High-low temperature dual-phase air conditioning energy-saving water chiller

By installing a purification mechanism in the high and low temperature dual-phase air conditioning energy-saving chiller unit, and using components such as a dual-shaft motor and an adsorption layer, the refrigerant leakage can be detected and purified in a timely manner, thus solving the leakage risk, improving efficiency and safety, and realizing independent dual-temperature supply and energy-saving operation.

CN121539839BActive Publication Date: 2026-04-14CSIC TIANHE MARINE EQUIP JIANGSU CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CSIC TIANHE MARINE EQUIP JIANGSU CO LTD
Filing Date
2026-01-19
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing high and low temperature dual-phase air conditioning energy-saving chiller units pose a risk of refrigerant leakage, leading to a high risk of global warming, soil and water pollution, and safety accidents, and are difficult to collect and purify quickly.

Method used

The purification mechanism includes a dual-axis motor, a fan body, an electromagnet, and an adsorption layer. It detects refrigerant leaks and collects and purifies them in a timely manner. It uses an electric push rod and control valves to extract and adsorb gaseous refrigerant in a confined space.

Benefits of technology

It enables timely detection and purification of refrigerant leaks, reduces environmental pollution and safety risks, improves efficiency, and meets the cooling needs of different scenarios through independent dual-temperature supply and energy-saving operation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a high-low temperature dual-phase air conditioner energy-saving water chiller, which comprises a water chiller mechanism, a purification mechanism, two side plates and a processing box. A refrigerant sensor is arranged in each threaded hole of each side plate. An electromagnetic clutch is additionally arranged on the surface of the connecting plate. A movable block is arranged on the surface of the processing box. A plurality of adsorption layers are arranged in the recess on the top of the processing box. A plurality of electric push rods are additionally arranged on the top of the box cover. A stop rod is additionally arranged on the telescopic end of each electric push rod. A control valve is connected to the air inlet end of each manifold. The purification mechanism can detect whether the high-low temperature dual-phase air conditioner energy-saving water chiller leaks refrigerant in time. When refrigerant leakage occurs, the refrigerant can be collected and purified in time, so that the use efficiency of the high-low temperature dual-phase air conditioner energy-saving water chiller is improved.
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Description

Technical Field

[0001] This invention relates to the field of refrigeration technology, specifically to a high-low temperature dual-phase air conditioning energy-saving chiller unit. Background Technology

[0002] A refrigeration unit is a device that uses energy to transfer heat from a specific space or material to the outside, thereby cooling or maintaining a low temperature. Among them, the high and low temperature dual-phase air conditioning energy-saving chiller unit is a high-end refrigeration unit that can be adapted to air conditioning systems and achieve "independent dual-temperature supply + energy-saving operation".

[0003] In existing technologies, high and low temperature dual-phase air conditioning energy-saving chillers are devices with a dual-loop design. Therefore, their refrigerant charge is greater than that of traditional single-temperature units. At the same time, these chillers also have more pipe joints and valves. As a result, the risk of refrigerant leakage in these chillers is significantly higher than that in traditional units. Traditional high and low temperature dual-phase air conditioning energy-saving chillers rely heavily on ventilation to dilute leaked gaseous refrigerant, making it difficult to quickly collect and purify the leaked gas. In this case, the leaked refrigerant can cause problems such as global warming, soil and water pollution, injury to workers, and increased risk of safety accidents.

[0004] Therefore, we have proposed a new high and low temperature dual-phase air conditioning energy-saving chiller unit to solve the problems mentioned in the background technology. Summary of the Invention

[0005] The purpose of this invention is to provide a high-low temperature dual-phase air conditioning energy-saving chiller unit. By setting up a purification mechanism, it is possible to detect whether there is a refrigerant leak in the high-low temperature dual-phase air conditioning energy-saving chiller unit in a timely manner, and to collect and purify the refrigerant in a timely manner when a refrigerant leak occurs, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a high and low temperature dual-phase air conditioning energy-saving chiller unit, including a chiller unit mechanism, wherein the chiller unit mechanism includes a main mounting frame, and a purification mechanism is provided on the main mounting frame;

