Batch automatic loading equipment

Abstract

The invention discloses batch automatic loading equipment which comprises a main body support, a movable platform is arranged at the bottom of the main body support, a feeding conveying mechanism is arranged above the main body support, the input end of the feeding conveying mechanism is connected with a cargo transportation assembly line, and a box arranging mechanism is arranged at the output end of the feeding conveying mechanism; a box arranging mechanism is arranged on the main body support, a loading mechanism is arranged at the tail end of the box arranging mechanism, a material pushing mechanism is arranged on the main body support, goods on the material pushing mechanism are pushed to the loading mechanism by the material pushing mechanism, the goods on the loading mechanism are pushed to the position where the goods need to be stacked by the loading mechanism, and the technical problem that in the prior art, the loading efficiency is low is solved.

Description

Technical Field

[0001] This invention belongs to the field of mechanical device technology, and in particular relates to a batch automatic loading equipment. Background Technology

[0002] In today's modern logistics development, due to the requirements for delivery time and quality, the demand for loading boxed goods is increasing and the requirements are becoming more stringent. However, the current loading process mainly involves collecting and stacking goods from the assembly line and then manually pulling them onto trucks for stacking, which results in a complex loading process and low loading efficiency. Summary of the Invention

[0003] The purpose of this invention is to provide a batch automatic loading device to solve the technical problem of low loading efficiency in the prior art.

[0004] The technical solution adopted by this invention to solve its technical problem is: A batch automatic loading device includes: a main support frame, a movable platform at the bottom of the main support frame, a feeding conveyor mechanism above the main support frame, an input end of the feeding conveyor mechanism connected to a cargo transportation line, an output end of the feeding conveyor mechanism having a box-stacking mechanism, an end of the box-stacking mechanism having a loading mechanism, and a pushing mechanism on the main support frame, the pushing mechanism pushing the goods on the pushing mechanism to the loading mechanism, and the loading mechanism pushing the goods on it to the required stacking position.

[0005] This invention discloses a batch automatic loading device. The pushing mechanism includes two pushing seats mounted on a main support. A pushing slide rod is slidably mounted on each pushing seat, and a pushing crossbar is mounted at the end of each pushing slide rod. The pushing slide rod is provided with extension and retraction power by a pushing power mechanism. Power transmission can be achieved through the cooperation of a pulley and a belt, and the power device can be an electric motor. Alternatively, the power device can be a gear and rack mechanism, as long as it can achieve reciprocating extension and retraction.

[0006] The present invention provides a batch automatic loading device, wherein the feeding and conveying mechanism includes a feeding roller and a displacement mechanism. The inlet end of the feeding roller receives the goods transported on the assembly line, and the displacement mechanism is located at the outlet end of the feeding roller. The displacement mechanism can reciprocate in the direction perpendicular to the conveying direction of the feeding roller.

[0007] The present invention provides a batch automatic loading device, wherein the displacement mechanism includes a displacement frame, the displacement frame is slidably mounted on a main support, and a displacement power system is provided between the displacement frame and the main support.

[0008] The present invention provides a batch automatic loading device, wherein the box-stacking mechanism includes a box-stacking roller and a lifting mechanism, the lifting mechanism being disposed in the middle of the box-stacking roller, and the lifting mechanism distributing the goods to both sides of the box-stacking roller along its length.

[0009] The present invention discloses a batch automatic loading device, wherein the lifting mechanism includes: a lifting base, a plurality of lifting mechanism conveyor belts are provided on the lifting base, the plurality of lifting mechanism conveyor belts are disposed in the gaps of the box-loading rollers at corresponding positions, the lifting base is slidably connected to the main support, and the lifting base is powered by a lifting mechanism lifting power device.

[0010] The lifting power device of the lifting mechanism can be a screw and nut combination, or a lifting cylinder or hydraulic cylinder, etc.

