Winding and packaging device for copper wire production and processing

By using a bracket assembly, a V-shaped alumina ceramic seat, and a servo motor linkage drive in the copper wire winding device, the problems of loose outer layer and motor response time interval when the diameter of the copper wire roll increases are solved, thus achieving uniform winding and improved quality of the copper wire roll.

CN121493385AInactive Publication Date: 2026-02-10湖北欣盛达科技有限公司
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Patent Information

Application Number
CN202511890483.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-15
Publication Date
2026-02-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing copper wire winding devices suffer from loosening of the outer copper wire when the diameter of the copper wire roll increases, leading to delamination or edge collapse. Furthermore, the reaction time interval between the forward and reverse rotation of the motor-driven screw causes copper wire accumulation and bulging problems.

Method used

The system uses a bracket assembly and a V-shaped alumina ceramic seat with an elastic component to dynamically maintain a constant copper wire winding angle. It uses a servo motor and linkage drive to replace the traditional lead screw, eliminating the reaction time interval. The tension is adjusted through a multi-wheel guide structure and compensation components to ensure uniform winding of the copper wire.

Benefits of technology

This method achieves uniform radial density of the copper wire coil during the winding process, avoids loose outer layers and local bulging, and improves the overall quality and production efficiency of the copper wire coil.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a winding and packing device for copper wire production and processing, which comprises a winding frame arranged on the winding and packing device, the winding frame is provided with a winding table and a spool, and the winding frame is provided with a wiring structure. According to the winding and packaging device for copper wire production and processing, one end of the bracket assembly makes contact with the bottom of a copper wire coil, the bracket assembly is gradually extruded downwards along with gradual increase of the diameter of the copper wire coil, then one end of the traction assembly is pulled downwards through the supporting assembly, and the other end of the traction assembly is tilted; by means of two T-shaped plates, a traction wheel and a tension wheel in the traction assembly, the influence of wind turbulent flow in the reciprocating motion process of the copper wire is reduced, the situation that the fluctuation amplitude of the copper wire is too large is avoided, and the copper wire is prevented from being damaged. The tension of the copper wire is dynamically compensated by using the tension wheel and the compensation spring, and the tension change caused by fluctuation of the copper wire is eliminated.
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Description

Technical Field

[0001] This invention relates to the field of copper wire production and processing technology, specifically to a winding and packaging device for copper wire production and processing. Background Technology

[0002] Copper wire production and processing is a standardized industrial process based on the principle of metal plastic deformation. The core is to process crude copper raw materials into finished copper wires that meet different diameter, mechanical properties and surface quality requirements through steps such as drawing, modification and finishing. The core of copper wire production is cold drawing, which draws crude copper rods into fine wires. Then, after annealing, stress is eliminated and performance is improved. After surface treatment, the corrosion resistance and functionality of the copper wire are further improved. Finally, the processed copper wires are wound onto I-beams or reels by a winding and packaging device, cut into fixed lengths according to requirements, and undergo visual inspection. After passing the inspection, they are packaged in film and stored in the warehouse.