[0007] The purification mechanism includes two panels, two side panels, and a processing box. A refrigerant sensor is installed inside each threaded hole on each side panel. Multiple partitions are fixed inside the top recess of the processing box. A box cover is installed on the top of the processing box, and a dual-axis motor, a fan body, and an electromagnet are installed on the inner surface of the through-hole on the cover. A connecting plate is installed on the auxiliary shaft of the dual-axis motor, and an electromagnetic clutch is installed on the surface of the connecting plate. A screw rod is installed on the auxiliary shaft of the electromagnetic clutch. A stop block moves through the surface of the processing box. Multiple adsorption layers are arranged inside the top recess of the processing box. Each adsorption layer has a perforated cover on top. A filter is fixed at each air inlet of each perforated cover. Multiple electric push rods are installed on the top of the box cover, and a stop rod is installed at the telescopic end of each electric push rod. A manifold connects the multiple air inlets on each perforated cover, and a control valve is connected to the air inlet end of each manifold. A sealing ring is installed inside the bottom central hole of each perforated cover.

[0008] Preferably, the two panels and two side panels are respectively mounted on the four sides of the main mounting frame. A base plate is fixed inside each through hole at the bottom of the main mounting frame. A top cover is mounted on the top of the main mounting frame. The processing box is located inside the top cover. The panels, side panels, base plates, and top cover are used to close the six sides of the main mounting frame. A perforated plate is fixed inside the elongated hole on one of the panels. A first sealing ring is provided inside each round hole on each panel and inside each round hole on the perforated plate.

[0009] Preferably, a second sealing ring is provided inside the round hole on each of the side plates, the processing box is mounted on the main mounting frame, the top of each partition is in contact with the bottom of the box cover, the main shaft of the dual-axis motor is connected to the input shaft of the fan body through a coupling, the screw rod is threaded into the threaded groove on the stop block, and each square block at the front end of the stop block is located inside each square hole on one of the panels.

[0010] Preferably, the exhaust end and the intake end of the blower body are respectively connected to an exhaust pipe and an intake pipe. One end of the intake pipe is fixedly inserted through the bottom of the inner wall of the top groove of the treatment box. The intake pipe is provided with multiple sets of air inlets, and each set of air inlets corresponds to an adsorption layer. The multiple adsorption layers and multiple partitions are arranged in an alternating manner. Each perforated cover is installed between the treatment box and the partition.

[0011] Preferably, the telescopic end of each of the electric push rods is movably fitted inside each round hole on the cover, the blocking end of the stop rod is used to block the air inlet on the air inlet pipe, the air inlet end of each of the control valves is connected to a bend pipe, the air inlet end of each bend pipe movably penetrates the bottom of the cover, a diverter pipe is connected between the air inlet ends of multiple bend pipes, and the top end of each stop rod is movably fitted inside each sealing ring.

[0012] Preferably, a control cabinet is installed on the front of the main mounting bracket near the top, two variable frequency compressors are installed on the top of the main mounting bracket, two hanging brackets are fixed to the top of the inner wall of the main mounting bracket, a condenser is installed between each hanging bracket and the main mounting bracket, an auxiliary mounting bracket is fixed to the bottom of the inner wall of the main mounting bracket, two symmetrical evaporators are installed on the top of the auxiliary mounting bracket, and an electric throttle valve is connected to the side liquid inlet of each evaporator.

[0013] Preferably, each of the condensers has a first electric valve connected to its inlet and outlet ends at the middle of its outer wall, a three-way pipe connected to the inlet and outlet ends of each first electric valve, a second electric valve connected to one of the ports of each three-way pipe, a connecting pipe connected between the two second electric valves on each condenser, and a first connecting pipe and a return pipe connected to the outlet and inlet ends of each variable frequency compressor, respectively.

[0014] Preferably, two symmetrical water pumps are installed on the crossbeam inside the main mounting frame. The inlet and outlet of each water pump are respectively connected to a delivery pipe and a water inlet pipe. The outlet of each delivery pipe is connected to the water inlet at the middle of the outer wall of each evaporator. The inlet of each water inlet pipe is connected to a water softener. The inlet of each water softener is connected to an arc-shaped pipe. The detection end of each arc-shaped pipe is connected to a temperature sensor. The inlet of each arc-shaped pipe is connected to a filter.

