes a control board, a control frame, a mounting base, a swing arm, and a control cylinder. The mounting base is disposed on a movable base, the swing arm is rotatably disposed within the mounting base, the control cylinder is disposed on the movable base at one end of the swing arm and is rotatably connected to the swing arm, the control frame is rotatably disposed at the other end of the swing arm, the control board is disposed within the control frame and is slidably connected to the second end of the chuck, a conical hole is provided through the control board, the conical hole matches the second end of the chuck, and a material passage hole is provided through the top of the control board, the material passage hole and the conical hole are connected.

[0013] Preferably, the embedding device includes a stand, a second swing arm, an embedding cylinder, an embedding slide, and a top plate. The stand is disposed on the movable base on one side of the workpiece locking device. The second swing arm is rotatably disposed on the stand. The embedding slide is slidably disposed on one side of the stand corresponding to the workpiece locking device and is rotatably connected to the first end of the second swing arm. The top plate is disposed on the embedding slide and is slidably connected to the side hole. The embedding cylinder is disposed on the movable base, and its working end is rotatably connected to the second end of the second swing arm.

[0014] Compared with the prior art, the present invention has a compact overall structure, reasonable design, and saves space. The feeding mechanism feeds the shell into the positioning mechanism individually. After the positioning mechanism positions the side holes of the shell, it cooperates with the embedding mechanism to fix the shell and insert the insert. When positioning the shell, the positioning mechanism uses the cooperation of the rolling support device, the pressing stabilizing device and the rotating drive device to stabilize the workpiece and rotate to position the side holes. The embedding mechanism fixes the shell, preventing secondary displacement of the workpiece, improving efficiency and greatly increasing the yield. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall assembly structure according to an embodiment of the present invention;

[0016] Figure 2 This is a schematic diagram of the positioning mechanism structure of the present invention;

[0017] Figure 3 This is a schematic diagram of the downward pressure stabilizing device of the present invention;

[0018] Figure 4 This is a schematic diagram of the stable component structure of the present invention;

[0019] Figure 5 This is a schematic diagram of the rotary drive device of the present invention;

[0020] Figure 6 This is a schematic diagram of the embedding mechanism structure of the present invention;

[0021] Figure 7 This is a schematic diagram of the workpiece locking device of the present invention;

[0022] Figure 8 This is a schematic diagram of the control device structure of the present invention;

[0023] Figure 9 This is a schematic diagram of the embedded device structure of the present invention;

[0024] Figure 10 This is a schematic diagram of the feeding device structure of the present invention;

[0025] Figure 11 This is a schematic diagram of the feeding mechanism of the present invention;

[0026] The attached diagram shows: 1. Workbench; 2. Feeding mechanism; 3. Positioning mechanism; 4. Embedding mechanism; 31. Sliding base; 32. Rolling support device; 33. Downward stabilizing device; 34. Rotary drive device; 321. Support seat; 322. First roller; 323. Second roller; 324. Placement slot; 331. First bracket; 332. Second bracket; 333. Movable frame; 334. Stabilizing component; 335. Downward cylinder; 3340. Support; 3341. Stabilizing seat; 3342. Third roller; 3343. Fourth roller; 3344. Stabilizing slot; 341. Drive motor; 342. First synchronous pulley; 343. Second synchronous pulley; 344. Synchronous belt; 41. Movable base; 42. Workpiece locking device; 43. Control device; 44. Embedding device; 45. Feeding device; 421. Fixed seat; 42. 2. Chuck; 423. Second cylinder; 424. Push rod; 4221. Workpiece fixing hole; 4222. Side hole; 431. Control panel; 432. Control frame; 433. Mounting base; 434. Swing rod; 435. Control cylinder; 436. Material passage hole; 437. Tapered hole; 441. Stand; 442. Second swing rod; 443. Embedded cylinder; 444. Embedded slide; 445. Top plate; 451. Vibration 452. Feeding slide; 453. Feeding slide plate; 454. Feeding cylinder; 21. Second support seat; 22. Hopper; 23. Receiving device; 24. Discharging device; 25. Distributing motor; 26. Roller brush; 231. Receiving slide rail; 232. Receiving cylinder; 233. Receiving plate; 234. Receiving trough; 241. Discharging slide rail; 242. Discharging slider; 243. Discharging rod; 244. Discharging cylinder. Detailed Implementation

[0027] To facilitate understanding of the present invention, this application will be described in more detail below with reference to the accompanying drawings and specific embodiments; the drawings show preferred embodiments of the present application; however, the present application can be implemented in many different forms and is not limited to the embodiments described in this specification; rather, these embodiments are provided so that the disclosure of the present application will be more thorough and complete.

