Embossing roller double-end welding machine
By designing an automated double-head welding machine for embossing rollers, the problems of low efficiency and high safety risks caused by manual intervention in existing technologies have been solved. This has enabled automated welding of embossing rollers and efficient collection of welding slag, thereby improving welding efficiency and safety.
Patent Information
- Application Number
- CN202511670666.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-02-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing double-head welding machines for embossing rollers cannot automatically rotate the embossing rollers during the welding process, requiring manual intervention. This leads to increased labor costs, low efficiency, and high safety risks, making it difficult to achieve automated production.
A double-headed embossing roller welding machine was designed, which includes a fixing device, a recycling device, and a rotating device. The machine uses a motor to drive a threaded rod and a moving plate to adjust the position of the welding robot. The automatic rotation of the roller is achieved by combining a gear rack and pinion transmission method with a telescopic rod. It is equipped with a rubber pad and an extrusion plate for precise clamping, and an air pump and a collection box to achieve automatic suction and treatment of welding slag.
It improves welding efficiency and automation, reduces operational safety risks, ensures the stability and accuracy of the welding process, and provides efficient slag collection and reliable system operation.
Smart Images

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Abstract
Description
Technical Field
[0001] This invention relates to the field of double-head welding machine technology, and more specifically, to a double-head welding machine for embossing rollers. Background Technology
[0002] Embossing rollers, as key equipment for pressing raised and recessed textures onto material surfaces, are widely used in industries such as papermaking, plastics, leather, metal foil, and synthetic rubber. Their main functions include giving products special textures, enhancing their appearance and quality, improving anti-counterfeiting properties, and improving material performance. For example, the decorative patterns on the surfaces of common everyday napkins and packaging paper are processed using embossing rollers.
[0003] In existing technologies, the manufacturing and repair of embossing rollers often employs double-head welding machines. However, such equipment has significant limitations in practical applications: the embossing roller cannot be automatically rotated during the welding process, requiring manual intervention to adjust its position. This increases reliance on operators, leading to higher labor costs. Furthermore, frequent manual operations not only reduce overall work efficiency and extend the work cycle but also increase the safety risks for personnel operating near the welding equipment, hindering the construction of an automated production environment. Summary of the Invention
[0004] The present invention aims to at least solve one of the technical problems existing in the prior art. Therefore, one aspect of the present invention is to provide a double-head welding machine for embossing rollers, comprising a base, a fixing device, a recycling device, a welding robot, and a rotating device. The fixing device is slidably disposed on the top of the base, the recycling device is fixedly disposed on the top of the base, the welding robot is slidably disposed on the top of the base, and the rotating device is drively connected to the recycling device. The fixing device includes a support block, telescopic rods, a first motor, a moving rail, a worktable, a bracket, racks, thin rods, a first support rod, a second support, gears, a rotating rod, a first threaded rod, a moving plate, a fixing assembly, a moving pulley, a slot, and a third support rod. The support block is fixedly mounted on the side of the base. Two telescopic rods are provided, parallel and fixedly mounted at both ends of the support block. Two racks are provided, with a thin rod passing through the upper rack, one end of which is fixedly mounted on the base. The two racks are fixedly mounted at the ends of the two telescopic rods away from the support block. A gear meshes between the two racks. The first motor is fixedly mounted inside the bracket. One end of the gear is fixedly connected to the first motor, and the other end is fixedly connected to the rotating rod. The end of the rotating rod away from the first motor is fixedly connected to the first threaded rod. A movable plate is fixedly mounted on the first threaded rod. A movable pulley is fixed to the top of the movable plate. The movable pulley is slidably connected in a slot on the base. A movable rail is fixedly mounted on the top of the movable pulley. Two sets of movable rails are provided, and the two sets of movable rails are arranged in parallel. Two sets of movable plates and two sets of movable pulleys are provided. Two fixed components are arranged opposite each other on each set of movable rails. The worktable is arranged between the oppositely arranged fixed components and is fixedly mounted on the base. The first support rod and the second support are respectively fixedly connected to two fixed components near the first motor. The end of the first support rod away from the fixed component is fixedly mounted on a rack. The end of the second support away from the fixed component is fixedly mounted on a bracket. One end of the third support rod is fixedly mounted on the bracket, and the other end is fixedly mounted on the base.
[0005] Preferably, the base includes support legs and a support plate. Four support legs are provided. The support legs are fixedly installed at the bottom of the base. The support plate is fixedly installed on the side of the base. The rotating device is movably connected to the base through the support plate.
