Pouring equipment for mounting communication tower mast
By designing a pouring device for communication tower masts, and using a combination of vibrating and pouring components, uniform distribution and compaction of concrete were achieved, solving the problem of uneven pouring of existing equipment and improving the connection strength of anchor bolts for communication tower masts.
Patent Information
- Application Number
- CN202511776543.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-02-10
AI Technical Summary
The existing pouring equipment can only pour at fixed points, resulting in uneven distribution of concrete, which affects the firmness after setting and cannot meet the needs of communication tower mast renovation.
A pouring device comprising a vibrating component and a pouring component was designed. The vibrating component agitates and compacts the concrete using a lever and a vibrating rod, while the pouring component achieves uniform distribution of the concrete through a Z-shaped pouring pipe. The device is combined with a drive structure and a hydraulic system to achieve automated operation.
This improved the compactness and strength of the concrete, ensuring the strength of the anchor bolt connections for the communication tower mast and resolving the stability issues caused by uneven pouring.
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Figure CN121497153A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of pouring device, in particular to a pouring device for communication tower installation. BACKGROUND
[0002] The personnel are concentrated in the urban area, and the business demand of the operator is large, so the intensive communication tower is needed to realize, but the construction cost of the newly-built communication tower is high and the construction is difficult; therefore, in order to save the cost and reduce the construction cost, the existing tower is modified, which reduces the construction cost to a certain extent; but for the existing tower, due to the long construction time, the anchor bolt of the communication tower is loose, so the existing anchor bolt needs to be poured again or replaced and poured, thereby improving the connection strength of the tower.
[0003] The existing pouring device can only be poured at a fixed point, so that the concrete is concentrated and poured at a fixed position, so that the concrete is not evenly distributed, which affects the firmness of the concrete after setting.
[0004] Therefore, a pouring device for communication tower installation is needed to solve the above problems. SUMMARY
[0005] In view of the above problems, the present application provides a pouring device for communication tower installation, which comprises a mounting seat, a vibrating assembly is fixedly installed on the side surface of the mounting seat, a storage tank is arranged on the upper surface of the mounting seat, the outlet of the storage tank is communicated with a pouring assembly, and the pouring assembly is arranged on the upper surface of the mounting seat. The vibrating assembly comprises a mounting plate connected with the mounting seat, a plurality of stirring rods and a vibrating generator are installed on the lower surface of the mounting plate, the vibrating generator is located between the stirring rods, and a vibrating rod is arranged on the lower surface of the vibrating generator; an L-shaped bearing plate is arranged on the outer side of the mounting plate, a driving structure is fixedly installed on the outer surface of the L-shaped bearing plate, a stop plate is slidingly installed on the side of the L-shaped bearing plate away from the driving structure, and the stop plate is in transmission connection with the driving structure; the stop plate is located on the side of the mounting plate away from the stirring rod, and the stop plate is in transmission connection with the stirring rod through a sliding rod.
[0006] Further, the driving structure comprises a second motor fixedly installed on the outer surface of the L-shaped bearing plate, the motor shaft of the second motor is fixedly connected with a second belt pulley, a second rotating shaft is rotatably installed in the hole of the L-shaped bearing plate, one end of the second rotating shaft is fixedly connected with a cam, the other end is fixedly connected with a first belt pulley, the cam is located on the lower surface of the stop plate, and the cam is in contact with the lower surface of the stop plate; and the first belt pulley and the second belt pulley are in transmission connection through a belt.
[0007] Furthermore, the drive structure includes two second rotating shafts, both of which are rotatably installed in holes in the L-shaped load-bearing plate; the two second rotating shafts are respectively located on the upper and lower surfaces of the support plate, one end of the second rotating shaft is fixedly connected to a cam, and the other end is fixedly connected to a first pulley; the two cams are respectively in contact with the upper and lower surfaces of the support plate; the two first pulleys and the second pulley are connected by belt drive.
[0008] Furthermore, the vibrating assembly also includes a second L-shaped plate, the lower surface of the vertical plate of the second L-shaped plate is fixedly connected to the upper surface of the mounting base, a hydraulic cylinder is fixedly connected to the lower surface of the horizontal plate of the second L-shaped plate, the piston rod end of the hydraulic cylinder is fixedly connected to the lifting plate, and the end of the lifting plate away from the second L-shaped plate is fixedly connected to the mounting plate.