[0028] It should be noted that, unless otherwise explicitly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances. The terms "vertical," "horizontal," "left," "right," "front," "rear," and similar expressions used in this specification are for illustrative purposes only.

[0029] It should also be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence; it should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in a sequence other than those illustrated or described herein.

[0030] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of this application.

[0031] like Figure 1-2As shown, one embodiment of the present invention is an automated assembly equipment for electrical components, including a workbench 1, a feeding mechanism 2, a positioning mechanism 3, and an embedding mechanism 4. The positioning mechanism 3 is disposed on the workbench 1, and the feeding mechanism 2 and the embedding mechanism 4 are respectively disposed on both sides of the positioning mechanism 3. The positioning mechanism 3 includes a sliding base 31, a rolling support device 32, a downward stabilizing device 33, and a rotary drive device 34. The downward stabilizing device 33 is disposed on the sliding base 31, and the rolling support device 32 is disposed on the sliding base 31 below the downward stabilizing device 33. The sliding base 31 is used to drive the downward stabilizing device 33 and the rolling support device 32 to move, so that the workpiece moves between the feeding mechanism 2 and the embedding mechanism 4. The rotary drive device 34 is disposed on the downward stabilizing device 33 corresponding to the rolling support device 32, and is used to cooperate with the rolling support device 32 to rotate and position the workpiece.

[0032] In this embodiment, the positioning mechanism 3 is located in the middle of the workbench 1 and is used to rotate and position the outer shell in a rolling manner. The feeding mechanism 2 is located on the workbench 1 to the left of the positioning mechanism 3 and is used to feed the outer shells individually into the positioning mechanism 3. The embedding mechanism 4 is located on the workbench 1 to the right of the positioning mechanism 3 and is used to fix the perforated end of the outer shell after it has been positioned by the positioning mechanism 3 and to insert the embedding part. The sliding base 31 of the positioning mechanism 3 is located on the workbench 1. The downward stabilizing device 33 spans the top surface of the sliding base 31. The rolling support device 32 is located on the workbench 1. On the sliding base 31 below the pressure stabilizing device 33, the rotary drive device 34 is located at the bottom of the pressure stabilizing device 33 and corresponds to the rolling support device 32. It is used to cooperate with the rolling support device 32 to rotate and position the workpiece. The sliding base 31 is used to drive the pressure stabilizing device 33 and the rolling support device 32 to move horizontally in the left and right directions. The housing is picked up on one side of the feeding mechanism 2, rotated by the rolling support device 32 and the pressure stabilizing device 33, and positioned in the side hole 4222. Then it is sent into the embedding mechanism 4 to install the insert.

[0033] During operation, the sliding base 31 of the positioning mechanism 3 moves to the left end, and the feeding mechanism 2 delivers the shell individually into the positioning mechanism 3. The workpiece is stabilized by the rolling support device 32 and the pressing stabilizing device 33. The workpiece is rotated by the rotary drive device 34. After the side hole 4222 is positioned, the sliding base 31 moves to the right end. The embedding mechanism 4 fixes the right end of the workpiece and inserts the embedding part. Then the positioning mechanism 3 releases the workpiece, and the external robot takes out the workpiece. The sliding base 31 moves to the left end to pick up the next workpiece.

[0034] This application features a compact overall structure, reasonable design, and space-saving features. The feeding mechanism 2 feeds the shell individually into the positioning mechanism 3. After the positioning mechanism 3 positions the side hole 4222 of the shell, it cooperates with the embedding mechanism 4 to fix the shell and insert the insert. When positioning the shell, the positioning mechanism 3, through the cooperation of the rolling support device 32, the pressing stabilizing device 33, and the rotating drive device 34, stabilizes the workpiece and rotates to position the side hole on the shell. It cooperates with the embedding mechanism 4 to fix the shell, preventing secondary displacement of the workpiece, improving efficiency, and greatly increasing the yield.

