Stabilizer bar pressure head drilling control system based on double-position drill floor
By using a control system and neural network model based on a dual-position drilling rig, drilling parameters are adjusted in real time, solving the problem of unstable processing caused by hardness fluctuations and drill bit wear during the processing of the stabilizing bar indenter, and achieving high-precision and consistent drilling results.
Patent Information
- Application Number
- CN202511697378.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-02-13
AI Technical Summary
Existing drilling control systems cannot adapt to the hardness fluctuations of the stabilizer bar indenter after stamping and heat treatment, as well as the mismatch of processing parameters caused by drill bit wear, resulting in problems such as low processing efficiency and inaccurate hole diameter.
A control system based on a dual-position drilling rig is adopted, which integrates memory and processing modules. The drilling mechanism model trained by a neural network is used to adjust the drilling parameters in real time. Combined with torque sensors and hardness detection probes, real-time working condition parameters are obtained to achieve synchronous or logical drilling control.
This ensures consistent quality and precision in the drilling of the stabilizer bar indenter, avoiding deviations in hole depth and position caused by changes in equipment status and human error, thereby improving processing efficiency and product reliability.
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Figure CN121514575A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of automotive parts manufacturing technology, and specifically relates to a stabilizer bar pressure head drilling control system based on a dual-position drilling rig. Background Technology
[0002] The stabilizer bar is one of the core components of a car's suspension system, such as... Figure 3 As shown, its structure is U-shaped, including a crossbar 19 and stabilizer arms 18 integrally formed with the crossbar 19 and located at both ends of the crossbar 19. The connecting end of the stabilizer arm 18, usually referred to as the pressure head 20, needs to be stamped and drilled to ensure its connection strength and assembly accuracy. Its function is to suppress body roll when the vehicle is turning through its own torsional characteristics, thereby significantly improving the vehicle's handling stability and driving safety, which is crucial to vehicle performance and driving safety.
[0003] However, most existing drilling control systems use pre-set, fixed processing parameters for programmed control. This control method cannot adapt to the many variables in actual production. Specifically, after the initial stamping and heat treatment, the surface and internal hardness of the stabilizer bar indenter inevitably fluctuates; furthermore, during drilling, the drill bit gradually wears down, causing changes in its cutting performance; in addition, different batches of raw materials may have performance differences. These changing working conditions make it difficult for fixed processing parameters to always be in optimal condition. When the material hardness does not match the parameter settings, it will lead to low processing efficiency, and even problems such as drill bit chipping and excessive hole wall roughness; and when the drill bit wears down, if the parameters are not adjusted in time, the increased cutting force can easily lead to inaccurate hole diameter and hole position deviation, and in severe cases, workpiece deformation or tool breakage. Summary of the Invention
[0004] The purpose of this invention is to overcome the defects in the prior art and provide a stabilizing rod pressure head drilling control system based on a dual-position drilling rig.
[0005] This invention provides a stabilizer bar indenter drilling control system based on a dual-position drill bench. The control system is connected to a stabilizer bar indenter drilling device, which includes a machine bed and drill bench assemblies symmetrically arranged on the machine bed. The two drill bench assemblies are respectively used to fix the two indenters of the stabilizer bar and drill holes in the indenters. The control system includes: Memory, used to store processor-executable instructions and pre-trained drilling mechanism models; The processing module is in communication connection with the memory, is configured to execute the executable instructions, and is used for: in response to a drilling task, obtaining a first parameter set and a first preset value; inputting the first parameter set and the first preset value into the drilling mechanism model, the drilling mechanism model outputting a first control signal; based on the first control signal, generating and executing a first execution instruction to adjust the feed speed of the drilling rig assembly, the rotation speed of the drill bit, and the reciprocating frequency of the drill bit; The first parameter set includes real-time feed resistance and indenter surface hardness; and the first preset value includes drilling depth, hole diameter accuracy, and hole wall finish; The control system is configured to control two drilling rig assemblies simultaneously or independently, and the processing module further includes a cooperative control unit for ensuring that the drilling operations of the two indenter heads are synchronized in parameters or executed in a preset logical sequence.