[0009] Furthermore, the casting assembly includes a second upright plate, which is fixedly mounted on the upper surface of the mounting base. A threaded rod is rotatably installed in a hole on the surface of the second upright plate. The end of the threaded rod is connected to the drive of a first motor, which is fixedly mounted on the upper surface of the mounting base. The threaded rod is threadedly installed on a shaped plate, and the end of the shaped plate near the mounting base is slidably mounted in a groove on the mounting base. A Z-shaped casting pipe is installed in a hole on the surface of the shaped plate, and the Z-shaped casting pipe is located on the side of the threaded rod away from the mounting base. The end of the Z-shaped casting pipe is connected to a storage tank via a flexible hose.
[0010] Furthermore, pushers are installed at both ends of the threaded rod.
[0011] Furthermore, the pushing component includes a circular plate and a pushing plate mounted opposite each other. At least two guide rods are provided at one end of the pushing plate near the circular plate. The guide rods are slidably installed in the circular holes of the circular plate. A return spring is provided on the outer surface of the guide rod. The return spring is installed between the circular plate and the pushing plate. The circular plate is fixedly installed at the end of the threaded rod. The pushing plate is slidably installed on the outer surface of the threaded rod, and the pushing plate is located on the side of the circular plate near the shaped plate.
[0012] Furthermore, a baffle is provided at the end of the guide rod away from the push plate.
[0013] Furthermore, a first rotating shaft is rotatably mounted on the upper surface of the storage tank, and a stirring rod is provided on the outer surface of the first rotating shaft. The stirring rod is located inside the storage tank. The first rotating shaft is connected to a first motor through a transmission structure.
[0014] Furthermore, the transmission structure includes a worm gear, and a first sprocket is provided at the end of the worm gear. The first sprocket is connected to a second sprocket on the threaded rod. The worm gear meshes with a worm wheel at the end of the first rotating shaft.
[0015] Beneficial effects of this invention: 1. The vibratory compaction assembly of the pouring equipment for communication tower mast installation of the present invention includes a mounting plate connected to a mounting base. A plurality of levers and a vibratory generator are mounted on the lower surface of the mounting plate, with the vibratory generator located between the levers. A vibratory rod is provided at the lower end of the vibratory generator. An L-shaped load-bearing plate is provided on the outer side of the mounting plate, and a driving structure is fixedly mounted on the outer surface of the L-shaped load-bearing plate. A stop plate is slidably mounted on the side of the L-shaped load-bearing plate away from the driving structure, and the stop plate is connected to the driving structure via a transmission connection. The stop plate is located on the side of the mounting plate away from the levers and is connected to the levers via a sliding rod. The present invention uses the driving structure to drive the stop plate to move reciprocally up and down, causing the stop plate to drive the levers to expand and contract reciprocally, thereby turning over the concrete. Simultaneously, the vibratory generator drives the vibratory rod to work, causing the vibratory rod to compact the concrete, further improving the compactness of the concrete and thus improving its strength.
[0016] 2. The pouring assembly of the pouring equipment for communication tower mast installation of the present invention includes a second upright plate, which is fixedly installed on the upper surface of the mounting base. A threaded rod is rotatably installed in a hole on the surface of the second upright plate, and the end of the threaded rod is connected to a first motor for transmission. A shaped plate is threaded onto the threaded rod, and the end of the shaped plate near the mounting base is slidably installed in a groove on the mounting base. A Z-shaped pouring pipe is installed in a hole on the surface of the shaped plate. The end of the Z-shaped pouring pipe is connected to a storage tank through a flexible hose. The present invention controls the reciprocating left and right movement of the Z-shaped pouring pipe to pour concrete onto the anchor bolts, achieving uniform concrete pouring and avoiding pouring in a single fixed position, which would lead to uneven concrete distribution and affect the firmness of the concrete after solidification.
[0017] Other features and advantages of the invention will be set forth in the following description, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention can be realized and obtained by means of the structures pointed out in the description and the drawings. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 A schematic diagram of the casting equipment for installing a communication tower mast is shown in an embodiment of the present invention.
