A large-capacity oil-immersed amorphous alloy transformer

By introducing clamping and fixing mechanisms into large-capacity oil-immersed amorphous alloy transformers, the problem of difficult alignment of the top connecting flange of the capsule was solved, enabling fast and accurate capsule installation.

CN121528694BActive Publication Date: 2026-03-27TIANBO TRANSFORMER (CHANGZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2026-01-15
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

In large-capacity oil-immersed amorphous alloy transformers, it is difficult to accurately align the connecting flange at the top of the capsule with the connecting flange hole at the top of the oil conservator, resulting in installation difficulties and increased time.

Method used

An improved structure including a clamping mechanism, a fixing mechanism, and a transmission mechanism was designed. By clamping the vent pipe and fixing the protective frame, the connecting flange at the top of the capsule is automatically aligned with the connecting flange at the top of the oil tank, simplifying the installation process.

Benefits of technology

This reduces the difficulty of aligning the connecting flanges, shortens the capsule installation time, and improves installation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of transformer, specifically to a large-capacity oil-immersed amorphous alloy transformer, which comprises a transformer body and an oil pillow fixedly installed at one end of the top of the transformer body, the inside of the oil pillow is provided with a capsule, the top of the capsule is fixedly installed with an air pipe, the outside of the bottom end of the air pipe is fixedly installed with a limiting ring plate, the inside of the oil pillow is provided with a protection frame, both ends of the top of the oil pillow are fixedly installed with sliding rails, both ends of the top of the protection frame are fixedly installed with sliding strips, the air pipe is clamped by the clamping mechanism, after the whole protection frame is pushed into the fixed position of the oil pillow, the position of the connecting flange two on the top of the capsule corresponds to the position of the connecting flange one, the position of the connecting flange two does not need to be repeatedly adjusted, the alignment difficulty of the connecting flange two and the connecting flange one is reduced, and the installation time of the capsule is reduced.
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Description

Technical Field

[0001] This invention relates to the field of transformer technology, specifically to a large-capacity oil-immersed amorphous alloy transformer. Background Technology

[0002] Large-capacity oil-immersed amorphous alloy transformers are power transformers that use amorphous alloy as the core material and insulating oil as the cooling and insulating medium, suitable for high-capacity power transmission scenarios. Their core losses are significantly lower than those of traditional silicon steel transformers, exhibiting excellent energy-saving and consumption-reducing characteristics and higher operating efficiency. Large-capacity oil-immersed transformers are typically equipped with an oil conservator.

[0003] Common oil conservator types include open-type, bladder-type, and bellows-type. The bladder-type is the most widely used. A bladder is placed inside the conservator to isolate the oil from the outside air, preventing oxidation or moisture absorption of the transformer's insulating oil. When installing the bladder inside the conservator, because it is flexible and unsupported, the connecting flange at the top of the bladder will tilt synchronously with the bladder's contraction and shifting, making it impossible to automatically align with the mounting holes on the connecting flange at the top of the conservator. This requires multiple workers to work together to repeatedly adjust and straighten the connecting flange at the top of the bladder to align with the connecting flange at the top of the conservator. When adjusting the connecting flange at the top of the bladder inside the conservator, the space within the conservator and the position of the bladder may obstruct the view when aligning the two flanges, making it difficult to visually judge the alignment status, thus increasing the difficulty of aligning the two connecting flanges and increasing the installation time of the bladder. Summary of the Invention

[0004] The purpose of this invention is to provide a high-capacity oil-immersed amorphous alloy transformer to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a large-capacity oil-immersed amorphous alloy transformer, comprising a transformer body and an oil conservator fixedly installed at one end of the top of the transformer body. The oil conservator contains a bladder, and a vent pipe is fixedly installed at the top of the bladder. A limiting ring plate is fixedly installed on the outer side of the bottom end of the vent pipe. A protective frame is provided inside the oil conservator. Slide rails are fixedly installed at both ends of the top of the oil conservator. Slide strips are fixedly installed at both ends of the top of the protective frame. The two slide strips are slidably connected to the two slide rails respectively. Clamping mechanisms are provided on both sides of the vent pipe. Fixing mechanisms are provided on both sides of the protective frame. A transmission mechanism is provided at the top of the protective frame.

