Automatic electrode paste heating and measuring device frame

By combining components such as support platform, lifting column, support arm, and servo motor, along with optical rangefinder and carbon monoxide adsorption component, the problem of automatic metering and CO adsorption of electrode paste in the automatic heating and measuring device frame is solved. Automatic metering, fixed-point paste addition, and CO adsorption are achieved, improving safety and exhaust stability.

CN121498403APending Publication Date: 2026-02-10江苏广泽龙谊机械科技有限公司
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Patent Information

Application Number
CN202511744936.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-02-10

AI Technical Summary

Technical Problem

The existing automatic heating and measuring device for electrode paste cannot automatically measure and add paste at fixed points, which increases manual labor and prevents the rapid adsorption of CO gas, thus affecting safety.

Method used

It adopts a support platform, lifting column, support arm, servo motor, No. 1 electric telescopic rod, top cover and material height measuring component, combined with optical wave rangefinder, electromagnetic block, exhaust fan, activated carbon mesh and processing module to realize automatic metering and fixed-point paste addition, and quickly adsorb CO gas through carbon monoxide adsorption component.

Benefits of technology

The automatic heating and measuring device for electrode paste enables automatic metering and precise paste addition, reducing manual labor, improving work safety and exhaust stability, and lowering the risk of air pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic electrode paste heating and measuring device frame, and relates to the technical field of electrode paste measurement, the automatic electrode paste heating and measuring device frame comprises a supporting table, a lifting column, a supporting arm, a servo motor, a first electric telescopic rod, an upper cover and a material height measuring assembly, a lifting column is installed at the output end of the servo motor, a supporting arm is installed on the outer wall of the lifting column, and a first electric telescopic rod is installed on the inner wall of the supporting arm in a penetrating mode. A first motor is installed to rotate to drive a threaded rod to rotate, the threaded rod rotates to drive a threaded sleeve to move, the threaded sleeve moves to drive a first sliding barrel to move, the first sliding barrel moves to enable the threaded sleeve to stably drive a light wave range finder to move, and the light wave range finder moves to conduct weighted averaging on data of the multi-point material height; and the final material height is determined and transmitted to the data processor, so that the functions of metering paste adding and fixed-point paste adding of the automatic electrode paste heating and measuring device frame are realized, and manual labor is reduced.
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Description

Technical Field

[0001] This invention relates to the field of electrode paste measurement technology, specifically to an automatic heating and measuring device frame for electrode paste. Background Technology

[0002] Electrode paste, a key raw material in electrode production for equipment such as submerged arc furnaces and calcium carbide furnaces, has its height directly affecting electrode roasting quality, energy consumption, and production safety. Traditional measurement methods rely on manual operation, resulting in low efficiency, large errors, and numerous safety hazards, making it difficult to meet the needs of modern industry for precise and automated production. Abnormal electrode paste height can lead to serious accidents. For example, excessively high paste columns can cause stratification of coarse and fine particles, reducing the uniformity of electrode conductivity; excessively low paste columns may cause hard or soft breakage of the electrode due to poor filling properties, resulting in chain reactions such as burnt material column and difficulty in unloading. However, existing automatic heating and measuring devices for electrode paste cannot automatically meter and add paste, and point-to-point paste addition increases manual labor, while the inability to quickly adsorb CO gas affects safety.

[0003] The existing automatic heating and measuring device frame for electrode paste has the following defects:

[0004] 1. Patent document CN118361970A discloses an automatic electrode paste measuring and filling system for self-baking electrodes in submerged arc furnaces, "including: an electrode paste hopper ground screening and receiving transfer mechanism and an electrode steel shell paste column material level monitoring and filling mechanism; the electrode paste hopper ground screening and receiving transfer mechanism includes: an electrode paste hopper, a hopper weighing sensor, a hopper support, a vibrating feeder screen, an electrode paste feeding tank, a tank transport vehicle, and a special tank lifting device; a vibrating feeder screen is located below the electrode paste hopper; the tank transport vehicle is self-powered and its path covers the output port of the vibrating feeder screen." Below, an on-board weighing sensor is installed between the electrode paste feeding tank and the material tank transport vehicle; the electrode steel shell paste column material level monitoring and filling mechanism includes: a special lifting tool for the material tank, a high-precision intelligent trolley and a hoop lifting device; the material tank transport vehicle is equipped with a weighing sensor to accurately measure the amount of electrode paste added each time, and the hoop lifting device is equipped with a radar level gauge to accurately measure the level of electrode paste for each electrode, thus achieving precise feeding. However, the existing automatic heating and measuring device frame for electrode paste cannot automatically measure the amount of paste added, and fixed-point paste addition increases manual labor and CO gas cannot be quickly adsorbed, affecting safety. Summary of the Invention

[0005] The purpose of this invention is to provide an automatic heating and measuring device frame for electrode paste, so as to solve the technical problems mentioned in the background art, namely, that existing automatic heating and measuring device frames for electrode paste cannot automatically measure and add paste, that adding paste at fixed points increases manual labor, and that CO gas cannot be quickly adsorbed, affecting safety.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an automatic heating and measuring device frame for electrode paste, comprising a support platform, a lifting column, a support arm, a servo motor, a first electric telescopic rod, a top cover, and a material height measuring component. A servo motor is installed through the inner wall of the support platform, and a lifting column is installed at the output end of the servo motor. A support arm is installed on the outer wall of the lifting column, and a first electric telescopic rod is installed through the inner wall of the support arm. A top cover is installed at the output end of the first electric telescopic rod. An calcium carbide furnace is placed on one side of the support platform. Three electrode cylinders with the same bottom level and different top heights are installed on the inner wall of the calcium carbide furnace, arranged in a triangular shape. An electric heating cylinder is fitted into the middle of the outer wall of each electrode cylinder. The three electrode cylinders are measured separately by three measuring device frames. A carbon monoxide adsorption component is installed on the outer wall of the support arm, and an air outlet is provided at the top of the top cover.