[0006] Preferably, the fixing component includes a fixing sleeve, a compression spring plate, a rubber pad, and rollers. The compression spring plate is disposed through the fixing sleeve. The rubber pad is fixedly disposed on the compression spring plate opposite to the fixing component. The rollers are disposed on the rubber pads. At least two sets of rollers are disposed on each rubber pad.
[0007] Preferably, the fixing component further includes a retractable rod, and the set of parallel fixing components are fixedly connected by the retractable rod.
[0008] Preferably, the fixing component further includes a bidirectional telescopic rod, one end of which is fixedly mounted inside the moving rail, and the other end of which is fixedly mounted on the fixing component.
[0009] Preferably, the recycling device includes a collection box, a cleaning door, spring clips, a recycling hose, a recycling bin, and first connecting rods. The bottom of the collection box is fixedly mounted on the top of the base. The cleaning door is mounted on the top of the collection box. There are two spring clips, each mounted on one side of the collection box. There are two recycling hoses, each mounted inside one of the two spring clips. There are two recycling bins, each mounted at one end of one of the two recycling hoses and connected to the other end of each hose. The other ends of the two recycling hoses are connected to the collection box. There are two first connecting rods, each with one end fixedly mounted on a recycling hose and the other end fixedly mounted on a pair of parallel fixing components.
[0010] Preferably, the recycling device further includes a support plate, a second motor, a second rotating rod, a second threaded rod, a pusher plate, a retracting rod, a filter plate, a support ring, and an air pump. The support plate is fixedly mounted on the side of the base. The second motor is fixedly mounted inside the support plate. One end of the second rotating rod is fixedly mounted on the second motor, and the other end is fixedly mounted on the second threaded rod. Two sets of the support plate, the second motor, and the second rotating rod are provided, respectively mounted at both ends of the second threaded rod. Two pusher plates are provided, both mounted on the second threaded rod and both mounted inside the collection box. Two retracting rods are provided, one end of each retracting rod is fixedly mounted on the two pusher plates, and the other end is fixedly mounted on the two inner side walls of the collection box. The filter plate is fixedly mounted on the inner wall of the collection box, perpendicular to the pusher plate. The support ring is fixedly mounted on the outer side of the collection box. The air pump is fixedly mounted inside the support ring and communicates with the collection box. The air pump and the filter plate are mounted on the same side wall of the collection box.
[0011] Preferably, the welding robot includes a moving groove and a second connecting rod. The moving groove is disposed on the base and is horizontal with the groove opening. One end of the second connecting rod is fixedly connected to the welding robot, and the other end is fixedly connected to a fixing component. The welding robot is provided in two sets.
[0012] Preferably, the rotating device includes a first pulley, a belt, a second pulley, a supporting rod, a limiting ring, a third rotating rod, a sliding limiting ring, a limiting tension rod, a sliding rod, a fixed rotating ring plate, a push rod, a bidirectional electric push rod, an anti-slip pad, and a flexible rod. The first pulley is fixedly mounted on the second rotating rod and is drivenly connected to the belt. The supporting rod is fixedly mounted on the side of the base. The second pulley is fixedly mounted on the supporting rod and is movably connected to the belt. A limiting ring is fixedly mounted at the end of the second pulley away from the supporting rod. A third rotating rod is fixedly mounted at the end of the limiting ring away from the second pulley. A sliding limit ring is fixedly installed at the end of the rotating rod away from the limit ring. A limit tension rod is fixedly installed at the end of the sliding limit ring away from the third rotating rod. A fixed rotating ring plate is fixedly installed at the end of the limit tension rod away from the sliding limit ring. One end of the push rod is fixedly installed on the fixed rotating ring plate, and the other end is fixedly installed on the bidirectional electric push rod. One end of the sliding rod is fixedly installed on the fixed rotating ring plate, and the other end extends through the sliding limit ring to the outer end of the sliding limit ring. A flexible rod is fixedly connected to the inner wall of the sliding rod. The end of the flexible rod away from the sliding rod is fixedly connected to the sliding limit ring. An anti-slip pad is fixedly connected to the surface of the fixed rotating ring plate away from the sliding rod.
[0013] Preferably, the first pulley, belt, second pulley, support rod, limiting ring, third rotating rod, sliding limiting ring, limiting tension rod, sliding rod, fixed rotating ring plate, push rod, anti-slip pad and flexible rod are all provided in two sets, respectively symmetrically arranged on both sides of the bidirectional electric push rod, and the bidirectional electric push rod is movably arranged on the support plate.