[0003] In the existing technology, Chinese invention patent announcement number CN114104847A discloses a take-up device for copper wire processing. The device works by passing the copper wire through a circular limiting ring and then using a motor to drive the lead screw to rotate in both directions. This controls the limiting ring to move back and forth along the axis of the I-beam wheel and, in conjunction with the rotating take-up action of the I-beam wheel, evenly winds the copper wire onto the I-beam wheel. In practical use, the reciprocating motion of a circular limiting ring guides the copper wire to be evenly wound on the I-beam and formed a copper wire coil. The number of turns of the copper wire coil gradually increases with the rotation of the I-beam, causing the diameter of the copper wire coil to increase synchronously. However, the central angle corresponding to the contact arc between the copper wire and the copper wire coil gradually decreases, resulting in a density gradient in the radial direction of the copper wire coil. This causes the outer layer of copper wire to gradually loosen as the diameter of the copper wire coil increases, forming a copper wire coil that is tight on the inside and loose on the outside. The shear stress between each layer of the copper wire coil exceeds the interfacial friction strength, causing delamination of the outer layer or edge collapse. Moreover, the use of a motor to drive the lead screw to rotate forward and backward results in a reaction time interval, during which the copper wires accumulate in the same axial position, leading to local bulging or overlap. Therefore, a winding and packaging device for copper wire production and processing is proposed to solve the above problems. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a winding and packaging device for copper wire production and processing. This device has the advantage of dynamically maintaining a constant wrapping angle. It solves the problem of using a circular limiting ring to guide copper wire through reciprocating motion, uniformly winding it onto an I-beam to form a copper wire coil. However, the number of turns in the coil gradually increases with the rotation of the I-beam, causing the coil diameter to increase synchronously. Meanwhile, the central angle corresponding to the contact arc between the copper wire and the coil gradually decreases, resulting in a radial density gradient in the coil. This causes the outer layer of copper wire to gradually loosen as the coil diameter increases, forming a coil that is tight inside and loose outside. Furthermore, the shear stress between each layer of the coil exceeds the interfacial friction strength, causing delamination of the outer layer or edge collapse. Additionally, the use of a motor to drive the lead screw in both directions introduces a reaction time interval, during which copper wire accumulates in the same axial position, leading to localized bulging or overlap.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a winding and packaging device for copper wire production and processing, comprising a winding frame disposed on the winding and packaging device, wherein a wire laying table and an I-beam wheel are disposed on the winding frame, and a wiring structure is disposed on the winding frame; The cabling structure includes a bracket assembly mounted on a reel, the reel having an elastic component for supporting the bracket assembly, and the bracket assembly having a connecting component. A guide platform is fixedly installed on the wiring platform, a support assembly is provided on the guide platform, a traction assembly for guiding the copper wire is installed on the support assembly, and a drive assembly for driving the support assembly to reciprocate along the axis of the I-beam wheel is provided on the wiring platform.

[0006] Furthermore, the bracket assembly includes a connecting frame that passes through and is slidably connected to the cable tray. A V-shaped alumina ceramic seat for contacting the copper wire coil is fixedly connected to one end of the connecting frame near the I-beam wheel, and the alumina ceramic seat has two 45-degree rounded corners. A guide frame is fixedly connected to one end of the connecting frame away from the I-beam wheel.

[0007] Furthermore, the elastic component includes four guide posts fixedly installed on the winding frame, with one end of each guide post penetrating through the connecting frame and slidably connected to it. Each of the four guide posts is fitted with a return spring, and the two ends of the return spring are fixedly connected to the connecting frame and the winding frame, respectively.

[0008] Furthermore, the connecting assembly includes a guide plate that is slidably installed inside the guide frame, and two L-shaped plates are fixedly installed on the top of the guide plate, with movable grooves provided on both L-shaped plates.

[0009] Furthermore, a guide groove is provided on the top of the guide platform, and a limiting groove penetrating the guide platform is provided on the inner wall of the guide groove.

[0010] Furthermore, the support assembly includes a mounting plate that is slidably installed inside the guide groove, and a vertical frame is fixedly installed on the top of the mounting plate.

[0011] Furthermore, the traction assembly includes a traction frame mounted on a vertical frame, the traction frame being provided with three traction wheels and two tension wheels, and the traction frame being provided with two compensation components.

[0012] Furthermore, the traction frame includes two T-shaped plates that are rotatably mounted on the vertical frame. Three traction shafts are fixedly mounted on the two T-shaped plates, and tension wheels are rotatably mounted on the traction shafts. The two ends of the traction shafts near the connecting components pass through the interior of two movable slots. Two side plates are fixedly mounted on opposite sides of the two T-shaped plates. Guide rods are fixedly mounted on opposite sides of the two side plates on the T-shaped plates. Four through slots are opened on both T-shaped plates, and the four through slots are symmetrically distributed on both sides of the vertical frame on the two T-shaped plates.