[0007] Preferably, the material height measuring component includes a first support block, a light wave rangefinder, a first motor, a threaded rod, a first electromagnetic block, and a first sliding rod. The light wave rangefinder is installed through the outer wall of the first support block, which is located on the outer wall of the support arm. The light wave rangefinder penetrates through the outer wall of the first support block. The first motor is located on the inner wall of the first support block. A threaded rod is installed at the output end of the first motor. A threaded sleeve is fitted onto the outer wall of the threaded rod, and the outer wall of the light wave rangefinder is connected to the outer wall of the threaded sleeve. The first sliding rod is located on the inner wall of the first support block. A slot is formed on the outer wall of the first sliding rod. A first sliding cylinder is installed on the outer wall of the first sliding rod. A support box is installed on the outer wall of the first sliding cylinder. A support cylinder is installed on the inner wall of the support box. A first electromagnetic block is installed on the inner wall of the support cylinder. A first spring is installed on the outer wall of the first electromagnetic block. A first clamp is installed through the inner wall of the support cylinder, and the outer wall of the first clamp is connected to the outer wall of the first spring. The outer wall of the threaded sleeve is connected to the outer wall of the first sliding cylinder.

[0008] Preferably, the optical rangefinder moves through the opening on the outer wall of the first support block, and one end of the first locking head can be inserted into the locking slot.

[0009] Preferably, the carbon monoxide adsorption assembly includes a second housing, an exhaust fan, a filter box, an activated carbon mesh, a handle, and a second electric telescopic rod. The second housing is located on the outer wall of the support arm, the exhaust fan is located on the inner wall of the second housing, and the suction head of the exhaust fan penetrates through the outer wall of the second housing. The filter box is located on the inner wall of the second housing, and an exhaust pipe is installed through the outer wall of the filter box, with one end of the exhaust pipe extending to the outer wall of the second housing. An activated carbon mesh is installed through the outer wall of the filter box, and a handle is installed through the outer wall of the second housing, with the outer wall of the activated carbon mesh connected to the outer wall of the handle. A second support is installed on the inner wall of the filter box, and a second electric telescopic rod is installed on the outer wall of the second support. A third groove is opened on the outer wall of the activated carbon mesh, and a second clamp is installed at the output end of the second electric telescopic rod, with the second clamp extending to the inner wall of the third groove.

[0010] Preferably, the activated carbon mesh is pulled out of the filter box and the second box via a pull handle, and the suction head of the exhaust fan is located above the air outlet.

[0011] Preferably, a CO gas concentration detector is installed on the inner wall of the discharge pipe, a processing module is installed on the inner wall of the second housing, and an alarm is installed on the outer wall of the support arm. The processing module is electrically connected to the CO gas concentration detector and the alarm. The CO gas concentration detector is used to detect the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component. The processing module contains the appropriate CO gas concentration data after adsorption by the carbon monoxide adsorption component. The appropriate CO gas concentration data is 0~45ppm. The processing module is electrically connected to the carbon monoxide adsorption component.

[0012] Preferably, the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component is transmitted to the processing module. The processing module compares the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component with the appropriate CO gas concentration data after adsorption by the carbon monoxide adsorption component. If the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component is within the appropriate CO gas concentration data, it is set to a suitable concentration state. If the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component is greater than the appropriate CO gas concentration data, it is set to an excessively high concentration state.

[0013] Preferably, the inner wall of the top cover is equipped with a clamping and sealing assembly, which includes a No. 5 box, a No. 5 opening, a clamp, a No. 5 slide rod, a No. 5 slide cylinder, a No. 6 spring, a No. 6 motor, and a pull rope. The No. 5 box is located on the inner wall of the top cover, the No. 5 opening is opened on the outer wall of the No. 5 box, the clamp penetrates through the inner wall of the No. 5 opening, the No. 5 slide rod is located on the inner wall of the No. 5 box, the No. 5 slide cylinder is installed on the outer wall of the No. 5 slide rod, and the outer wall of the No. 5 slide cylinder is connected to the outer wall of the clamp, the outer wall of the clamp is equipped with a T-shaped rod, the outer wall of the T-shaped rod is equipped with a No. 6 spring, and one end of the No. 6 spring is connected to the inner wall of the No. 5 box, the No. 6 motor is located on the inner wall of the No. 5 box, the output end of the No. 6 motor is equipped with a collecting wheel, the outer wall of the collecting wheel is equipped with a pull rope, and one end of the pull rope is connected to the outer wall of the T-shaped rod.

[0014] Preferably, the fifth slide cylinder moves with the support of the fifth slide rod, the clamp moves through the fifth opening, the clamp tightens the electrode cylinder, and a sealing strip is installed on the outer wall of the fifth box.

[0015] Preferably, the method of using the measuring device frame includes the following steps:

[0016] Step S1: The first electromagnetic block is activated, generating magnetic force to move the first spring. The movement of the first spring moves the first clamp head, which moves it out of the slot. At this time, the first motor rotates, driving the threaded rod to rotate. The rotation of the threaded rod moves the threaded sleeve, which in turn moves the first slide cylinder. The movement of the first slide cylinder makes the threaded sleeve stably drive the optical wave rangefinder to move. The optical wave rangefinder moves and performs a weighted average of the material height data from multiple points to determine the final material height, which is then transmitted to the data processor. This realizes the function of metering and adding paste at fixed points in the automatic heating and measuring device for electrode paste, reducing manual labor.