[0035] In one embodiment, such as Figure 2 As shown, the rolling support device 32 includes a support base 321, a first roller 322, and a second roller 323. The support base 321 is disposed on the sliding base 31. A placement groove 324 is provided on the top of the support base 321. The first roller 322 and the second roller 323 are respectively rotatably disposed in the support base 321 on both sides of the placement groove 324, and the adjacent sides of the first roller 322 and the second roller 323 are respectively located in the placement groove 324.

[0036] Specifically, the support base 321 is disposed on the sliding base 31, and the top of the support base 321 is provided with a placement groove 324, which is semi-circular. The first roller 322 and the second roller 323 are respectively rotatably disposed in the support base 321 on both sides of the placement groove 324, and the adjacent sides of the first roller 322 and the second roller 323 are respectively located on both sides inside the placement groove 324. When the outer shell enters the placement groove 324, the outer shell is rolled and connected to the first roller 322 and the second roller 323 respectively.

[0037] In one embodiment, such as Figure 3 As shown, the downward stabilizing device 33 includes a first bracket 331, a second bracket 332, a movable frame 333, a stabilizing component 334, and a downward cylinder 335. The first bracket 331 and the second bracket 332 are respectively disposed opposite to each other on the sliding base 31. One end of the movable frame 333 is slidably disposed on one side of the first bracket 331, and the other end is elastically connected to the second bracket 332. The downward cylinder 335 is disposed on the first bracket 331, and its working end is connected to the second bracket 332. There are two stabilizing components 334, which are respectively disposed at the bottom of the movable frame 333 corresponding to the two ends of the rolling support device 32. During operation, the downward cylinder 335 pushes the movable frame 333 downward, causing the stabilizing component 334 to move downward. The stabilizing component 334 and the rolling support device 32 cooperate to fix the outer shell.

[0038] Specifically, the first bracket 331 is located on the front side of the sliding base 31, the second bracket 332 corresponds to the first bracket 331 and is located on the rear side of the sliding base 31, the front end of the movable frame 333 is slidably located on the rear side wall of the first bracket 331, and the rear end is elastically connected to the second bracket 332. The pressing cylinder 335 is located on the top of the first bracket 331, and its working end is connected to the second bracket 332. The stabilizing component 334 is located at the bottom of the movable frame 333, corresponding to the rolling support device 32.

[0039] Furthermore, the second bracket 332 is provided with a guide post at its top, and a spring is sleeved on the guide post. The movable frame 333 is slidably disposed on the guide post and abuts against the spring. The first bracket 331 is provided with a guide rail on one side, and one end of the movable frame 333 is slidably disposed on the guide rail. This allows the movable frame 333 to have floating space, which can fix the outer shell while facilitating the rotation of the outer shell, and can also adapt to outer shells of different diameters.

[0040] In one embodiment, such as Figure 4 As shown, the stabilizing component 334 includes a support 3340, a stabilizing seat 3341, a third roller 3342, and a fourth roller 3343. The support 3340 is disposed on the bottom surface of the movable frame 333. The stabilizing seat 3341 is rotatably disposed on the support 3340. A stabilizing groove 3344 is provided at the bottom of the stabilizing seat 3341. The third roller 3342 and the fourth roller 3343 are respectively rotatably disposed in the stabilizing seat 3341, and the adjacent sides of the third roller 3342 and the fourth roller 3343 are respectively located in the stabilizing groove 3344.

[0041] Specifically, the support 3340 is disposed on the bottom surface of the movable frame 333, and the stabilizing seat 3341 is rotatably disposed on the support 3340, giving the stabilizing seat 3341 self-adaptive capability. A stabilizing groove 3344 is provided at the bottom of the stabilizing seat 3341. The third roller 3342 and the fourth roller 3343 are respectively rotatably disposed in the stabilizing seat 3341, and the adjacent sides of the third roller 3342 and the fourth roller 3343 are respectively located in the stabilizing groove 3344. In this way, corresponding to the rolling support device 32, the first roller 322, the second roller 323, the third roller 3342 and the fourth roller 3343 effectively support the periphery of the outer shell, and when the outer shell is rotated, it rotates around its own axis.

