Four-head superfine wire rewinding machine
By designing a four-head ultra-fine wire rewinding machine and adopting multiple sets of winding and positioning components, the problems of low efficiency, inflexible positioning, and insufficient safety of existing equipment have been solved, realizing an efficient, stable, and safe ultra-fine wire rewinding process.
Patent Information
- Application Number
- CN202511964919.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-24
- Publication Date
- 2026-02-13
AI Technical Summary
Existing rewinding machines are inefficient, have inflexible positioning mechanisms, are prone to breakage during the rewinding of ultra-fine wires, and lack safety, making it difficult to meet the needs of large-scale production.
The design of the four-head ultra-fine wire rewinding machine adopts multiple sets of winding and positioning components, including guide seats, slide seats, motors, rotating shafts, take-up shaft seats, and induction rollers. The slide seats slide on the surface of the guide seats, and the induction rollers reduce vertical deviation, achieving uniform take-up of fine wire and enhancing the flexibility and safety of positioning adjustment.
It improves the stability and safety of ultra-fine wire rewinding, increases work efficiency, reduces wire breakage and material waste, and adapts to various production needs.
Smart Images

Figure CN121516645A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of rewinding devices, and more particularly to a four-head ultrafine wire rewinding machine. Background Technology
[0002] In the field of fine wire processing in industries such as electronics and precision instruments, rewinding machines are key equipment for achieving regular winding of fine wires and meeting subsequent processing requirements. Existing rewinding machines are mostly single-head or double-head structures, resulting in low operating efficiency and difficulty in meeting the capacity requirements of large-scale production. At the same time, when rewinding ultra-fine wires, the positioning mechanism of existing equipment has poor adjustment flexibility and cannot accurately adjust the positioning height and position according to wire specifications and winding requirements, which easily leads to wire deviation. In addition, ultra-fine wires have low strength, and the vertical deviation between the lead-out and take-up wires during the rewinding process is difficult to control, which can easily cause wire breakage, resulting in material waste and production interruption. Furthermore, some equipment lacks safety protection structures, resulting in insufficient operational safety, and the scattered control system increases the difficulty of operation. There is a need for a high-efficiency, flexible, and safe rewinding machine that can ensure the stability of ultra-fine wire rewinding to solve many of the pain points of existing technologies.
[0003] Therefore, it is necessary to provide a four-head ultra-fine wire rewinding machine, which can achieve high efficiency and good stability. Summary of the Invention
[0004] The purpose of this invention is to provide a four-head ultra-fine wire rewinding machine to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a four-head ultra-fine wire rewinding machine, comprising a base plate, the base plate being divided into two symmetrical modules, wherein the modules are provided with several symmetrical winding assemblies, each winding assembly including a pair of guide seats, a slide seat being provided on the surface of the guide seats, a fixed seat being fixedly connected to the surface of the slide seat, a plurality of holes and slots being provided on the surface of the fixed seat, a support being provided on the surface of the fixed seat, the support and the holes and slots on the surface of the fixed seat being fixedly fixed with locking screws, a second motor and a first motor being fixedly connected to one side of the pair of supports respectively, a first rotating shaft being provided on one side of the first motor, a wire outlet shaft seat being provided on one side of the first rotating shaft, a positioning assembly being provided in the middle of the base plate, a second rotating shaft being provided on one side of the second motor, a take-up shaft seat being provided on one side of the second rotating shaft, a telescopic rod being provided between the wire outlet shaft seat and the take-up shaft seat, a sensing roller being provided on the surface of the telescopic rod, and a second spool positioning seat being provided on one side of the telescopic rod.
[0006] In one embodiment, the number of positioning components is adapted to the winding assembly. Each positioning component includes a fixing plate, and a bolt is provided inside the fixing plate. A support rod is fixedly connected to the surface of the bolt, wherein the support rod can be adjusted at an angle and fixed by the bolt. A plurality of grooves are provided on the surface of the support rod, and a bobbin positioning seat is bolted inside the groove. The bobbin positioning seat can rotate.
[0007] In one embodiment, a control panel is provided on one side of the base plate.
[0008] In one embodiment, the surface of the box lid is provided with an observation window.
[0009] In one embodiment, a pull handle is fixedly connected to the surface of the box lid.