[0011] This invention discloses a batch automatic loading device. The box-stacking rollers on both sides of the lifting mechanism are slidably mounted via a sliding structure and connected to a box-stacking roller telescopic frame. The box-stacking roller telescopic frame is connected to a box-stacking frame telescopic power device. Box-stacking side plates are provided on both sides of the box-stacking rollers along their length. In simple terms, the box-stacking rollers are mounted via support frames, the bottom of which is mounted to a slide rail via a slider. The bottoms of each support frame are connected via a box-stacking telescopic frame. The box-stacking telescopic frame can be a telescopic fence or other structure capable of telescopic movement. Power is provided by the box-stacking frame telescopic power device, which can be a gear and box-stacking telescopic rack mechanism. This structure allows the box-stacking rollers on both sides to extend and retract through the action of the box-stacking frame telescopic power device, thereby adjusting the length of the box-stacking mechanism to accommodate goods of different lengths.

[0012] The present invention provides a batch automatic loading device, wherein the loading mechanism includes a loading lifting mechanism and a loading telescopic mechanism, the loading lifting mechanism being connected to a main support, and the lifting part of the loading lifting mechanism being connected to the loading telescopic mechanism.

[0013] The present invention provides a batch automatic loading device, wherein the loading telescopic mechanism includes: a loading base frame, a loading telescopic frame slidably mounted on the loading base frame, loading side frames provided on both sides of the loading base frame in the width direction, a pusher frame spanning across the loading base frame, a pusher frame telescopic mechanism provided on the loading side frames, and the output end of the pusher frame telescopic mechanism being connected to the pusher frame.

[0014] The present invention provides a batch automatic loading device, wherein a side frame expansion mechanism is provided between the loading side frames. The side frame expansion mechanism adjusts the distance between the two loading side frames during the extension and retraction process to accommodate goods of different quantities and sizes.

[0015] The beneficial effects of this invention are as follows: It proposes a batch automatic loading equipment that can be seamlessly connected to the production line by setting up a feeding conveyor mechanism, eliminating the need for manual intervention and improving feeding efficiency; through the cooperation of the displacement mechanism and the box stacking mechanism, longitudinally transported goods can be arranged laterally, and can be arranged in one, two, or more rows according to different sizes of goods, and can also be arranged in multiple rows side by side; then, through the cooperation of the pushing mechanism and the loading lifting mechanism, single-layer goods are stacked in multiple layers on the loading mechanism; then, through the cooperation of the loading telescopic frame and the pushing frame, the goods are automatically and batch-stackingly placed in the required stacking location; at the same time, through the setting of the box stacking roller telescopic frame and the side frame expansion mechanism, the width of the loaded goods can be adjusted to adapt to different sizes and different stacking size requirements; by setting a support moving mechanism between the moving platform and the main support, the distance to the picking and stacking positions can be finely adjusted. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments. In the accompanying drawings: Figure 1 This is a schematic diagram of an embodiment of the present invention; Figure 2 This is a schematic diagram of the main support and pushing mechanism according to an embodiment of the present invention; Figure 3 This is a partial schematic diagram of the feeding mechanism according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the feeding and conveying mechanism according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the displacement mechanism according to an embodiment of the present invention; Figure 6 This is a schematic diagram of the bottom of the displacement mechanism according to an embodiment of the present invention; Figure 7 This is a schematic diagram of the box-stacking mechanism according to an embodiment of the present invention; Figure 8 This is a bottom schematic diagram of the box-stacking mechanism according to an embodiment of the present invention; Figure 9 This is a schematic diagram of the lifting mechanism according to an embodiment of the present invention; Figure 10 This is a schematic diagram of the lifting power device of the lifting mechanism according to an embodiment of the present invention; Figure 11 This is a cross-sectional view of an embodiment of the present invention; Figure 12 This is a schematic diagram of the loading mechanism according to an embodiment of the present invention; Figure 13 This is a cross-sectional view of the loading telescopic mechanism according to an embodiment of the present invention; Figure 14 This is a schematic diagram of the loading telescopic mechanism without the cover plate according to an embodiment of the present invention; Figure 15This is a schematic diagram of the loading telescopic mechanism with the bottom cover removed according to an embodiment of the present invention; Figure 16 This is a schematic diagram of the bottom of the loading telescopic mechanism according to an embodiment of the present invention; Figure 17 This is a schematic diagram of a mobile platform according to an embodiment of the present invention; Figure 18 This is a schematic diagram of the bottom of the mobile platform according to an embodiment of the present invention. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0018] like Figure 1-18 As shown, a batch automatic loading device includes: a main support 200, a movable platform 100 at the bottom of the main support 200, a feeding conveyor 300 above the main support 200, the input end of the feeding conveyor 300 being connected to a cargo transportation assembly line, the output end of the feeding conveyor 300 having a box-stacking mechanism 500, the end of the box-stacking mechanism 500 having a loading mechanism 600, a pushing mechanism 400 on the main support 200, the pushing mechanism 400 pushing the goods on the pushing mechanism 400 to the loading mechanism 600, and the loading mechanism 600 pushing the goods on it to the required stacking position.