[0017] Step S2: The exhaust fan starts to generate suction, drawing the CO gas discharged from the air outlet into the filter box through the suction head. The CO gas is filtered through the activated carbon mesh, and the filtered CO gas is discharged through the discharge pipe. The second electric telescopic rod moves, driving the second clamp head to move. The second clamp head moves and moves out of the third slot. At this time, the handle is pulled to move the activated carbon mesh, which moves out of the filter box and the second box for replacement. This realizes the function of the automatic heating and measuring device frame of electrode paste to adsorb the CO gas generated when heating the electrode paste, reduce air pollution, and improve work safety.

[0018] Step S3: When the processing module detects a suitable concentration, it controls the carbon monoxide adsorption component to operate normally while the alarm remains off. After the carbon monoxide adsorption component operates normally, the CO gas concentration detector continuously monitors the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component until the processing module detects an excessively high concentration. When the processing module detects an excessively high concentration, it controls the carbon monoxide adsorption component to reduce its power and activates the alarm. After the carbon monoxide adsorption component reduces its power, the alarm continues to sound and time, reminding staff to replace the activated carbon mesh. The CO gas concentration detector continues to monitor the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component until the processing module detects a suitable concentration. This achieves the function of the measuring device promptly notifying staff of excessive CO gas concentration to reduce the occurrence of dangerous situations.

[0019] Step S4: The rotation of motor No. 6 drives the collecting wheel to rotate, which in turn drives the pull rope to move. The movement of the pull rope drives the T-shaped rod to move, which in turn drives the No. 6 spring to move. The movement of the No. 6 spring causes the T-shaped rod to move the clamp, which in turn drives the No. 5 slide cylinder to move. The movement of the No. 5 slide cylinder causes the clamp to open. At this time, after the upper cover is placed on the electrode cylinder, the clamp reverses and the tension of the No. 6 spring causes the clamp to contact the outer wall of the electrode cylinder. The connection between the No. 5 box and the electrode cylinder is sealed by the sealing strip, which realizes the function of stable sealing between the electrode paste automatic heating and measuring device frame and the electrode cylinder, and improves the exhaust stability.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] 1. This invention utilizes an electromagnetic block to generate magnetic force, which in turn moves a spring. The spring moves the chuck, which moves out of the slot. At this time, a motor rotates, causing a threaded rod to rotate. The threaded rod moves the threaded sleeve, which in turn moves a slide cylinder. The slide cylinder then moves the threaded sleeve, which in turn moves the optical rangefinder. The optical rangefinder then performs a weighted average of the material height data from multiple points to determine the final material height, which is then transmitted to the data processor. This invention achieves the functions of metering and adding paste at fixed points in the automatic heating and measuring device for electrode paste, reducing manual labor.

[0022] 2. This invention uses an exhaust fan to generate suction, drawing CO gas discharged from the outlet into the filter box through the suction head. The CO gas is filtered through an activated carbon mesh and then discharged through the exhaust pipe. The movement of the second electric telescopic rod moves the second clamping head, which moves out of the third slot. At this time, pulling the handle moves the activated carbon mesh, which moves out of the filter box and the second housing for replacement. This invention realizes the function of the automatic heating and measuring device frame of electrode paste to adsorb CO gas generated during electrode paste heating, reduce air pollution, and improve work safety.

[0023] 3. This invention, through the installation of a processing module, detects a suitable concentration and controls the carbon monoxide adsorption component to operate normally without activating the alarm. After the carbon monoxide adsorption component operates normally, the CO gas concentration detector continuously monitors the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component until the processing module detects an excessively high concentration. When the processing module detects an excessively high concentration, it controls the carbon monoxide adsorption component to reduce its power and activates the alarm. After the carbon monoxide adsorption component reduces its power, the alarm continues to sound and time, reminding staff to replace the activated carbon mesh. The CO gas concentration detector continuously monitors the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component until the processing module detects a suitable concentration. This invention enables the measuring device to promptly notify staff of excessive CO gas concentrations, reducing the occurrence of dangerous situations.

[0024] 4. This invention utilizes a No. 6 motor to rotate a collecting wheel, which in turn moves a pull rope. This movement of the pull rope moves a T-shaped rod, which in turn moves a No. 6 spring. The movement of the No. 6 spring causes the T-shaped rod to move a clamp, which in turn moves a No. 5 slide cylinder. The movement of the No. 5 slide cylinder causes the clamp to open. When the top cover is placed over the electrode cylinder, the clamp reverses direction, and the tension of the No. 6 spring causes the clamp to contact the outer wall of the electrode cylinder. Furthermore, the connection between the No. 5 box and the electrode cylinder is sealed with a sealing strip. This achieves a stable seal between the electrode paste automatic heating and measuring device frame and the electrode cylinder, improving exhaust stability. Attached Figure Description

[0025] Figure 1 This is a front view structural diagram of the present invention;

[0026] Figure 2 This is a schematic diagram of the front structure of the present invention;

[0027] Figure 3 This is a schematic diagram of the calcium carbide furnace structure of the present invention;

[0028] Figure 4 This is a top view of the calcium carbide furnace structure of the present invention;

[0029] Figure 5 This is a schematic diagram of the electrode cylinder structure of the present invention;

[0030] Figure 6 This is a schematic diagram of the optical rangefinder structure of the present invention;

[0031] Figure 7 For the present invention Figure 6 A schematic diagram of structure A;

[0032] Figure 8 This is a schematic diagram of the exhaust fan structure of the present invention;

[0033] Figure 9 This is a schematic diagram of the activated carbon mesh structure of the present invention;

[0034] Figure 10 For the present invention Figure 9 A schematic diagram of the C-structure;

[0035] Figure 11 For the present invention Figure 8 A schematic diagram of the B structure;

[0036] Figure 12 This is a schematic diagram of the CO gas detection process of the present invention;

[0037] Figure 13 This is a schematic diagram of the No. 5 box structure of the present invention;

[0038] Figure 14 This is a schematic diagram of the clamp structure of the present invention.

