A molded fiberglass grating warp and weft fiberglass multilayer braiding system
The molded fiberglass grating multi-layer fiberglass weaving system realizes automated fiberglass weaving, solves the problem of low efficiency in manual laying, and improves the production efficiency and yarn quality of fiberglass grating.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-16
- Publication Date
- 2026-04-07
AI Technical Summary
In the existing technology, the laying efficiency of glass fiber in the production process of FRP grating is low, mainly relying on manual operation, which leads to low efficiency.
The system employs a multi-layered weaving system of molded fiberglass grating, which uses a drive structure to intermittently move the grating mold along the length of the frame. Combined with weft and warp weaving components, it achieves automated weaving. Rotating and return components reduce yarn wear, while pressing and auxiliary pressing components ensure yarn fixation.
It improves the laying efficiency of glass fiber, reduces yarn wear and breakage, enhances the quality and uniformity of the fabric, and achieves efficient multi-layer weaving in both warp and weft directions.
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Figure CN121519237B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of weaving device technology, and in particular to a multi-layer weaving system for molded fiberglass grating. Background Technology
[0002] Fiberglass grating, also known as fiberglass grating, is a plate-like material with many openings, made of fiberglass as reinforcement and unsaturated polyester resin as matrix, through a special processing and composite process. Fiberglass grating can be used as a structural material for floors, trench covers, platforms, ship decks, stairs, etc., in corrosive environments, and has advantages such as corrosion resistance, flame retardancy, non-magnetic properties, and electrical insulation.
[0003] Regarding the aforementioned technologies, in the production process of FRP grating, multiple layers of glass fiber need to be laid along the warp and weft directions inside the grating mold. In the existing technology, manual laying is generally used, which results in low overall laying efficiency of glass fiber and therefore needs to be improved. Summary of the Invention
[0004] To improve the low efficiency of manually laying fiberglass grating molds in both the warp and weft directions, this application provides a multi-layer weaving system for molded fiberglass gratings.
[0005] The technical solution provided in this application for a multi-layer woven glass fiber reinforced plastic (GFRP) grating system using warp and weft fibers is as follows:
[0006] A multi-layered fiberglass grating molding system includes a frame for supporting grating molds, the grating molds being arranged sequentially along the length of the frame; a drive structure is provided on the frame for intermittently sliding all the grating molds along the length of the frame; several sets of weft yarn weaving assemblies and warp yarn weaving assemblies are sequentially arranged on the frame along the length of the frame, the weft yarn weaving assemblies being used to weave weft yarns inside the grating molds along the width of the frame, and the warp yarn weaving assemblies being used to weave warp yarns inside the grating molds along the length of the frame; the weft yarn weaving assemblies and warp yarn weaving assemblies are arranged in a one-to-one correspondence, and all the weft yarn weaving assemblies and warp yarn weaving assemblies are distributed sequentially at intervals.
[0007] By adopting the above technical solution, the drive structure drives the grid mold to move intermittently along the length of the frame. During the intervals of the grid mold movement, the weft yarn weaving component and the warp yarn weaving component weave the weft and warp yarns inside the grid mold, thereby achieving the purpose of multi-layer weaving in the warp and weft directions in the grid mold and improving the laying efficiency of glass fiber in the warp and weft directions of the grid mold.
[0008] Preferably, the weft yarn weaving assembly includes a weft yarn holder, a guide rod, a fabric yarn holder, a weft yarn tube, and a reciprocating component; the weft yarn holders are disposed opposite each other on both sides of the frame in the width direction, and the guide rod is disposed between the opposite weft yarn holders along the width direction of the frame; the fabric yarn holder is slidably sleeved on the guide rod, and the weft yarn tube is disposed at the end of the fabric yarn holder facing the grid mold for the weft yarn to pass through; the reciprocating component is disposed on the frame to drive the fabric yarn holder to reciprocate along the length direction of the guide rod.