[0019] In a preferred embodiment, the pushing mechanism 400 includes two pushing seats 410 mounted on the main support 200. A pushing slide rod 420 is slidably mounted on each pushing seat 410, and a pushing crossbar 430 is mounted at the end of each pushing slide rod 420. The pushing slide rod 420 is provided with extension and retraction power by a pushing power mechanism 440. The pushing power mechanism 440 can transmit power through the cooperation of a pulley and a belt, and the power device can be a motor. Alternatively, the power device can be a gear and rack mechanism, as long as it can achieve reciprocating extension and retraction.

[0020] In a preferred embodiment, the feeding conveying mechanism 300 includes a feeding roller 310 and a displacement mechanism 320. The inlet end of the feeding roller 310 receives the goods transported on the assembly line, and the displacement mechanism 320 is located at the outlet end of the feeding roller 310. The displacement mechanism 320 can reciprocate in the direction perpendicular to the conveying direction of the feeding roller 310.

[0021] In a preferred embodiment, the displacement mechanism 320 includes a displacement frame 321, which is slidably mounted on the main support 200, and a displacement power system 323 is provided between the displacement frame 321 and the main support 200.

[0022] In a preferred embodiment, the box-packing mechanism 500 includes a box-packing roller 510 and a lifting mechanism 520. The lifting mechanism 520 is disposed in the middle of the box-packing roller 510 and distributes the goods to both sides of the box-packing roller 510 along its length.

[0023] In a preferred embodiment, the lifting mechanism 520 includes a lifting base 522, on which a plurality of lifting mechanism conveyor belts 521 are provided. The plurality of lifting mechanism conveyor belts 521 are disposed in the gaps of the box-loading rollers 510 at corresponding positions. The lifting base 522 is slidably connected to the main support 200. The lifting base 522 is powered by a lifting mechanism lifting power device 523.

[0024] It should be noted that the lifting power device 523 of the lifting mechanism can be a screw and nut combination, or a lifting cylinder or hydraulic cylinder, etc.

[0025] In a preferred embodiment, the box-laying rollers 510 on both sides of the lifting mechanism 520 are slidably installed through a sliding structure and connected to the box-laying roller telescopic frame 512. The box-laying roller telescopic frame 512 is connected to the box-laying frame telescopic power device 514. Box-laying side plates 511 are provided on both sides of the box-laying roller 510 in the length direction.

[0026] It should be noted that, simply put, the above structure involves the packing rollers being installed via support frames. The bottom of the support frames is mounted on slide rails via sliders, and the bottoms of each support frame are connected by a packing telescopic frame 512. The packing telescopic frame 512 can be a telescopic fence or other structure that enables telescopic functionality. It is powered by a packing frame telescopic power device 514, which has a gear and packing telescopic rack 513 working together. With this structure, the packing rollers on both sides can be extended or retracted by the action of the packing frame telescopic power device 514, thereby adjusting the length of the packing mechanism to accommodate goods of different lengths.