[0006] Further, the drilling mechanism model is configured as a resistance analysis unit, an accuracy analysis unit, and a task management unit; The task management unit schedules a drilling task, and based on the task, the parameter acquisition unit is configured to match training resources in the drilling mechanism model, so that the resistance analysis unit and the accuracy analysis unit analyze the required feed speed and spindle speed under the support of the training resources to obtain the first control signal corresponding to the resistance analysis unit and the accuracy analysis unit; The drilling mechanism model is established by the following method: A large number of resistance-feed speed pairs, hardness-spindle speed pairs, and finish-reciprocating frequency pairs are obtained and marked by artificial experts; after marking, the resistance-feed speed pairs, hardness-spindle speed pairs, and finish-reciprocating frequency pairs are input into different neural network units for iterative training in sequence; the trained neural network units are combined to obtain the drilling mechanism model; The resistance-feed speed pairs include different real-time feed resistances and spindle feed speeds corresponding to the different real-time feed resistances; The hardness-spindle speed pairs include different indenter surface hardnesses and drill bit spindle speeds corresponding to the different indenter surface hardnesses; The finish-reciprocating frequency pairs include different hole wall finish requirements and reciprocating frequencies of the drill bit in the drilling depth direction corresponding to the different hole wall finish requirements.
[0007] Further, the drilling rig assembly includes a spindle box, a Z-axis fixed cylinder, and an X-axis fixed cylinder arranged in sequence on the bed body; The spindle box is arranged at the end of the bed body and is in sliding connection with the bed body, a drill bit is arranged at the output end of the spindle box, a main shaft is arranged in the spindle box and is used to drive the drill bit to rotate; The bottom of the Z-axis fixed cylinder is provided with a fixed base, a support plate is arranged at the bottom of the fixed base, the support plate is fixedly connected with the bed body, and a V-shaped support block is further arranged on the support plate, the position of the V-shaped support block is adapted to the output end of the Z-axis fixed cylinder, so that the output end of the Z-axis fixed cylinder abuts the pressure head of the stabilizing rod on the V-shaped support block; A sliding table is further arranged between the X-axis fixed cylinder and the bed body, a support frame is arranged on the sliding table, the X-axis fixed cylinder is fixedly connected with the support frame, an adjusting plate is further arranged on the sliding table, the adjusting plate is connected with the sliding table through bolts, a limiting plate is arranged on the adjusting plate, the position of the limiting plate is adapted to the output end of the X-axis fixed cylinder, so that the output end of the X-axis fixed cylinder abuts the cross rod of the stabilizing rod on one side of the limiting plate.
[0008] Further, the drill bit is connected with the main shaft in the spindle box through a shaft coupling, and a torque sensor is arranged on the shaft coupling; The torque sensor is connected with the processing module, and the processing module converts the signal of the torque sensor into a real-time feeding resistance signal; A hardness detection probe is arranged on the V-shaped support block, the hardness detection probe is connected with the processing module, and is used to obtain a hardness parameter of the surface of the pressure head; The processing module sends the real-time feeding resistance signal and the hardness parameter of the surface of the pressure head to the drilling mechanism model.
[0009] Further, a sliding block is arranged at the bottom of the spindle box, a driving box is arranged at the bottom of the bed body, a lead screw is arranged at the output end of the driving box, and the lead screw penetrates through the sliding block and is in threaded connection with the sliding block.
[0010] Further, the processing module is connected with the main shaft motor in the driving box and the spindle box, and is used to control the moving speed of the spindle box and the rotating speed of the drill bit; The processing module is further configured to control the spindle box to perform reciprocating motion at a specific frequency when a predetermined drilling depth is reached, so as to realize chip removal of the drill bit and finishing machining of the hole wall.