[0020] Figure 2 A schematic diagram of the material storage component of the casting equipment installed on the communication tower mast is shown in an embodiment of the present invention.
[0021] Figure 3 A cross-sectional schematic diagram of the storage tank of the casting equipment installed on the communication tower mast in an embodiment of the present invention is shown.
[0022] Figure 4 A schematic diagram of the casting component of the casting equipment for the installation of a communication tower mast is shown in an embodiment of the present invention.
[0023] Figure 5 A schematic diagram of the pushing component of the casting equipment for installing a communication tower mast is shown in an embodiment of the present invention.
[0024] Figure 6 A schematic diagram of the first angle of the vibratory assembly of the pouring equipment for the communication tower mast installation in an embodiment of the present invention is shown.
[0025] Figure 7 A schematic diagram of the second angle of the vibratory assembly of the pouring equipment for the communication tower mast installation in an embodiment of the present invention is shown.
[0026] In the diagram, 1 is the material storage assembly; 101 is the mounting base; 102 is the support column; 103 is the pulley; 104 is the first L-shaped plate; 105 is the arc-shaped plate; 106 is the storage tank; 107 is the chute; 108 is the first rotating shaft; 109 is the worm gear; 110 is the stirring rod; 111 is the feed pipe; 112 is the discharge pipe; 113 is the first vertical plate; 114 is the worm gear; and 115 is the first sprocket. 2. Casting components; 201. Second vertical plate; 202. Threaded rod; 203. Irregularly shaped plate; 204. First motor; 205. Second sprocket; 206. Z-shaped casting pipe; 207. Flexible hose; 3. Pushing component; 301. Circular plate; 302. Guide rod; 303. Pushing plate; 304. Baffle; 305. Return spring; 4. Vibration assembly; 401. Second L-shaped plate; 402. Hydraulic cylinder; 403. Lifting plate; 404. Mounting plate; 405. Lever; 406. Sliding sleeve; 407. Sliding rod; 408. Support plate; 409. Vibration generator; 410. Vibrator; 411. L-shaped load-bearing plate; 412. Second rotating shaft; 413. Cam; 414. First pulley; 415. Second motor; 416. Second pulley. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0028] Example 1 Please see Figure 1 The present invention provides the following technical solution: a pouring device for installing a communication tower mast, comprising a material storage component 1, wherein the material storage component 1 is provided with a pouring component 2, a pushing component 3 and a vibrating component 4; the material storage component 1 is used for storing and mixing concrete; the pouring component 2 is used for pouring concrete by reciprocating in the horizontal direction; and the vibrating component 4 is used for compacting the concrete during the pouring process.
[0029] refer to Figure 1 The storage assembly 1 includes a mounting base 101. Support columns 102 are evenly fixedly connected to the four corners of the bottom of the mounting base 101. A pulley 103 with a foot brake is installed at the bottom of the support column 102. A first L-shaped plate 104 is fixedly connected to the top of the mounting base 101. An arc-shaped plate 105 is fixedly connected to the end of the first L-shaped plate 104. A storage tank 106 is fixedly connected to the inner wall of the arc-shaped plate 105. A sliding groove 107 is opened on the upper surface of the mounting base 101. The upper surface of the storage tank 106 has two first rotating shafts 108 for rotation, and the two first rotating shafts 108 are symmetrically connected through each other.
[0030] Further, refer to Figure 3 A worm gear 109 is fixedly connected to the top of the first rotating shaft 108. Several stirring rods 110 are symmetrically fixedly connected to the outer wall of the first rotating shaft 108. A feed pipe 111 is connected to the top of the storage tank 106, and a discharge pipe 112 is connected to the bottom of the storage tank 106. A solenoid valve is installed in the discharge pipe 112. A first vertical plate 113 is fixedly connected to the top of the storage tank 106. A worm 114 that meshes with two worm gears 109 is rotatably connected through the surface of the first vertical plate 113. A first sprocket 115 is fixedly connected to one end of the worm 114.