[0013] Furthermore, the compensation component includes baffles disposed on opposite sides of the two T-shaped plates, and the baffles are slidably mounted on the outer surface of the guide rod on the same side. A tension shaft passing through two through slots is fixedly installed between the two baffles, and a tension wheel is rotatably mounted on the tension shaft. The tension shaft is slidably connected to the two through slots. A compensation spring is fixedly installed on the side of each of the two baffles away from the vertical frame, and the compensation spring is sleeved on the outer surface of the guide rod on the same side. The other end of the compensation spring is fixedly connected to the side plate on the same side.

[0014] Furthermore, the drive assembly includes a servo motor fixedly installed between the take-up rack and the cable tray. The output end of the servo motor is fixedly connected to a coupling, and the coupling is rotatably installed on the cable tray. A secondary rod is fixedly installed on the coupling. The other end of the secondary rod is hinged to a main rod, and the other end of the main rod passes through a limiting groove and extends into the interior of the mounting plate. The mounting plate is rotatably connected to the main rod.

[0015] Compared with the prior art, the present invention provides a winding and packaging device for copper wire production and processing, which has the following beneficial effects: 1. The winding and packaging device for copper wire production and processing utilizes one end of the bracket assembly to contact the bottom of the copper wire roll. As the diameter of the copper wire roll gradually increases, the bracket assembly is gradually squeezed downwards. Then, the support assembly pulls one end of the traction assembly downwards, causing the other end of the traction assembly to rise. This ensures that the amount of rise of the end of the traction assembly near the copper wire roll is the same as the increase in the diameter of the copper wire roll, thereby maintaining a constant angle at which the copper wire is wrapped in the copper wire roll. 2. The winding and packaging device for copper wire production and processing utilizes the V-shaped alumina ceramic seat in the bracket assembly to contact the bottom of the copper wire roll. The smooth property of the V-shaped alumina ceramic seat reduces the friction with the copper wire roll, and the rounded corners on the V-shaped alumina ceramic seat prevent the sharp edges from scratching the copper wire. The elastic component keeps the V-shaped alumina ceramic seat in contact with the bottom of the copper wire roll at all times, thereby ensuring that the lifting amount is the same as the increase in the diameter of the copper wire roll. 3. The winding and packaging device for copper wire production and processing reduces the influence of wind turbulence during the reciprocating movement of copper wire by utilizing two T-plates, traction wheels and tension wheels in the traction assembly, and avoids excessive fluctuation of copper wire. Furthermore, the tension wheel and compensation spring are used to dynamically compensate for the tension of copper wire, and eliminate tension changes caused by small fluctuations of copper wire. 4. This copper wire production and processing winding and packaging device uses a servo motor to drive the auxiliary rod to rotate through a coupling. The main rod, which is hinged to the auxiliary rod, pulls the mounting plate to slide back and forth in the guide groove along the limiting groove, and synchronously drives the vertical frame and traction components to move along the axial direction of the I-beam wheel. The linkage transmission replaces the traditional lead screw, eliminating the lead screw backlash and the time interval between forward and reverse rotation, realizing continuous and uniform copper wire winding, and solving the problem of local bulging or overlap of copper wire rolls caused by the reaction time interval of traditional motors and lead screws. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the novel structure of the present invention; Figure 2 This is a schematic diagram of the novel structure of the rewind rack, bracket assembly, and elastic component of the present invention; Figure 3 This is a schematic diagram of the novel structural guide platform, drive assembly, and traction assembly of the present invention; Figure 4 This is a schematic diagram of the novel traction assembly, guide platform, and support assembly of the present invention; Figure 5 This is a schematic diagram of the novel cable tray, drive assembly, and traction assembly of the present invention; Figure 6 This is a schematic diagram of the novel structural driving component of the present invention; Figure 7 This is a schematic diagram of the novel structural support component and traction component of the present invention; Figure 8 This is an exploded view of the novel structural traction component of the present invention; Figure 9 This is a schematic diagram of the novel structural bracket assembly and connecting assembly of the present invention; Figure 10 This is a schematic diagram of the novel structural compensation component and tension wheel of the present invention; Figure 11 This is a schematic diagram of the novel structure of the present invention. Figure 5Enlarged view of point A in the image.