[0011] Further, the processing module is connected with the Z-axis fixed cylinder and the X-axis fixed cylinder, and is configured to: At the beginning of the drilling task, the output end of the Z-axis fixed cylinder is controlled to extend, the pressure head of the stabilizer rod is abutted on the V-shaped support block, the X-axis fixed cylinder is controlled to extend, and the cross rod of the stabilizer rod is abutted on one side of the limiting plate through the V-shaped plate at the end of the X-axis fixed cylinder, so that the Z-axis direction positioning and the X-axis direction positioning are completed. After the drilling task is completed, the X-axis fixed cylinder and the Z-axis fixed cylinder are controlled to retract in sequence, and the clamping of the stabilizer rod is released.
[0012] Further, a pressure sensor is arranged on the piston rod of the Z-axis fixed cylinder and the X-axis fixed cylinder, and is used for monitoring the clamping force in real time. The processing module is connected with the pressure sensor, and is configured to: acquire the real-time clamping force monitored by the pressure sensor; compare the real-time clamping force with a preset clamping force; when the real-time clamping force exceeds the preset clamping force, the drilling task is controlled to be paused or an alarm is given, and the output pressure of the cylinder is adjusted to the preset clamping force.
[0013] Further, a V-shaped plate is arranged on the output end of the X-axis fixed cylinder, and the V-shaped groove of the V-shaped plate faces the limiting plate.
[0014] Compared with the prior art, the present application has the following beneficial effects: The present application realizes synchronous drilling of two pressure heads of the stabilizer rod by symmetrically arranging two identical drilling platform assemblies and integrating a cooperative control unit in the processing module. The two pressure heads are processed under the same time sequence, the same control instruction and the same machine tool dynamic characteristics, so that the differences in key dimensions such as hole depth, hole position and hole diameter caused by equipment state thermal drift, tool wear stage difference or operator secondary clamping error are effectively avoided, the drilling quality of the two pressure heads of the same stabilizer rod is highly consistent, and the assembly precision and overall reliability of the product are improved.
[0015] The present application introduces a drilling mechanism model based on neural network training, real-time monitoring of the feeding resistance is realized through a torque sensor, hardness detection probes are used to acquire hardness parameters of the pressure head, and these real-time parameters and target preset values such as hole diameter accuracy and hole wall smoothness set by the user are input into the drilling mechanism model. The resistance analysis unit and the accuracy analysis unit in the model can dynamically and nonlinearly map the current optimal processing parameters through deep learning on the pairs of expert labels.
[0016] The application integrates pressure sensors on the piston rods of the Z-axis fixed cylinder and the X-axis fixed cylinder, and a closed loop control system is formed by a processing module. The defects of insufficient clamping and over-clamping of the traditional cylinder are solved. Through real-time monitoring and dynamic adjustment, the clamping force can be accurately and stably maintained in the ideal interval which is sufficient to fix the workpiece but lower than the damage threshold. Not only the integrity of a single workpiece is ensured, but also each product in batch production is ensured not to be damaged due to clamping problems, and another layer of key protection for product quality is realized.
[0017] The cooperative control unit of the application can ensure that the clamping and drilling actions of the two stations are synchronized in time sequence and parameters or executed according to the optimal logic, balance the cutting force and clamping force suffered by the workpiece in the machining process, effectively suppress the overall vibration or distortion of the workpiece, and provide crucial process stability for high-precision drilling. BRIEF DESCRIPTION OF DRAWINGS
[0018] The following drawings only schematically illustrate and explain the application, and do not limit the scope of the application, in which: Figure 1 : Structure schematic diagram of stable rod pressure head drilling device based on double-bit drilling platform; Figure 2 : Schematic diagram of main shaft box sliding structure; Figure 3 : Schematic diagram of stable rod overall structure; Figure 4 : Schematic diagram of stable rod pressure head drilling; Figure 5 : Principle block diagram of control system; In the figure: 1, bed body; 2, support plate; 3, sliding table; 4, main shaft box; 5, fixed base; 6, Z-axis fixed cylinder; 7, support frame; 8, X-axis fixed cylinder; 9, V-shaped plate; 10, adjusting plate; 11, limiting plate; 12, V-shaped support block; 13, drill bit; 14, sliding block; 15, lead screw; 16, drive box; 17, stable rod; 18, stable arm; 19, cross bar; 20, pressure head; 21, storage; 22, processing module; 23, torque sensor; 24, hardness detection probe; 25, pressure sensor; 26, drilling machine mechanism model; 27, resistance analysis unit; 28, precision analysis unit; 29, task management unit; 30, cooperative control unit; 31, parameter acquisition unit. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme, design method and advantages of the application more clear and explicit, the application is further described in detail below by specific embodiments combined with the drawings. It should be understood that the specific embodiments described herein are only used to explain the application and do not limit the application.
