Forming die for elastic polyester cotton material for automobile and working method of forming die

Abstract

The invention relates to an automobile elastic polyester cotton material forming mold and a working method thereof, and relates to the technical field of plastic molding.The automobile elastic polyester cotton material forming mold comprises a rack, a conveyor, a mold device, a pouring system and a swing system, the swing system slides along the rack, the conveyor is installed on the rack and is in transmission connection with the swing system, and the pouring system is located on the upper side of the conveyor; the pouring system is matched with the mold device, the mold device is installed on the swing system, the swing system comprises a swing frame trolley, a middle suction device and two side pushing devices, the side pushing devices are installed on the two sides of the swing frame trolley, the swing frame trolley is installed on the rack in a sliding mode, and the middle suction device is installed in the middle of the swing frame trolley. A V-shaped groove is formed in the bottom of the mold device, the mold device is placed on the middle suction device through the V-shaped groove, a plurality of pushing inclined blocks are arranged on the rack, the side pushing device is installed on the swing frame trolley in a sliding mode in the lifting direction, the side pushing device is in transmission connection with the mold device, and the forming quality is guaranteed.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of plastic forming, in particular to an elastic polyester cotton material forming die for automobiles and a working method thereof. BACKGROUND

[0002] Elastic polyester cotton material is mainly used in sound insulation systems, seat filling and interior parts in automobiles, has the characteristics of lightweight, high elasticity and wear resistance, etc., is a kind of high-performance polyester fiber material specially developed to meet the demand of lightweight, comfort and environmental protection of automobile industry, and realizes elasticity mainly through two technical paths: one is to modify the molecular structure of polyester, and the other is to realize elasticity by composite spinning and physical processing, so as to form a macroscopic elastic body that is fluffy and compressible and can recover, and the elastic polyester cotton material is strengthened for the harsh environment of automobiles, and is gradually becoming an ideal choice to replace traditional polyurethane foam and other materials.

[0003] In the automobile interior, the biggest use of this kind of material is the seat system. When used as a cushion and backrest filling material, it not only provides better support and long-term shape stability than traditional foam, but also significantly improves air permeability and compression resilience, thereby improving the riding comfort. At the same time, its inherent flame retardant performance also meets the safety standards of automobile interiors. In addition, the polyester filament yarn with better elastic recovery performance after special modification is also commonly used in seat fabrics to ensure that the fabric does not easily relax and wrinkle after long-term compression.

[0004] The elastic polyester cotton material needs to be formed by a die, and defects are easily caused by bubbles during forming. SUMMARY

[0005] In order to overcome the technical defects of the prior art, the present application provides an elastic polyester cotton material forming die for automobiles and a working method thereof, which ensures the forming quality.

[0006] The technical solution adopted by the present application is: An elastic polyester cotton material forming die for automobile, comprising a frame, a conveyor, a die device, a pouring system and a swing system, the conveyor is installed on the frame, the swing system slides along the frame, the conveyor is in transmission connection with the swing system, the pouring system is installed on the frame, the pouring system is located on the upper side of the conveyor, the pouring system is matched with the die device, the die device is installed on the swing system, the swing system comprises a swing frame trolley, a middle suction device and two side pushing devices, the side pushing devices are installed on both sides of the swing frame trolley, the swing frame trolley is slidingly installed on the frame, the middle suction device is installed in the middle of the swing frame trolley, the bottom of the die device is provided with a V-shaped groove, the die device is placed on the middle suction device through the V-shaped groove, a plurality of top pushing inclined blocks are arranged on the frame, the side pushing devices are slidingly installed on the swing frame trolley in the lifting direction, the side pushing devices are in transmission connection with the die device, and the side pushing devices pass through each top pushing inclined block along the track of the swing frame trolley when the swing frame trolley moves.

[0007] Preferably, the conveyor comprises a conveying motor and a conveying chain, the conveying chain passes through a plurality of chain wheels, the conveying chain is installed on the frame through the chain wheels, each chain wheel is rotatably installed on the frame, the conveying motor is installed on the frame, the conveying motor is in transmission connection with the conveying chain, and the swing frame trolley is installed on the conveying chain.

[0008] Preferably, the die device comprises an upper module and a lower module which are spliced with each other, the V-shaped groove is located at the bottom of the lower module, and the upper module is matched with the pouring system.

[0009] Preferably, the pouring system comprises a pouring gun and a pouring movement device, the pouring gun is installed on the pouring movement device, the pouring movement device is installed on the frame, and the pouring gun is matched with the die device.