[0017] In the diagram: 1. Rewind rack; 11. Cable tray; 2. I-beam reel; 3. Cable routing structure; 31. Bracket assembly; 311. Connecting frame; 312. V-shaped alumina ceramic seat; 313. Guide frame; 32. Elastic component; 321. Guide post; 322. Return spring; 33. Connecting assembly; 331. Guide plate; 332. L-shaped plate; 333. Movable groove; 34. Guide platform; 341. Guide groove; 342. Limiting groove; 35. Support assembly; 351. Vertical Frame; 352, Mounting plate; 36, Traction assembly; 361, Traction frame; 3611, T-shaped plate; 3612, Traction shaft; 3613, Side plate; 3614, Guide rod; 3615, Through slot; 362, Traction wheel; 363, Tension wheel; 364, Compensation component; 3641, Baffle; 3642, Tension shaft; 3643, Compensation spring; 37, Drive assembly; 371, Servo motor; 372, Coupling; 373, Secondary rod; 374, Main rod. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] Example 1: Please refer to Figure 1-11 The copper wire production and processing winding and packaging device in this embodiment includes a winding frame 1 set on the winding and packaging device, a wire laying table 11 and an I-beam wheel 2 set on the winding frame 1, and a wiring structure 3 set on the winding frame 1.

[0020] Example 2: Please refer to Figure 1-11 Based on Embodiment 1, a winding and packaging device for copper wire production and processing is provided. The wiring structure 3 includes a bracket assembly 31 installed on a winding frame 1. An elastic component 32 for supporting the bracket assembly 31 is installed on the winding frame 1. A connecting component 33 is installed on the bracket assembly 31. A guide platform 34 is fixedly installed on the cable tray 11. A support component 35 is provided on the guide platform 34. A traction component 36 for guiding copper wires is installed on the support component 35. A drive component 37 for driving the support component 35 to reciprocate along the axis of the I-beam wheel 2 is provided on the cable tray 11.

[0021] It should be noted that by having one end of the bracket assembly 31 contact the bottom of the copper wire roll, as the diameter of the copper wire roll gradually increases, the bracket assembly 31 is gradually squeezed downwards. This, in turn, pulls one end of the traction assembly 36 downwards through the support assembly 35, causing the other end of the traction assembly 36 to tilt upwards. This ensures that the amount of upward movement of the end of the traction assembly 36 closest to the copper wire roll is the same as the increase in the diameter of the copper wire roll, thereby maintaining a constant angle at which the copper wire is wrapped around the copper wire roll.

[0022] The bracket assembly 31 includes a connecting frame 311 that passes through the cable tray 11 and is slidably connected to the cable tray 11. A V-shaped alumina ceramic seat 312 for contacting the copper wire coil is fixedly connected to the end of the connecting frame 311 near the I-beam 2. The alumina ceramic seat 312 has two 45-degree rounded corners. A guide frame 313 is fixedly connected to the end of the connecting frame 311 away from the I-beam 2.

[0023] It should be noted that the V-shaped alumina ceramic seat 312 is fixed to the connecting frame 311 near the end of the I-beam wheel 2, and the guide frame 313 is fixed to the connecting frame 311 away from the end of the I-beam wheel 2. The connecting frame 311 passes through the cable tray 11 and slides in fit. The V-shaped alumina ceramic seat 312 in the bracket assembly 31 contacts the bottom of the copper wire roll. The smooth property of the V-shaped alumina ceramic seat 312 reduces the friction with the copper wire roll. Furthermore, the rounded corners on the V-shaped alumina ceramic seat 312 prevent the sharp edges from scratching the copper wire.