[0020] Example 1 As Figure 1 And Figure 5 The present application provides a stable rod pressure head drilling control system based on a two-bit drilling platform, which is connected to a stable rod pressure head drilling device. Specifically, the stable rod pressure head drilling device includes a bed body 1 and a drilling platform assembly symmetrically arranged on the bed body 1. Two drilling platform assemblies are used to fix two pressure heads 20 of a stable rod 17 and drill holes in the pressure heads 20. The control system includes a memory 21 and a processing module 22 connected in communication. The processing module 22 acquires a first parameter set and a first preset value in response to a drilling task. The first parameter set and the first preset value are input to a drilling mechanism model 26, which outputs a first control signal. Based on the first control signal, a first execution instruction is generated and executed to adjust the feed speed of the drilling platform assembly, the rotation speed of the drill bit 13, and the reciprocating frequency of the drill bit 13. In this embodiment, the first parameter set includes real-time feed resistance and pressure head surface hardness. The first preset value includes drilling depth, hole diameter accuracy, and hole wall finish. To ensure that the stable rod 17 is balanced in the machining process and avoid deformation caused by asymmetric machining, the control system is configured to control the two drilling platform assemblies simultaneously or independently. The processing module 22 also includes a cooperative control unit 30 for ensuring that the drilling operations of the two pressure heads 20 are synchronized in parameters or executed in a preset logical order. The processing module 22 acquires multi-source sensing data through a real-time industrial network and makes multi-parameter fusion decisions in the drilling mechanism model 26.
[0021] The drilling mechanism model 26 is composed of a resistance analysis unit 27, a precision analysis unit 28, and a task management unit 29. The task management unit 29 serves as the drilling mechanism model 26 scheduling core, the parameter acquisition unit 31 directly accesses the sensor data buffer through shared memory, and the resistance analysis unit 27 and the precision analysis unit 28 are respectively deployed on the GPU and NPU of the processing module 22, and the inference process is accelerated through CUDA and TensorRT. The neural network unit adopts a hierarchical architecture, the input layer receives standardized sensor data, the hidden layer contains three fully connected layers, and the output layer generates control parameters. In the model training stage, the network weights are optimized through the batch gradient descent algorithm, and the loss function adopts a composite form of mean square error and regularization term. The resistance analysis unit 27 adopts a convolutional neural network structure, which is specially designed to extract time-domain features of the feed resistance. Through multi-layer convolution kernels, multi-scale features of the signal are extracted to establish a nonlinear mapping between resistance and feed speed. The precision analysis unit 28 is based on a deep belief network, which learns the complex relationship between hardness, spindle speed and machining quality. The task management unit 29 ensures real-time based on the priority scheduling principle. When building the model, a large number of resistance-feed speed pairs, hardness-spindle speed pairs, and finish-reciprocating frequency pairs are collected, marked by artificial experts, and then input into different neural network units for iterative training. Finally, the trained neural network units 32 are combined to form a complete model. When working, the task management unit 29 schedules the drilling task, configures the parameter acquisition unit 31 to match the corresponding training resources, supports the resistance analysis unit and the precision analysis unit to analyze the feed speed and spindle speed, and outputs the first control signal. Among them, the resistance-feed speed pair is related to different real-time feed resistance and corresponding spindle feed speed, the hardness-spindle speed pair is related to different indenter surface hardness and corresponding drill spindle speed, and the finish-reciprocating frequency pair is related to different hole wall finish requirements and corresponding drill depth direction reciprocating frequency.
