Deburring equipment special for excavator support
By designing a drive and transmission device to drive the deburring roller to rotate synchronously, the problem of dead angles in deburring during excavator bracket processing was solved, achieving all-round and efficient deburring and improving processing efficiency.
Patent Information
- Application Number
- CN202512041423.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-02-10
AI Technical Summary
Traditional deburring methods often leave blind spots in the processing of excavator brackets, resulting in poor deburring effect and low efficiency.
A deburring device including a drive unit, a rotating unit, and a transmission unit was designed. A servo motor drives the rotating shaft and gear system to achieve synchronous rotation of the deburring roller. Combined with a belt drive system, it ensures that the deburring roller covers the workpiece surface in all directions.
It effectively avoids blind spots during deburring, improves processing efficiency and work efficiency, and ensures the comprehensiveness and efficiency of deburring.
Smart Images

Figure CN121491853A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of deburring equipment, specifically relating to a deburring device for excavator brackets. Background Technology
[0002] Deburring equipment specifically designed for excavator brackets is typically related to the machining processes during excavator manufacturing. During the production of excavator brackets, burrs, sharp angles, or uneven areas may form on the bracket surface due to casting, welding, or cutting processes. These burrs can affect the overall quality, performance, and safety of the excavator bracket. Therefore, deburring is a crucial step in improving product quality and extending equipment lifespan.
[0003] Traditional deburring methods include manual grinding, sandblasting, chemical etching, and mechanical deburring. However, these methods often result in dead corners during deburring, leading to poor deburring results and reduced processing efficiency. Therefore, those skilled in the art have provided a deburring device specifically for excavator brackets to solve the problems mentioned in the background section. Summary of the Invention
[0004] The purpose of this invention is to provide a simple and reasonably designed deburring device for excavator supports in order to solve the above-mentioned problems.
[0005] The present invention achieves the above objectives through the following technical solutions: A deburring device for excavator brackets includes a control cabinet, a conveyor belt fixedly connected to the top of the control cabinet, a protective cover fixedly connected to the top of the conveyor belt, a drive device provided at the top of the inner wall of the protective cover, a rotating device cooperating with the drive device provided at the top of the inner wall of the protective cover, and a transmission device provided on the side wall of the rotating device. The driving device includes a first servo motor fixedly connected to the top of the protective cover, and the output end of the first servo motor is fixedly connected to a first rotating shaft that rotatably passes through the top of the inner wall of the protective cover. A driving mechanism is provided at the bottom end of the first rotating shaft. The transmission device includes four second rotating shafts that cooperate with the rotating device, and deburring rollers are fixedly sleeved at both ends of the four second rotating shafts.
[0006] As a further optimization of the present invention, an observation window is provided on the side wall of the protective cover, and a control module is fixedly connected to one side of the front end of the protective cover.
[0007] As a further optimization of the present invention, the rotating device includes a sleeve rotatably connected to the top of the inner wall of the protective cover, the inner wall of the sleeve rotatably penetrates the first rotating shaft, a driven gear is fixedly sleeved on the side wall of the sleeve, a second servo motor is fixedly connected to one side of the top of the inner wall of the protective cover, a transmission gear meshing with the driven gear is fixedly sleeved on the output end of the second servo motor, and a protective mechanism is fixedly provided at the bottom end of the sleeve.
[0008] As a further optimization of the present invention, the protective mechanism includes a mounting shell fixedly connected to the bottom end of the sleeve, and a mounting bracket is fixedly connected to the top of the inner wall of the mounting shell.
[0009] As a further optimization of the present invention, the driving mechanism includes a transmission helical gear rotatably disposed at the bottom end of the mounting frame, and the bottom end of the first rotating shaft rotatably passes through the mounting shell and the top end of the mounting frame and is fixedly sleeved with the middle part of the transmission helical gear. The inner walls of the mounting frame are respectively rotatably permeated by driven helical gears that mesh with the transmission helical gear.
[0010] As a further optimization of the present invention, the transmission device includes transmission pulleys that are rotatably connected to both sides of the mounting housing, and the two transmission pulleys are fixedly sleeved with the middle fixed shaft of the two driven helical gears. The inner wall of the mounting housing rotatably passes through the four second rotating shafts. Driven pulleys are fixedly sleeved on the side walls of the four second rotating shafts and located on both sides of the mounting housing. The side walls of the two transmission pulleys are respectively provided with belts that cooperate with the driven pulleys. Adjustment mechanisms are respectively provided on both sides of the mounting housing.