[0042] In one embodiment, such as Figure 5As shown, the rotary drive device 34 includes a drive motor 341, a first synchronous pulley 342, a second synchronous pulley 343, and a synchronous belt 344. The first synchronous pulley 342 and the second synchronous pulley 343 are respectively rotatably disposed at both ends of the bottom of the movable frame 333. The drive motor 341 is disposed on the movable frame 333, and its working end is connected to the first synchronous pulley 342. The synchronous belt 344 connects the first synchronous pulley 342 and the second synchronous pulley 343. One side of the bottom of the synchronous belt 344 is lower than the stabilizing component 334.

[0043] The first synchronous pulley 342 and the second synchronous pulley 343 are rotatably mounted on the bottom ends of the movable frame 333 via bearings. The drive motor 341 is mounted on the bearing of the first synchronous pulley 342, and its working end is connected to the first synchronous pulley 342. The synchronous belt 344 is used to make the first synchronous pulley 342 and the second synchronous pulley 343 rotate synchronously. The lower side of the synchronous belt 344 is lower than the horizontal position of the stabilizing component 334. During operation, the synchronous belt 344 presses against the outer shell. The drive motor 341 drives the first synchronous pulley 342, drives the second synchronous pulley 343 to rotate through the synchronous belt 344, and drives the outer shell to rotate through the lower side of the synchronous belt 344.

[0044] Furthermore, the sliding base 31 includes a drive cylinder, a slide rail, and a base plate. The slide rail is disposed on the base, the base plate is slidably disposed on the slide rail, and the drive cylinder is disposed on the base at one end of the slide rail, with its working end connected to the base plate.

[0045] Specifically, the slide rail is horizontally mounted on the base in the left-right direction, the base plate is slidably mounted on the slide rail, and the drive cylinder is mounted on the base at one end of the slide rail. Its working end is connected to the base plate, and the drive cylinder drives the base plate to move horizontally on the slide rail, thereby driving the upper mechanism to move.

[0046] Furthermore, a multi-point laser sensor is provided on the first bracket 331 near the embedding mechanism 4 to detect the holes on the outer shell when the outer shell rotates.

[0047] In one embodiment, such as Figure 6 As shown, the embedding mechanism 4 includes a movable base 41, a workpiece locking device 42, a control device 43, an embedding device 44, and a feeding device 45. The movable base 41 is disposed on the worktable 1, the workpiece locking device 42 is disposed on the movable base 41, the control device 43 and the embedding device 44 are respectively disposed on the movable base 41 on the side of the workpiece locking device 42, and are slidably connected to the workpiece locking device 42. The feeding device 45 is disposed on the worktable 1 on one side of the movable base 41, and is slidably connected to the embedding device 44.

[0048] Specifically, the movable base 41 is set on the worktable 1 on the right side of the positioning mechanism 3, the workpiece locking device 42 is set on the front side of the top of the movable base 41, the control device 43 is set on the movable base 41 on the right side of the workpiece locking device 42 and is slidably connected to the workpiece locking device 42, the embedding device 44 is set on the movable base 41 on the rear side of the workpiece locking device 42 and is slidably connected to the workpiece locking device 42, and the feeding device 45 is set on the worktable 1 on the front side of the movable base 41 and is slidably connected to the embedding device 44. During operation, the movable base 41 drives the workpiece locking device 42, the control device 43 and the embedding device 44 to move to the left. The control device 43 is used to control the locking device to fix one end of the outer shell inside the positioning mechanism 3 to prevent the workpiece from rotating and causing the side hole 4222 to shift. The feeding device 45 feeds the embedding part into the lower part of the embedding device 44 one by one, and the embedding device 44 puts the embedding part in the feeding device 45 into the outer shell inside the workpiece locking device 42.

[0049] In one embodiment, such as Figure 7 As shown, the workpiece locking device 42 includes a fixed base 421, a chuck 422, a second cylinder 423, and a push rod 424. The fixed base 421 is disposed on the movable base 41. The first end of the chuck 422 is disposed inside the fixed base 421. The control device 43 is slidably connected to the second end of the chuck 422. The second cylinder 423 is disposed on the movable base 41 at the first end of the chuck 422. The push rod 424 is disposed at the working end of the second cylinder 423 and is slidably connected to the chuck 422.