[0009] By adopting the above technical solution, the reciprocating component drives the yarn holder to move the weft tube back and forth along the length of the guide rod, so as to weave the weft yarn into the grid mold through the weft tube. In conjunction with the drive structure to drive the grid mold to move, the automated weft yarn weaving is realized.
[0010] Preferably, the warp weaving assembly includes fixing rods, mounting frames, and warp tubes; the fixing rods are arranged opposite each other on both sides of the frame in the width direction, the mounting frames are sleeved on the two sets of fixing rods, and the length direction of the mounting frames is parallel to the width direction of the frame; the warp tubes are spaced apart on the mounting frames along the length direction of the mounting frames to allow radial yarns to pass through, and the end of each warp tube facing the frame is bent along the conveying direction of the grid mold.
[0011] By adopting the above technical solution, the warp yarns pass through the curved warp tube to be arranged inside the grid mold, and in conjunction with the movement of the grid mold, the automated weaving of the warp yarns is realized. In addition, the curved warp tube reduces the phenomenon of breakage and damage caused by wear between the warp yarns and the inner wall of the warp tube when the warp yarns pass through the warp tube, thus improving the quality of the fabric.
[0012] Preferably, the weft tube is rotatably connected to the yarn support, and the yarn support is provided with a rotating component to drive the weft tube to rotate following the weft yarn; the frame is provided with a return component to drive the weft tube to return to its original position.
[0013] By adopting the above technical solution, the rotating component makes the weft tube rotate automatically following the weft yarn, reducing the phenomenon of breakage and damage caused by wear between the weft yarn and the inner wall of the weft tube when the weft yarn passes through the weft tube, thus improving the quality of the fabric. In addition, the straightening component drives the weft tube located on the side of the grid mold to straighten, so that the weft tube can cooperate with the intermittent movement of the grid mold to arrange and weave the weft yarn in the remaining grooves of the grid mold, and reduce the interference caused to the movement of the grid mold.
[0014] Preferably, the rotating assembly includes a yarn block, a rotating shaft, an extension rod, and a limiting frame; the yarn block is rotatably mounted on the yarn seat, and the weft tube passes through the yarn block; the rotating shaft is rotatably mounted at the end of the yarn seat facing the frame, and the yarn block is located on the rotating shaft; the extension rod is located at the top of the yarn block, and the limiting frame is located on the side wall of the yarn seat facing the extension rod, with the extension rod located between the limiting frames to limit the rotation angle of the extension rod; the return assembly includes a positioning frame and a return member; the positioning frames are arranged opposite each other on both sides of the frame in the width direction, and the return member is arranged on the side walls of the two sets of positioning frames facing each other to push the extension rod back to a vertical state.
[0015] By adopting the above technical solution, the rotating shaft enables the yarn block and weft tube to rotate automatically following the weft yarn arrangement direction, reducing the wear and tear on the inner wall of the weft tube when the weft yarn passes through it, thus improving the yarn quality. The extension rod limits the rotation angle inside the limiting frame, reducing the risk of excessive rotation of the yarn block and weft tube, which could lead to weft yarn breakage. The reciprocating component drives the yarn seat to move the yarn block to the side of the grid mold, and the output end of the return component pushes the extension rod so that the extension rod drives the yarn block and weft tube back to the vertical state.
[0016] Preferably, the rotating assembly includes a yarn block, a rotating shaft, an extension shaft, a drive cam, a drive plate, and a mounting rod; the yarn block is rotatably mounted on the yarn seat, and the weft tube passes through the yarn block; the rotating shaft is rotatably mounted at the end of the yarn seat facing the frame, and the yarn block is located on the rotating shaft; the extension shaft is located at the end of the rotating shaft away from the yarn block, and the drive cam is fixedly sleeved on the extension shaft; the drive plate is arranged along the width direction of the frame between opposing weft seats, and the drive plate is located on the drive... The cam faces one side of the frame, and the end of the drive cam facing the frame can abut against the drive plate to drive the drive cam and the extension shaft to tilt; the mounting rods are set at both ends of the drive plate, and the ends of each set of mounting rods away from the drive plate are connected to the weft yarn holder, and a return space is left between each set of weft yarn holders and the end of the drive plate for the drive cam to return to center; the return assembly includes a suspension rod and a gravity ball; the suspension rod is set at the bottom of the extension shaft, and the gravity ball is set at the end of the suspension rod away from the extension shaft.