[0014] The beneficial effects of this invention are as follows: Significantly improves welding efficiency and automation: The motor drives the threaded rod and the moving plate, which in turn drives the welding robot to flexibly adjust its position along the moving groove. This allows the equipment to quickly adapt to embossing rollers of different sizes and diameters. With the help of a second motor and belt drive system, the rollers can be automatically rotated during the welding process without manual intervention. This not only greatly improves welding efficiency but also effectively reduces operational safety risks.
[0015] It possesses excellent adaptability and stability: The equipment adopts a gear and rack transmission method with the cooperation of telescopic rods to drive the fixed sleeve to achieve precise centering and clamping. Combined with the design of rubber pads and extrusion spring plates, it can firmly fix the roller body while avoiding surface damage. The bidirectional electric push rod further drives the fixed rotating ring plate for auxiliary positioning. With the help of anti-slip pads and soft rod structure, it effectively prevents positional displacement or slippage during welding, ensuring the stability and precision of the welding process.
[0016] The system features efficient slag collection and reliable operation: the automatic suction and centralized processing of welding slag is achieved through the cooperation of the air pump and the collection box; the pusher plate can compress the welding slag in the collection box to increase the effective capacity of the container; the design of the recovery hose takes into account both mobility and system sealing; the spring plate structure effectively avoids pipe entanglement; and the filter plate prevents welding slag from being sucked into the air pump, ensuring smooth airflow and long-term stable operation of the equipment.
[0017] Additional aspects and advantages of the invention will become apparent from the description which follows, or may be learned by practice of the invention. Attached Figure Description
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which: Figure 1 This is a schematic diagram of the overall structure of the double-head welding machine for embossing rollers of the present invention; Figure 2 This is a schematic diagram of the overall cross-sectional structure of the double-head welding machine for embossing rollers of the present invention; Figure 3 This is a schematic diagram of the fixing device for the double-headed embossing roller welding machine of the present invention; Figure 4 The present invention relates to a double-head welding machine for embossing rollers. Figure 3 Enlarged structural diagram of section A in the middle; Figure 5 This is another structural schematic diagram of the embossing roller double-head welding machine fixing device of the present invention; Figure 6 The present invention relates to a double-head welding machine for embossing rollers. Figure 5 Enlarged structural diagram of section B in the middle; Figure 7 This is a schematic diagram of the structure of the double-head welding machine recycling device for embossing rollers of the present invention; Figure 8 This is another structural schematic diagram of the double-head welding machine recycling device for embossing rollers of the present invention; Figure 9 This is a schematic diagram of the rotating device of the double-head welding machine for embossing rollers according to the present invention; Figure 10 The present invention relates to a double-head welding machine for embossing rollers. Figure 9 Enlarged structural diagram of section C; Figure 11 This is another structural schematic diagram of the rotating device of the double-head welding machine for embossing rollers according to the present invention; Figure 12 The present invention relates to a double-head welding machine for embossing rollers. Figure 11 Enlarged structural diagram of section D in the middle.
[0019] in, Figures 1 to 12 The correspondence between the reference numerals and component names in the attached drawings is as follows: 1 is the base, 11 is the support leg, 12 is the support plate, 2 is the fixing device, 20 is the support block, 21 is the telescopic rod, 22 is the first motor, 23 is the moving rail, 24 is the worktable, 25 is the bracket, 26 is the rack, 27 is the thin rod, 28 is the first support rod, 29 is the second support, 210 is the gear, 211 is the rotating rod, 212 is the first threaded rod, 213 is the moving plate, 214 is the fixing component, 2141 is the fixing sleeve, 2142 is the extrusion spring plate, 2143 is the rubber pad, 2144 is the roller, 2145 is the retractable rod, 2146 is the bidirectional telescopic rod, 215 is the moving pulley, 216 is the slot, 217 is the third support rod, 3 is the recycling device, 30 is the collection box, 31 is the cleaning door, 32 is... 33 is a spring clip, 34 is a recycling hose, 35 is a recycling bin, 36 is a support plate, 37 is a second motor, 38 is a second rotating rod, 39 is a pusher plate, 310 is a retraction rod, 311 is a filter plate, 312 is a support ring, 313 is an air pump, 314 is a first connecting rod, 4 is a welding robot, 41 is a moving trough, 42 is a second connecting rod, 5 is a rotating device, 50 is a first pulley, 51 is a belt, 52 is a second pulley, 53 is a support rod, 54 is a limiting ring, 55 is a third rotating rod, 56 is a sliding limiting ring, 57 is a limiting tension rod, 58 is a sliding rod, 59 is a fixed rotating ring plate, 510 is a push rod, 511 is a bidirectional electric push rod, 512 is an anti-slip pad, and 513 is a flexible rod. Detailed Implementation
[0020] To better understand the above-mentioned objectives, features, and advantages of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0021] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the invention is not limited to the specific embodiments disclosed below.