[0011] As a further optimization of the present invention, the adjustment mechanism includes a fixed frame fixedly connected to the inner wall of the mounting shell, a screw rotatably connected to the inner wall of the fixed frame, a slider slidably connected to the inner wall of the mounting shell and threadedly sleeved on the side wall of the screw, a positioning shaft slidably passing through the mounting shell and an auxiliary pulley rotatably sleeved on the side wall of the slider, and the auxiliary pulley cooperating with a belt.
[0012] As a further optimization of the present invention, the deburring rollers in the middle of the four second rotating shafts are located on the inner wall of the mounting housing.
[0013] The beneficial effects of this invention are as follows: 1. In this invention, by setting up a driving device and a rotating device, a first servo motor drives a first rotating shaft to rotate, which in turn drives a transmission helical gear to rotate. This drives two driven helical gears to rotate synchronously. During the rotation of the first rotating shaft, a second servo motor simultaneously drives a transmission gear to rotate, which in turn drives a driven gear to rotate, causing the sleeve to rotate accordingly. At this time, the mounting shell will rotate under the drive of the sleeve. The driven helical gear can then drive the deburring roller to rotate, thus deburring the surface of the workpiece. Simultaneously, the rotation of the mounting shell allows the deburring roller to rotate as a whole, effectively improving work efficiency and avoiding dead angles during deburring.
[0014] 2. In this invention, by setting up a transmission device, when the driven helical gear rotates, it can drive the transmission pulley to rotate. Under the transmission action of the belt, the driven pulley can rotate synchronously, so that the second rotating shaft will rotate under the drive of the driven pulley, realizing the rotation of the deburring roller on the second rotating shaft. The deburring roller can clean the burrs on the surface of the workpiece, effectively improving the processing efficiency. At the same time, during the use of the driven pulley, the position of the slider can be adjusted by rotating the screw, thereby adjusting the position of the auxiliary pulley, so that the belt is in a taut state, effectively improving the rotation effect of the driven pulley. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is an exploded structural diagram of the present invention; Figure 3 This is a schematic diagram of the overall structure of the driving device and the rotating device of the present invention; Figure 4 This is a schematic diagram of the overall structure of the rotating device and the transmission device of the present invention; Figure 5 This is a schematic diagram of the overall structure of the rotating device of the present invention; Figure 6 This is the present invention. Figure 3 Enlarged diagram of point A in the middle.
[0016] In the diagram: 1. Drive unit; 101. First servo motor; 102. First rotating shaft; 103. Transmission helical gear; 104. Driven helical gear; 2. Rotating device; 201. Sleeve; 202. Mounting housing; 203. Transmission gear; 204. Driven gear; 205. Second servo motor; 206. Mounting bracket; 3. Transmission device; 301. Deburring roller; 302. Transmission pulley; 303. Belt; 304. Auxiliary pulley; 305. Driven pulley; 306. Second rotating shaft; 307. Fixing bracket; 308. Slider; 309. Screw; 4. Conveyor belt; 5. Control module; 6. Protective cover; 7. Observation window; 8. Control cabinet. Detailed Implementation
[0017] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.
[0018] Example: Figure 1 , Figure 2 As shown, a deburring device for excavator brackets includes a control cabinet 8, a conveyor belt 4 fixedly connected to the top of the control cabinet 8, a protective cover 6 fixedly connected to the top of the conveyor belt 4, a drive device 1 provided at the top of the inner wall of the protective cover 6, a rotating device 2 cooperating with the drive device 1 provided at the top of the inner wall of the protective cover 6, a transmission device 3 provided on the side wall of the rotating device 2, an observation window 7 opened on the side wall of the protective cover 6, and a control module 5 fixedly connected to one side of the front end of the protective cover 6.
[0019] like Figure 1 - Figure 5 As shown, the rotating device 2 includes a sleeve 201 rotatably connected to the top of the inner wall of the protective cover 6. The inner wall of the sleeve 201 rotatably passes through the first rotating shaft 102. A driven gear 204 is fixedly sleeved on the side wall of the sleeve 201. A second servo motor 205 is fixedly connected to one side of the top of the inner wall of the protective cover 6. A transmission gear 203 that meshes with the driven gear 204 is fixedly sleeved on the output end of the second servo motor 205. A mounting shell 202 is fixedly connected to the bottom end of the sleeve 201. A mounting bracket 206 is fixedly connected to the top of the inner wall of the mounting shell 202. The second servo motor 205 drives the transmission gear 203 to rotate, which in turn drives the driven gear 204 to rotate, causing the sleeve 201 to rotate as well. At this time, the mounting shell 202 will rotate under the drive of the sleeve 201. The driven helical gear 104 can then drive the deburring roller 301 to rotate, thus deburring the surface of the workpiece. Simultaneously, the rotation of the mounting shell 202 allows the deburring roller 301 to rotate as a whole, effectively improving work efficiency and avoiding dead angles during deburring.