[0017] By adopting the above technical solution, during the process of the reciprocating component driving the yarn holder to move the yarn block, the bottom of the drive cam abuts against the drive plate to drive the extension shaft to rotate, and the rotating shaft, yarn block and weft tube automatically rotate and tilt, reducing the need for the weft tube to be pulled to drive the weft tube to rotate and tilt, further reducing the wear between the weft yarn and the weft tube and the breakage of the weft yarn, and further improving the quality of the yarn; when the yarn holder drives the yarn block to move to the side of the grid mold, that is, the drive cam moves into the return space, the drive cam releases the contact with the drive plate, and with the help of the gravity ball, the extension shaft, rotating shaft, yarn block and weft tube quickly and automatically return to the vertical state.
[0018] Preferably, the frame is provided with several sets of pressing components at intervals along the length of the frame to assist in pressing and fixing the weft yarn and the radial yarn; the frame is also provided with several sets of auxiliary pressing components at intervals along the length of the frame to assist in pressing the yarn on both sides of the grid mold.
[0019] By adopting the above technical solution, the pressing component compacts the weft and radial yarns inside the grid mold, and the auxiliary pressing component compacts the yarns on both sides of the grid mold, reducing the phenomenon of yarn floating inside the grid mold and ensuring the weaving quality of the warp and weft yarns inside the grid mold.
[0020] Preferably, the pressing assembly includes a fixed frame, a lifting plate, a pressing plate, and a pressing cylinder; the fixed frame is mounted on the machine frame, the lifting plate is slidably mounted on the fixed frame and extends along the width of the machine frame; the pressing plate is located on the side wall of the lifting plate facing the grid mold for pressing the yarn inside the grid mold; the pressing cylinder is located between the fixed frame and the lifting plate for driving the lifting plate and the pressing plate to move up and down.
[0021] By adopting the above technical solution, the pressing cylinder drives the lifting plate to move up and down, so that the pressing plate can press and fix the warp and weft yarns inside the grid mold.
[0022] Preferably, the auxiliary pressing assembly includes an auxiliary pressing frame, an auxiliary pressing plate, an adjusting screw, and a locking nut; the auxiliary pressing frames are arranged opposite each other on both sides of the machine frame in the width direction, the auxiliary pressing plate is arranged on the side of each set of auxiliary pressing frames facing the machine frame, and the side wall of the auxiliary pressing plate facing the grid mold has a guide surface for pressing the yarn; the adjusting screw passes through the auxiliary pressing frame and is connected to the auxiliary pressing plate; the locking nut is threaded onto the adjusting screw and abuts against the auxiliary pressing frame to limit the position of the adjusting screw.
[0023] By adopting the above technical solution, the locking nut and the adjusting screw cooperate to adjust the height of the auxiliary pressure plate, and together with the drive structure, drive the grid mold to move, so that the guide surface at the bottom of the auxiliary pressure plate compacts and fixes the yarn on both sides inside the grid mold during the movement.
[0024] In summary, this application includes at least one of the following beneficial technical effects:
[0025] By setting a driving structure to drive the grid mold to move intermittently along the length of the frame, during the intervals of the grid mold movement, the weft yarn weaving component and the warp yarn weaving component weave the weft and warp yarns inside the grid mold, thereby achieving the purpose of multi-layer weaving in the warp and weft directions in the grid mold and improving the laying efficiency of glass fiber in the warp and weft directions of the grid mold.