[0010] Preferably, the swing frame trolley comprises a trolley sliding block, a swing frame body and a fixing bolt, the frame is provided with a die sliding rail, the swing frame body is installed on the die sliding rail through the trolley sliding block, the fixing bolt is installed on the trolley sliding block, and the fixing bolt is directed to the die sliding rail.

[0011] Preferably, the middle suction device comprises a suction strip and a suction pushing spring, the suction strip is slidingly installed on the swing frame trolley, the two ends of the suction pushing spring abut against the bottom of the suction strip and the top of the swing frame trolley respectively, the top of the suction strip is provided with a sharp corner matched with the V-shaped groove, and the top of the suction strip is provided with a permanent magnet.

[0012] Preferably, the side pushing device comprises a pushing block, the pushing block is slidingly installed on the swing frame trolley in a lifting manner, and the pushing block is in transmission connection with the top pushing inclined block.

[0013] The working method of the automobile elastic polyester cotton material forming die uses the automobile elastic polyester cotton material forming die, and comprises the following steps: S1: placing the die device on the middle suction device; S2: the die device is close to the pouring system under the driving of the swing system; S3: the pouring system pours material to the die device for forming; S4: the swing system drives the die device to swing, promotes the flow of the material, and ensures the forming effect.

[0014] The present application has the following beneficial effects: The conveyor is installed on the rack, the swing system slides along the rack, the conveyor is in transmission connection with the swing system, the conveyor drives the swing system to move, the swing system is close to or away from the pouring system, the conveyor drives the swing system to move, the die device is installed on the swing system, in the process of movement of the swing system, the swing system drives the die device to swing, accelerates the flowability of the material in the die device, promotes the bubble to be discharged, ensures the forming quality, the pouring system is installed on the rack, the pouring system is located on the upper side of the conveyor, and the pouring system is adapted to the die device for pouring.

[0015] The swing system comprises a swing frame trolley, a middle suction device and two side pushing devices, the side pushing devices are installed on the two sides of the swing frame trolley, the swing frame trolley is slidably installed on the rack, the sliding of the swing frame trolley realizes the movement of the die device, so that the die device is close to the pouring system for pouring, and the die device is driven away from the pouring system after the pouring is completed, the middle suction device is installed in the middle of the swing frame trolley, the bottom of the die device is provided with a V-shaped groove, the die device is placed on the middle suction device through the V-shaped groove, so that the die device is prevented from sliding off the swing frame trolley, a plurality of top pushing inclined blocks are arranged on the rack, the side pushing devices are slidably installed on the swing frame trolley in the lifting direction, the side pushing devices are in transmission connection with the die device, the side pushing devices follow the track of the movement of the swing frame trolley and pass through the top pushing inclined blocks, so that the side pushing devices slide on the top pushing inclined blocks while the swing frame trolley slides along the rack, the side pushing devices are lifted and lowered under the pushing of the inclined surfaces on the top surfaces of the top pushing inclined blocks, so that the side pushing devices slide along the swing frame trolley, the die device is pushed to swing, the flowability of the material in the die device is accelerated, the bubble is promoted to be discharged, and the forming quality is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present application.

[0017] Figure 2 It is a structural schematic diagram of the present application. Figure 1 It is a structural schematic diagram of the present application.

[0018] Figure 3 It is a structural schematic diagram of the present application. Figure 1Schematic diagram of the structure at point B.

[0019] Figure 4 for Figure 1 Schematic diagram of the structure at point C.

[0020] Figure 5 This is a schematic diagram illustrating the oscillation principle of an oscillating system.

[0021] Figure 6 This is a schematic diagram of the module structure.

[0022] Figure 7 This is a schematic diagram of the module structure.

[0023] Explanation of reference numerals in the attached figures: 1. Frame; 11. Mold sliding rail; 12. Push-out inclined block; 2. Conveyor; 3. Mold assembly; 31. Upper module; 32. Lower module; 321. V-groove; 4. Infusion system; 41. Infusion gun; 42. Infusion motion device; 5. Swing system; 51. Swing frame trolley; 511. Trolley slider; 512. Swing frame body; 513. Fixing bolt; 52. Central suction device; 521. Suction bar; 522. Suction push spring; 53. Side push device; 531. Push block. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings: like Figure 1 — Figure 7 As shown, this embodiment provides a molding die for automotive elastic polyester cotton material, including a frame 1, a conveyor 2, a mold device 3, an injection system 4, and a swing system 5. The conveyor 2 is mounted on the frame 1, and the swing system 5 slides along the frame 1. The conveyor 2 and the swing system 5 are connected by a transmission. The conveyor 2 drives the swing system 5 to move, allowing the swing system 5 to move closer to or further away from the injection system 4. The mold device 3 is mounted on the swing system 5. During the movement of the swing system 5, the swing system 5 drives the mold device 3 to swing, accelerating the material flow within the mold device 3, promoting the expulsion of air bubbles, and ensuring molding quality. The injection system 4 is mounted on the frame 1 and is located above the conveyor 2. The injection system 4 is adapted to the mold device 3 for injection.