[0006] Preferably, sealing side plates are fixedly installed on both sides of the oil conservator, a connecting flange one is fixedly installed on the top of the oil conservator, and a connecting flange two is fixedly installed on the top of the vent pipe.

[0007] Preferably, the clamping mechanism includes a mounting bracket, with guide rod 1 fixedly mounted at both ends of the top of the mounting bracket, a wedge plate fixedly mounted at the top of the two guide rods 1, a lifting bracket slidably mounted on the outside of the two guide rods 1, guide rod 2 fixedly mounted at both ends inside the lifting bracket, and an elastic clamping assembly provided inside the lifting bracket.

[0008] Preferably, the elastic clamping assembly includes two springs and a connecting bracket. The two springs are respectively sleeved on the outside of their respective guide rods. The connecting bracket is slidably sleeved on the outside of the two guide rods. An arc-shaped clamping plate is fixedly installed on the side of the connecting bracket away from the lifting bracket. The arc-shaped clamping plate cooperates with the vent pipe. The top of the end of the connecting bracket away from the arc-shaped clamping plate cooperates with the inclined surface of the wedge plate.

[0009] Preferably, the fixing mechanism includes a limiting block and a stop block. The limiting block is fixedly installed on one side of the corresponding slide rail. Positioning holes are provided at both ends of the limiting block. The stop block is fixedly installed on one side of the protective frame. Positioning rods are slidably installed at both ends of the stop block. The two positioning rods cooperate with the two positioning holes respectively. A base plate is fixedly installed at the bottom of the two positioning rods. Springs are fixedly installed between the two ends of the bottom of the base plate and the inner wall of the stop block.

[0010] Preferably, the transmission mechanism includes a threaded rod and a limiting rod. The threaded rod is rotatably mounted on one end of the top of the protective frame, and the limiting rod is fixedly mounted on the end of the top of the protective frame away from the threaded rod. An adjusting plate is externally threaded onto the threaded rod. Transmission rods are rotatably mounted on both ends of the bottom of the adjusting plate. The ends of the two transmission rods away from the adjusting plate are rotatably connected to the bottom of their respective lifting brackets. Two flipping components are symmetrically arranged on the side of the adjusting plate near the two transmission rods.

[0011] Preferably, the flipping assembly includes a flipping plate and a top rod. A rotating shaft is fixedly installed inside the flipping plate and is rotatably connected to the protective frame. The side of the top rod away from the flipping plate is fixedly connected to an adjusting plate, and the top rod is slidably connected to a mounting bracket. A trapezoidal block is fixedly installed on the top of the flipping plate near the top rod. The side of the top rod near the flipping plate cooperates with the inclined surface of the trapezoidal block. The end of the flipping plate away from the trapezoidal block cooperates with the corresponding base plate.

[0012] Preferably, hooks are fixedly installed at both ends of the top of the capsule, and hanging rings are fixedly installed at both ends of the bottom of the protective frame, with the two hanging rings cooperating with the two hooks respectively.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. By using a clamping mechanism to clamp the vent pipe, after the entire protective frame is pushed into the fixed position of the oil tank, the positions of the second connecting flange and the first connecting flange on the top of the capsule correspond to each other. There is no need to repeatedly adjust the position of the second connecting flange, thereby reducing the difficulty of aligning the second connecting flange and the first connecting flange, and thus reducing the installation time of the capsule.