[0026] By setting a rotating component, the weft tube automatically rotates with the weft yarn, reducing the wear and breakage caused by the weft yarn passing through the inner wall of the weft tube when it exits, thus improving the quality of the fabric. In addition, the return component drives the weft tube located on the side of the grid mold to return to the correct position, so that the weft tube can cooperate with the intermittent movement of the grid mold to arrange and weave the weft yarn in the remaining grooves of the grid mold, and reduce the interference caused to the movement of the grid mold.
[0027] This system features an innovative design with powerful adjustable functions. Its characteristics are clear and distinct, with yarn guides using PVC plastic tubes. The yarns are arranged neatly and aesthetically pleasingly, with a large amount of warp and weft yarns that remain orderly, greatly improving yarn production efficiency and quality. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the structure of a multi-layer woven fiberglass grating system according to Embodiment 1 of this application.
[0029] Figure 2 This is a schematic diagram of the structure of the weft yarn weaving assembly, the warp yarn weaving assembly, and the frame in Example 1.
[0030] Figure 3 This is a schematic diagram of the pressure wire assembly and auxiliary pressure assembly in Example 1.
[0031] Figure 4 This is a schematic diagram of the structure of the weft yarn weaving assembly and the warp yarn weaving assembly in Example 1.
[0032] Figure 5 This is a schematic diagram of the rotating assembly and the return assembly in Example 1.
[0033] Figure 6 This is a schematic diagram of the rotating component and the return component in Example 2.
[0034] Explanation of reference numerals in the attached figures:
[0035] 1. Frame; 10. Grating mold; 11. Drive structure; 2. Weft yarn weaving assembly; 21. Weft yarn holder; 22. Guide rod; 23. Fabric yarn holder; 24. Weft yarn tube; 25. Reciprocating component; 3. Warp yarn weaving assembly; 31. Fixing rod; 32. Mounting frame; 33. Warp yarn tube; 4. Rotating assembly; 41. Fabric yarn block; 42. Rotating shaft; 43. Extension rod; 44. Limiting frame; 45. Extension shaft; 46. Drive 47. Moving cam; 471. Drive plate; 471. Return space; 48. Mounting rod; 5. Return assembly; 51. Positioning frame; 52. Returning component; 53. Hanging rod; 54. Gravity ball; 6. Wire pressing assembly; 61. Fixing frame; 62. Lifting plate; 63. Wire pressing plate; 64. Wire pressing cylinder; 7. Auxiliary pressing assembly; 71. Auxiliary pressing frame; 72. Auxiliary pressing plate; 721. Guide surface; 73. Adjusting screw; 74. Locking nut. Detailed Implementation
[0036] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.
[0037] Example 1: Example 1 of this application discloses a multi-layer weaving system for molded fiberglass grating to improve the efficiency of fiberglass laying in the warp and weft directions of the grating mold 10.
[0038] Reference Figure 1 and Figure 2 A molded fiberglass grating multi-layered weaving system includes a frame 1 for supporting grating molds 10. The grating molds 10 have several sets of grooves along their length and width directions for the yarns to abut. In this embodiment, the yarns are all made of fiberglass. The grating molds 10 are arranged sequentially along the length of the frame 1. A drive structure 11 is connected to the frame 1. In this embodiment, the drive structure 11 is a motor-driven sprocket structure and a cylinder structure, used to drive all the grating molds 10 to slide intermittently along the length of the frame 1.
[0039] Reference Figure 1 and Figure 2 A number of weft yarn weaving assemblies 2 and warp yarn weaving assemblies 3 are sequentially connected along the length of the frame 1. The weft yarn weaving assemblies 2 and warp yarn weaving assemblies 3 are arranged in a one-to-one correspondence, and all weft yarn weaving assemblies 2 and warp yarn weaving assemblies 3 are distributed at intervals along the length of the frame 1. In this embodiment, a maximum of nine pairs of weft yarn weaving assemblies 2 and warp yarn weaving assemblies 3 can be installed. The weft yarn weaving assemblies 2 are used to weave weft yarns inside the grid mold 10 along the width direction of the frame 1, and the warp yarn weaving assemblies 3 are used to weave warp yarns inside the grid mold 10 along the length direction of the frame 1.