[0024] In addition, the elastic component 32 includes four guide posts 321 fixedly installed on the winding frame 1, and one end of the guide post 321 passes through the connecting frame 311 and is slidably connected to the connecting frame 311. Each of the four guide posts 321 is fitted with a return spring 322, and the two ends of the return spring 322 are fixedly connected to the connecting frame 311 and the winding frame 1 respectively.

[0025] It should be noted that the return spring 322 provides a continuous upward preload to ensure that the V-shaped alumina ceramic seat 312 is always in contact with the bottom of the copper wire roll, and the displacement transmission has no idle stroke. The guide post 321 restricts the connecting frame 311 to move only vertically to avoid lateral deviation. The elastic component 32 keeps the V-shaped alumina ceramic seat 312 in contact with the bottom of the copper wire roll, thereby ensuring the accuracy of the lifting amount being the same as the increase in the diameter of the copper wire roll.

[0026] The connecting component 33 includes a guide plate 331 that is slidably installed inside the guide frame 313. Two L-shaped plates 332 are fixedly installed on the top of the guide plate 331, and each of the two L-shaped plates 332 has a movable groove 333.

[0027] It should be noted that the sliding fit between the guide plate 331 and the guide frame 313 enables the smooth transmission of vertical displacement without jamming. The L-shaped plate 332 adapts to the rotation angle of the support component 35 through the movable groove 333, avoiding structural damage caused by rigid connection.

[0028] The guide platform 34 has a guide groove 341 on its top, and a limiting groove 342 that penetrates the guide platform 34 is provided in the inner wall of the guide groove 341. The support assembly 35 includes a mounting plate 352 that is slidably installed inside the guide groove 341, and a vertical frame 351 is fixedly installed on the top of the mounting plate 352.

[0029] It should be noted that the guide groove 341 restricts the mounting plate 352 to move only along the axial direction of the I-beam wheel 2, thereby improving the wiring accuracy. The limit groove 342 restricts the swing range and prevents the mounting plate 352 from deviating, further ensuring the stability of the wiring. The mounting plate 352 provides a stable sliding base for the vertical frame 351. Combined with the constraint of the guide groove 341, the rigid connection between the vertical frame 351 and the mounting plate 352 ensures that the traction component 36 moves synchronously without lag when the angle is adjusted.

[0030] In addition, the traction assembly 36 includes a traction frame 361 mounted on a vertical frame 351, the traction frame 361 being provided with three traction wheels 362 and two tension wheels 363, and two compensation components 364.

[0031] It should be noted that the three traction wheels 362 and the two tension wheels 363 form a multi-wheel guide structure, which increases the winding length of the copper wire, reduces the fluctuation amplitude caused by airflow interference, and the compensation component 364 dynamically adjusts the tension to further reduce tension fluctuations and prevent the copper wire from loosening.

[0032] The traction frame 361 includes two T-shaped plates 3611 that are rotatably mounted on the vertical frame 351. Three traction shafts 3612 are fixedly mounted on the two T-shaped plates 3611, and tension wheels 363 are rotatably mounted on the traction shafts 3612. The two ends of the traction shafts 3612 near the connecting component 33 pass through the interior of two movable slots 333. Two side plates 3613 are fixedly mounted on opposite sides of the two T-shaped plates 3611. Guide rods 3614 are fixedly mounted on opposite sides of the two side plates 3613 on the T-shaped plates 3611. Four through slots 3615 are opened on the two T-shaped plates 3611, and the four through slots 3615 are symmetrically distributed on both sides of the vertical frame 351 on the two T-shaped plates 3611.