[0022] With continued reference to Figure 1In the above, the drill table assembly is arranged along the bed 1 in sequence as follows: spindle box 4, Z-axis fixed cylinder 6, and X-axis fixed cylinder 8. The spindle box 4 is installed at the end of the bed and slidably connected to it. A drill bit 13 is installed at the output end, and the internal spindle drives the drill bit to rotate. The bottom of the Z-axis fixed cylinder 6 is connected to the support plate 2 via a fixed base 5. The support plate is fixed to the bed, and the V-shaped support block 12 on the support plate corresponds to the position of the Z-axis cylinder output end, allowing the cylinder output end to abut the pressure head 20 against the V-shaped support block. The X-axis fixed cylinder 8 is fixed to the slide table 3 via a support frame 7. The slide table is connected to the bed, and the adjusting plate 10 on the slide table is fixed with bolts. The limiting plate 11 on the adjusting plate is adapted to the X-axis cylinder output end, allowing the cylinder output end to abut the stabilizer bar 19 against one side of the limiting plate. In the control system, the processing module 22 is associated with the spindle box, cylinders, and other actuators to achieve precise control of the structural movements. The sliding design between the spindle box 4 and the bed 1 ensures the drilling feed stroke. The Z-axis fixed cylinder 6 and the X-axis fixed cylinder 8 cooperate with the V-shaped support block 12 and the limiting plate 11 from the vertical and horizontal directions respectively to form a bidirectional positioning structure. This can quickly fix the stabilizing rod and limit its displacement, providing a stable mechanical foundation for synchronous drilling in two stations and preventing the workpiece from moving during the processing.
[0023] The drill bit 13 is connected to the spindle inside the spindle box 4 via a coupling. A torque sensor 23 is installed on the coupling, which communicates with the processing module 22. The processing module converts the sensor signal into a real-time feed resistance signal. A hardness detection probe 24 is installed on the V-shaped support block 12, which is connected to the processing module and transmits the surface hardness parameters of the indenter. The data from both together constitute the first parameter set input to the drilling mechanism model 26. Figure 2 As shown, a slider 14 is provided at the bottom of the spindle box 4, and a lead screw 15 is connected to the output end of the drive box 16 at the bottom of the bed 1. The lead screw passes through the slider and is threadedly connected to the slider. The processing module is connected to the drive box and the spindle motor in the spindle box respectively, controlling the spindle box movement speed (i.e., feed speed) and drill rotation speed. When the drilling reaches the preset depth, the processing module controls the spindle box to perform reciprocating motion at a specific frequency to achieve drill chip removal and hole wall finishing. The torque sensor 23 and the hardness detection probe 24 realize the accurate acquisition of real-time working parameters, providing data support for model parameter adjustment. The threaded transmission structure of the lead screw 15 and the slider 14 ensures the stability and accuracy of the feed of the spindle box 4. The processing module 22 integrates the control of feed speed, rotation speed and reciprocating motion, realizing dynamic adaptation of processing parameters and solving the drilling chip removal problem through reciprocating motion, thus improving the hole wall processing quality.
[0024] The processing module 22 communicates with the Z-axis fixing cylinder 6 and the X-axis fixing cylinder 8. When drilling begins, it controls the Z-axis cylinder output end to extend, bringing the pressure head 20 against the V-shaped support block 12 to complete Z-axis positioning. Simultaneously, it controls the X-axis cylinder output end to extend, using the end V-shaped plate 9 to bring the crossbar 19 against the limiting plate 11 to complete X-axis positioning. After drilling ends, it controls the Z-axis fixing cylinder 6 and the X-axis fixing cylinder 8 to retract sequentially to release the clamping force. Pressure sensors 25 are installed on the piston rods of both the Z-axis fixing cylinder 6 and the X-axis fixing cylinder 8, connected to the processing module and monitoring the clamping force in real time. The processing module compares the real-time clamping force with a preset value; if it exceeds the range, it pauses drilling or issues an alarm and adjusts the cylinder output pressure to the preset value. The V-shaped plate 9 at the output end of the X-axis fixing cylinder 8 has its V-groove facing the limiting plate 11, adapting to the shape of the crossbar for a snug fit and fixation.