[0015] 2. Through the setting of the fixing mechanism, while the transmission mechanism is being operated, the transmission mechanism also acts on the fixing mechanism, so that the fixing mechanism realizes the connection between the two slide rails and the protective frame, thereby fixing the protective frame inside the oil tank, preventing the protective frame from shaking inside the oil tank, and eliminating the need for staff to spend time fixing the protective frame, saving time in fixing the capsule inside the oil tank. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 This is a schematic diagram of the internal structure of the oil reservoir of the present invention;

[0018] Figure 3 This is a partial three-dimensional structural diagram of the present invention;

[0019] Figure 4 for Figure 3 Enlarged view of point A in the image;

[0020] Figure 5 for Figure 3 Enlarged view of point B in the image;

[0021] Figure 6 This is a schematic diagram of the capsule structure of the present invention;

[0022] Figure 7 This is a schematic diagram of the protective frame structure of the present invention;

[0023] Figure 8 This is a schematic diagram of the clamping mechanism, fixing mechanism, and transmission mechanism of the present invention;

[0024] Figure 9 This is a schematic diagram of the transmission mechanism structure of the present invention;

[0025] Figure 10 This is a schematic diagram of the clamping mechanism of the present invention;

[0026] Figure 11 This is a schematic diagram of the fixing mechanism of the present invention.

[0027] The attached diagram lists the components represented by each number as follows:

[0028] 1. Transformer body; 2. Oil conservator; 3. Sealing side plate; 4. Connecting flange one; 5. Capsule; 6. Vent pipe; 7. Connecting flange two; 8. Limiting ring plate; 9. Protective frame; 10. Slide rail; 11. Slide bar; 12. Mounting bracket; 13. Guide rod one; 14. Wedge plate; 15. Lifting bracket; 16. Guide rod two; 17. Spring one; 18. Connecting bracket; 19. Arc-shaped clamping plate; 20. Limiting block; 21. Positioning hole; 22. Stop block; 23. Positioning rod; 24. Base plate; 25. Spring two; 26. Threaded rod; 27. Limiting rod; 28. Adjusting plate; 29. ​​Transmission rod; 30. Flipping plate; 31. Rotating shaft; 32. Trapezoidal block; 33. Top rod; 34. Hook; 35. Hanging ring. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] This invention provides a technical solution: such as Figure 1 - Figure 11 The large-capacity oil-immersed amorphous alloy transformer shown includes a transformer body 1 and an oil conservator 2 fixedly installed at one end of the top of the transformer body 1. The oil conservator 2 has a capsule 5 inside, and a vent pipe 6 is fixedly installed on the top of the capsule 5. A limit ring plate 8 is fixedly installed on the outside of the bottom end of the vent pipe 6. A protective frame 9 is installed inside the oil conservator 2. Slide rails 10 are fixedly installed at both ends of the top of the oil conservator 2. Slide strips 11 are fixedly installed at both ends of the top of the protective frame 9. The two slide strips 11 are slidably connected to the two slide rails 10 respectively. Clamping mechanisms are provided on both sides of the vent pipe 6. Fixing mechanisms are provided on both sides of the protective frame 9. A transmission mechanism is provided at the top of the protective frame 9.

[0031] Sealing side plates 3 are fixedly installed on both sides of the oil conservator 2, and connecting flange 4 is fixedly installed on the top of the oil conservator 2. Connecting flange 7 is fixedly installed on the top of the vent pipe 6.

[0032] The clamping mechanism includes a mounting bracket 12. Guide rods 13 are fixedly installed at both ends of the top of the mounting bracket 12. A wedge plate 14 is fixedly installed on the top of the two guide rods 13. A lifting bracket 15 is slidably installed on the outside of the two guide rods 13. Guide rods 16 are fixedly installed at both ends inside the lifting bracket 15. An elastic clamping assembly is provided inside the lifting bracket 15.

[0033] The elastic clamping assembly includes two springs 17 and a connecting bracket 18. The two springs 17 are respectively sleeved on the outside of their respective guide rods 16. The connecting bracket 18 is slidably sleeved on the outside of the two guide rods 16. An arc-shaped clamping plate 19 is fixedly installed on the side of the connecting bracket 18 away from the lifting bracket 15. The arc-shaped clamping plate 19 cooperates with the vent pipe 6. The top of the end of the connecting bracket 18 away from the arc-shaped clamping plate 19 cooperates with the inclined surface of the wedge plate 14.