[0033] It should be noted that the T-shaped plate 3611 provides a stable mounting base for the traction shaft 3612, avoiding fluctuations in the copper wire caused by wheel eccentricity, and reducing the wind turbulence caused by the reciprocating movement of the copper wire. The through groove 3615 provides sliding space for the tension shaft 3642, adapting to different tension changes and preventing the structure from jamming.

[0034] In addition, the compensation component 364 includes a baffle 3641 disposed on the opposite side of the two T-shaped plates 3611, and the baffle 3641 is slidably mounted on the outer surface of the guide rod 3614 on the same side. A tension shaft 3642 passing through the two through slots 3615 is fixedly installed between the two baffles 3641, and a tension wheel 363 is rotatably mounted on the tension shaft 3642. The tension shaft 3642 is slidably connected to the two through slots 3615. A compensation spring 3643 is fixedly installed on the side of the two baffles 3641 away from the vertical frame 351, and the compensation spring 3643 is sleeved on the outer surface of the guide rod 3614 on the same side. The other end of the compensation spring 3643 is fixedly connected to the side plate 3613 on the same side.

[0035] It should be noted that the elastic deformation of the compensating spring 3643 is used to achieve real-time tension compensation, avoiding copper wire slack caused by tension lag. The sliding fit between the tension shaft 3642 and the through groove 3615 ensures that the tension wheel 363 moves only vertically, the tension adjustment direction is accurate, and there is no lateral force component.

[0036] To further explain, by utilizing the two T-shaped plates 3611, traction wheel 362, and tension wheel 363 in the traction assembly 36, the influence of wind turbulence during the reciprocating movement of the copper wire is reduced, and excessive fluctuations in the copper wire are avoided. Furthermore, by utilizing the tension wheel 363 and the compensation spring 3643, the tension of the copper wire is dynamically compensated, eliminating tension changes caused by minor fluctuations in the copper wire.

[0037] Example 3: Please refer to Figure 1-11 Based on Embodiment 2, a winding and packaging device for copper wire production and processing includes a drive assembly 37 comprising a servo motor 371 fixedly installed between a winding frame 1 and a wire laying table 11. The output end of the servo motor 371 is fixedly connected to a coupling 372, and the coupling 372 is rotatably installed on the wire laying table 11. A secondary rod 373 is fixedly installed on the coupling 372, and the other end of the secondary rod 373 is hinged to a main rod 374. The other end of the main rod 374 passes through a limiting groove 342 and extends into the interior of a mounting plate 352. The mounting plate 352 is rotatably connected to the main rod 374.

[0038] It should be noted that when the servo motor 371 starts, it drives the auxiliary rod 373 to rotate around the coupling 372 via the coupling 372. When the auxiliary rod 373 rotates, it pulls the mounting plate 352 along the guide groove 341 of the guide table 34 through the hinged main rod 374. The mounting plate 352 drives the vertical frame 351 and the traction frame 361 to move back and forth synchronously, so that the copper wire is evenly distributed on the I-beam 2 under the guidance of the traction wheel 362 and the tension wheel 363. This solves the problem of local bulging or overlapping of the copper wire coil caused by the reaction time interval of the traditional motor and lead screw.