[0031] The operation process of this embodiment is as follows: First, concrete is injected into the storage tank 106, and then the device is moved to the anchor bolt. Then, the first motor 204 drives the first sprocket 115 to rotate, which drives the worm gear 114 to rotate, thereby driving the two worm wheels 109 to rotate. The two worm wheels 109 further drive the two first rotating shafts 108 to rotate, which in turn drive the stirring rod 110 to rotate. The stirring rod 110 stirs the concrete inside the storage tank 106 to prevent the concrete from standing still inside the storage tank 106 for a long time and causing clumping, which would affect the smooth pouring of concrete.
[0032] Example 2 Please see Figure 4 Based on Embodiment 1, this embodiment is improved as follows: the casting component 2 includes a second vertical plate 201 fixedly connected to the upper surface of the mounting base 101. A threaded rod 202 is rotatably connected through the side of the second vertical plate 201. A shaped plate 203 that is slidably connected to the mounting base 101 is threadedly connected to the outer wall of the threaded rod 202. The shaped plate 203 is slidably engaged with the slide groove 107. The casting component 2 also includes a first motor 204 fixedly connected to the upper surface of the mounting base 101. The output end of the first motor 204 is fixedly connected to the end of the threaded rod 202. A second sprocket 205 is fixedly connected to the outer wall of the threaded rod 202. The second sprocket 205 and the first sprocket 115 are engaged by a chain. A Z-shaped casting pipe 206 is fixedly connected through one side of the shaped plate 203. A flexible hose 207 is provided between one end of the Z-shaped casting pipe 206 and the discharge pipe 112. Pushing parts 3 are symmetrically installed at both ends of the threaded rod 202.
[0033] refer to Figure 5 The pushing component 3 includes a circular plate 301 fixedly connected to the outer wall of the end of the threaded rod 202. Two guide rods 302 are symmetrically slidably connected through one side of the circular plate 301. A pushing plate 303 is fixedly connected between the two guide rods 302 and slidably sleeved on the threaded rod 202. A baffle 304 is fixedly connected to the other end of the guide rod 302. A return spring 305 sleeved on the outer wall of the guide rod 302 is connected between the circular plate 301 and the pushing plate 303.
[0034] The operation process in this embodiment is as follows: (e.g.) Figure 4(As shown) By controlling the first motor 204 to drive the threaded rod 202 to rotate clockwise, which in turn drives the second sprocket 205 to rotate, causing the second sprocket 205 to drive the first sprocket 115 to rotate via the chain, providing power for the rotation of the first sprocket 115. Simultaneously, the threaded rod 202 drives the shaped plate 203 to move towards the first motor 204 (to the right). When the shaped plate 203 contacts the pushing plate 303, until the shaped plate 203 disengages from the threaded engagement with the threaded rod 202, the threaded rod 202 no longer drives the shaped plate 203 to move to the right. During this process, the right-side return spring 305 is compressed. By controlling the first motor 204 to drive the threaded rod 202 to rotate in the opposite direction, under the pushing action of the right-side pushing plate 303, the shaped plate 203... 3. The threaded rod 202 engages with the threaded rod again, causing the threaded rod 202 to move the shaped plate 203 away from the first motor 204 (to the left). The shaped plate 203 then contacts the left pushing plate 303 until it disengages from the threaded rod 202. At this point, the threaded rod 202 no longer moves the shaped plate 203 to the left. During this process, the left return spring 305 is compressed, preventing the shaped plate 203 from moving the Z-shaped pouring pipe 206 to the left. Through the reciprocating left and right movement of the Z-shaped pouring pipe 206, the Z-shaped pouring pipe 206 pours concrete onto the anchor bolts, completing the uniform pouring of concrete and avoiding pouring in a single fixed position, which would lead to uneven concrete distribution and affect the firmness of the concrete after solidification.