[0039] In the diagram: 1. Support platform; 2. Lifting column; 3. Support arm; 4. Servo motor; 6. Electric telescopic rod No. 1; 7. Top cover; 8. Air outlet; 9. Calcium carbide furnace; 10. Electrode cylinder; 11. Electric heating cylinder; 12. Support block No. 1; 13. Optical rangefinder; 14. Electric motor No. 1; 15. Threaded rod; 16. Threaded sleeve; 17. Slide rod No. 1; 18. Slot; 19. Slide cylinder No. 1; 20. Slide cylinder No. 1; 21. Support cylinder; 22. Electromagnetic block No. 1; 23. Spring No. 1; 24. 1. Clip head; 25. Box body 2; 27. Exhaust fan; 28. Filter box; 29. ​​Activated carbon mesh; 30. Discharge pipe; 31. CO gas concentration detector head; 32. Pull handle; 33. Slot 3; 34. Bracket 2; 35. Electric telescopic rod 2; 36. Clip head 2; 37. Box 5; 38. Slide rod 5; 39. Slide cylinder 5; 40. Clamp; 41. Opening 5; 42. Motor 6; 43. Collecting wheel; 44. Pull rope; 45. T-shaped rod; 46. Spring 6. Detailed Implementation

[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0041] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0042] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand this according to the specific circumstances.

[0043] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7An automatic heating and measuring device frame for electrode paste includes a support platform 1, a lifting column 2, a support arm 3, a servo motor 4, a first electric telescopic rod 6, a top cover 7, and a material height measuring component. The servo motor 4 is installed through the inner wall of the support platform 1. The lifting column 2 is installed at the output end of the servo motor 4. The support arm 3 is installed on the outer wall of the lifting column 2. The first electric telescopic rod 6 is installed through the inner wall of the support arm 3. The top cover 7 is installed at the output end of the first electric telescopic rod 6. An calcium carbide furnace 9 is placed on one side of the support platform 1. Three electrode cylinders 10, with their bottoms at the same horizontal plane and different top heights, are installed on the inner wall of the calcium carbide furnace 9 in a triangular arrangement. An electric... The heating cylinder 11, the three electrode cylinders 10 are measured by three measuring device frames respectively, the outer wall of the support arm 3 is equipped with a carbon monoxide adsorption component, the top of the upper cover 7 is provided with an air outlet 8, the servo motor 4 rotates to drive the lifting column 2 to rotate, the lifting column 2 rotates to drive the support arm 3 to rotate, the support arm 3 rotates to drive the upper cover 7 to rotate, the first electric telescopic rod 6 moves to drive the upper cover 7 to move to adjust its position, the lifting column 2 drives the support arm 3 to rise and fall, the electric heating cylinder 11 heats the electrode paste in the electrode cylinder 10, the electrode paste in each cylinder is solid at the upper end, after passing through the electric heating device, the electrode paste in the middle is liquid, and the electrode paste in the lower part is graphitized, the material height measuring component includes the first support block 12, the optical wave rangefinder 13, the first The system includes a motor 14, a threaded rod 15, an electromagnetic block 22, a sliding rod 17, and a light wave rangefinder 13 that is installed through the outer wall of a support block 12. The support block 12 is located on the outer wall of the support arm 3, and the light wave rangefinder 13 penetrates through the outer wall of the support block 12. The motor 14 is located on the inner wall of the support block 12, and a threaded rod 15 is installed at the output end of the motor 14. A threaded sleeve 16 is fitted onto the outer wall of the threaded rod 15, and the outer wall of the light wave rangefinder 13 is connected to the outer wall of the threaded sleeve 16. The sliding rod 17 is located on the inner wall of the support block 12, and a slot 18 is provided on the outer wall of the sliding rod 17. A sliding cylinder 19 is installed on the outer wall of the sliding rod 17, and a support box 20 is installed on the outer wall of the sliding cylinder 19. A support is installed on the inner wall of the support box 20. The support cylinder 21 has an electromagnetic block 22 installed on its inner wall and a spring 23 installed on its outer wall. A clamp 24 is installed through the inner wall of the support cylinder 21, and its outer wall is connected to the outer wall of the spring 23. The optical rangefinder 13 moves through the opening in the outer wall of the support block 12. One end of the clamp 24 can be inserted into the slot 18. The outer wall of the threaded sleeve 16 is connected to the outer wall of the sliding cylinder 19. When the electromagnetic block 22 is activated, it generates magnetic force to move the spring 23. The movement of the spring 23 moves the clamp 24, causing it to move out of the slot 18. At this time, the motor 14 rotates, driving the threaded rod 15 to rotate. The rotation of the threaded rod 15 moves the threaded sleeve 16.The movement of the threaded sleeve 16 drives the movement of the first slide cylinder 19. The movement of the first slide cylinder 19 stabilizes the threaded sleeve 16, causing the optical rangefinder 13 to move. The optical rangefinder 13 then performs a weighted average of the material height data from multiple points to determine the final material height, which is then transmitted to the data processor. This achieves the function of metering and adding paste at fixed points using the automatic heating and measuring device for electrode paste, reducing manual labor.