[0039] The working principle of the above embodiments is as follows: In this copper wire production and processing winding and packaging device, the I-beam spool 2 is installed unloaded on the winding frame 1. The return spring 322 in the elastic component 32 is in a naturally extended state, which drives the V-shaped alumina ceramic seat 312 of the bracket component 31 to fit against the outer surface of the I-beam spool 2. The copper wire passes through the traction wheel 362 and tension wheel 363 of the traction component 36 in sequence, and is finally fixed on the I-beam spool 2. The compensation spring 3643 is initially in a slightly compressed state. The baffle 3641 applies pre-pressure to the tension shaft 3642, so that the tension wheel 363 generates initial tension on the copper wire to prevent the copper wire from loosening. When the I-beam 2 starts to rotate, it begins to wind up the copper wire. At the same time, the servo motor 371 of the drive assembly 37 starts and drives the auxiliary rod 373 to rotate around the coupling 372 through the coupling 372. When the auxiliary rod 373 rotates, it pulls the mounting plate 352 to slide back and forth along the guide groove 341 of the guide table 34 through the hinged main rod 374. The mounting plate 352 drives the vertical frame 351 and the traction frame 361 to move back and forth synchronously, so that the copper wire is evenly distributed on the I-beam 2 through the guidance of the traction wheel 362 and the tension wheel 363. As winding continues, the diameter of the copper wire coil gradually increases, and its bottom exerts downward pressure on the V-shaped alumina ceramic seat 312. The extrusion connecting frame 311 slides downward along the guide post 321, the return spring 322 is compressed, and elastic potential energy is stored. When the connecting frame 311 moves downward, it drives the top guide frame 313 to move downward synchronously. The guide frame 313 pulls the guide plate 331 downward through the sliding cooperation between the inner wall and the guide plate 331. The guide plate 331 drives the L-shaped plate 332 to move down. The movable groove 333 of the L-shaped plate 332 pushes the traction shaft 3612 near the connecting component 33 to slide along the movable groove 333, so that the T-shaped plate 3611 rotates clockwise around the vertical frame 351, and the end of the traction frame 361 near the copper wire roll rises synchronously. The rising height is equal to the increase in the diameter of the copper wire roll, ensuring that the copper wire wrapping angle is always constant. If the copper wire experiences increased tension due to changes in reciprocating speed or slight fluctuations in diameter, it will push the tension wheel 363 and tension shaft 3642 to move away from the vertical frame 351 along the through groove 3615. This will cause the baffle 3641 to compress the compensation spring 3643. The reaction force of the compensation spring 3643 is transmitted to the tension wheel 363 through the baffle 3641 and tension shaft 3642, applying a reverse pulling force to the copper wire to counteract the increased tension. If the tension of the copper wire decreases, the compensating spring 3643 resumes its extension, pushing the tension wheel 363 to move closer to the vertical frame 351, maintaining the stability of the copper wire preload and preventing the copper wire from loosening; Once the copper wire coil reaches the preset diameter or length, the I-beam 2 and servo motor 371 stop running, the copper wire coil is removed, the bracket assembly 31 loses the pressure of the copper wire coil, the reset spring 322 returns to its natural extension, driving the connecting frame 311 and the V-shaped alumina ceramic seat 312 to return upwards, waiting for the next winding. The compensation spring 3643 also returns to its initial micro-compression state, and the tension wheel 363 returns to its initial position, completing the entire winding cycle.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0041] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A winding and packaging device for copper wire production and processing, comprising a winding frame (1) disposed on the winding and packaging device, characterized in that: The winding rack (1) is provided with a cable tray (11) and a bobbin (2), and the winding rack (1) is provided with a wiring structure (3). The wiring structure (3) includes a bracket assembly (31) mounted on a rewind rack (1), an elastic component (32) for supporting the bracket assembly (31) is mounted on the rewind rack (1), and a connecting component (33) is mounted on the bracket assembly (31). A guide platform (34) is fixedly installed on the wiring platform (11). A support component (35) is provided on the guide platform (34). A traction component (36) for guiding copper wires is installed on the support component (35). A drive component (37) for driving the support component (35) to reciprocate along the axial direction of the I-beam wheel (2) is provided on the wiring platform (11).

2. The winding and packaging device for copper wire production and processing according to claim 1, characterized in that: The bracket assembly (31) includes a connecting frame (311) that passes through the cable tray (11) and is slidably connected to the cable tray (11). A V-shaped alumina ceramic seat (312) for contacting the copper wire coil is fixedly connected to one end of the connecting frame (311) near the I-beam (2), and the alumina ceramic seat (312) is provided with two 45-degree rounded corners. A guide frame (313) is fixedly connected to one end of the connecting frame (311) away from the I-beam (2).