[0035] refer to Figure 6 The vibratory assembly 4 includes a second L-shaped plate 401 fixedly connected to the top of the mounting base 101. A hydraulic cylinder 402 is fixedly connected to the top of the second L-shaped plate 401. A lifting plate 403 is fixedly connected to the output end of the hydraulic cylinder 402. A mounting plate 404 is fixedly connected to one side of the lifting plate 403. Several levers 405 arranged in an L-shape and distributed in a circumferential array are hinged to the bottom of the mounting plate 404. A sliding sleeve 406 is slidably connected to the outer wall of the levers 405. A sliding rod 407 penetrating the mounting plate 404 is fixedly connected to the outer wall of the sliding sleeve 406. A stop plate 408 is fixedly connected to the end of the sliding rods 407. A vibratory generator 409 is fixedly connected to the bottom of the mounting plate 404. A vibrating rod 410 is installed at the output end of 409. An L-shaped load-bearing plate 411 is fixedly connected to one side of the mounting plate 404. Two second rotating shafts 412 distributed on the upper and lower sides of the support plate 408 are rotatably connected through one side of the L-shaped load-bearing plate 411. A cam 413 that abuts against the support plate 408 is fixedly connected to one end of each second rotating shaft 412. The two cams 413 are arranged in the same direction. A first pulley 414 is fixedly connected to the other end of the second rotating shaft 412. A second motor 415 is fixedly connected to one side of the L-shaped load-bearing plate 411. A second pulley 416 is fixedly connected to the output end of the second motor 415. A belt is connected between the two first pulleys 414 and the second pulleys 416 for transmission.
[0036] The operation process of this embodiment is as follows: By controlling the hydraulic cylinder 402 to drive the lifting plate 403 to move downward, the lever 405 and the vibrator 410 are inserted into the concrete. Then, by starting the second motor 415, the second motor 415 drives the second pulley 416 to rotate, and the second pulley 416 drives the two first pulleys 414 to rotate through the belt. This drives the two cams 413 to rotate through the two second rotating shafts 412, which in turn drives the abutment plate 408 to move up and down reciprocally. The abutment plate 408 drives the sliding sleeve 406 to move up and down reciprocally through the sliding rod 407, which in turn drives the lever 405 to expand and contract reciprocally, thereby turning over the concrete. At the same time, the vibrator generator 409 drives the vibrator 410 to work, so that the vibrator 410 compacts the concrete, further improving the compactness of the concrete and thus improving the strength of the concrete.
[0037] Example 3 refer to Figure 1 A pouring device for installing a communication tower mast includes a mounting base 101, a vibrating assembly 4 fixedly mounted on the side of the mounting base 101, a storage tank 106 provided on the upper surface of the mounting base 101, and a pouring assembly 2 connected to the outlet of the storage tank 106. The pouring assembly 2 is provided on the upper surface of the mounting base 101. Specifically, the concrete in the storage tank 106 flows out through the pouring assembly 2 and is compacted by the vibrating assembly 4.
[0038] refer to Figure 6 The vibratory assembly 4 includes a mounting plate 404, which is connected to the mounting base 101. A plurality of levers 405 and a vibratory generator 409 are mounted on the lower surface of the mounting plate 404. The vibratory generator 409 is located among the levers 405, and a vibratory rod 410 is provided at the lower end of the vibratory generator 409. An L-shaped load-bearing plate 411 is provided on the outer side of the mounting plate 404. A drive structure is fixedly mounted on the outer surface of the L-shaped load-bearing plate 411. A stop plate 408 is slidably mounted on the side of the L-shaped load-bearing plate 411 away from the drive structure. The stop plate 408 is connected to the drive structure in a transmission manner. The stop plate 408 is located on the side of the mounting plate 404 away from the levers 405. The stop plate 408 is connected to the levers 405 in a transmission manner through a slide rod 407. Specifically, the abutment plate 408 drives the sliding sleeve 406 to move up and down repeatedly via the sliding rod 407, thereby driving the lever 405 to expand and contract repeatedly, thus turning over the concrete. At the same time, the vibrator generator 409 drives the vibrator 410 to work, so that the vibrator 410 compacts the concrete, further improving the compactness of the concrete, thereby improving the strength of the concrete.
[0039] This invention controls a second motor 415 to drive a second pulley 416 to rotate, which in turn drives two first pulleys 414 to rotate via a belt. This, in turn, drives two second shafts 412 to rotate two cams 413, which in turn drive abutment 408 to move up and down reciprocally. The abutment 408, through a slide rod 407, drives a sliding sleeve 406 to move up and down reciprocally, which in turn drives lever 405 to expand and contract reciprocally, thus turning over the concrete. At the same time, a vibrator generator 409 drives a vibrator 410 to work, which compacts the concrete, further improving its density and thus its strength.