[0044] Example 2: Please refer to Figure 2 , Figure 8 , Figure 9 and Figure 10 An automatic heating and measuring device frame for electrode paste includes a carbon monoxide adsorption component comprising a second housing 25, an exhaust fan 27, a filter box 28, an activated carbon mesh 29, a handle 32, and a second electric telescopic rod 35. The second housing 25 is located on the outer wall of a support arm 3. The exhaust fan 27 is located on the inner wall of the second housing 25, with its suction head penetrating the outer wall of the second housing 25. The filter box 28 is located on the inner wall of the second housing 25, and a discharge pipe 30 is installed through its outer wall, with one end of the discharge pipe 30 extending to the outer wall of the second housing 25. The activated carbon mesh 29 is installed through its outer wall. The handle 32 is installed through its outer wall, and the outer wall of the activated carbon mesh 29 is connected to the outer wall of the handle 32. A second bracket 34 is installed on the inner wall of the filter box 28, and a second electric telescopic rod 35 is installed on the outer wall of the second bracket 34. A third groove 33 is formed on the outer wall of the activated carbon mesh 29. The output end of the electric telescopic rod 35 is equipped with a second clamp 36, which extends to the inner wall of the third slot 33. The activated carbon mesh 29 is pulled out of the filter box 28 and the second box 25 via the handle 32. The suction head of the exhaust fan 27 is located above the air outlet 8. When the exhaust fan 27 is started, it generates suction to draw the CO gas discharged from the air outlet 8 into the filter box 28 through the suction head. The CO gas is filtered by the activated carbon mesh 29 and discharged through the discharge pipe 30. The movement of the electric telescopic rod 35 moves the second clamp 36, which moves it out of the third slot 33. At this time, pulling the handle 32 moves the activated carbon mesh 29, which moves it out of the filter box 28 and the second box 25 for replacement. This realizes the function of the automatic heating and measuring device frame of electrode paste to adsorb the CO gas generated during the heating of electrode paste, reduce air pollution, and improve work safety.

[0045] Example 3: Please refer to Figure 8 , Figure 11 and Figure 12An automatic heating and measuring device frame for electrode paste includes a CO gas concentration detector 31 installed on the inner wall of the discharge pipe 30, a processing module installed on the inner wall of the second housing 25, and an alarm installed on the outer wall of the support arm 3. The processing module is electrically connected to the CO gas concentration detector 31 and the alarm. The CO gas concentration detector 31 is used to detect the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component. The processing module contains the appropriate CO gas concentration data after adsorption by the carbon monoxide adsorption component, which is 0~45ppm. The processing module is electrically connected to the carbon monoxide adsorption component, and the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component is transmitted to the processing module. The processing module compares the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component with the appropriate CO gas concentration data after adsorption by the carbon monoxide adsorption component. The real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component is set to a concentration within the appropriate CO gas concentration data after adsorption by the carbon monoxide adsorption component. When the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component exceeds the appropriate CO gas concentration data after adsorption by the carbon monoxide adsorption component, it is set to an excessively high concentration state. When the processing module detects that the concentration is appropriate, it controls the carbon monoxide adsorption component to work normally and the alarm does not activate. After the carbon monoxide adsorption component is working normally, the CO gas concentration detection head 31 continuously monitors the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component until the processing module detects an excessively high concentration state. When the processing module detects an excessively high concentration state, it controls the carbon monoxide adsorption component to reduce its power and the alarm activates. After the carbon monoxide adsorption component reduces its power, the alarm continues to sound and time, reminding staff to replace the activated carbon mesh 29. The CO gas concentration detection head 31 continues to monitor the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component until the processing module detects that the concentration is appropriate. This realizes the function of the measuring device rack to promptly notify staff of excessive CO gas concentration and reduce the occurrence of dangerous situations.

[0046] Example 4: Please refer to Figure 2 , Figure 13 and Figure 14An automatic heating and measuring device frame for electrode paste is disclosed. A clamping and sealing assembly is installed on the inner wall of the upper cover 7. The clamping and sealing assembly includes a fifth box 37, a fifth opening 41, a clamp 40, a fifth slide rod 38, a fifth slide cylinder 39, a sixth spring 46, a sixth motor 42, and a pull rope 44. The fifth box 37 is located on the inner wall of the upper cover 7, the fifth opening 41 is opened on the outer wall of the fifth box 37, the clamp 40 penetrates the inner wall of the fifth opening 41, and the fifth slide rod 38 is located on the inner wall of the fifth box 37. A slide cylinder 39 is installed on the outer wall of slide bar 38, and the outer wall of slide cylinder 39 is connected to the outer wall of clamp 40. A T-shaped rod 45 is installed on the outer wall of clamp 40, and a spring 46 is installed on the outer wall of T-shaped rod 45. One end of spring 46 is connected to the inner wall of box 37. Motor 42 is located on the inner wall of box 37. A collecting wheel 43 is installed at the output end of motor 42. A pull rope 44 is installed on the outer wall of collecting wheel 43, and one end of pull rope 44 is connected to the outer wall of spring 46. Connected to the outer wall of T-shaped rod 45, slide cylinder 39 moves via the support of slide rod 38. Clamp 40 moves through opening 41 and clamps electrode cylinder 10. Sealing strip is installed on the outer wall of box 37. Motor 42 rotates, driving collection wheel 43 to rotate. Collection wheel 43 rotates, driving rope 44 to move. Rope 44 moves, driving T-shaped rod 45 to move. T-shaped rod 45 moves, driving spring 46 to move. The movement of the T-shaped rod 45 causes the clamp 40 to move, which in turn causes the fifth slide cylinder 39 to move. The movement of the fifth slide cylinder 39 causes the clamp 40 to open. At this time, after the upper cover 7 is placed on the electrode cylinder 10, the clamp 40 reverses and is pulled by the sixth spring 46 to contact the outer wall of the electrode cylinder 10. The connection between the fifth box 37 and the electrode cylinder 10 is sealed by a sealing strip, which realizes the function of stable sealing between the automatic heating and measuring device frame of the electrode paste and the electrode cylinder 10 and improves the stability of exhaust.