[0020] like Figure 1 - Figure 5 As shown, the drive device 1 includes a first servo motor 101 fixedly connected to the top of the protective cover 6. The output end of the first servo motor 101 is fixedly connected to a first rotating shaft 102 that rotates through the top of the inner wall of the protective cover 6. The first servo motor 101 drives the first rotating shaft 102 to rotate, so that the first rotating shaft 102 can drive the transmission helical gear 103 to rotate.
[0021] like Figure 1 - Figure 5 As shown, a transmission helical gear 103 is rotatably mounted at the bottom of the mounting bracket 206, and the bottom of the first rotating shaft 102 rotatably passes through the mounting shell 202 and the top of the mounting bracket 206 and is fixedly sleeved with the middle of the transmission helical gear 103. Driven helical gears 104 that mesh with the transmission helical gear 103 are respectively rotatably passed through the inner walls of the mounting bracket 206. The two driven helical gears 104 are driven to rotate synchronously by the transmission helical gear 103 during the rotation of the first rotating shaft 102.
[0022] like Figure 1 - Figure 5 As shown, the transmission device 3 includes transmission pulleys 302 rotatably connected to both sides of the mounting housing 202. Two transmission pulleys 302 are fixedly sleeved on the middle fixed shafts of two driven helical gears 104. Four second rotating shafts 306 rotatably pass through the inner wall of the mounting housing 202. Driven pulleys 305 are fixedly sleeved on the side walls of the four second rotating shafts 306, located on both sides of the mounting housing 202. Belts 303 that cooperate with the driven pulleys 305 are respectively provided on the side walls of the two transmission pulleys 302. When the driven helical gears 104 rotate, they can drive the transmission pulleys 302 to rotate. Under the transmission action of the belts 303, the driven pulleys 305 can rotate synchronously. Thus, the second rotating shafts 306 will rotate under the drive of the driven pulleys 305, realizing the rotation of the deburring roller 301 on the second rotating shaft 306. The deburring roller 301 can clean the burrs on the surface of the workpiece, effectively improving processing efficiency.
[0023] like Figure 1 - Figure 6 As shown, a fixing bracket 307 is fixedly connected to the inner wall of the mounting housing 202. A screw 309 is rotatably connected to the inner wall of the fixing bracket 307. A slider 308 is threadedly sleeved on the side wall of the screw 309 and slidably connected to the inner wall of the mounting housing 202. The positioning shaft of the side wall of the slider 308 slides through the mounting housing 202 and is rotatably sleeved on the side wall. The auxiliary pulley 304 cooperates with the belt 303. During the use of the driven pulley 305, the position of the slider 308 can be adjusted by rotating the screw 309, thereby adjusting the position of the auxiliary pulley 304, so that the belt 303 is in a taut state, effectively improving the rotation effect of the driven pulley 305.
[0024] like Figure 1 - Figure 4 As shown, deburring rollers 301 are fixedly sleeved at the middle and both ends of the four second rotating shafts 306, and the deburring roller 301 in the middle of the four second rotating shafts 306 is located on the inner wall of the mounting shell 202. The deburring roller 301 is a roller mechanism with steel wire brushes on the side wall, which can grind the burrs on the surface of the workpiece during rotation to achieve deburring. Since the two driven helical gears 104 are installed on the side wall of the mounting frame 206 and driven by the transmission helical gear 103, the rotation directions of the two driven helical gears 104 are opposite, which makes the rotation directions of the two second rotating shafts 306 located on both sides of the mounting shell 202 opposite.
[0025] It should be noted that this deburring equipment for excavator brackets operates by opening the conveyor belt 4, placing the excavator bracket workpiece requiring deburring on the conveyor belt 4, and then conveying it to the interior of the protective cover 6. During the deburring process, the operating status of the equipment can be observed through the observation window 7. The first servo motor 101 drives the first rotating shaft 102 to rotate, which in turn drives the transmission helical gear 103 to rotate. This, in turn, drives two driven helical gears 104 to rotate synchronously. While the first rotating shaft 102 is rotating, the second servo motor 205 simultaneously drives the transmission gear 203 to rotate, allowing the transmission gear 203 to drive the driven gears 204. 04 rotates, causing the sleeve 201 to rotate as well. At this time, the mounting shell 202 will rotate under the drive of the sleeve 201. The driven helical gear 104 can drive the deburring roller 301 to rotate, and deburr the surface of the workpiece. At the same time, the rotation of the mounting shell 202 can make the deburring roller 301 rotate as a whole. When the driven helical gear 104 rotates, it can drive the transmission pulley 302 to rotate. Under the transmission action of the belt 303, the driven pulley 305 can rotate synchronously. Thus, the second rotating shaft 306 will rotate under the drive of the driven pulley 305, realizing the rotation of the deburring roller 301 on the second rotating shaft 306. The deburring roller 301 can clean the burrs on the surface of the workpiece.