3. The winding and packaging device for copper wire production and processing according to claim 2, characterized in that: The elastic component (32) includes four guide posts (321) fixedly installed on the winding frame (1), and one end of the guide post (321) passes through the connecting frame (311) and is slidably connected to the connecting frame (311). Each of the four guide posts (321) is fitted with a return spring (322), and the two ends of the return spring (322) are fixedly connected to the connecting frame (311) and the winding frame (1) respectively.

4. A winding and packaging device for copper wire production and processing according to claim 2, characterized in that: The connecting component (33) includes a guide plate (331) that is slidably installed inside the guide frame (313). Two L-shaped plates (332) are fixedly installed on the top of the guide plate (331), and each of the two L-shaped plates (332) has a movable groove (333).

5. A winding and packaging device for copper wire production and processing according to claim 4, characterized in that: The top of the guide platform (34) is provided with a guide groove (341), and the inner wall of the guide groove (341) is provided with a limiting groove (342) that penetrates the guide platform (34).

6. A winding and packaging device for copper wire production and processing according to claim 5, characterized in that: The support assembly (35) includes a mounting plate (352) that is slidably mounted inside the guide groove (341), and a vertical frame (351) is fixedly mounted on the top of the mounting plate (352).

7. A winding and packaging device for copper wire production and processing according to claim 6, characterized in that: The traction assembly (36) includes a traction frame (361) mounted on a vertical frame (351), the traction frame (361) being provided with three traction wheels (362) and two tension wheels (363), and the traction frame (361) being provided with two compensation components (364).

8. A winding and packaging device for copper wire production and processing according to claim 7, characterized in that: The traction frame (361) includes two T-shaped plates (3611) that are rotatably mounted on the vertical frame (351). Three traction shafts (3612) are fixedly mounted on the two T-shaped plates (3611), and tension wheels (363) are rotatably mounted on the traction shafts (3612). The two ends of the traction shafts (3612) near the connecting assembly (33) pass through the interior of two movable slots (333). Two side plates (3613) are fixedly mounted on opposite sides of the two T-shaped plates (3611). Guide rods (3614) are fixedly mounted on opposite sides of the two side plates (3613) on the T-shaped plates (3611). Four through slots (3615) are opened on the two T-shaped plates (3611), and the four through slots (3615) are symmetrically distributed on both sides of the vertical frame (351) on the two T-shaped plates (3611).

9. A winding and packaging device for copper wire production and processing according to claim 8, characterized in that: The compensation component (364) includes a baffle (3641) disposed on the opposite side of the two T-shaped plates (3611), and the baffle (3641) is slidably mounted on the outer surface of the guide rod (3614) on the same side. A tension shaft (3642) passing through two through slots (3615) is fixedly installed between the two baffles (3641), and a tension wheel (363) is rotatably mounted on the tension shaft (3642). The tension shaft (3642) is slidably connected to the two through slots (3615). A compensation spring (3643) is fixedly installed on the side of the two baffles (3641) away from the vertical frame (351), and the compensation spring (3643) is sleeved on the outer surface of the guide rod (3614) on the same side. The other end of the compensation spring (3643) is fixedly connected to the side plate (3613) on the same side.

10. A winding and packaging device for copper wire production and processing according to claim 5, characterized in that: The drive assembly (37) includes a servo motor (371) fixedly installed between the take-up rack (1) and the cable tray (11). The output end of the servo motor (371) is fixedly connected to a coupling (372), and the coupling (372) is rotatably installed on the cable tray (11). A secondary rod (373) is fixedly installed on the coupling (372). The other end of the secondary rod (373) is hinged to a main rod (374), and the other end of the main rod (374) passes through the limiting groove (342) and extends into the interior of the mounting plate (352). The mounting plate (352) is rotatably connected to the main rod (374).

Citation Information

Patent Citations

  • Take-up device for copper wire processing

    CN114104847A