[0050] Specifically, the fixed base 421 is set on the movable base 41, the right end of the chuck 422 is set inside the fixed base 421, the control device 43 is slidably connected to the left end of the chuck 422 to control the opening and closing of the chuck 422, the second cylinder 423 is set on the movable base 41 at the right end of the chuck 422, and the push rod 424 is set on the working end of the second cylinder 423 and slidably connected to the chuck 422 to push the workpiece out of the chuck 422; during operation, the movable base 41 drives the fixed base 421 to move to the left, so that the right end of the outer shell in the positioning mechanism 3 enters the chuck 422, the control device 43 controls the chuck 422 to clamp the outer shell, and the inserting device 44 inserts the insert. After installation, the movable base 41 moves to the right side, the second cylinder 423 drives the push rod 424 to push the outer shell out, and the external unloading robot picks up the workpiece and puts it into the unloading station.

[0051] In one embodiment, the chuck 422 has a workpiece fixing hole 4221 through the middle, and a side hole 4222 is formed on the second end sidewall. The side hole 4222 and the workpiece fixing hole 4221 are connected. The push rod 424 is slidably connected to the workpiece fixing hole 4221. The outer side of the second end of the chuck 422 is tapered.

[0052] Specifically, the chuck 422 has a workpiece fixing hole 4221 extending through its center along its axial direction to accommodate the outer shell. The left side wall of the chuck 422 has a side hole 4222, which is connected to the workpiece fixing hole 4221 for inserting an insert. The push rod 424 is slidably connected to the workpiece fixing hole 4221 for ejecting the workpiece. The left end of the chuck 422 is tapered to facilitate control of the chuck 422 by the control device 43. The diameter of the left end of the chuck 422 is larger than that of the right end.

[0053] In one embodiment, such as Figure 8 As shown, the control device 43 includes a control plate 431, a control frame 432, a mounting base 433, a swing arm 434, and a control cylinder 435. The mounting base 433 is disposed on a movable base 41. The swing arm 434 is rotatably disposed within the mounting base 433. The control cylinder 435 is disposed on the movable base 41 at one end of the swing arm 434 and is rotatably connected to the swing arm 434. The control frame 432 is rotatably disposed at the other end of the swing arm 434. The control plate 431 is disposed within the control frame 432 and is slidably connected to the second end of the chuck 422. A conical hole 437 is provided through the control plate 431, and the conical hole 437 matches the second end of the chuck 422. A material passage hole 436 is provided through the top of the control plate 431, and the material passage hole 436 communicates with the conical hole 437.

[0054] Specifically, the mounting base 433 is set on the movable base 41, the swing arm 434 is horizontally rotatably set in the mounting base 433, the control cylinder 435 is set on the movable base 41 at the rear end of the swing arm 434 and is rotatably connected to the rear end of the swing arm 434, the control frame 432 is rotatably set at the front end of the swing arm 434, and the control plate 431 is set at the left end of the control frame 432. A conical hole 437 is opened through the control plate 431. The conical hole 437 matches the left end of the chuck 422 and is slidably connected to the chuck 422. During operation, the control cylinder 435 pushes the rear end of the swing arm 434 to move to the right, and the left end of the swing arm 434 moves to the left. The control frame 432 pushes the control plate 431 to move to the left. The conical hole 437 constrains the chuck 422 to clamp the outer shell in the workpiece fixing hole 4221. At this time, the hole on the outer shell, the side hole 4222, and the material passage hole 436 correspond to each other.

[0055] In one embodiment, such as Figure 9As shown, the embedding device 44 includes a stand 441, a second swing rod 442, an embedding cylinder 443, an embedding slide 444, and a top plate 445. The stand 441 is disposed on the movable base 41 on one side of the workpiece locking device 42. The second swing rod 442 is rotatably disposed on the stand 441. The embedding slide 444 is slidably disposed on one side of the stand 441 corresponding to the workpiece locking device 42 and is rotatably connected to the first end of the second swing rod 442. The top plate 445 is disposed on the embedding slide 444 and is slidably connected to the side hole 4222. The embedding cylinder 443 is disposed on the movable base 41, and its working end is rotatably connected to the second end of the second swing rod 442.