[0010] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: The fine thread of the present invention is wound around the output spool seat. One end first passes through the positioning assembly from the top, then passes between the two induction rollers, and is positioned by passing through the lower side of the spool positioning seat. The other end is fixed to the surface of the take-up spool seat for rewinding. When the take-up spool seat takes up the thread, the slide fixed at its bottom slides on the guide seat surface, ensuring that the fine thread does not accumulate in one place during take-up, thus ensuring uniform take-up. When the fine thread is transferred from the output spool seat to the take-up spool seat surface, since the fine thread is also evenly distributed on the output spool seat surface, the output... When the thread exits, it will cause a lateral offset, as the thread is wound horizontally in circles on the surface of the thread exit shaft. However, this way of exiting the thread will cause a vertical deviation between the thread spool positioning seat and the spool, which is very easy to break. The sensing roller senses the deviation caused by the thread exiting the thread exit shaft. In conjunction with the thread exit shaft and the slide block sliding on the guide seat surface, it minimizes the vertical deviation between the thread and the thread spool positioning seat and the positioning component, ensuring that the thread will not break and affect the work. At the same time, multiple sets of winding components and positioning components are set on the base plate surface, which can work efficiently and synchronously, greatly improving the work efficiency. Attached Figure Description
[0011] The technical solution and other beneficial effects of this application will become apparent from the following detailed description of specific embodiments in conjunction with the accompanying drawings.
[0012] In the attached diagram: Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the positioning component of the present invention; Figure 3 This is a schematic diagram of the base plate of the present invention; In the diagram: 1. Base plate; 2. Slide seat; 3. Motor II; 4. Box cover; 5. Pull handle; 6. Observation window; 7. Fixing plate; 8. Spool positioning seat I; 9. Bolts; 10. Support rod; 11. Tank; 12. Guide seat; 13. Fixing seat; 14. Support; 15. Locking screw; 16. Motor I; 17. Rotating shaft II; 18. Take-up spool seat; 19. Telescopic rod; 20. Induction roller; 21. Spool positioning seat II; 22. Control panel; 23. Outlet spool seat; 24. Rotating shaft I. Detailed Implementation
[0013] The following disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, various specific examples of processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0014] Please see Figure 1-3 This invention provides a technical solution: a four-head ultra-fine wire rewinding machine, comprising a base plate 1, which is divided into two symmetrical modules. Each module contains several symmetrical winding assemblies. Each winding assembly includes a pair of guide seats 12, with slide seats 2 on their surfaces. A fixed seat 13 is fixedly connected to the surface of the slide seats 2. The fixed seat 13 has several holes and slots on its surface, and a support 14 is provided on its surface. Locking screws 15 are used to fix the support 14 to the holes and slots on the surface of the fixed seat 13. Motor 2 3 and Motor 1 16 are fixedly connected to one side of support 14 respectively. A rotating shaft 24 is provided on one side of motor 1 16. A wire outlet shaft seat 23 is provided on one side of rotating shaft 24. A positioning component is provided in the middle of the base plate 1. A rotating shaft 2 17 is provided on one side of motor 2 3. A wire take-up shaft seat 18 is provided on one side of rotating shaft 2 17. A telescopic rod 19 is provided between the wire outlet shaft seat 23 and the wire take-up shaft seat 18. A sensing roller 20 is provided on the surface of the telescopic rod 19. A spool positioning seat 21 is provided on one side of the telescopic rod 19.
[0015] Specifically, initially, the thin thread is wound around the output spool 23. One end first passes through the positioning assembly from the top, then between the two induction rollers 20, and passes under the spool positioning seat 21 for positioning. The other end is fixed to the surface of the take-up spool 18 for rewinding. When the take-up spool 18 takes up the thread, the slide fixed at its bottom slides on the surface of the guide seat 12 to ensure that the thin thread does not pile up in one place and to ensure uniform take-up. When the thin thread is transferred from the output spool 23 to the surface of the take-up spool 18, since the thin thread is also evenly distributed on the surface of the output spool 23, it will generate during output. The lateral offset, where the wire is wound horizontally in circles on the surface of the wire exit shaft seat 23, causes a vertical deviation between the wire spool positioning seat and the spool, making it prone to breakage. The sensing roller senses the deviation caused by the wire exiting the wire from the wire exit shaft seat 23. It works in conjunction with the wire exit shaft seat 23 and the slide on the surface of the guide seat 12 to minimize the vertical deviation between the wire and the wire spool positioning seat 21 and the positioning assembly, ensuring that the wire does not break and thus affect the work. At the same time, multiple sets of winding and positioning assemblies are set on the surface of the base plate 1, which can work efficiently and synchronously, greatly improving work efficiency.