[0025] The swing system 5 includes a swing frame trolley 51, a central suction device 52, and two side push devices 53. The side push devices 53 are installed on both sides of the swing frame trolley 51, which is slidably mounted on the frame 1. The sliding of the swing frame trolley 51 moves the mold device 3, thereby bringing the mold device 3 closer to the pouring system 4 for pouring, and after pouring, moving the mold device 3 away from the pouring system 4. The central suction device 52 is installed in the middle of the swing frame trolley 51. The bottom of the mold device 3 is provided with a V-groove 321. The mold device 3 is placed on the central suction device 52 through the V-groove 321, preventing the mold device 3 from falling off the swing frame trolley 51. The machine slides down, and the frame 1 is provided with several push-in inclined blocks 12. The side push device 53 is slidably installed on the swing frame trolley 51 in the lifting direction. The side push device 53 is connected to the mold device 3 in a transmission. The side push device 53 follows the trajectory of the swing frame trolley 51 as it moves and passes through each push-in inclined block 12. Then, while the swing frame trolley 51 slides along the frame 1, the side push device 53 slides on the push-in inclined block 12. Under the push of the inclined surface on the upper surface of the push-in inclined block 12, the machine moves up and down, so that the side push device 53 slides up and down along the swing frame trolley 51, thereby pushing the mold device 3 to swing, accelerating the material flow in the mold device 3, promoting the discharge of air bubbles, and ensuring the molding quality.

[0026] Specifically, the conveyor 2 includes a conveyor motor and a conveyor chain. The conveyor chain passes around each sprocket and is mounted on the frame 1 via several sprockets. Each sprocket is rotatably mounted on the frame 1. The conveyor motor is mounted on the frame 1 and is connected to the conveyor chain via a drive. The swing frame trolley 51 is mounted on the conveyor chain and is connected to the sprocket via a drive. The rotation of the conveyor motor pulls the conveyor chain to move, thereby realizing the movement of the swing system 5.

[0027] Specifically, the mold device 3 includes an upper module 31 and a lower module 32 that are assembled together. A V-groove 321 is located at the bottom of the lower module 32. The upper module 31 is adapted to the injection system 4. The injection system 4 injects material into the upper module 31. The material is injected into the cavity between the upper module 31 and the lower module 32 to realize the molding of polyester cotton material.

[0028] Specifically, the injection system 4 includes an injection gun 41 and an injection motion device 42. The injection gun 41 is mounted on the injection motion device 42, and the injection motion device 42 is mounted on the frame 1. The injection gun 41 is adapted to the mold device 3 to inject material.

[0029] Specifically, the swing frame trolley 51 includes a trolley slider 511, a swing frame body 512, and a fixing bolt 513. The frame 1 is provided with a mold sliding rail 11. The swing frame body 512 is mounted on the mold sliding rail 11 via the trolley slider 511 to realize the lateral movement of the swing frame body 512. The fixing bolt 513 is mounted on the trolley slider 511 and points towards the mold sliding rail 11. During material pouring, the fixing bolt 513 temporarily fixes the swing frame trolley 51 to ensure no material leakage. As a more automated design, the fixing bolt 513 can be replaced by a cylinder that pushes against the mold sliding rail 11 when it extends.

[0030] Specifically, the central attraction device 52 includes an attraction bar 521 and an attraction push spring 522. The attraction bar 521 is slidably mounted on the swing frame trolley 51. The two ends of the attraction push spring 522 respectively abut against the bottom of the attraction bar 521 and the top of the swing frame trolley 51. The top of the attraction bar 521 has a sharp corner that matches the V-groove 321, thereby maintaining the position of the mold device 3 and preventing the mold device 3 from being misaligned. The top of the attraction bar 521 has a permanent magnet to further prevent the mold device 3 from being misaligned. The V-groove 321 swings under the constraint of the top of the attraction bar 521, accelerating the movement of the mold device 3. The material flowability promotes the expulsion of air bubbles. The reason for setting the suction push spring 522 is that when the injection system 4 is injecting, when the injection system 4 presses down and aligns with the preset injection port on the upper module 31, the suction push spring 522 can be compressed, so that the lower module 32 is pressed down onto the two side push devices 53, thereby stabilizing the mold device 3 during injection. In order to ensure a stable connection between the injection system 4 and the preset injection port on the upper module 31, the injection system 4 is hemispherical near the injection port, thus ensuring a seal during the injection process when the upper module 31 swings with the V-groove 321.