[0027] In a preferred embodiment, the loading mechanism 600 includes a loading lifting mechanism 610 and a loading telescopic mechanism 620. The loading lifting mechanism 610 is connected to the main support 200, and the lifting part of the loading lifting mechanism 610 is connected to the loading telescopic mechanism 620.

[0028] In a preferred embodiment, the loading telescopic mechanism 620 includes: a loading base frame 621, a loading telescopic frame 622 slidably mounted on the loading base frame 621, loading side frames 623 provided on both sides of the loading base frame 621 in the width direction, a pusher frame 624 spanning across the loading base frame 621, a pusher frame telescopic mechanism 6231 provided on the loading side frame 623, and the output end of the pusher frame telescopic mechanism 6231 connected to the pusher frame 624.

[0029] In a preferred embodiment, a side frame expansion mechanism 6232 is provided between the loading side frames 623. The side frame expansion mechanism 6232 adjusts the distance between the two loading side frames 623 during the extension and retraction process to accommodate goods of different quantities and sizes.

[0030] It should be noted that the pusher frame 624 also has an expansion mechanism in the middle, which can adapt to the changes in the spacing of the loading side frames. The side frame expansion mechanism 6232 can be a gear and rack structure, and in addition to the expansion and telescopic mechanism, it also has a corresponding sliding structure, which will not be described in detail here. Furthermore, a loading fixing plate 6211 is provided on the top surface of the loading base frame 621, which provides conditions for the loading of goods. At the same time, two loading expansion plates 6233 are connected to the loading side frames 623 respectively and slide to cover the loading fixing plate 6211. This structure can adapt to the changes in the distance between the loading side frames 623. A support moving mechanism 140 is provided between the mobile platform 100 and the main support 200. The support moving mechanism 140 can be a combination of rollers and chain drive or belt drive. The mobile platform 100 has driven wheels 130 at the four corners of its bottom and one or more driving wheels 120 at the center of its bottom. The driving wheels 120 drive the driven wheels 130 through their movement, thereby achieving the effect of moving the whole machine. At the same time, the power device in this application can be powered by an external power source or an on-board battery storage device, and its operation process is controlled by a controller.

[0031] Brief description of working principle: Typically, the goods are boxed. After coming off the assembly line, the goods enter the feeding rollers 310 of the feeding conveyor mechanism 300 and are conveyed to the displacement mechanism 320. When no adjustment is needed, the goods pass directly through. If adjustment is required, longitudinal movement is performed to move the goods away from their original straight-line movement. When they reach the box-stacking mechanism 500, the lifting mechanism 520 and the box-stacking rollers 510 work together to distribute the goods at both ends of the box-stacking mechanism 500. Finally, the goods in the middle are filled and arranged in a row. Then, under the action of the pushing mechanism 400, the row of goods is pushed onto the loading mechanism 600 for temporary storage. Then, another row of goods is added until one layer of the loading mechanism 600 is full. When the loading mechanism 600 is full, the loading lifting mechanism 610 is activated. The loading platform moves downwards to allow another layer of goods to be stacked on top of it until the set height is reached. Then, the loading telescopic frame 622 extends to the desired stacking position. If the position is too far, the main support 200 can be adjusted or the moving platform 100 can be controlled to move until a suitable position is reached. Then, the pusher 624 moves to push the goods onto the loading telescopic frame 622. The pusher 624 is then retracted, and the loading telescopic frame 622 is then retracted. Because the loading fixing plate 6211 has an outward tilting structure, it prevents the goods from moving backward during the retraction of the loading telescopic frame 622, thus enabling the automatic batch loading and stacking of goods. After one plate is completed, the above actions can be repeated for the loading of another batch of goods.