[0040] Reference Figure 1 and Figure 2 The warp knitting assembly 3 includes fixed rods 31, mounting brackets 32, and warp tubes 33. The fixed rods 31 are distributed on both sides of the frame 1 in the width direction, and each set of fixed rods 31 is fixedly connected to the frame 1. The mounting bracket 32 is sleeved on the two opposing sets of fixed rods 31, and the length direction of the mounting bracket 32 is parallel to the width direction of the frame 1. Nuts are threaded onto the fixed rods 31, and the nuts are located on both sides of the mounting bracket 32 in the height direction. The sidewalls of the two sets of nuts on the same fixed rod 31 abut against the mounting bracket 32 to limit the height position of the mounting bracket 32 on the fixed rods 31, thereby achieving height adjustment.
[0041] Reference Figure 1 and Figure 2 Warp tubes 33 are spaced along the length of the mounting frame 32 to allow radial yarns to pass through. Each set of warp tubes 33 is bent along the conveying direction of the grid mold 10 at the end facing the frame 1 so that the warp yarns can pass through the warp tubes 33 and be woven into the grooves inside the grid mold 10.
[0042] Reference Figure 1 and Figure 2 The weft yarn weaving assembly 2 includes a weft yarn holder 21, a guide rod 22, a fabric yarn holder 23, a weft yarn tube 24, and a reciprocating component 25. The weft yarn holders 21 are distributed on both sides of the frame 1 in the width direction, and each set of weft yarn holders 21 is fixedly connected to the frame 1. The guide rods 22 are fixedly connected between the opposing weft yarn holders 21 along the width direction of the frame 1. Specifically, there are two sets of guide rods 22, which are parallel to each other.
[0043] Reference Figure 1 and Figure 2 The yarn holder 23 is slidably sleeved on the guide rod 22 so as to slide along the length of the guide rod 22. The weft tube 24 is rotatably mounted on the end of the yarn holder 23 facing the grid mold 10 so as to allow the weft yarn to pass through, thereby weaving the weft yarn into the groove inside the grid mold 10.
[0044] Reference Figure 1 and Figure 2 In this embodiment, the reciprocating component 25 is a plurality of synchronous belts driven by a motor and a coupling to drive the synchronous belts to reciprocate. The reciprocating component 25 is mounted on the frame 1, the synchronous belts are mounted between each set of opposite weft yarn holders 21, and the fabric yarn holder 23 is fixedly connected to the synchronous belts so that the synchronous belts drive the fabric yarn holders 23 to reciprocate along the length direction of the guide rod 22.
[0045] Reference Figure 2 and Figure 3A number of sets of pressing assemblies 6 are connected at intervals along the length of the frame 1 to assist in pressing and fixing the weft and radial yarns inside the grid mold 10. The pressing assembly 6 includes a fixing frame 61, a lifting plate 62, a pressing plate 63, and a pressing cylinder 64. The fixing frames 61 are distributed opposite each other on both sides of the width direction of the frame 1, and the pressing cylinder 64 is fixedly installed on each set of fixing frames 61. The lifting plate 62 is fixedly installed on the output end of the opposite pressing cylinder 64, and the lifting plate 62 extends along the width direction of the frame 1 so that the lifting plate 62 can be driven to move up and down by the extension and retraction of the output end of the pressing cylinder 64. The pressing plate 63 is fixedly connected to the side wall of the lifting plate 62 facing the grid mold 10 to press the yarns inside the grid mold 10.
[0046] Reference Figure 2 and Figure 3 Several sets of auxiliary pressing components 7 are connected at intervals along the length of the frame 1 to assist in pressing the yarns on both sides of the grid mold 10. The auxiliary pressing components 7 include auxiliary pressing frames 71, auxiliary pressing plates 72, adjusting screws 73 and locking nuts 74; the auxiliary pressing frames 71 are distributed on both sides of the width direction of the frame 1, and each set of auxiliary frames is fixedly connected to the frame 1.