[0056] Specifically, the stand 441 is mounted on the movable base 41 behind the chuck 422. The middle part of the second swing rod 442 is rotatably mounted on the stand 441. The embedded slide 444 is slidably mounted on the front side of the stand 441 corresponding to the workpiece locking device 42 and is rotatably connected to the front end of the second swing rod 442. The top plate 445 is mounted on the bottom end of the embedded slide 444 and is slidably connected to the side hole 4222. The embedded cylinder 443 is mounted on the movable base 41 behind the stand 441, and its working end is rotatably connected to the rear end of the second swing rod 442. During operation, the embedded cylinder 443 pushes the rear end of the second swing rod 442 upward, while the front end of the second swing rod 442 drives the embedded slide 444 downward, and at the same time drives the top plate 445 downward. The top plate 445 presses the embedded part in the feeding device 45 into the outer shell through the material passage hole 436 and the side hole 4222.

[0057] In one embodiment, such as Figure 10 As shown, the feeding device 45 includes a vibratory feeder 451, a feeding slide 452, a feeding plate 453, and a feeding cylinder 454. The feeding slide 452 is disposed on the worktable 1. The feeding plate 453 is slidably disposed within the feeding slide 452. The feeding cylinder 454 is disposed at one end of the feeding slide 452, and its working end is connected to the feeding plate 453. The vibratory feeder 451 is disposed on the worktable 1, and its discharge end corresponds to the feeding plate 453. The feeding plate 453 has a receiving hole 455 at its end, and the receiving hole 455 is slidably connected to the top plate 445.

[0058] Specifically, the feeding slide 452 is set on the worktable 1 on the front side of the embedding mechanism 4, the feeding slide plate 453 is slidably set in the feeding slide 452, the feeding cylinder 454 is set at the front end of the feeding slide 452, and its working end is connected to the feeding slide plate 453. The vibrating plate 451 is set on the worktable 1, and its outlet corresponds to the top of the feeding slide plate 453. The end of the feeding slide plate 453 is vertically opened with a receiving hole 455, and the receiving hole 455 is slidably connected to the top plate 445. During operation, the vibrating plate 451 is connected to a material channel, and a through hole is opened at the bottom of the material channel, allowing one embedding to pass through at a time. The feeding cylinder 454 drives the feeding slide plate 453 to slide along the feeding slide 452, so that the receiving hole 455 corresponds to the through hole. The embedding enters the receiving hole 455 through the through hole. The feeding cylinder 454 pushes the feeding slide plate 453 to move backward, so that the receiving hole 455 corresponds to the material passage hole 436.

[0059] The movable base 41 has the same structure as the sliding base 31, and is used to drive the workpiece locking device 42, the control device 43 and the embedding device 44 to move horizontally in the left and right directions.

[0060] In one embodiment, such as Figure 11 As shown, the feeding mechanism 2 includes a second support base 21, a hopper 22, a receiving device 23, and a discharging device 24. The second support base 21 is disposed on the workbench 1, the hopper 22 is disposed on the second support base 21, the receiving device 23 is disposed on the second support base 21 at the bottom of the hopper 22, and the discharging device 24 is disposed on the second support base 21 at one end corresponding to the positioning mechanism 3. A distributing motor 25 is disposed on the side wall of the hopper 22, and a roller brush 26 is disposed at the working end of the distributing motor 25, the roller brush 26 penetrating the side wall of the hopper 22.

[0061] Specifically, from the rear viewpoint, the hopper 22 is located at the left end of the second support base 21, the receiving device 23 is located on the second support base 21 at the bottom of the hopper 22, and the discharging device 24 is located at the right end of the second support base 21 corresponding to the positioning mechanism 3. A distributing motor 25 is provided on the right wall of the hopper 22. The working end of the distributing motor 25 is connected to a roller brush 26. The rear side of the roller brush 26 is located inside the hopper 22 and abuts against the rear side wall inside the hopper 22. During operation, the distributing motor 25 drives the roller brush 26 to rotate, so that the outer shell inside the hopper 22 enters the receiving device 23 in sequence. The receiving device 23 moves the outer shell to the front side, and the discharging device 24 pushes the outer shell into the positioning mechanism 3.