[0022] The double-headed embossing roller welding machine of the present invention includes a base 1, support legs 11, support plate 12, fixing device 2, support block 20, telescopic rod 21, first motor 22, moving rail 23, worktable 24, bracket 25, rack 26, thin rod 27, first support rod 28, second support 29, gear 210, rotating rod 211, first threaded rod 212, moving plate 213, fixing assembly 214, fixing sleeve 2141, extrusion spring plate 2142, rubber pad 2143, roller 2144, retractable rod 2145, bidirectional telescopic rod 2146, moving pulley 215, groove 216, third support rod 217, recycling device 3, collection box 30, and cleaning door. 31. Spring piece; 32. Recycling hose; 33. Recycling bucket; 34. Support plate; 35. Second motor; 36. Second rotating rod; 37. Second threaded rod; 38. Push plate; 39. Retracting rod; 310. Filter plate; 311. Support ring; 312. Air pump; 313. First connecting rod; 314. Welding robot; 4. Moving groove; 41. Second connecting rod; 42. Rotating device; 5. First pulley; 50. Belt; 51. Second pulley; 52. Support rod; 53. Limiting ring; 54. Third rotating rod; 55. Sliding limiting ring; 56. Limiting tension rod; 57. Sliding rod; 58. Fixed rotating ring plate; 59. Push rod; 510. Bidirectional electric push rod; 511. Anti-slip pad; 512. Soft rod; 513.
[0023] The fixing device 2 is slidably mounted on the top of the base 1, the recycling device 3 is fixedly mounted on the top of the base 1, two sets of welding robots 4 are slidably mounted on the top of the base 1, the rotating device 5 is connected to the recycling device 3 by transmission, four support legs 11 are fixedly mounted on the bottom of the base 1, the support plate 12 is fixedly mounted on the side of the base 1, the rotating device 5 is movably connected to the base 1 through the support plate 12, the moving groove 41 is mounted on the base 1, the moving groove 41 is horizontal with the groove opening 216, one end of the second connecting rod 42 is fixedly connected to the welding robot 4, and the other end is fixedly connected to the fixing component 214.
[0024] like Figure 1-6As shown, the support block 20 is fixedly installed on the side of the base 1. Two telescopic rods 21 are fixedly installed parallel to each other at both ends of the support block 20. A thin rod 27 is inserted through the upper rack 26. One end of the thin rod 27 is fixedly installed on the base 1. The two racks 26 are fixedly installed at the ends of the two telescopic rods 21 away from the support block 20. A gear 210 meshes between the two racks 26. The first motor 22 is fixedly installed in the bracket 25. One end of the gear 210 is fixedly connected to the first motor 22, and the other end is fixedly connected to the rotating rod 211. The end of the rotating rod 211 away from the first motor 22 is fixedly connected to the first threaded rod 212. A movable plate 213 is fixedly installed on the first threaded rod 212. A movable pulley 215 is fixedly installed on the top of the movable plate 213. The movable pulley 215 slides in the slot 216. The slot 216 is provided with The movable rail 23 is fixedly installed on the top of the movable pulley 215 and is placed on the base 1. There are two sets of movable rails 23, which are arranged in parallel. There are two sets of movable plate 213 and movable pulley 215. Two fixed components 214 are arranged opposite each other on each set of movable rails 23. The worktable 24 is arranged between the opposite fixed components 214 and is fixedly installed on the base 1. The first support rod 28 and the second support 29 are respectively fixedly connected to the two fixed components 214 near the first motor 22. The end of the first support rod 28 away from the fixed component 214 is fixedly installed on the rack 26. The end of the second support 29 away from the fixed component 214 is fixedly installed on the bracket 25. The third support rod 217 is fixedly installed on the bracket 25 at one end and fixedly installed on the base 1 at the other end.
[0025] The telescopic rod 21 makes the rack 26 more stable when it moves. When the first motor 22 is turned on, the output end will drive the first threaded rod 212 to rotate through the rotating rod 211. The top of the base 1 is slidably connected to the moving rail 23. When the moving rail 23 moves, it will drive the welding robot 4 to move inside the moving groove 41 through the second connecting rod 42. When the rack 26 moves, it will drive the fixed sleeve 2141 to move closer or further away from each other inside the moving rail 23. When the rotating rod 211 rotates, it will drive the rack 26 to move on the surface of the thin rod 27 through the gear 210. When the first threaded rod 212 rotates, it will drive the moving plate 213 to move inside the groove 216 through the moving pulley 215.