[0026] The embodiments described above are merely examples of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention.
Claims
1. A deburring device for excavator brackets, comprising a control cabinet (8), characterized in that: The top of the control cabinet (8) is fixedly connected to a conveyor belt (4), the top of the conveyor belt (4) is fixedly connected to a protective cover (6), the top of the inner wall of the protective cover (6) is provided with a drive device (1), the top of the inner wall of the protective cover (6) is provided with a rotating device (2) that cooperates with the drive device (1), and the side wall of the rotating device (2) is provided with a transmission device (3). The drive device (1) includes a first servo motor (101) fixedly connected to the top of the protective cover (6), and the output end of the first servo motor (101) is fixedly connected to a first rotating shaft (102) that rotates through the top of the inner wall of the protective cover (6). The bottom end of the first rotating shaft (102) is provided with a drive mechanism. The transmission device (3) includes four second rotating shafts (306) that cooperate with the rotating device (2), and deburring rollers (301) are fixedly sleeved at both ends of the four second rotating shafts (306).
2. The deburring device for excavator brackets according to claim 1, characterized in that: The protective cover (6) has an observation window (7) on its side wall, and a control module (5) is fixedly connected to one side of the front end of the protective cover (6).
3. The deburring device for excavator brackets according to claim 1, characterized in that: The rotating device (2) includes a sleeve (201) rotatably connected to the top of the inner wall of the protective cover (6). The inner wall of the sleeve (201) rotatably passes through the first rotating shaft (102). A driven gear (204) is fixedly sleeved on the side wall of the sleeve (201). A second servo motor (205) is fixedly connected to one side of the top of the inner wall of the protective cover (6). A transmission gear (203) that meshes with the driven gear (204) is fixedly sleeved at the output end of the second servo motor (205). A protective mechanism is fixedly provided at the bottom end of the sleeve (201).
4. The deburring device for excavator brackets according to claim 3, characterized in that: The protective mechanism includes a mounting shell (202) fixedly connected to the bottom end of the sleeve (201), and a mounting bracket (206) is fixedly connected to the top of the inner wall of the mounting shell (202).
5. The deburring device for excavator brackets according to claim 4, characterized in that: The drive mechanism includes a transmission helical gear (103) rotatably disposed at the bottom end of the mounting bracket (206), and the bottom end of the first rotating shaft (102) rotatably passes through the mounting shell (202) and the top end of the mounting bracket (206) and is fixedly sleeved with the middle part of the transmission helical gear (103). The inner walls of the mounting bracket (206) are respectively rotatably permeated by driven helical gears (104) meshing with the transmission helical gear (103).
6. The deburring device for excavator brackets according to claim 4, characterized in that: The transmission device (3) further includes transmission pulleys (302) that are rotatably connected to both sides of the mounting housing (202), and the two transmission pulleys (302) are fixedly sleeved with the middle fixed shaft of the two driven helical gears (104). The inner wall of the mounting housing (202) rotatably passes through the four second rotating shafts (306). The side walls of the four second rotating shafts (306) and the two sides of the mounting housing (202) are respectively fixedly sleeved with driven pulleys (305). The side walls of the two transmission pulleys (302) are respectively provided with belts (303) that cooperate with the driven pulleys (305). The two sides of the mounting housing (202) are respectively provided with adjustment mechanisms.
7. The deburring device for excavator brackets according to claim 6, characterized in that: The adjustment mechanism includes a fixed frame (307) fixedly connected to the inner wall of the mounting shell (202). A screw (309) is rotatably connected to the inner wall of the fixed frame (307). A slider (308) is threadedly sleeved on the side wall of the screw (309) and slidably connected to the inner wall of the mounting shell (202). The positioning shaft of the side wall of the slider (308) slides through the mounting shell (202) and the side wall is rotatably sleeved with an auxiliary pulley (304). The auxiliary pulley (304) cooperates with the belt (303).
8. The deburring device for excavator brackets according to claim 6, characterized in that: The deburring rollers (301) at one end of the four second rotating shafts (306) are located on the inner wall of the mounting housing (202).