[0047] Reference Figure 2 and Figure 3 An adjusting screw 73 is inserted into each set of auxiliary pressure frames 71. An auxiliary pressure plate 72 is connected to the end of each set of adjusting screws 73 facing the frame 1, and the auxiliary pressure plate 72 has a guide surface 721 for pressing the yarn on the side wall facing the grid mold 10. A locking nut 74 is threaded onto the adjusting screw 73 and abuts against the auxiliary pressure frame 71 to limit the position of the adjusting screw 73.
[0048] Reference Figure 4 and Figure 5 The yarn holder 23 is rotatably connected to the weft tube 24. Specifically, the yarn holder 23 is connected to a rotating assembly 4 to drive the weft tube 24 to rotate following the weft yarn. The rotating assembly 4 includes a yarn block 41, a rotating shaft 42, an extension rod 43, and a limiting frame 44. The rotating shaft 42 is rotatably mounted on the end of the yarn holder 23 facing the frame 1, the yarn block 41 is fixedly mounted on the end of the rotating shaft 42 away from the yarn holder 23, and the weft tube 24 is fixedly inserted into the yarn block 41, with both ends of the weft tube 24 being flared.
[0049] Reference Figure 4 and Figure 5 When the reciprocating component 25 drives the yarn holder 23 to move the yarn block 41 along the width direction of the frame 1, the weft yarn and the inside of the grid mold 10 are mutually pulled, causing the weft yarn to drive the weft tube 24 to rotate and be in an inclined state.
[0050] Reference Figure 4 and Figure 5 The extension rod 43 is fixedly connected to the top of the yarn block 41, and the limiting frame 44 is fixedly connected to the side wall of the yarn seat 23 facing the extension rod 43. In this embodiment, the limiting frame 44 is a U-shaped frame, and the end of the extension rod 43 away from the yarn block 41 is located between the limiting frames 44. The extension rod 43 abuts against the inner side wall of the limiting frame 44 to limit the rotation angle of the extension rod 43.
[0051] Reference Figure 4 and Figure 5 A return-to-center assembly 5 is installed on the frame 1 to drive the weft tube 24 back to its vertical position. The return-to-center assembly 5 includes positioning frames 51 and return-to-center components 52; the positioning frames 51 are distributed on both sides of the frame 1 in the width direction, and each set of positioning frames 51 is fixedly connected to the frame 1. In this embodiment, the return-to-center component 52 is a cylinder. The return-to-center component 52 is fixedly installed on the side walls of the two sets of positioning frames 51 facing each other, so that it extends through the output end of the return-to-center component 52 and pushes against the extension rod 43 to return to the vertical position.
[0052] The implementation principle of a multi-layer woven glass fiber reinforced plastic (GFRP) grating system according to Embodiment 1 of this application is as follows:
[0053] The drive structure 11 drives the grid mold 10 to move intermittently along the length of the frame 1. During the intervals of movement, the reciprocating component 25 drives the yarn holder 23 to move the weft tube 24 along the length of the guide rod 22, so as to weave the weft yarn into the groove inside the grid mold 10 along the width direction. Simultaneously, the radial yarn passes through the warp tube 33 and is woven into the groove inside the grid mold 10 along the length direction. In conjunction with this, the drive structure 11 drives the grid mold 10 to move intermittently, and the weft and radial yarns are woven by multiple sets of weft weaving components 2 and warp weaving components 3, realizing the purpose of multi-layer weaving in the warp and weft directions in the grid mold 10 and improving the laying efficiency of glass fiber in the warp and weft directions of the grid mold 10.
[0054] Example 2: The difference between Example 2 and Example 1 is that: Refer to Figure 6 The rotating assembly 4 includes a yarn block 41, a rotating shaft 42, an extension shaft 45, a drive cam 46, a drive plate 47, and a mounting rod 48. The rotating shaft 42 is rotatably mounted on the end of the yarn seat 23 facing the frame 1, and the yarn block 41 is fixedly mounted on the end of the rotating shaft 42 away from the yarn seat 23. The weft tube 24 is fixedly inserted into the yarn block 41.