[0040] Furthermore, the drive structure includes a second motor 415, which is fixedly mounted on the outer surface of the L-shaped load-bearing plate 411. The motor shaft of the second motor 415 is fixedly connected to the second pulley 416. A second rotating shaft 412 is rotatably mounted in the hole of the L-shaped load-bearing plate 411. One end of the second rotating shaft 412 is fixedly connected to the cam 413, and the other end is fixedly connected to the first pulley 414. The cam 413 is located on the lower surface of the abutment plate 408, and the cam 413 abuts against the lower surface of the abutment plate 408. The first pulley 414 and the second pulley 416 are connected by belt drive. Specifically, the second motor 415 drives the second pulley 416 to rotate. The second pulley 416 is connected to the first pulley 414 by belt drive. The first pulley 414 drives the cam 413 through the second rotating shaft 412, which in turn drives the abutment plate 408 to move up and down. The abutment plate 408 drives the lever 405 to reciprocate to expand and contract, thereby turning over the concrete.
[0041] refer to Figure 7 The drive structure includes two second rotating shafts 412, both of which are rotatably installed in holes in the L-shaped load-bearing plate 411. The two second rotating shafts 412 are located on the upper and lower surfaces of the support plate 408, respectively. One end of each second rotating shaft 412 is fixedly connected to a cam 413, and the other end is fixedly connected to a first pulley 414. The two cams 413 contact the upper and lower surfaces of the support plate 408, respectively. The two first pulleys 414 and the second pulley 416 are connected by a belt drive. By providing cams 413 on both the upper and lower surfaces of the support plate 408, the support plate 408 is driven to move up and down. The two cams 413 also achieve the up-and-down pushing of the support plate 408, thereby increasing the thrust and preventing the concrete from limiting the lever 405, thus reducing the overturning effect on the concrete.
[0042] Furthermore, the vibrating assembly 4 also includes a second L-shaped plate 401. The lower surface of the vertical plate of the second L-shaped plate 401 is fixedly connected to the upper surface of the mounting base 101, and a hydraulic cylinder 402 is fixedly connected to the lower surface of the horizontal plate of the second L-shaped plate 401. The piston rod end of the hydraulic cylinder 402 is fixedly connected to a lifting plate 403, and the end of the lifting plate 403 away from the second L-shaped plate 401 is fixedly connected to a mounting plate 404. Specifically, the hydraulic cylinder 402 drives the mounting plate 404 to move up and down, thereby driving the lever 405 and the vibrator 410 to insert into the concrete, thus facilitating concrete mixing.
[0043] refer to Figure 4 The casting assembly 2 includes a second vertical plate 201, which is fixedly installed on the upper surface of the mounting base 101. A threaded rod 202 is rotatably installed in a hole on the surface of the second vertical plate 201. The end of the threaded rod 202 is fixedly connected to the motor shaft of the first motor 204, which is fixedly installed on the upper surface of the mounting base 101. A shaped plate 203 is threaded onto the threaded rod 202. One end of the shaped plate 203 near the mounting base 101 is slidably installed in a groove 107 on the mounting base 101. A Z-shaped casting pipe 206 is installed in a hole on the surface of the shaped plate 203. The Z-shaped casting pipe 206 is located on the side of the threaded rod 202 away from the mounting base 101. The end of the Z-shaped casting pipe 206 is connected to the storage tank 106 through a hose 207. Specifically, the first motor 204 drives the threaded rod 202 to rotate, and the threaded rod 202 drives the Z-shaped pouring pipe 206 to move, thereby causing the Z-shaped pouring pipe 206 to move back and forth to output concrete, and then the concrete is evenly poured onto the anchor bolts of the communication tower mast to fix the anchor bolts of the communication tower mast.
[0044] This invention controls the reciprocating left and right movement of the Z-shaped pouring pipe 206 to pour concrete onto the anchor bolts, thus achieving uniform concrete pouring and avoiding pouring at a single fixed position, which would lead to uneven concrete distribution and affect the firmness of the concrete after solidification.