[0031] Specifically, the side-pushing device 53 includes a push block 531, which is slidably mounted on the swing frame trolley 51. The push block 531 is connected to the push inclined block 12 for transmission, which drives the mold device 3 to swing to ensure molding quality.

[0032] The working method of the molding die for automotive elastic polyester cotton material includes the following steps: S1: Place the mold device 3 on the central suction device 52; S2: The mold device 3 moves closer to the injection system 4 under the drive of the swing system 5; S3: The injection system injects material into the mold device 3 to form the mold; S4: The oscillating system 5 drives the mold device 3 to oscillate, promoting material flow and ensuring molding effect.

[0033] The foregoing has shown and described the basic principles and main features of the present invention, as well as its advantages. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the present invention. Various changes and modifications can be made to the present invention without departing from its spirit and scope. All such changes and modifications fall within the scope of the present invention as claimed, which is defined by the appended claims and their equivalents.

Claims

1. A molding die for elastic polyester cotton material used in automobiles, characterized in that, The system includes a frame, a conveyor, a mold assembly, a pouring system, and a swinging system. The conveyor is mounted on the frame, and the swinging system slides along the frame. The conveyor and the swinging system are connected by a drive mechanism. The pouring system is mounted on the frame and located above the conveyor. The pouring system is adapted to the mold assembly, which is mounted on the swinging system. The swinging system includes a swing frame trolley, a central suction device, and two side pushers. The side pushers are mounted on both sides of the swing frame trolley, which is slidably mounted on the frame. The central suction device is mounted in the middle of the swing frame trolley. The mold assembly has a V-groove at its bottom, through which it is placed on the central suction device. The frame has several pusher blocks. The side pushers are slidably mounted on the swing frame trolley in the lifting direction and are connected by a drive mechanism to the mold assembly. The side pushers follow the trajectory of the swing frame trolley as it moves, passing over each pusher block.

2. The molding die for an automotive elastic polyester cotton material according to claim 1, characterized in that, The conveyor includes a conveyor motor and a conveyor chain. The conveyor chain passes around each sprocket and is mounted on a frame via several sprockets. Each sprocket is rotatably mounted on the frame. The conveyor motor is mounted on the frame and is driven by the conveyor chain. The swing frame trolley is mounted on the conveyor chain and is driven by the conveyor motor and sprockets.

3. The molding die for elastic polyester cotton material for automobiles according to claim 1, characterized in that, The mold device includes an upper module and a lower module that are assembled together. The V-groove is located at the bottom of the lower module, and the upper module is adapted to the injection system.

4. The molding die for an automotive elastic polyester cotton material according to claim 1, characterized in that, The injection system includes an injection gun and an injection motion device. The injection gun is mounted on the injection motion device, which is mounted on a frame. The injection gun is adapted to the mold device.

5. The molding die for an automotive elastic polyester cotton material according to claim 1, characterized in that, The swing frame trolley includes a trolley slider, a swing frame body, and a fixing bolt. The frame is provided with a mold sliding rail. The swing frame body is mounted on the mold sliding rail via the trolley slider. The fixing bolt is mounted on the trolley slider and points towards the mold sliding rail.

6. The molding die for an automotive elastic polyester cotton material according to claim 1, characterized in that, The central attraction device includes an attraction bar and an attraction push spring. The attraction bar is slidably mounted on the swing frame trolley. The two ends of the attraction push spring abut against the bottom of the attraction bar and the top of the swing frame trolley, respectively. The top of the attraction bar is provided with a pointed corner that matches the V-groove, and the top of the attraction bar is provided with a permanent magnet.

7. A molding die for an automotive elastic polyester cotton material according to claim 1, characterized in that, The side-pushing device includes a push block, which is slidably mounted on the swing frame trolley and is connected to the push inclined block in a transmission manner.

8. A method for operating a molding die for automotive elastic polyester cotton material, using the molding die for automotive elastic polyester cotton material as described in claim 1, characterized in that... Includes the following steps: S1: Place the mold assembly on the central suction device; S2: The mold device approaches the injection system under the drive of the swing system; S3: The injection system injects material into the mold device for molding; S4: The oscillating system drives the mold device to oscillate, promoting material flow and ensuring molding effect.

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