[0032] In the description of this invention, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0033] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Furthermore, in the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0034] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. A batch automatic loading device, characterized in that, include: The main support (200) has a mobile platform (100) at its bottom and a feeding conveyor (300) on its top. The input end of the feeding conveyor (300) is connected to the cargo transportation line. The output end of the feeding conveyor (300) has a box-stacking mechanism (500). The end of the box-stacking mechanism (500) has a loading mechanism (600). The main support (200) has a pushing mechanism (400) which pushes the goods on the pushing mechanism (400) to the loading mechanism (600). The loading mechanism (600) pushes the goods on it to the position where they need to be stacked.

2. The batch automatic loading equipment according to claim 1, characterized in that, The pushing mechanism (400) includes two pushing seats (410) set on the main support (200). A pushing slide rod (420) is slidably installed on the pushing seat (410). A pushing crossbar (430) is installed at the end of the pushing slide rod (420). The pushing slide rod (420) is provided with extension and retraction power through the pushing power mechanism (440).

3. The batch automatic loading equipment according to claim 1, characterized in that, The feeding conveying mechanism (300) includes a feeding roller (310) and a displacement mechanism (320). The inlet end of the feeding roller (310) receives the goods transported on the assembly line, and the displacement mechanism (320) is located at the outlet end of the feeding roller (310). The displacement mechanism (320) can reciprocate in the direction perpendicular to the conveying direction of the feeding roller (310).

4. The batch automatic loading equipment according to claim 3, characterized in that, The displacement mechanism (320) includes a displacement frame (321), which is slidably mounted on the main support (200), and a displacement power system (323) is provided between the displacement frame (321) and the main support (200).

5. The batch automatic loading equipment according to claim 1, characterized in that, The box-packing mechanism (500) includes a box-packing roller (510) and a lifting mechanism (520). The lifting mechanism (520) is located in the middle of the box-packing roller (510) and distributes the goods to both sides of the box-packing roller (510) along its length.

6. The batch automatic loading equipment according to claim 5, characterized in that, The lifting mechanism (520) includes a lifting base (522), on which a plurality of lifting mechanism conveyor belts (521) are provided. The plurality of lifting mechanism conveyor belts (521) are disposed in the gaps of the box-discharging rollers (510) at corresponding positions. The lifting base (522) is slidably connected to the main support (200). The lifting base (522) is lifted by the lifting mechanism. Power is provided by the power unit (523).

7. The batch automatic loading equipment according to claim 5, characterized in that, The box-laying rollers (510) on both sides of the lifting mechanism (520) are slidably installed through a sliding structure and connected to the box-laying roller telescopic frame (512). The box-laying roller telescopic frame (512) is connected to the box-laying frame telescopic power device (514). Box-laying side plates (511) are provided on both sides of the length direction of the box-laying roller (510).

8. The batch automatic loading equipment according to claim 1, characterized in that, The loading mechanism (600) includes a loading lifting mechanism (610) and a loading telescopic mechanism (620). The loading lifting mechanism (610) is connected to the main support (200), and the lifting part of the loading lifting mechanism (610) is connected to the loading telescopic mechanism (620).

9. A batch automatic loading device according to claim 8, characterized in that, The loading telescopic mechanism (620) includes: a loading base frame (621), on which a loading telescopic frame (622) is slidably mounted, and loading side frames (623) are provided on both sides of the loading base frame (621) in the width direction. A pusher frame (624) is provided across the loading base frame (621), and a pusher frame telescopic mechanism (6231) is provided on the loading side frame (623). The output end of the pusher frame telescopic mechanism (6231) is connected to the pusher frame (624).

10. A batch automatic loading device according to claim 9, characterized in that, A side frame expansion mechanism (6232) is provided between the loading side frames (623). The side frame expansion mechanism (6232) adjusts the distance between the two loading side frames (623) during the extension and retraction process to accommodate goods of different quantities and sizes.

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