[0026] The extrusion plate 2142 is installed through the fixed sleeve 2141. A rubber pad 2143 is fixedly installed on the extrusion plate 2142 opposite to a set of fixed components 214. Rollers 2144 are installed on the rubber pads 2143. At least two sets of rollers 2144 are installed on each rubber pad 2143. A set of fixed components 214 arranged in parallel is fixedly connected by a pull rod 2145. One end of the bidirectional telescopic rod 2146 is fixedly installed in the moving rail 23, and the other end is fixedly installed on the fixed component 214. The rubber pads 2143 and the extrusion plate 2142 will protect the rollers. When the moving pulley 215 moves, it will drive the moving rail 23 to move above the base 1. A second connecting rod 42 is fixedly connected to the end of the moving rail 23. The worktable 24 is located above the moving rail 23. The bidirectional telescopic rod 2146 is located at a position where the two moving rails 23 are close to each other.
[0027] like Figure 7-8 As shown, the bottom of the collection box 30 is fixedly mounted on the top of the base 1, the cleaning door 31 is mounted on the top of the collection box 30, two spring clips 32 are respectively mounted on both sides of the collection box 30, two recycling hoses 33 are respectively mounted inside the two spring clips 32, two recycling bins 34 are respectively mounted at one end of the two recycling hoses 33, the two recycling bins 34 are respectively connected to the two recycling hoses 33, the other ends of the two recycling hoses 33 are respectively connected to the collection box 30, one end of the two first connecting rods 314 is fixedly mounted on the recycling hoses 33, and the other end is respectively fixedly mounted on a pair of parallel fixed components 214, the support plate 35 is fixedly mounted on the side of the base 1, the second motor 36 is fixedly mounted inside the support plate 35, one end of the second rotating rod 37 is fixedly mounted on the second motor 36, and the second rotating rod... The other end of 37 is fixedly mounted on the second threaded rod 38. The support plate 35, the second motor 36, and the second rotating rod 37 are each provided in two sets, respectively mounted on both ends of the second threaded rod 38. The two pusher plates 39 are both mounted on the second threaded rod 38 and are both mounted inside the collection box 30. One end of the two retracting rods 310 is fixedly mounted on the two pusher plates 39, and the other end is fixedly mounted on the inner side walls of the collection box 30. The filter plate 311 is fixedly mounted on the inner wall of the collection box 30 and is perpendicular to the pusher plate 39. The support ring 312 is fixedly mounted on the outer side of the collection box 30. The air pump 313 is fixedly mounted inside the support ring 312 and is connected to the collection box 30. The air pump 313 and the filter plate 311 are mounted on the same side wall of the collection box 30.
[0028] The spring 32 makes the recycling hose 33 more stable. When the recycling bucket 34 moves, it stretches the recycling hose 33 so that it can move fully. When the second motor 36 is turned on, the output end drives the second threaded rod 38 to rotate through the second rotating rod 37. When the second threaded rod 38 rotates, it drives the pusher plate 39 to move closer or further away from each other inside the collection box 30. The filter plate 311 avoids the air pump 313 from causing blockage. When the air pump 313 is turned on, the output end will allow the welding slag to enter the inside of the collection box 30 through the recycling bucket 34 and the recycling hose 33. The bottom of the pusher plate 39 contacts the bottom of the inner wall of the collection box 30.