[0015] Preferably, the liquid inlet of each of the electric throttle valves is connected to a second connecting pipe, the gas outlet of each of the first connecting pipes is connected to the other port of one of the three-way pipes on the corresponding condenser, each of the second connecting pipes is connected to the other port of another three-way pipe on the corresponding condenser, the gas inlet of each of the return pipes is connected to the side gas outlet of each of the evaporators, and the water outlet at the middle position of the outer wall of each of the evaporators is connected to a water outlet pipe.

[0016] Preferably, a rubber pad is adhered to the bottom of the main mounting frame, and multiple first fixing frames and multiple second fixing frames are fixed on the main mounting frame. The first fixing frames are used to fix the delivery pipe and the water softener, and the second fixing frames are used to fix the water outlet pipe and the vent pipe.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. In this invention, by setting up a purification mechanism, it is possible to detect whether there is a refrigerant leak in the high and low temperature dual-phase air conditioning energy-saving chiller unit in a timely manner. When a refrigerant leak occurs, it can be collected and purified in a timely manner, thereby improving the utilization efficiency of the high and low temperature dual-phase air conditioning energy-saving chiller unit. When a refrigerant leak is detected in the chiller unit, the stop block is reset by the cooperation of the dual-shaft motor, screw rod and electromagnetic clutch, which can block all the square holes on one of the panels, so as to seal the space composed of two panels, two side plates, top plate, multiple bottom plates and main mounting bracket. Then, the stop bar is moved by the cooperation of electric push rod and control cabinet to release the corresponding air inlet on the air inlet pipe from being blocked.

[0019] 2. In this invention, by using a dual-axis motor, control cabinet, fan body, processing box, air inlet pipe, perforated cover, manifold, bend, branch pipe, and control valve to open the valve, the gaseous refrigerant in the sealed space consisting of two side plates, two front panels, top cover, main mounting frame, adsorption layer, exhaust pipe, and multiple base plates can be first extracted, then the gaseous refrigerant mixed in the air can be adsorbed and removed, and then transported back to the sealed space. At the same time, by using the control valve and electric push rod, the adsorption layer can be switched sequentially to meet the collection and purification treatment of large refrigerant leaks.

[0020] 3. In this invention, by setting up a chiller unit mechanism, dual-temperature independent supply and energy-saving operation can be achieved, thereby solving the demand for additional single units for differentiated refrigeration in different scenarios. When it is necessary to cool down precision loads or air conditioning loads through refrigeration, the control cabinet, variable frequency compressor, two first electric valves with open valves, condenser, two three-way pipes, first connecting pipe, second connecting pipe and electric throttle valve are used to convert the low-pressure gaseous refrigerant drawn from the return pipe into high-temperature and high-pressure gaseous refrigerant, then into high-pressure liquid refrigerant, and then into low-temperature and low-pressure mist refrigerant.

[0021] 4. In this invention, the heat carried by the cold water in the chilled water pipe cooling the precision load or air conditioning load can be absorbed by the evaporator, water pump, inlet pipe, water softener, arc pipe and filter, thereby achieving the cooling operation of the precision load or air conditioning load. At the same time, the low-temperature and low-pressure mist refrigerant will also be converted into low-pressure gaseous refrigerant and enter the interior of the return pipe for a new cycle. Simultaneously, by the control cabinet, temperature sensor and corresponding temperature threshold, the speed of the variable frequency compressor and the frequency of the water pump can be controlled, thereby avoiding high-intensity power consumption and achieving energy saving. When the building is heated, the building heating needs can be guaranteed by the heat exchange principle through the cooperation of the variable frequency compressor, control cabinet, two second electric valves with open valve, connecting pipe, electric throttle valve, evaporator, water pump and the previously linked components. Attached Figure Description

[0022] Figure 1 This is a perspective view of the present invention from a side angle;

[0023] Figure 2 This is a perspective view of the invention from a low angle;

[0024] Figure 3 This is a diagram of the internal structure of the present invention viewed from below.