[0062] The receiving device 23 includes a receiving slide rail 231, a receiving cylinder 232, and a receiving plate 233. The receiving slide rail 231 is disposed on the second support base 21 at the bottom of the hopper 22. The receiving plate 233 is slidably disposed on the receiving slide rail 231. The receiving cylinder 232 is disposed on the second support base 21 at one end of the receiving slide rail 231, and its working end is connected to the receiving plate 233. A receiving groove 234 is provided on the receiving plate 233.

[0063] Specifically, the receiving slide rail 231 is horizontally arranged on the second support base 21 at the bottom of the hopper 22 in the front-back direction, the receiving plate 233 is slidably arranged on the receiving slide rail 231, and the receiving cylinder 232 is arranged on the second support base 21 at the rear end of the receiving slide rail 231. Its working end is connected to the receiving plate 233, and the receiving plate 233 has a receiving groove 234 at the front end of the top surface for receiving the outer shell.

[0064] The discharge device 24 includes a discharge slide rail 241, a discharge slider 242, a discharge rod 243, and a discharge cylinder 244. The discharge slide rail 241 is mounted on the second support base 21 and corresponds to the positioning mechanism 3. The discharge slider 242 is slidably mounted on the discharge slide rail 241. The discharge rod 243 is mounted on the discharge slider 242 and is slidably connected to the receiving groove 234. The discharge cylinder 244 is mounted on the second support base 21 at the end of the discharge slide rail 241 away from the positioning mechanism 3, and its working end is connected to the discharge slider 242.

[0065] Specifically, the discharge slide rail 241 is horizontally positioned at the right front end of the second support base 21 in the left-right direction. The discharge slider 242 is slidably positioned on the discharge slide rail 241. The discharge rod 243 is positioned at the left end of the discharge slider 242 and is slidably connected to the receiving groove 234. The discharge cylinder 244 is positioned on the second support base 21 at the right end of the discharge slide rail 241, and its working end is connected to the discharge slider 242. During operation, the discharge cylinder 244 pushes the discharge slider 242 to move left and right along the discharge slide rail 241, and the discharge rod 243 pushes the outer shell in the receiving groove 234 to the left and into the positioning mechanism 3.

[0066] It should be noted that the above-mentioned technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this invention specification; and, for those skilled in the art, improvements or modifications can be made based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. An automated assembly equipment for electrical components, comprising a workbench (1), characterized in that, It also includes a feeding mechanism (2), a positioning mechanism (3), and an embedding mechanism (4). The positioning mechanism (3) is set on the worktable (1). The feeding mechanism (2) and the embedding mechanism (4) are respectively set on both sides of the positioning mechanism (3). The rotary positioning mechanism (3) includes a sliding base (31), a rolling support device (32), a downward stabilizing device (33), and a rotary drive device (34). The downward stabilizing device (33) is set on the sliding base (31). The rolling support device (32) is set on the sliding base (31) below the downward stabilizing device (33). The sliding base (31) is used to drive the downward stabilizing device (33) and the rolling support device (32) to move so that the workpiece moves between the feeding mechanism (2) and the embedding mechanism (4). The rotary drive device (34) is set on the downward stabilizing device (33) corresponding to the rolling support device (32) and is used to cooperate with the rolling support device (32) to rotate and position the workpiece.

2. The automated assembly equipment for power components according to claim 1, characterized in that, The rolling support device (32) includes a support base (321), a first roller (322) and a second roller (323). The support base (321) is disposed on the sliding base (31). The top of the support base (321) is provided with a placement groove (324). The first roller (322) and the second roller (323) are respectively rotatably disposed in the support base (321) on both sides of the placement groove (324), and the side of the first roller (322) and the side of the second roller (323) adjacent to each other are respectively located in the placement groove (324).

3. The automated assembly equipment for power components according to claim 2, characterized in that, The downward stabilizing device (33) includes a first bracket (331), a second bracket (332), a movable frame (333), a stabilizing component (334), and a downward cylinder (335). The first bracket (331) and the second bracket (332) are respectively disposed opposite to each other on the sliding base (31). One end of the movable frame (333) is slidably disposed on one side of the first bracket (331), and the other end is elastically connected to the second bracket (332). The downward cylinder (335) is disposed on the first bracket (331), and its working end is connected to the second bracket (332). There are two stabilizing components (334), which are respectively disposed at the bottom of the movable frame (333) corresponding to the two ends of the rolling support device (32).