[0029] like Figure 9-12 As shown, the first pulley 50 is fixedly mounted on the second rotating rod 37, and the first pulley 50 is driven by a belt 51. The supporting rod 53 is fixedly mounted on the side of the base 1. The second pulley 52 is fixedly mounted on the supporting rod 53, and the second pulley 52 is drivenly connected to the belt 51. A limiting ring 54 is fixedly mounted on the end of the second pulley 52 away from the supporting rod 53. A third rotating rod 55 is fixedly mounted on the end of the limiting ring 54 away from the second pulley 52. A sliding limiting ring 56 is fixedly mounted on the end of the third rotating rod 55 away from the limiting ring 54. A limiting tension rod 57 is fixedly mounted on the end of the sliding limiting ring 56 away from the third rotating rod 55. A fixed rotating ring plate 59 is fixedly mounted on the end of the limiting tension rod 57 away from the sliding limiting ring 56. One end of the push rod 510 is fixedly mounted on the fixed rotating ring plate 59, and the other end is fixedly mounted on a bidirectional electric... On the push rod 511, one end of the sliding rod 58 is fixedly mounted on the fixed rotating ring plate 59, and the other end extends through the sliding limit ring 56 to the outer end of the sliding limit ring 56. A flexible rod 513 is fixedly connected to the inner wall of the sliding rod 58. The end of the flexible rod 513 away from the sliding rod 58 is fixedly connected to the sliding limit ring 56. An anti-slip pad 512 is fixedly connected to the surface of the fixed rotating ring plate 59 away from the sliding rod 58. Two sets of the first pulley 50, belt 51, second pulley 52, support rod 53, limit ring 54, third rotating rod 55, sliding limit ring 56, limit tension rod 57, sliding rod 58, fixed rotating ring plate 59, push rod 510, anti-slip pad 512 and flexible rod 513 are provided, respectively symmetrically arranged on both sides of the bidirectional electric push rod 511. The bidirectional electric push rod 511 is movably mounted on the support plate 12.
[0030] The first pulley 50 drives the belt 51 to rotate. When the belt 51 rotates, it drives the second pulley 52 to rotate on the surface of the supporting rod 53. When the second pulley 52 rotates, it drives the limiting ring 54 and the sliding limiting ring 56 to rotate together through the third rotating rod 55. The anti-slip pad 512 increases the friction and avoids slippage. When the bidirectional electric actuator 511 is turned on, the output end drives the fixed rotating ring plate 59 to move inside the sliding limiting ring 56 through the sliding rod 58 via the push rod 510. The flexible rod 513 and the limiting tension rod 57 make its position more stable when it moves. In operation, when the first motor 22 is turned on, its output end drives the first threaded rod 212 to rotate via the rotating rod 211. When the first threaded rod 212 rotates, it drives the moving plate 213 to move inside the slot 216 via the moving pulley 215. When the moving pulley 215 moves, it drives the moving rail 23 to move above the base 1, allowing the machine to fully adjust its operation according to rollers of different sizes. Simultaneously, when the moving rail 23 moves, it drives the welding robot 4 to move inside the moving groove 41 via the second connecting rod 42, enabling the machine to quickly weld rollers of different sizes. When the rotating rod 211 rotates, it drives the welding robot 4 to move inside the moving groove 41 via the gears. 210 drives the rack 26 to move on the surface of the thin rod 27. The telescopic rod 21 makes the position of the rack 26 more stable when it moves. When the rack 26 moves, it drives the fixed sleeve 2141 to move closer or further away from each other inside the moving rail 23, so that the machine can fully clamp rollers of different diameters. The rubber pad 2143 and the extrusion spring plate 2142 protect the rollers. When the second motor 36 is turned on, the output end drives the second threaded rod 38 to rotate through the second rotating rod 37. When the second threaded rod 38 rotates, it drives the pusher plate 39 to move closer or further away from each other inside the collection box 30, so that it extrudes the welding slag inside the collection box 30. This increases the machine's collection capacity. When the fixed sleeve 2141 moves, it moves the recycling bin 34 along with it. The movement of the recycling bin 34 stretches the recycling hose 33, allowing it to move fully. The spring plate 32 makes the recycling hose 33 more stable, preventing tangling and other problems. When the air pump 313 is turned on, the output end passes through the collection box 30, allowing welding slag to enter the collection box 30 through the recycling bin 34 and the recycling hose 33. The filter plate 311 prevents the air pump 313 from clogging. When the second rotating rod 37 rotates, it drives the belt 51 to rotate via the first pulley 50. When the belt 51 rotates, it drives the second pulley 52 to support the thin rod. The surface of 53 rotates. When the second pulley 52 rotates, it will drive the limiting ring 54 and the sliding limiting ring 56 to rotate together through the third rotating rod 55, so that the machine can effectively rotate the roller during welding, improving the welding efficiency of the machine. At the same time, when the bidirectional electric push rod 511 is opened, the output end will drive the fixed rotating ring plate 59 to move inside the sliding limiting ring 56 through the push rod 510, so as to further fix the roller and avoid position displacement during welding. The anti-slip pad 512 increases the friction to avoid slippage. The soft rod 513 and the limiting tension rod 57 make its position more stable when moving.
[0031] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the invention by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the scope of protection of the invention.