[0025] Figure 4 This is a side view of the internal structure of the present invention;

[0026] Figure 5 This is a top-view diagram of the internal structure of the present invention;

[0027] Figure 6 This is a perspective view of the purification mechanism of the present invention;

[0028] Figure 7 This is a top-view sectional perspective view of the purification mechanism of the present invention;

[0029] Figure 8 This is a perspective view of the purification mechanism of the present invention from another angle;

[0030] Figure 9 for Figure 3 Enlarged view of the structure at point A in the middle.

[0031] In the diagram: 1. Chiller unit structure; 101. Main mounting bracket; 102. Control cabinet; 103. Variable frequency compressor; 104. Suspension bracket; 105. Condenser; 106. Return pipe; 107. Auxiliary mounting bracket; 108. Evaporator; 109. Electric throttle valve; 110. Outlet pipe; 111. First electric valve; 112. T-connector; 113. Second electric valve; 114. Connecting pipe; 115. First connecting pipe; 116. Water pump; 117. Delivery pipe; 118. Inlet pipe; 119. Water softener; 120. Arc-shaped pipe; 121. Temperature sensor; 122. Filter; 123. Second connecting pipe; 2. Rubber pad; 3. First mounting bracket; 4. Second mounting bracket; 5. Purification mechanism; 501. Panel; 502. Perforated plate; 503. First sealing ring; 504. Side plate; 505. Second sealing ring; 506. Top cover; 507. Bottom plate; 508. Refrigerant sensor; 509. Processing box; 510. Partition plate; 511. Box cover; 512. Dual-axis motor; 513. Fan body; 514. Connecting plate; 515. Electromagnet; 516. Screw rod; 517. Electromagnetic clutch; 518. Stop block; 519. Exhaust pipe; 520. Intake pipe; 521. Adsorption layer; 522. Perforated cover; 523. Filter plate; 524. Electric push rod; 525. Stop bar; 526. Manifold; 527. Control valve; 528. Diverter pipe; 529. Bend; 530. Sealing ring. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] Example 1: Please refer to Figures 1-5 and Figure 9As shown, the present invention provides a technical solution: a high and low temperature dual-phase air conditioning energy-saving chiller unit, including a chiller unit mechanism 1. The chiller unit mechanism 1 includes a main mounting frame 101. A control cabinet 102 is installed on the front of the main mounting frame 101 near the top. Two variable frequency compressors 103 are installed on the top of the main mounting frame 101. Two hanging brackets 104 are fixed to the top of the inner wall of the main mounting frame 101. A condenser 105 is installed between each hanging bracket 104 and the main mounting frame 101. An auxiliary mounting frame 107 is fixed to the bottom of the inner wall of the main mounting frame 101. Two symmetrical evaporators 108 are installed on the top of the auxiliary mounting frame 107. An electric throttle valve 109 is connected to the liquid inlet end on the side of each evaporator 108. The middle of the outer wall of each condenser 105 is... Each condenser 105 has a first electric valve 111 connected to both its inlet and outlet ends. A three-way pipe 112 connects the inlet and outlet ends of each first electric valve 111. One port of each three-way pipe 112 connects to a second electric valve 113. A connecting pipe 114 connects the two second electric valves 113 on each condenser 105. Each variable frequency compressor 103 has a first connecting pipe 115 and a return pipe 106 connected to its outlet and inlet ends, respectively. Two symmetrical water pumps 116 are mounted on the crossbeam inside the main mounting frame 101. Each water pump 116 has a delivery pipe 117 and an inlet pipe 118 connected to its inlet and outlet ends, respectively. The outlet end of each delivery pipe 117 connects to the outer surface of each evaporator 108. The water inlet ends at the middle of the wall are connected. Each water inlet pipe 118 is connected to a water softener 119. Each water softener 119's inlet end is connected to an arc-shaped pipe 120. Each arc-shaped pipe 120's detection end is connected to a temperature sensor 121. Each arc-shaped pipe 120's inlet end is connected to a filter 122. Each electric throttle valve 109's liquid inlet end is connected to a second connecting pipe 123. The air outlet end of each first connecting pipe 115 is connected to the other port of one of the three-way pipes 112 on the corresponding condenser 105. Each second connecting pipe 123 is connected to the other port of the other three-way pipe 112 on the corresponding condenser 105. The air inlet end of each return pipe 106 is connected to each evaporator 10. The side air outlets of 8 are connected, and the water outlet at the middle of the outer wall of each evaporator 108 is connected to a water outlet pipe 110. A purification mechanism 5 is installed on the main mounting frame 101. The purification mechanism 5 includes two panels 501, two side panels 504, and a treatment box 509. A box cover 511 is installed on the top of the treatment box 509, and a dual-shaft motor 512, a fan body 513, and an electromagnet 515 are also installed on the inner surface of the through hole on it. The air outlet and air inlet of the fan body 513 are connected to an exhaust pipe 519 and an air inlet pipe 520, respectively. A rubber pad 2 is glued to the bottom of the main mounting frame 101. Multiple first fixing brackets 3 and multiple second fixing brackets 4 are fixed on the main mounting frame 101. The first fixing brackets 3 are used to fix the delivery pipe 117 and the water softener 119.The second mounting bracket 4 is used to secure the water outlet pipe 110 and the vent pipe 519.