[0025] Example 2 Based on Example 1, this example discloses a method for drilling holes in a stabilizer bar indenter, including: like Figure 5 As shown, the operator places the stabilizing rod 17 on the bed 1, so that the indenters 20 at both ends correspond to the V-shaped support blocks 12 on the two drilling rig assemblies. At the same time, the crossbar 19 of the stabilizing rod is placed in the area between the V-shaped plate 9 and the limiting plate 11 of the X-axis fixing cylinder 8. After placement, the processing module 22 activates the hardness detection probe 24 installed on the V-shaped support block 12 to quickly detect the surface hardness of the indenter 20, and stores the hardness parameter as part of the first parameter set in the memory 21, preparing for subsequent intelligent parameter adjustment.
[0026] According to preset logic, the processing module 22 simultaneously issues commands to activate the Z-axis fixing cylinder 6 and the X-axis fixing cylinder 8 at the two workstations. The output end of the Z-axis fixing cylinder 6 extends, precisely abutting the pressure head 20 of the stabilizer rod 17 against the V-shaped support block 12, completing the Z-axis positioning; simultaneously, the output end of the X-axis fixing cylinder 8 extends, using the V-shaped plate 9 at its end to press the stabilizer rod crossbar 19 against one side of the limiting plate 11, completing the X-axis positioning. During this process, the pressure sensor 25 integrated on the cylinder piston rod monitors the clamping force in real time and feeds the data back to the processing module 22. The processing module 22 compares the real-time clamping force with the preset safe clamping force range in the memory 21, dynamically adjusts the cylinder output pressure, forming a force closed-loop control to ensure that the clamping force is sufficient to prevent the workpiece from shifting without damaging or deforming it.
[0027] After clamping is completed, the processing module 22 sends a start command to the spindle motor in the drive box 16 and the spindle box 4. The drive box 16 drives the lead screw 15 to rotate, causing the spindle box 4, which meshes with the lead screw through the slider 14, to feed towards the pressure head 20; at the same time, the spindle motor drives the drill bit 13 to rotate at high speed. Specifically, the torque sensor 23 installed on the spindle coupling collects the feed resistance signal in real time, as another key input of the first parameter set. The parameter acquisition unit 31 of the processing module 22 inputs the real-time feed resistance signal and the pre-stored pressure head surface hardness parameter, along with the first preset values (drilling depth, hole diameter accuracy, hole wall smoothness), into the drilling mechanism model 26 pre-stored in the memory 21. The resistance analysis unit 27 and the accuracy analysis unit 28 inside the model perform rapid calculations under the scheduling of the task management unit 29, and output the optimal first control signal. The processing module 22 adjusts the feed speed of the spindle box 4 and the rotation speed of the drill bit 13 in real time and adaptively. When the system determines that drill bit 13 has reached the predetermined drilling depth, processing module 22 will also control spindle box 4 to perform reciprocating motion at a specific frequency to achieve intelligent chip removal and hole wall finishing. The entire process is ensured by the coordination control unit 30 to synchronize the actions of the two drill rig components and ensure the workpiece is subjected to force balance.
[0028] After the drilling task reaches the preset requirements, the processing module 22 controls the drill bit 13 to stop rotating and instructs the drive box 16 to reverse, retracting the spindle box 4 to its initial position via the lead screw 15. Subsequently, the processing module 22 controls the X-axis fixing cylinder 8 and the Z-axis fixing cylinder 6 to retract sequentially according to a preset sequence, completely releasing the clamping of the stabilizer bar 17. The operator can then safely remove the finished, consistent-quality stabilizer bar, completing a single, efficient, and intelligent drilling process.