Claims
1. A double-head welding machine for embossing rollers, characterized in that: The double-head welding machine for embossing rollers includes a base (1), a fixing device (2), a recycling device (3), a welding robot (4), and a rotating device (5). The fixing device (2) is slidably mounted on the top of the base (1), the recycling device (3) is fixedly mounted on the top of the base (1), the welding robot (4) is slidably mounted on the top of the base (1), and the rotating device (5) is connected to the recycling device (3) via a transmission. The fixing device (2) includes a support block (20), a telescopic rod (21), a first motor (22), a moving rail (23), a worktable (24), a bracket (25), a rack (26), a thin rod (27), a first support rod (28), a second support (29), a gear (210), a rotating rod (211), a first threaded rod (212), a moving plate (213), a fixing assembly (214), a moving pulley (215), a slot (216), and a third support rod (217). The support block (20) is fixedly installed on the side of the base (1). There are two telescopic rods (21), and the two telescopic rods (21) are fixed in parallel. Two racks (26) are provided at both ends of the support block (20). A thin rod (27) is inserted through the upper rack (26). One end of the thin rod (27) is fixedly mounted on the base (1). The two racks (26) are fixedly mounted at the ends of the two telescopic rods (21) away from the support block (20). A gear (210) meshes between the two racks (26). The first motor (22) is fixedly mounted in the bracket (25). One end of the gear (210) is fixedly connected to the first motor (22), and the other end is fixedly connected to the rotating rod (211). The rotating rod (211) is located away from the first motor (22). A first threaded rod (212) is fixedly connected to the end of the first threaded rod (212), and a movable plate (213) is fixedly mounted on the first threaded rod (212). A movable pulley (215) is fixedly mounted on the top of the movable plate (213), and the movable pulley (215) is slidably connected in a groove (216). The groove (216) is mounted on the base (1), and a movable rail (23) is fixedly mounted on the top of the movable pulley (215). Two sets of movable rails (23) are provided, and the two sets of movable rails (23) are arranged in parallel. Both the movable plate (213) and the movable pulley (215) are provided with two sets. Two fixed components (214) are arranged opposite each other on each set of movable rails (23). The workbench (24) is arranged between the fixed components (214) arranged opposite each other. The workbench (24) is fixedly arranged on the base (1). The first support rod (28) and the second support (29) are respectively fixedly connected to the two fixed components (214) close to the first motor (22). The end of the first support rod (28) away from the fixed component (214) is fixedly arranged on the rack (26). The end of the second support (29) away from the fixed component (214) is fixedly arranged on the bracket (25). The third support rod (217) is fixedly arranged on the bracket (25) at one end and on the base (1) at the other end.
2. The double-head welding machine for embossing rollers according to claim 1, characterized in that: The base (1) includes support legs (11) and support plates (12). There are four support legs (11). The support legs (11) are fixedly installed at the bottom of the base (1). The support plates (12) are fixedly installed on the side of the base (1). The rotating device (5) is movably connected to the base (1) through the support plates (12).
3. The double-head welding machine for embossing rollers according to claim 1, characterized in that: The fixing component (214) includes a fixing sleeve (2141), a compression spring plate (2142), a rubber pad (2143), and rollers (2144). The compression spring plate (2142) is disposed through the fixing sleeve (2141). The rubber pad (2143) is fixedly disposed on the compression spring plate (2142) opposite to the set of fixing components (214). The rollers (2144) are disposed on the rubber pads (2143). At least two sets of rollers (2144) are disposed on each rubber pad (2143).
4. The double-head welding machine for embossing rollers according to claim 1, characterized in that: The fixing component (214) also includes a retractable rod (2145), and the set of parallel fixing components (214) are fixedly connected by the retractable rod (2145).
5. The double-head welding machine for embossing rollers according to claim 1, characterized in that: The fixing component (214) also includes a bidirectional telescopic rod (2146), one end of which is fixedly installed inside the moving rail (23), and the other end is fixedly installed on the fixing component (214).
6. The double-head welding machine for embossing rollers according to claim 1, characterized in that: The recycling device (3) includes a collection box (30), a cleaning door (31), spring clips (32), a recycling hose (33), a recycling bin (34), and a first connecting rod (314). The bottom of the collection box (30) is fixedly mounted on the top of the base (1). The cleaning door (31) is mounted on the top of the collection box (30). There are two spring clips (32), which are respectively mounted on both sides of the collection box (30). There are two recycling hoses (33), which are respectively mounted on both sides of the collection box (30). Inside each spring clip (32), there are two recycling bins (34). The two recycling bins (34) are respectively installed at one end of the two recycling hoses (33). The two recycling bins (34) are respectively connected to the two recycling hoses (33). The other end of the two recycling hoses (33) is respectively connected to the collection box (30). There are two first connecting rods (314). One end of the two first connecting rods (314) is fixedly installed on the recycling hose (33), and the other end is respectively fixedly installed on a pair of parallel fixed components (214).