[0034] In this embodiment, during refrigeration, parameters such as the rotation speed of the two variable frequency compressors 103, the opening degree of the two electric throttle valves 109, the concentration threshold, and the temperature threshold are first set on the control cabinet 102. Simultaneously, the two first electric valves 111 on one of the condensers 105 are opened, and then the variable frequency compressor 103 is started. The started variable frequency compressor 103 draws in the low-pressure gaseous refrigerant returned from the return pipe 106. The drawn-in low-pressure gaseous refrigerant is first converted into a high-temperature, high-pressure gaseous refrigerant, and then transported to the inside of the first connecting pipe 115 through one of the three-way pipes 112 and the corresponding first electric valve 111 that is opened. When the high-temperature, high-pressure gaseous refrigerant enters the inside of the condenser 105... At this time, the cooling water supplied by the cooling tower can convert the high-temperature, high-pressure gaseous refrigerant into a high-pressure liquid refrigerant. Then, it is discharged from the outlet of the condenser 105 through another three-way pipe 112 and the corresponding first electric valve 111 (which is opened). The discharged high-pressure liquid refrigerant is first transported to the inside of the second connecting pipe 123, and then to the inside of the electric throttle valve 109. When the high-pressure liquid refrigerant passes through the throttling channel of the electric throttle valve 109, it is converted into a low-temperature, low-pressure mist refrigerant and transported to the inside of the evaporator 108. When the low-temperature, low-pressure mist refrigerant enters the inside of the evaporator 108, the corresponding water pump 116 is activated. The system 16, through the inlet pipe 118, water softener 119, and arc-shaped pipe 120, creates suction at the inlet end of filter 122. The suction-generated filter 122 then draws away the cold water from the cooling water pipes used for precision cooling loads, performs filtration and softening, and then first delivers it to the delivery pipe 117, and then to the evaporator 108. The evaporator 108 absorbs the heat from the delivered cold water, and the heat-absorbing low-temperature, low-pressure mist refrigerant is converted into low-pressure gaseous refrigerant. This low-pressure gaseous refrigerant is then delivered to the return pipe 106 for a new cycle. Similarly, the air conditioning load cooling uses a cooling channel and components matched with another inverter compressor 103. The cooling and temperature reduction operation operates on the same principle as described above. When the control cabinet 102 detects a decrease in air conditioning load through the temperature sensor 121 and the corresponding temperature threshold, the control cabinet 102 will control the speed of the variable frequency compressor 103 to decrease and the frequency of the water pump 116 to decrease. The same applies to precision loads, thus achieving energy saving. During heating, the outlet end of the water pipe 110 on the high-temperature circuit and the inlet end of the corresponding filter 122 are connected to the inlet and outlet ends of the building heating water pipe, respectively. Then, the valves of the two second electric valves 113 corresponding to the condenser 105 on the high-temperature circuit are opened, while the valves of the two corresponding first electric valves 111 are closed. Then, the variable frequency compressor 103 on the corresponding high-temperature circuit is started.At this time, the high-temperature, high-pressure refrigerant discharged from the outlet of the variable frequency compressor 103 is transported to the interior of the evaporator 108 through the corresponding open valve 113, the corresponding connecting pipe 114, the corresponding second connecting pipe 123, and the corresponding electric throttle valve 109. Then, the corresponding water pump 116 is started to circulate the chilled water, thus ensuring the building's heating needs are met through heat exchange.