[0055] Reference Figure 6The extension shaft 45 is integrally formed on the end of the rotating shaft 42 away from the yarn block 41, and the drive cam 46 is fixedly sleeved on the end of the extension shaft 45 away from the rotating shaft 42. The mounting rod 48 is fixedly connected to the side walls of the opposite weft yarn holders 21 facing each other. The drive plate 47 is fixedly connected between the two sets of mounting rods 48 along the width direction of the frame 1, and the drive plate 47 is located on the side of the drive cam 46 facing the frame 1, so that the end of the drive cam 46 facing the frame 1 can abut against the drive plate 47, thereby driving the drive cam 46 and the extension shaft 45 to drive the rotating shaft 42 and the weft yarn tube 24 to tilt and rotate.
[0056] Reference Figure 6 In this embodiment, a return space 471 is provided between each weft yarn holder 21 and the end of the drive plate 47 for the drive cam 46 to return to the vertical position. The return assembly 5 includes a suspension rod 53 and a gravity ball 54; the suspension rod 53 is fixedly connected to the bottom of the extension shaft 45, and the gravity ball 54 is fixedly connected to the end of the suspension rod 53 away from the extension shaft 45, so that the weight of the gravity ball 54 itself drives the suspension rod 53 to drive the extension shaft 45, the rotating shaft 42 and the weft yarn tube 24 to return to the vertical position for reset.
[0057] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A multi-layer woven system for molded fiberglass grating, characterized in that: It includes a frame (1) for supporting the grid mold (10), and the frame (1) is provided with a drive structure (11) for intermittently sliding the grid mold (10); the frame (1) is provided with a plurality of weft yarn weaving assemblies (2) for weaving weft yarns for the grid mold (10) and warp yarn weaving assemblies (3) for weaving warp yarns for the grid mold (10) in sequence at intervals; The weft yarn weaving assembly (2) includes a weft yarn seat (21), a guide rod (22), a fabric yarn seat (23), a weft yarn tube (24), and a reciprocating component (25). The weft yarn seats (21) are arranged opposite each other on both sides of the frame (1) in the width direction. The guide rod (22) is arranged between the opposite weft yarn seats (21) along the width direction of the frame (1). The fabric yarn seat (23) is slidably sleeved on the guide rod (22). The weft yarn tube (24) is rotatably arranged at the end of the fabric yarn seat (23) facing the grid mold (10) so that the weft yarn can pass through. The reciprocating component (25) is arranged on the frame (1) to drive the fabric yarn seat (23) to reciprocate along the length direction of the guide rod (22). The yarn holder (23) is provided with a rotating component (4) to drive the weft tube (24) to rotate following the weft yarn; the frame (1) is provided with a return component (5) to drive the weft tube (24) to return to its original position. The rotating assembly (4) includes a yarn block (41), a rotating shaft (42), an extension shaft (45), a drive cam (46), a drive plate (47), and a mounting rod (48). The yarn block (41) is rotatably mounted on the yarn seat (23), and the weft tube (24) passes through the yarn block (41). The rotating shaft (42) is rotatably mounted at the end of the yarn seat (23) facing the frame (1), and the yarn block (41) is located on the rotating shaft (42). The extension shaft (45) is located at the end of the rotating shaft (42) away from the yarn block (41), and the drive cam (46) is fixedly mounted on the extension shaft (45). The drive plate (47) is arranged along the width direction of the frame (1) between the opposing weft seats (21), and the drive plate (47) is located on the drive cam. The wheel (46) faces the side of the frame (1), and the end of the drive cam (46) facing the frame (1) can abut against the drive plate (47) to drive the drive cam (46) and the extension shaft (45) to tilt; the mounting rod (48) is set at both ends of the drive plate (47), and the end of each set of mounting rods (48) away from the drive plate (47) is connected to the weft seat (21), and a return space (471) is left between the end of each set of weft seats (21) and the end of the drive plate (47) for the drive cam (46) to return to center and reset; the return assembly (5) includes a hanger (53) and a gravity ball (54); the hanger (53) is set at the bottom of the extension shaft (45), and the gravity ball (54) is set at the end of the hanger (53) away from the extension shaft (45).