[0034] The fixing mechanism includes a limiting block 20 and a stop block 22. The limiting block 20 is fixedly installed on one side of the corresponding slide rail 10. The limiting block 20 has positioning holes 21 at both ends. The stop block 22 is fixedly installed on one side of the protective frame 9. The stop block 22 has positioning rods 23 slidably installed at both ends. The two positioning rods 23 cooperate with the two positioning holes 21 respectively. The bottom of the two positioning rods 23 is fixedly installed with a base plate 24. The bottom ends of the base plate 24 are fixedly installed with springs 25 between the two ends of the bottom of the base plate 24 and the inner wall of the stop block 22.

[0035] The transmission mechanism includes a threaded rod 26 and a limiting rod 27. The threaded rod 26 is rotatably mounted on one end of the top of the protective frame 9, and the limiting rod 27 is fixedly mounted on the top end of the protective frame 9 away from the threaded rod 26. An adjusting plate 28 is externally threaded onto the threaded rod 26. Transmission rods 29 are rotatably mounted on both ends of the bottom of the adjusting plate 28. The ends of the two transmission rods 29 away from the adjusting plate 28 are rotatably connected to the bottom of their respective lifting brackets 15. Two flipping components are symmetrically arranged on the side of the adjusting plate 28 near the two transmission rods 29.

[0036] The flipping assembly includes a flipping plate 30 and a top rod 33. A rotating shaft 31 is fixedly installed inside the flipping plate 30 and is rotatably connected to the protective frame 9. The side of the top rod 33 away from the flipping plate 30 is fixedly connected to the adjusting plate 28, and the top rod 33 is slidably connected to the mounting bracket 12. A trapezoidal block 32 is fixedly installed on the top of the flipping plate 30 near the top rod 33. The side of the top rod 33 near the flipping plate 30 cooperates with the inclined surface of the trapezoidal block 32. The end of the flipping plate 30 away from the trapezoidal block 32 cooperates with the corresponding base plate 24.

[0037] Hooks 34 are fixedly installed at both ends of the top of capsule 5, and hanging rings 35 are fixedly installed at both ends of the bottom of protective frame 9. The two hanging rings 35 cooperate with the two hooks 34 respectively.

[0038] Working principle: Before installing capsule 5 inside oil pillow 2, first push the two arc-shaped clamping plates 19 to move away from each other, and the two connecting brackets 18 move along their respective guide rods 16. The corresponding springs 17 are compressed. Then, place the vent pipe 6 at the top of capsule 5 between the two arc-shaped clamping plates 19 and place the limiting ring plate 8 on top of the two arc-shaped clamping plates 19. Then, release the two arc-shaped clamping plates 19. Under the action of multiple springs 17, the two arc-shaped clamping plates 19 move closer to each other and are clamped below the limiting ring plate 8. Then, hang the hooks 34 at both ends of the top of capsule 5 inside the two hanging rings 35 respectively to achieve the initial positioning of capsule 5.