[0045] Furthermore, pushers 3 are fixedly installed at both ends of the threaded rod 202. By installing pushers 3, the Z-shaped casting pipe 206 is prevented from detaching from the threaded rod 202.
[0046] refer to Figure 5The pushing component 3 includes a circular plate 301 and a pushing plate 303 mounted opposite each other. At least two guide rods 302 are provided at one end of the pushing plate 303 near the circular plate 301, and the guide rods 302 are slidably installed in the circular holes of the circular plate 301. A return spring 305 is provided on the outer surface of the guide rod 302, and the return spring 305 is installed between the circular plate 301 and the pushing plate 303. The circular plate 301 is fixedly installed near the end of the threaded rod 202. The pushing plate 303 is slidably installed on the outer surface of the threaded rod 202, and the pushing plate 303 is located on the side of the circular plate 301 near the shaped plate 203. Through contact between the shaped plate 203 and the pushing plate 303, the pushing plate 303 moves towards the circular plate 301 under the push of the threaded rod 202, compressing the return spring 305. When the first motor 204 reverses direction, the thrust of the return spring 305 pushes the pushing plate 303, thereby pushing the shaped plate 203 to engage with the threaded rod 202.
[0047] Furthermore, a baffle 304 is provided at the end of the guide rod 302 away from the push plate 303. The baffle 304 at the end of the guide rod 302 prevents the guide rod 302 from detaching from the circular plate 301.
[0048] refer to Figure 3 A first rotating shaft 108 is rotatably mounted on the upper surface of the storage tank 106. A stirring rod 110 is provided on the outer surface of the first rotating shaft 108, and the stirring rod 110 is located inside the storage tank 106. The first rotating shaft 108 is connected to the first motor 204 via a transmission structure. Specifically, the first rotating shaft 108 drives the stirring rod 110 to stir the concrete inside the storage tank 106, preventing the concrete from solidifying. This invention controls the rotation of the first sprocket 115, which drives the worm gear 114 to rotate, thereby driving the two worm wheels 109 to rotate. The two worm wheels 109 further drive the two first rotating shafts 108 and the stirring rod 110 to rotate. The stirring rod 110 stirs the concrete inside the storage tank 106, preventing the concrete from remaining still inside the storage tank 106 for a long time and causing clumping, which would affect the smooth pouring of the concrete.
[0049] refer to Figure 2 The transmission structure includes a worm gear 114, with a first sprocket 115 at its end. The first sprocket 115 is connected to a second sprocket 205 on the threaded rod 202. The worm gear 114 meshes with a worm wheel 109 at the end of the first rotating shaft 108. The first motor 204 drives the second sprocket 205, which in turn drives the first sprocket 115 to rotate. The first sprocket 115 drives the worm gear 114, which in turn drives the first rotating shaft 108 to rotate. The first rotating shaft 108 drives the stirring rod 110 to rotate, thereby stirring the concrete in the storage tank 106.
[0050] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A casting device for installing communication tower masts, characterized in that, The device includes a mounting base (101), on which a vibrating assembly (4) is fixedly mounted. A storage tank (106) is provided on the upper surface of the mounting base (101), and the outlet of the storage tank (106) is connected to a casting assembly (2). The casting assembly (2) is provided on the upper surface of the mounting base (101). The vibratory assembly (4) includes a mounting plate (404), which is connected to a mounting base (101). A plurality of levers (405) and a vibratory generator (409) are mounted on the lower surface of the mounting plate (404). The vibratory generator (409) is located between the levers (405), and a vibratory rod (410) is provided on the lower surface of the vibratory generator (409). An L-shaped load-bearing plate (411) is provided on the outer side of the mounting plate (404). A driving structure is fixedly installed on the outer surface of the L-shaped load-bearing plate (411). A stop plate (408) is slidably installed on the side of the L-shaped load-bearing plate (411) away from the driving structure. The stop plate (408) is connected to the driving structure. The stop plate (408) is located on the side of the mounting plate (404) away from the levers (405). The stop plate (408) is connected to the levers (405) through a slide rod (407).