[0047] The method of using this measuring device frame includes the following steps:

[0048] Step S1: The first electromagnetic block 22 is activated, generating magnetic force to move the first spring 23. The movement of the first spring 23 moves the first clamp 24, which moves it out of the clamp slot 18. At this time, the first motor 14 rotates, driving the threaded rod 15 to rotate. The rotation of the threaded rod 15 moves the threaded sleeve 16, which moves the first slide cylinder 19. The movement of the first slide cylinder 19 makes the threaded sleeve 16 stably drive the optical wave rangefinder 13 to move. The optical wave rangefinder 13 moves and performs a weighted average of the material height data at multiple points to determine the final material height, which is then transmitted to the data processor. This realizes the function of metering and adding paste at fixed points in the automatic heating and measuring device for electrode paste, reducing manual labor.

[0049] Step S2: The exhaust fan 27 is started to generate suction, drawing the CO gas discharged from the air outlet 8 into the filter box 28 through the suction head. The CO gas is filtered through the activated carbon mesh 29, and the filtered CO gas is discharged through the discharge pipe 30. The second electric telescopic rod 35 moves, driving the second clamp 36 to move. The second clamp 36 moves to move out of the third slot 33. At this time, the handle 32 is pulled to move the activated carbon mesh 29. The activated carbon mesh 29 moves to move out of the filter box 28 and the second box 25 for replacement. This realizes the function of the automatic heating and measuring device frame of electrode paste to adsorb the CO gas generated when heating the electrode paste, reduce air pollution, and improve work safety.

[0050] Step S3: When the processing module detects a suitable concentration, it controls the carbon monoxide adsorption component to work normally and the alarm does not activate. After the carbon monoxide adsorption component works normally, the CO gas concentration detection head 31 continuously monitors the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component until the processing module detects an excessively high concentration. When the processing module detects an excessively high concentration, it controls the carbon monoxide adsorption component to reduce its power and activates the alarm. After the carbon monoxide adsorption component reduces its power, the alarm continues to sound and time the alarm to remind staff to replace the activated carbon mesh 29. The CO gas concentration detection head 31 continues to monitor the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component until the processing module detects a suitable concentration. This achieves the function of the measuring device rack promptly notifying staff of excessive CO gas concentration to reduce the occurrence of dangerous situations.

[0051] In step S4, the rotation of motor 42 drives the collection wheel 43 to rotate, which in turn moves the pull rope 44. The movement of the pull rope 44 moves the T-shaped rod 45, which in turn moves the spring 46. The movement of the spring 46 causes the T-shaped rod 45 to move the clamp 40, which in turn moves the slide cylinder 39. The movement of the slide cylinder 39 causes the clamp 40 to open. At this time, after the upper cover 7 is placed on the electrode cylinder 10, the clamp 40 reverses and is pulled by the force of the spring 46 to contact the outer wall of the electrode cylinder 10. The connection between the box 37 and the electrode cylinder 10 is sealed by a sealing strip, thus realizing the function of stable sealing between the automatic heating and measuring device frame of the electrode paste and the electrode cylinder 10 and improving the stability of exhaust.

[0052] Working principle: Electromagnetic block 22 activates, generating magnetic force that moves spring 23. Spring 23 moves, causing clamp 24 to move, dislodging it from slot 18. Simultaneously, motor 14 rotates, driving threaded rod 15. Threaded rod 15 moves threaded sleeve 16, which in turn moves slide cylinder 19. Slide cylinder 19 then stably moves optical rangefinder 13. Optical rangefinder 13 performs a weighted average of multiple material height data to determine the final material height, which is then transmitted to the data processor. This achieves the automatic heating and measuring device for electrode paste, enabling metering and precise paste addition, reducing manual labor. Fan 27 activates, generating suction to draw air from the outlet. The CO gas discharged from chamber 8 is drawn into filter chamber 28 through the suction head. The CO gas is filtered through activated carbon mesh 29 and then discharged through discharge pipe 30. The movement of electric telescopic rod 35 moves clamp 36, removing it from slot 33. Pulling handle 32 moves activated carbon mesh 29, removing it from filter chamber 28 and chamber 25 for replacement. This achieves the function of the automatic heating and measuring device frame for adsorbing CO gas generated during electrode paste heating, reducing air pollution and improving operational safety. When the processing module detects a suitable concentration, it controls the carbon monoxide adsorption component to operate normally without activating the alarm. After the carbon monoxide adsorption component is working normally, the CO gas concentration detector 31 continuously monitors the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component until the processing module detects an excessively high concentration. When the processing module detects an excessively high concentration, it controls the carbon monoxide adsorption component to reduce its power and activates the alarm. After the carbon monoxide adsorption component reduces its power, the alarm continues to sound and time, reminding staff to replace the activated carbon mesh 29. The CO gas concentration detector 31 continues to monitor the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component until the processing module detects a suitable concentration. This allows the measuring device to promptly notify staff of excessive CO gas concentrations, reducing the risk of dangerous situations. The function of the device is as follows: the rotation of motor 42 drives the rotation of collecting wheel 43, which in turn drives the pull rope 44 to move. The movement of pull rope 44 drives the movement of T-shaped rod 45, which in turn drives the movement of spring 46. The movement of spring 46 causes T-shaped rod 45 to drive clamp 40 to move, which in turn drives slide cylinder 39 to move. The movement of slide cylinder 39 causes clamp 40 to open. At this time, after the upper cover 7 is placed on the electrode cylinder 10, clamp 40 reverses and is pulled by spring 46 to contact the outer wall of electrode cylinder 10. The connection between box 37 and electrode cylinder 10 is sealed by a sealing strip, which realizes the function of stable sealing between the electrode paste automatic heating and measuring device frame and electrode cylinder 10 and improves the stability of exhaust.