[0039] Then, the two sliding bars 11 are respectively aligned with the two slide rails 10. After inserting the two sliding bars 11 into the two slide rails 10, the protective frame 9 is pushed into the oil conservator 2 until the two stop blocks 22 contact the two limit blocks 20. At this point, the protective frame 9 can no longer be pushed and reaches a fixed position. The connecting flange 1 4 and the connecting flange 2 7 are aligned with each other, and the multiple positioning rods 23 are also aligned with the multiple positioning holes 21. Then, the threaded rod 26 is rotated, and under the action of the limit rod 27, the adjusting plate 28 moves to one side of the vent pipe 6. While the adjusting plate 28 moves, it drives the two transmission rods 29 to move synchronously. The two transmission rods 29 then push their respective lifting brackets 15 to move steadily upward along the corresponding guide rods 13. While the two lifting brackets 15 move upward, they drive their respective connecting brackets 18 and the arc-shaped clamping plates 19 to move upward synchronously. The two arc-shaped clamping plates 19 then drive the vent pipe 6 upward. The movement causes the connecting flange 2 7 to gradually move upward towards the connecting flange 1 4. As the two connecting brackets 18 move upward, they gradually approach their respective wedge plates 14. As the two connecting brackets 18 continue to move upward, one end of each connecting bracket 18 contacts the inclined surface of the two wedge plates 14. The two wedge plates 14 press the two connecting brackets 18 together, and the positions of the two arc-shaped clamping plates 19 are fixed and cannot move horizontally. This avoids the two arc-shaped clamping plates 19 from moving horizontally due to not being fixed during the fixing of the connecting flange 2 7. By using the clamping mechanism to clamp the vent pipe 6, after the entire protective frame 9 is pushed into the fixed position of the oil conservator 2, the positions of the connecting flange 2 7 and the connecting flange 1 4 at the top of the capsule 5 correspond to each other. There is no need to repeatedly adjust the position of the connecting flange 2 7, thereby reducing the difficulty of aligning the connecting flange 2 7 and the connecting flange 1 4, and thus reducing the installation time of the capsule 5.

[0040] While rotating the threaded rod 26 pushes the adjusting plate 28 to move, the two push rods 33 move synchronously. The two push rods 33 act on the inclined surfaces of the two trapezoidal blocks 32 respectively. The two trapezoidal blocks 32 are driven by force to rotate their corresponding flip plates 30 along their respective rotation axes 31. The ends of the two flip plates 30 away from their respective trapezoidal blocks 32 act on their respective fixing mechanisms. The movement process of one of the fixing mechanisms is as follows: Under the action of the corresponding flip plates 30, the base plate 24 drives the two positioning rods 23 to move upward synchronously, and the two springs 25 are stretched by force. The two positioning rods 23 move upward and insert into their respective... The positioning hole 21 is inside; the movement of the other fixing mechanism is the same as described above. At this time, the two stop blocks 22 are connected to the two limit blocks 20 respectively, thereby fixing the protective frame 9 to the bottom of the two slide rails 10. By setting the fixing mechanism, while operating the transmission mechanism, the transmission mechanism also acts on the fixing mechanism, so that the fixing mechanism realizes the connection between the two slide rails 10 and the protective frame 9, thereby fixing the protective frame 9 inside the oil pillow 2, preventing the protective frame 9 from shaking inside the oil pillow 2, and eliminating the need for staff to spend time fixing the protective frame 9, saving the time of fixing the capsule 5 inside the oil pillow 2.