[0016] The number of positioning components is adapted to the winding components. The positioning components include a fixing plate 7, a bolt 9 is provided inside the fixing plate 7, and a support rod 10 is fixedly connected to the surface of the bolt 9. The support rod 10 can be adjusted in angle and fixed by the bolt 9. Several grooves 11 are provided on the surface of the support rod 10. A bobbin positioning seat 8 is fixed inside the groove 11 by bolts. The bobbin positioning seat can rotate.
[0017] Specifically, the positioning component ensures the positioning and winding of the fine thread through the bobbin positioning seat 8. The screw of the bolt component 9 is fixed to the support rod 10. The angle of the support rod 10 can be adjusted by rotating the screw and then locked by the nut. In this way, the height of the bobbin positioning seat 8 can be adjusted. The groove 11 can adjust the position of the positioning seat 8 and is also fixed by the bolt component. The overall adjustment is flexible and adaptable to various situations.
[0018] A control panel 22 is provided on one side of the base plate 1.
[0019] Specifically, the control panel 22 adopts a centralized design, making operation simpler.
[0020] The bottom plate 1 has lids 4 on both sides, and the lids 4 have observation windows 6 on their surfaces.
[0021] Specifically, the lid 4 can be closed, which, together with the observation window 6, improves work safety without obstructing the observation of the situation.
[0022] A pull handle 5 is fixedly connected to the surface of the lid 4.
[0023] Specifically, the pull handle 5 makes it easy to open and close the box cover.
[0024] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection, the internal communication between two components, or the interaction between two components. Those skilled in the art can understand the meaning of the above terms in this application according to the specific circumstances.
[0025] The four-head ultrafine wire rewinding machine provided in the embodiments of this application has been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. A four-head ultrafine wire rewinding machine, comprising a base plate (1), characterized in that: The base plate (1) is divided into two symmetrical modules, each containing several symmetrical winding assemblies. Each winding assembly includes a pair of guide seats (12), with a slide seat (2) on the surface of the guide seat (12). A fixed seat (13) is fixedly connected to the surface of the slide seat (2), and several holes and slots are provided on the surface of the fixed seat (13). A support (14) is provided on the surface of the fixed seat (13), and locking screws (15) are provided between the support (14) and the holes and slots on the surface of the fixed seat (13) for fixing. A motor (3) is fixedly connected to one side of each pair of supports (14). The first motor (16) is provided with a rotating shaft (24) on one side of the first motor (16), and a wire outlet shaft seat (23) is provided on one side of the rotating shaft (24). A positioning component is provided in the middle of the base plate (1). A rotating shaft (17) is provided on one side of the second motor (3), and a take-up shaft seat (18) is provided on one side of the rotating shaft (17). A telescopic rod (19) is provided between the wire outlet shaft seat (23) and the take-up shaft seat (18). A sensing roller (20) is provided on the surface of the telescopic rod (19). A spool positioning seat (21) is provided on one side of the telescopic rod (19).
2. The four-head ultrafine wire rewinding machine according to claim 1, characterized in that: The number of positioning components is adapted to the winding assembly. The positioning components include a fixing plate (7), and a bolt (9) is provided inside the fixing plate (7). A support rod (10) is fixedly connected to the surface of the bolt (9). The support rod (10) can be adjusted in angle and fixed by the bolt (9). A number of grooves (11) are provided on the surface of the support rod (10). A bobbin positioning seat (8) is fixed inside the groove (11) by bolts. The bobbin positioning seat can rotate.
3. The four-head ultrafine wire rewinding machine according to claim 1, characterized in that: A control panel (22) is provided on one side of the base plate (1).
4. The four-head ultrafine wire rewinding machine according to claim 1, characterized in that: The bottom plate (1) is provided with a box cover (4) on both sides, and the surface of the box cover (4) is provided with an observation window (6).
5. The four-head ultrafine wire rewinding machine according to claim 4, characterized in that: A pull handle (5) is fixedly connected to the surface of the box cover (4).