[0029] The various embodiments of the present invention have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or technical improvements to the embodiments in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.
Claims
1. A stabilizing bar pressure head drilling control system based on a dual-position drilling platform, wherein the control system is connected to the stabilizing bar pressure head drilling device, characterized in that, The stabilizer bar indenter drilling device includes a bed (1) and drill table assemblies symmetrically arranged on the bed (1); the two drill table assemblies are respectively used to fix the two indenters (20) of the stabilizer bar (17) and drill holes in the indenters (20); The control system includes: Memory (21) for storing processor-executable instructions and pre-trained drilling mechanism models (26). The processing module (22), which is communicatively connected to the memory (21), is configured to execute the executable instructions and respond to the drilling task, obtain a first parameter set and a first preset value; input the first parameter set and the first preset value to the drilling mechanism model (26), and the drilling mechanism model (26) outputs a first control signal; based on the first control signal, it generates and executes a first execution instruction to adjust the feed speed of the drill assembly, the rotation speed of the drill bit (13), and the reciprocating frequency of the drill bit (13); The first parameter set includes real-time feed resistance and indenter surface hardness; the first preset value includes drilling depth, hole diameter accuracy, and hole wall smoothness. The control system is configured to control the two drill rig components simultaneously or independently. The processing module (22) also includes a coordination control unit (30) for ensuring that the drilling operations of the two pressure heads (20) are synchronized in parameters or executed in a preset logical order.
2. The stabilizing rod pressure head drilling control system based on a dual-position drilling rig according to claim 1, characterized in that, The drilling mechanism model (26) is configured as a resistance analysis unit (27), a precision analysis unit (28), and a task management unit (29); The drilling task is scheduled by the task management unit (29), and the parameter acquisition unit (31) is configured to match the training resources in the drilling mechanism model (26) based on the progress of the drilling task, so that the resistance analysis unit (27) and the accuracy analysis unit (28) analyze the required feed rate and spindle speed with the support of the training resources, so as to obtain the first control signal corresponding to the resistance analysis unit (27) and the accuracy analysis unit (28); The drilling mechanism model (26) is constructed as follows: A large number of resistance-feed speed pairs, hardness-spindle speed pairs, and surface finish-reciprocating frequency pairs are obtained and labeled by human experts; after labeling, the resistance-feed speed pairs, hardness-spindle speed pairs, and surface finish-reciprocating frequency pairs are sequentially input into different neural network units for iterative training; the trained neural network units (32) are combined to obtain the drilling mechanism model (26). The resistance-feed rate pairs include different real-time feed resistances and the spindle feed rates corresponding to the different real-time feed resistances; The hardness-spindle speed pair includes different indenter surface hardnesses and the drill bit (13) spindle speeds corresponding to the different indenter surface hardnesses; The surface finish-reciprocating frequency pair includes different hole wall surface finish requirements and the reciprocating motion frequency of the drill bit (13) in the drilling depth direction corresponding to the different hole wall surface finish requirements.
3. The stabilizing rod pressure head drilling control system based on a dual-position drilling rig according to claim 2, characterized in that, The drill rig assembly includes a spindle box (4), a Z-axis fixed cylinder (6), and an X-axis fixed cylinder (8) sequentially arranged on the bed (1); The spindle box (4) is located at the end of the bed (1) and is slidably connected to the bed (1). A drill bit (13) is provided at the output end of the spindle box (4). A spindle is installed inside the spindle box (4) to drive the drill bit (13) to rotate. The Z-axis fixed cylinder (6) is provided with a fixed base (5) at the bottom, and a support plate (2) is provided at the bottom of the fixed base (5). The support plate (2) is fixedly connected to the bed (1), and a V-shaped support block (12) is also provided on the support plate (2). The position of the V-shaped support block (12) is adapted to the output end of the Z-axis fixed cylinder (6) so that the output end of the Z-axis fixed cylinder (6) abuts the pressure head (20) of the stabilizer rod (17) against the V-shaped support block (12). A slide (3) is provided between the X-axis fixed cylinder (8) and the bed (1). A support frame (7) is provided on the slide (3). The X-axis fixed cylinder (8) is fixedly connected to the support frame (7). An adjustment plate (10) is also provided on the slide (3). The adjustment plate (10) is connected to the slide (3) by bolts. A limit plate (11) is provided on the adjustment plate (10). The position of the limit plate (11) is adapted to the output end of the X-axis fixed cylinder (8) so that the output end of the X-axis fixed cylinder (8) abuts the crossbar (19) of the stabilizer (17) against one side of the limit plate (11).