4. The automated assembly equipment for power components according to claim 3, characterized in that, The stabilizing component (334) includes a support (3340), a stabilizing seat (3341), a third roller (3342), and a fourth roller (3343). The support (3340) is disposed on the bottom surface of the movable frame (333). The stabilizing seat (3341) is rotatably disposed on the support (3340). A stabilizing groove (3344) is provided at the bottom of the stabilizing seat (3341). The third roller (3342) and the fourth roller (3343) are respectively rotatably disposed in the stabilizing seat (3341), and the adjacent sides of the third roller (3342) and the fourth roller (3343) are respectively located in the stabilizing groove (3344).

5. The automated assembly equipment for power components according to claim 3, characterized in that, The rotary drive device (34) includes a drive motor (341), a first synchronous pulley (342), a second synchronous pulley (343), and a synchronous belt (344). The first synchronous pulley (342) and the second synchronous pulley (343) are respectively rotatably disposed at both ends of the bottom of the movable frame (333). The drive motor (341) is disposed on the movable frame (333), and its working end is connected to the first synchronous pulley (342). The synchronous belt (344) connects the first synchronous pulley (342) and the second synchronous pulley (343). One side of the bottom of the synchronous belt (344) is lower than the stabilizing component (334).

6. The automated assembly equipment for power components according to claim 1, characterized in that, The embedding mechanism (4) includes a movable base (41), a workpiece locking device (42), a control device (43), an embedding device (44), and a feeding device (45). The movable base (41) is disposed on the worktable (1). The workpiece locking device (42) is disposed on the movable base (41). The control device (43) and the embedding device (44) are respectively disposed on the movable base (41) on the side of the workpiece locking device (42) and are slidably connected to the workpiece locking device (42). The feeding device (45) is disposed on the worktable (1) on one side of the movable base (41) and is slidably connected to the embedding device (44).

7. The automated assembly equipment for power components according to claim 6, characterized in that, The workpiece locking device (42) includes a fixed base (421), a chuck (422), a second cylinder (423), and a push rod (424). The fixed base (421) is disposed on the movable base (41). The first end of the chuck (422) is disposed inside the fixed base (421). The control device (43) is slidably connected to the second end of the chuck (422). The second cylinder (423) is disposed on the movable base (41) at the first end of the chuck (422). The push rod (424) is disposed at the working end of the second cylinder (423) and is slidably connected to the chuck (422).

8. The automated assembly equipment for power components according to claim 7, characterized in that, The chuck (422) has a workpiece fixing hole (4221) through the middle, and a side hole (4222) is provided on the second end side wall. The side hole (4222) and the workpiece fixing hole (4221) are connected. The push rod (424) is slidably connected to the workpiece fixing hole (4221). The second end of the chuck (422) is tapered.

9. An automated assembly equipment for power components according to claim 8, characterized in that, The control device (43) includes a control board (431), a control frame (432), a mounting base (433), a swing arm (434), and a control cylinder (435). The mounting base (433) is mounted on a movable base (41). The swing arm (434) is rotatably mounted inside the mounting base (433). The control cylinder (435) is mounted on the movable base (41) at one end of the swing arm (434) and is rotatably connected to the swing arm (434). The control frame (432)... The control plate (431) is rotatably mounted on the other end of the swing arm (434). The control plate (431) is located inside the control frame (432) and is slidably connected to the second end of the chuck (422). A conical hole (437) is provided through the control plate (431). The conical hole (437) matches the second end of the chuck (422). A material passage hole (436) is provided through the top of the control plate (431). The material passage hole (436) is connected to the conical hole (437).

10. An automated assembly equipment for power components according to claim 8, characterized in that, The embedding device (44) includes a stand (441), a second swing rod (442), an embedding cylinder (443), an embedding slide (444), and a top plate (445). The stand (441) is disposed on the movable base (41) on one side of the workpiece locking device (42). The second swing rod (442) is rotatably disposed on the stand (441). The embedding slide (444) is slidably disposed on one side of the stand (441) corresponding to the workpiece locking device (42) and is rotatably connected to the first end of the second swing rod (442). The top plate (445) is disposed on the embedding slide (444) and is slidably connected to the side hole (4222). The embedding cylinder (443) is disposed on the movable base (41), and its working end is rotatably connected to the second end of the second swing rod (442).