2. The casting equipment for installing communication tower masts according to claim 1, characterized in that, The drive structure includes a second motor (415), which is fixedly mounted on the outer surface of the L-shaped load-bearing plate (411). The motor shaft of the second motor (415) is fixedly connected to the second pulley (416). A second rotating shaft (412) is rotatably mounted in the hole of the L-shaped load-bearing plate (411). One end of the second rotating shaft (412) is fixedly connected to the cam (413), and the other end is fixedly connected to the first pulley (414). The cam (413) is located on the lower surface of the abutment plate (408), and the cam (413) abuts against the lower surface of the abutment plate (408). The first pulley (414) and the second pulley (416) are connected by belt drive.
3. The casting equipment for installing communication tower masts according to claim 2, characterized in that, The drive structure includes two second rotating shafts (412), both of which are rotatably installed in holes in the L-shaped load-bearing plate (411); the two second rotating shafts (412) are respectively located on the upper and lower surfaces of the abutment plate (408), one end of the second rotating shaft (412) is fixedly connected to a cam (413), and the other end is fixedly connected to a first pulley (414); the two cams (413) are respectively in contact with the upper and lower surfaces of the abutment plate (408); the two first pulleys (414) and the second pulley (416) are connected by belt drive.
4. A casting device for installing a communication tower mast according to any one of claims 1-3, characterized in that, The vibrating assembly (4) also includes a second L-shaped plate (401). The lower surface of the vertical plate of the second L-shaped plate (401) is fixedly connected to the upper surface of the mounting base (101). A hydraulic cylinder (402) is fixedly connected to the lower surface of the horizontal plate of the second L-shaped plate (401). The piston rod end of the hydraulic cylinder (402) is fixedly connected to the lifting plate (403). The end of the lifting plate (403) away from the second L-shaped plate (401) is fixedly connected to the mounting plate (404).
5. A casting device for installing a communication tower mast according to claim 1, characterized in that, The casting assembly (2) includes a second upright plate (201), which is fixedly installed on the upper surface of the mounting base (101). A threaded rod (202) is rotatably installed in a hole on the surface of the second upright plate (201). The end of the threaded rod (202) is connected to the transmission of a first motor (204), which is fixedly installed on the upper surface of the mounting base (101). The threaded rod (202) is threadedly installed with a shaped plate (203). One end of the shaped plate (203) near the mounting base (101) is slidably installed in a groove (107) on the mounting base (101). A Z-shaped casting pipe (206) is installed in a hole on the surface of the shaped plate (203). The Z-shaped casting pipe (206) is located on the side of the threaded rod (202) away from the mounting base (101). The end of the Z-shaped casting pipe (206) is connected to the storage tank (106) through a hose (207).
6. A casting device for installing a communication tower mast according to claim 5, characterized in that, Both ends of the threaded rod (202) are equipped with pushers (3).
7. A casting device for installing a communication tower mast according to claim 6, characterized in that, The pushing component (3) includes a circular plate (301) and a pushing plate (303) mounted opposite to each other. At least two guide rods (302) are provided on one end of the pushing plate (303) near the circular plate (301). The guide rods (302) are slidably installed in the circular holes of the circular plate (301). A return spring (305) is provided on the outer surface of the guide rod (302). The return spring (305) is installed between the circular plate (301) and the pushing plate (303). The circular plate (301) is fixedly installed on the end of the threaded rod (202). The pushing plate (303) is slidably installed on the outer surface of the threaded rod (202), and the pushing plate (303) is located on the side of the circular plate (301) near the shaped plate (203).
8. A casting device for installing a communication tower mast according to claim 7, characterized in that, A baffle (304) is provided at the end of the guide rod (302) away from the push plate (303).
9. A casting device for installing a communication tower mast according to claim 5, characterized in that, The upper surface of the storage tank (106) is rotatably mounted with a first rotating shaft (108), and the outer surface of the first rotating shaft (108) is provided with a stirring rod (110), which is located inside the storage tank (106); the first rotating shaft (108) is connected to the first motor (204) through a transmission structure.
10. A casting device for installing a communication tower mast according to claim 9, characterized in that, The transmission structure includes a worm (114), and a first sprocket (115) is provided at the end of the worm (114). The first sprocket (115) is connected to a second sprocket (205) on the threaded rod (202). The worm (114) meshes with a worm wheel (109) at the end of the first rotating shaft (108).