2. The molded fiberglass grating multi-layer woven system according to claim 1, characterized in that: The warp weaving assembly (3) includes a fixing rod (31), a mounting frame (32), and warp tubes (33). The fixing rods (31) are arranged opposite each other on both sides of the frame (1) in the width direction. The mounting frame (32) is sleeved on the two sets of fixing rods (31), and the length direction of the mounting frame (32) is parallel to the width direction of the frame (1). The warp tubes (33) are spaced along the length direction of the mounting frame (32) on the mounting frame (32) for radial yarns to pass through. The end of each warp tube (33) facing the frame (1) is bent along the conveying direction of the grid mold (10).
3. The molded fiberglass grating multi-layer woven system according to claim 1, characterized in that: The rotating assembly (4) includes a yarn block (41), a rotating shaft (42), an extension rod (43), and a limiting frame (44); the yarn block (41) is rotatably mounted on the yarn seat (23), and the weft tube (24) passes through the yarn block (41); the rotating shaft (42) is rotatably mounted at the end of the yarn seat (23) facing the frame (1), and the yarn block (41) is located on the rotating shaft (42); the extension rod (43) is located at the top of the yarn block (41), and the limiting frame... (44) is set on the side wall of the yarn seat (23) facing the extension rod (43), and the extension rod (43) is located between the limiting frames (44) to limit the rotation angle of the extension rod (43); the return assembly (5) includes a positioning frame (51) and a return member (52); the positioning frame (51) is arranged opposite to each other on both sides of the width direction of the frame (1), and the return member (52) is set on the side wall of the two sets of positioning frames (51) facing each other to push the extension rod (43) back to the vertical state.
4. The molded fiberglass grating multi-layer woven system according to claim 1, characterized in that: Several sets of pressing components (6) are arranged at intervals along the length direction of the frame (1) to assist in pressing and fixing the weft yarn and the radial yarn; several sets of auxiliary pressing components (7) are arranged at intervals along the length direction of the frame (1) to assist in pressing the yarn on both sides of the grid mold (10).
5. The molded fiberglass grating multi-layer woven system according to claim 4, characterized in that: The pressing assembly (6) includes a fixed frame (61), a lifting plate (62), a pressing plate (63), and a pressing cylinder (64); the fixed frame (61) is mounted on the frame (1), the lifting plate (62) is slidably mounted on the fixed frame (61), and the lifting plate (62) extends along the width direction of the frame (1); the pressing plate (63) is mounted on the side wall of the lifting plate (62) facing the grid mold (10) for pressing the yarn inside the grid mold (10); the pressing cylinder (64) is mounted between the fixed frame (61) and the lifting plate (62) for driving the lifting plate (62) and the pressing plate (63) to move up and down.
6. The molded fiberglass grating multi-layer woven system according to claim 4, characterized in that: The auxiliary pressing assembly (7) includes an auxiliary pressing frame (71), an auxiliary pressing plate (72), an adjusting screw (73), and a locking nut (74). The auxiliary pressing frame (71) is arranged opposite to each other on both sides of the frame (1) in the width direction. The auxiliary pressing plate (72) is arranged on the side of each set of auxiliary pressing frames (71) facing the frame (1), and the side wall of the auxiliary pressing plate (72) facing the grid mold (10) has a guide surface (721) for pressing the yarn. The adjusting screw (73) passes through the auxiliary pressing frame (71) and is connected to the auxiliary pressing plate (72). The locking nut (74) is threaded onto the adjusting screw (73) and abuts against the auxiliary pressing frame (71) to limit the position of the adjusting screw (73).
Citation Information
Patent Citations
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