7. The double-head welding machine for embossing rollers according to claim 6, characterized in that: The recycling device (3) further includes a support plate (35), a second motor (36), a second rotating rod (37), a second threaded rod (38), a pusher plate (39), a retraction rod (310), a filter plate (311), a support ring (312), and an air pump (313). The support plate (35) is fixedly installed on the side of the base (1). The second motor (36) is fixedly installed inside the support plate (35). One end of the second rotating rod (37) is fixedly installed on the second motor (36), and the other end of the second rotating rod (37) is fixedly installed on the second threaded rod (38). The support plate (35), the second motor (36), and the second rotating rod (37) are each provided in two sets, respectively installed at both ends of the second threaded rod (38). There are two pusher plates (39). The pusher plates (39) are all set on the second threaded rod (38), and the two pusher plates (39) are both set inside the collection box (30). There are two shrink rods (310). One end of the two shrink rods (310) is fixedly set on the two pusher plates (39) respectively, and the other end is fixedly set on the inner side wall of the collection box (30) respectively. The filter plate (311) is fixedly set on the inner wall of the collection box (30). The filter plate (311) is set perpendicular to the pusher plate (39). The support ring (312) is fixedly set on the outside of the collection box (30). The air pump (313) is fixedly set inside the support ring (312). The air pump (313) is connected to the collection box (30). The air pump (313) and the filter plate (311) are set on the same side wall of the collection box (30).
8. The double-head welding machine for embossing rollers according to claim 1, characterized in that: The welding robot (4) includes a moving groove (41) and a second connecting rod (42). The moving groove (41) is set on the base (1). The moving groove (41) is horizontal with the groove opening (216). One end of the second connecting rod (42) is fixedly connected to the welding robot (4), and the other end is fixedly connected to the fixing component (214). The welding robot (4) is provided with two sets.
9. A double-head welding machine for embossing rollers according to claim 7, characterized in that: The rotating device (5) includes a first pulley (50), a belt (51), a second pulley (52), a supporting rod (53), a limiting ring (54), a third rotating rod (55), a sliding limiting ring (56), a limiting tension rod (57), a sliding rod (58), a fixed rotating ring plate (59), a push rod (510), a bidirectional electric push rod (511), an anti-slip pad (512), and a flexible rod (513). The first pulley (50) is fixedly mounted on the second rotating rod (37), and the first pulley (50) is driven by the belt (51). The supporting rod (53) is fixedly mounted on the side of the base (1). The second pulley (52) is fixedly mounted on the supporting rod (53), and the second pulley (52) is movably connected to the belt (51). A limiting ring (54) is fixedly mounted on the end of the second pulley (52) away from the supporting rod (53). A third rotating rod is fixedly mounted on the end of the limiting ring (54) away from the second pulley (52). The third rotating rod (55) has a sliding limiting ring (56) fixedly installed at one end away from the limiting ring (54), a limiting tension rod (57) fixedly installed at one end away from the third rotating rod (55), a fixed rotating ring plate (59) fixedly installed at one end of the limiting tension rod (57) away from the sliding limiting ring (56), and a push rod (510) has one end fixedly installed on the fixed rotating ring plate (59) and the other end fixedly installed on the bidirectional electric push rod (51). 1) On the upper part, one end of the sliding rod (58) is fixedly mounted on the fixed rotating ring plate (59), and the other end extends through the sliding limiting ring (56) to the outer end of the sliding limiting ring (56). A flexible rod (513) is fixedly connected to the inner wall of the sliding rod (58). The end of the flexible rod (513) away from the sliding rod (58) is fixedly connected to the sliding limiting ring (56). An anti-slip pad (512) is fixedly connected to the surface of the fixed rotating ring plate (59) away from the sliding rod (58).
10. A double-head welding machine for embossing rollers according to claim 2 or 9, characterized in that: The first pulley (50), belt (51), second pulley (52), support rod (53), limiting ring (54), third rotating rod (55), sliding limiting ring (56), limiting tension rod (57), sliding rod (58), fixed rotating ring plate (59), push rod (510), anti-slip pad (512) and flexible rod (513) are all provided in two sets, respectively symmetrically arranged on both sides of the bidirectional electric push rod (511), and the bidirectional electric push rod (511) is movably arranged on the support plate (12).