[0041] After the protective frame 9 is fixed, the two sealing side plates 3 are fixed to both sides of the oil reservoir 2 for subsequent use.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0043] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A large-capacity oil-immersed amorphous alloy transformer comprising a transformer body (1) and an oil conservator (2) fixedly installed at one end of the top of the transformer body (1), characterized in that: The oil pillow (2) is provided with a capsule (5) inside. A vent pipe (6) is fixedly installed on the top of the capsule (5). A limiting ring plate (8) is fixedly installed on the bottom of the vent pipe (6). A protective frame (9) is provided inside the oil pillow (2). A slide rail (10) is fixedly installed at both ends of the top of the oil pillow (2). A slide bar (11) is fixedly installed at both ends of the top of the protective frame (9). The two slide bars (11) are slidably connected to the two slide rails (10) respectively. A clamping mechanism is provided on both sides of the vent pipe (6). A fixing mechanism is provided on both sides of the protective frame (9). A transmission mechanism is provided at the top of the protective frame (9). The clamping mechanism includes a mounting bracket (12), both ends of the top of the mounting bracket (12) are fixedly mounted with guide rods (13), the tops of the two guide rods (13) are fixedly mounted with wedge plates (14), the outside of the two guide rods (13) are slidably mounted with lifting brackets (15), both ends of the inside of the lifting brackets (15) are fixedly mounted with guide rods (16), and the inside of the lifting brackets (15) is provided with elastic clamping components. The fixing mechanism includes a limiting block (20) and a stop block (22). The limiting block (20) is fixedly installed on one side of the corresponding slide rail (10). The limiting block (20) has positioning holes (21) at both ends. The stop block (22) is fixedly installed on one side of the protective frame (9). The stop block (22) has positioning rods (23) slidably installed at both ends. The two positioning rods (23) cooperate with the two positioning holes (21) respectively. The bottom of the two positioning rods (23) is fixedly installed with a base plate (24). The bottom ends of the base plate (24) are fixedly installed with springs (25) between the two ends of the bottom of the base plate (24) and the inner wall of the stop block (22). The transmission mechanism includes a threaded rod (26) and a limiting rod (27). The threaded rod (26) is rotatably installed at one end of the top of the protective frame (9), and the limiting rod (27) is fixedly installed at the end of the top of the protective frame (9) away from the threaded rod (26). An adjusting plate (28) is connected to the external thread of the threaded rod (26). Both ends of the bottom of the adjusting plate (28) are rotatably installed with transmission rods (29). The ends of the two transmission rods (29) away from the adjusting plate (28) are rotatably connected to the bottom of their respective lifting brackets (15). Two flipping components are symmetrically arranged on the side of the adjusting plate (28) near the two transmission rods (29). The base plate (24) drives the two positioning rods (23) to move upward synchronously under the action of the corresponding flip plate (30), and the two springs (25) are stretched by force. The two positioning rods (23) move upward and insert into the interior of their respective positioning holes (21). The movement of the other fixing mechanism is the same as above. At this time, the two blocks (22) are connected to the two limit blocks (20) respectively, thereby fixing the protective frame (9) to the bottom of the two slide rails (10).

2. A large capacity oil-immersed amorphous alloy transformer according to claim 1, characterized by: Both sides of the oil pillow (2) are fixedly installed with sealing side plates (3), the top of the oil pillow (2) is fixedly installed with a connecting flange one (4), and the top of the air pipe (6) is fixedly installed with a connecting flange two (7).

3. A large capacity oil-immersed amorphous alloy transformer according to claim 1, characterized by: The elastic clamping assembly comprises two spring ones (17) and a connecting support (18), the two spring ones (17) are respectively sleeved on the outer sides of the corresponding guide rods two (16), the connecting support (18) is sleeved on the outer sides of the two guide rods two (16), the side, away from the lifting support (15), of the connecting support (18) is fixedly installed with an arc-shaped clamping plate (19), the arc-shaped clamping plate (19) is matched with the air pipe (6), and the top of the end, away from the arc-shaped clamping plate (19), of the connecting support (18) is matched with the inclined surface of the wedge-shaped plate (14).

4. A large capacity oil-immersed amorphous alloy transformer according to claim 1, characterized by: The turnover assembly comprises a turnover plate (30) and a jacking rod (33), the inside of the turnover plate (30) is fixedly installed with a rotating shaft (31), the rotating shaft (31) is rotationally connected with the protective frame (9), the side, away from the turnover plate (30), of the jacking rod (33) is fixedly connected with the adjusting plate (28), the jacking rod (33) is slidingly connected with the mounting support (12), the side, close to the jacking rod (33), of the top of the turnover plate (30) is fixedly installed with a trapezoidal block (32), the side, close to the turnover plate (30), of the jacking rod (33) is matched with the inclined surface of the trapezoidal block (32), and the end, away from the trapezoidal block (32), of the turnover plate (30) is matched with the corresponding bottom plate (24).

5. A large capacity oil-immersed amorphous alloy transformer according to claim 1, characterized by: The top of the capsule (5) is fixedly installed with hooks (34) at both ends, and the bottom of the protective frame (9) is fixedly installed with eyelets (35) at both ends, the two eyelets (35) are matched with the two hooks (34) respectively.

Citation Information

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