[0053] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An automatic heating and measuring device frame for electrode paste, comprising a support platform (1), a lifting column (2), a support arm (3), a servo motor (4), a first electric telescopic rod (6), an upper cover (7), and a material height measuring component, characterized in that: A servo motor (4) is installed through the inner wall of the support platform (1). A lifting column (2) is installed at the output end of the servo motor (4). A support arm (3) is installed on the outer wall of the lifting column (2). A first electric telescopic rod (6) is installed through the inner wall of the support arm (3). A top cover (7) is installed at the output end of the first electric telescopic rod (6). A calcium carbide furnace (9) is placed on one side of the support platform (1). Three electrode cylinders (10) with the same bottom plane and different top heights are installed on the inner wall of the calcium carbide furnace (9). The three electrode cylinders (10) are triangularly distributed. An electric heating cylinder (11) is fitted in the middle of the outer wall of the electrode cylinder (10). The three electrode cylinders (10) are measured by three measuring device frames respectively. A carbon monoxide adsorption component is installed on the outer wall of the support arm (3). An air outlet (8) is opened through the top of the top cover (7).

2. The automatic heating and measuring device frame for electrode paste according to claim 1, characterized in that: The material height measuring assembly includes a first support block (12), a light wave rangefinder (13), a first motor (14), a threaded rod (15), a first electromagnetic block (22), and a first sliding rod (17). The light wave rangefinder (13) is installed through the outer wall of the first support block (12). The first support block (12) is located on the outer wall of the support arm (3). The light wave rangefinder (13) penetrates through the outer wall of the first support block (12). The first motor (14) is located on the inner wall of the first support block (12). The output end of the first motor (14) is equipped with a threaded rod (15). A threaded sleeve (16) is fitted on the outer wall of the threaded rod (15), and the outer wall of the light wave rangefinder (13) is connected to the outer wall of the threaded sleeve (16). The first slide rod (17) is located on the inner wall of the first support block (12). The outer wall of the first slide rod (17) is provided with a slot (18). The outer wall of the first slide rod (17) is equipped with a first slide cylinder (19). The outer wall of the first slide cylinder (19) is equipped with a support box (20). The inner wall of the support box (20) is equipped with a support cylinder (21). The inner wall of the support cylinder (21) is equipped with a first electromagnetic block (22). The outer wall of the first electromagnetic block (22) is equipped with a first spring (23). The inner wall of the support cylinder (21) is through-installed with a first clamp (24). The outer wall of the first clamp (24) is connected to the outer wall of the first spring (23). The outer wall of the threaded sleeve (16) is connected to the outer wall of the first slide cylinder (19).

3. The automatic heating and measuring device frame for electrode paste according to claim 2, characterized in that: The optical rangefinder (13) moves through the opening on the outer wall of the first support block (12), and one end of the first card head (24) can be inserted into the card slot (18).

4. The electrode paste automatic heating and measuring device frame according to claim 1, characterized in that: The carbon monoxide adsorption assembly includes a second housing (25), an exhaust fan (27), a filter box (28), an activated carbon mesh (29), a handle (32), and a second electric telescopic rod (35). The second housing (25) is located on the outer wall of the support arm (3), the exhaust fan (27) is located on the inner wall of the second housing (25), the suction head of the exhaust fan (27) penetrates through the outer wall of the second housing (25), the filter box (28) is located on the inner wall of the second housing (25), and an exhaust pipe (30) is installed through the outer wall of the filter box (28), with one end of the exhaust pipe (30) extending to the second housing (25). The outer wall of the filter box (28) is connected to the outer wall of the filter box (29), and the outer wall of the second box (25) is connected to the outer wall of the pull handle (32). The inner wall of the filter box (28) is connected to the outer wall of the pull handle (32). The inner wall of the filter box (28) is connected to the outer wall of the pull handle (32). The second bracket (34) is connected to the outer wall of the second bracket (34). The outer wall of the second bracket (34) is connected to the second electric telescopic rod (35). The outer wall of the activated carbon mesh (29) is connected to the third groove (33). The output end of the second electric telescopic rod (35) is connected to the second clamp (36), and the second clamp (36) extends to the inner wall of the third groove (33).

5. The automatic heating and measuring device frame for electrode paste according to claim 4, characterized in that: The activated carbon mesh (29) is pulled out of the filter box (28) and the second box (25) by the handle (32), and the suction head of the exhaust fan (27) is located above the air outlet (8).

6. The automatic heating and measuring device frame for electrode paste according to claim 4, characterized in that: The inner wall of the discharge pipe (30) is equipped with a CO gas concentration detection head (31), the inner wall of the second box (25) is equipped with a processing module, the outer wall of the support arm (3) is equipped with an alarm, the processing module is electrically connected to the CO gas concentration detection head (31), the processing module is electrically connected to the alarm, the CO gas concentration detection head (31) is used to detect the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component, the processing module has built-in suitable CO gas concentration data after adsorption by the carbon monoxide adsorption component, the suitable CO gas concentration data is 0~45ppm, and the processing module is electrically connected to the carbon monoxide adsorption component.

7. The automatic heating and measuring device frame for electrode paste according to claim 6, characterized in that: The real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component is transmitted to the processing module. The processing module compares the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component with the appropriate CO gas concentration data after adsorption by the carbon monoxide adsorption component. If the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component is within the appropriate CO gas concentration data after adsorption by the carbon monoxide adsorption component, it is set to a suitable concentration state. If the real-time CO gas concentration data after adsorption by the carbon monoxide adsorption component is greater than the appropriate CO gas concentration data after adsorption by the carbon monoxide adsorption component, it is set to an excessively high concentration state.