4. The stabilizing rod pressure head drilling control system based on a dual-position drilling rig according to claim 3, characterized in that, The drill bit (13) is connected to the spindle inside the spindle box (4) via a coupling, and a torque sensor (23) is provided on the coupling. The torque sensor (23) is connected to the processing module (22), and the processing module (22) converts the signal of the torque sensor (23) into a real-time feed resistance signal; A hardness detection probe (24) is provided on the V-shaped support block (12). The hardness detection probe (24) is connected to the processing module (22) and is used to obtain the surface hardness parameters of the indenter. The processing module (22) sends the real-time feed resistance signal and the indenter surface hardness parameter to the drilling mechanism model (26).
5. A stabilizing rod pressure head drilling control system based on a dual-position drilling rig according to claim 4, characterized in that, The spindle box (4) is provided with a slider (14) at the bottom, and a drive box (16) is provided at the bottom of the bed (1). The output end of the drive box (16) is provided with a lead screw (15). The lead screw (15) passes through the slider (14) and is threadedly connected to the slider (14).
6. A stabilizing rod pressure head drilling control system based on a dual-position drilling rig according to claim 5, characterized in that, The processing module (22) is connected to the spindle motor in the drive box (16) and the spindle box (4) and is used to control the moving speed of the spindle box (4) and the rotation speed of the drill bit (13); The processing module (22) is also configured to control the spindle box (4) to perform reciprocating motion at a specific frequency when a predetermined drilling depth is reached, so as to achieve chip removal of the drill bit (13) and finishing of the hole wall.
7. A stabilizing rod pressure head drilling control system based on a dual-position drilling rig according to claim 6, characterized in that, The processing module (22) is connected to the Z-axis fixed cylinder (6) and the X-axis fixed cylinder (8) and is configured as follows: At the start of the drilling task, the output end of the Z-axis fixing cylinder (6) is extended to press the pressure head (20) of the stabilizer (17) against the V-shaped support block (12) to complete the Z-axis positioning; at the same time, the output end of the X-axis fixing cylinder (8) is extended to press the cross bar (19) of the stabilizer (17) against one side of the limiting plate (11) through the V-shaped plate (9) at its end to complete the X-axis positioning. After the drilling task is completed, the X-axis fixing cylinder (8) and Z-axis fixing cylinder (6) are controlled to retract in sequence to release the clamping of the stabilizer bar (17).
8. A stabilizing rod pressure head drilling control system based on a dual-position drilling rig according to claim 7, characterized in that, Pressure sensors (25) are provided on the piston rods of the Z-axis fixed cylinder (6) and the X-axis fixed cylinder (8) to monitor the clamping force in real time. The processing module (22) is connected to the pressure sensor (25) and is configured to: Obtain the real-time clamping force monitored by the pressure sensor (25); The real-time clamping force is compared with the preset clamping force; When the real-time clamping force exceeds the preset clamping force, the drilling task is paused or an alarm is triggered, and the output pressure of the Z-axis fixed cylinder (6) and the X-axis fixed cylinder (8) is adjusted to the preset clamping force.
9. A stabilizing rod pressure head drilling control system based on a dual-position drilling rig according to claim 8, characterized in that, The output end of the X-axis fixed cylinder (8) is provided with a V-shaped plate (9), and the V-groove of the V-shaped plate (9) faces the limiting plate (11).