8. The automatic heating and measuring device frame for electrode paste according to claim 1, characterized in that: The inner wall of the upper cover (7) is equipped with a clamping and sealing assembly, which includes a No. 5 box (37), a No. 5 opening (41), a clamp (40), a No. 5 slide rod (38), a No. 5 slide cylinder (39), a No. 6 spring (46), a No. 6 motor (42), and a pull rope (44). The No. 5 box (37) is located on the inner wall of the upper cover (7), the No. 5 opening (41) is opened on the outer wall of the No. 5 box (37), the clamp (40) penetrates the inner wall of the No. 5 opening (41), the No. 5 slide rod (38) is located on the inner wall of the No. 5 box (37), and the outer wall of the No. 5 slide rod (38) is equipped with a clamping and sealing assembly. There is a No. 5 slide cylinder (39), and the outer wall of the No. 5 slide cylinder (39) is connected to the outer wall of the clamp (40). A T-shaped rod (45) is installed on the outer wall of the clamp (40). A No. 6 spring (46) is installed on the outer wall of the T-shaped rod (45). One end of the No. 6 spring (46) is connected to the inner wall of the No. 5 box (37). A No. 6 motor (42) is located on the inner wall of the No. 5 box (37). A collecting wheel (43) is installed at the output end of the No. 6 motor (42). A pull rope (44) is installed on the outer wall of the collecting wheel (43). One end of the pull rope (44) is connected to the outer wall of the T-shaped rod (45).

9. The automatic heating and measuring device frame for electrode paste according to claim 8, characterized in that: The fifth slide cylinder (39) moves under the support of the fifth slide rod (38), the chuck (40) moves through the fifth opening (41), the chuck (40) tightens the electrode cylinder (10), and the outer wall of the fifth box (37) is fitted with a sealing strip.

10. A method of using an automatic heating and measuring device frame for electrode paste, applicable to the automatic heating and measuring device frame for electrode paste as described in any one of claims 1-9, characterized in that, The method of using this measuring device frame includes the following steps: Step S1: The first electromagnetic block (22) is activated to generate magnetic force to drive the first spring (23) to move. The first spring (23) moves to drive the first clamp (24) to move. The first clamp (24) moves to move out of the clamp slot (18). At this time, the first motor (14) rotates to drive the threaded rod (15) to rotate. The threaded rod (15) rotates to drive the threaded sleeve (16) to move. The threaded sleeve (16) moves to drive the first slide cylinder (19) to move. The first slide cylinder (19) moves to make the threaded sleeve (16) stably drive the optical wave rangefinder (13) to move. The optical wave rangefinder (13) moves to perform weighted average of the material height data of multiple points, determine the final material height, and transmit it to the data processor. This realizes the function of metering and adding paste at fixed points and reducing manual labor by the automatic heating and measuring device frame for electrode paste. Step S2: The exhaust fan (27) is started to generate suction to draw the CO gas discharged from the air outlet (8) into the filter box (28) through the suction head. The CO gas is filtered through the activated carbon mesh (29). The filtered CO gas is discharged through the discharge pipe (30). The second electric telescopic rod (35) moves and drives the second clamp (36) to move. The second clamp (36) moves and moves it out of the third slot (33). At this time, the handle (32) is pulled to drive the activated carbon mesh (29) to move. The activated carbon mesh (29) moves and moves it out of the filter box (28) and the second box (25) for replacement. This realizes the function of the automatic heating and measuring device frame of electrode paste to adsorb the CO gas generated when heating the electrode paste, reduce air pollution and improve work safety. Step S3: When the processing module detects that the concentration is appropriate, the processing module controls the carbon monoxide adsorption component to work normally and the alarm does not start. After the carbon monoxide adsorption component works normally, the CO gas concentration detection head (31) continuously detects the real-time CO gas concentration data after the carbon monoxide adsorption component is adsorbed until the processing module detects that the concentration is too high. When the processing module detects that the concentration is too high, the processing module controls the carbon monoxide adsorption component to reduce its power and the alarm starts. After the carbon monoxide adsorption component reduces its power, the alarm continues to sound and remind the staff to replace the activated carbon net (29). The CO gas concentration detection head (31) continuously detects the real-time CO gas concentration data after the carbon monoxide adsorption component is adsorbed until the processing module detects that the concentration is appropriate. This realizes the function of the measuring device frame to promptly notify the staff that the CO gas concentration exceeds the standard and reduce the occurrence of dangerous situations. Step S4: The rotation of motor No. 6 (42) drives the collection wheel (43) to rotate. The rotation of the collection wheel (43) drives the pull rope (44) to move. The movement of the pull rope (44) drives the T-shaped rod (45) to move. The movement of the T-shaped rod (45) drives the No. 6 spring (46) to move. The movement of the No. 6 spring (46) causes the T-shaped rod (45) to drive the clamp (40) to move. The movement of the clamp (40) drives the No. 5 slide cylinder (39) to move. The movement of the No. 5 slide cylinder (39) causes the clamp (40) to open. At this time, after the upper cover (7) is placed on the electrode cylinder (10), the clamp (40) reverses and is driven by the pulling force of the No. 6 spring (46) to contact the outer wall of the electrode cylinder (10). The connection between the No. 5 box (37) and the electrode cylinder (10) is sealed by the sealing strip, realizing the function of stable sealing between the electrode paste automatic heating and measuring device frame and the electrode cylinder (10) to improve the exhaust stability.

Citation Information

Patent Citations

  • Automatic electrode paste measuring and filling system for self-baking electrode of submerged arc furnace

    CN118361970A