[0035] Example 2: According to Figures 1-9As shown, the chiller unit mechanism 1 includes a main mounting frame 101. A control cabinet 102 is mounted on the front of the main mounting frame 101 near the top. A purification mechanism 5 is installed on the main mounting frame 101. The purification mechanism 5 includes two panels 501, two side panels 504, and a treatment box 509. A refrigerant sensor 508 is installed inside each threaded hole on each side panel 504. Multiple partitions 510 are fixed inside the top recess of the treatment box 509. A box cover 511 is installed on the top of the treatment box 509. A dual-shaft motor 512, a fan body 513, and an electromagnet 515 are also installed on the inner surface of the through hole on the cover. A connecting plate 514 is installed on the auxiliary shaft of the dual-shaft motor 512. An electromagnetic clutch 517 is installed on the surface of the connecting plate 514. The auxiliary shaft of the combiner 517 is fitted with a screw rod 516. A stop block 518 is movably inserted through the surface of the treatment box 509. Multiple adsorption layers 521 are arranged inside the groove at the top of the treatment box 509. Each adsorption layer 521 is topped with a perforated cover 522. A filter 523 is fixed at each air inlet of each perforated cover 522. Multiple electric push rods 524 are mounted on the top of the box cover 511. A stop rod 525 is installed at the telescopic end of each electric push rod 524. A manifold 526 connects the multiple air inlets on each perforated cover 522. A control valve 527 is connected to the air inlet of each manifold 526. A sealing ring 530 is installed inside the central hole at the bottom of each perforated cover 522. Two panels 501 and two side plates 5 04 are respectively installed on the four sides of the main mounting frame 101. Each through hole at the bottom of the main mounting frame 101 is fixed with a base plate 507. A top cover 506 is installed on the top of the main mounting frame 101. The processing box 509 is located inside the top cover 506. The panel 501, side plate 504, base plate 507 and top cover 506 are used to close the six sides of the main mounting frame 101. A perforated plate 502 is fixed inside the elongated hole of one of the panels 501. A first sealing ring 503 is provided inside the round hole of each panel 501 and the round hole of each perforated plate 502. A second sealing ring 505 is provided inside the round hole of each side plate 504. The processing box 509 is installed on the main mounting frame 101. The top of each partition 510 is connected to the box cover 51. The bottom of the two shaft motor 512 is in contact with the input shaft of the fan body 513 via a coupling. The screw rod 516 is threaded into the threaded groove on the stop block 518. Each square block at the front end of the stop block 518 is located inside a square hole on one of the panels 501. The exhaust end and the inlet end of the fan body 513 are respectively connected to an exhaust pipe 519 and an inlet pipe 520. One end of the inlet pipe 520 is fixedly inserted through the bottom of the inner wall of the top groove of the treatment box 509. The inlet pipe 520 is provided with multiple sets of air inlets, and each set of air inlets corresponds to an adsorption layer 521. Multiple adsorption layers 521 and multiple partitions 510 are arranged in an alternating manner. Each perforated cover 522 is installed between the treatment box 509 and the partition 510.The telescopic end of each electric push rod 524 is movably fitted into each circular hole on the cover 511. The blocking end of the stop rod 525 is used to block the air inlet on the air inlet pipe 520. The air inlet end of each control valve 527 is connected to a bend pipe 529. The air inlet end of each bend pipe 529 movably passes through the bottom of the cover 511. A diverter pipe 528 connects the air inlets of multiple bend pipes 529. The top end of each stop rod 525 is movably fitted into the inside of each sealing ring 530.

[0036] In this embodiment, when the control cabinet 102 detects a refrigerant leak in the chiller unit through the refrigerant sensor 508 and concentration threshold, the control cabinet 102 will shut off the electromagnet 515. Then, through the electromagnetic clutch 517, the dual-shaft motor 512, and the screw rod 516, the stop block 518 will be reset to its original position, blocking all the square holes on one of the panels 501. Next, the control cabinet 102 will activate one of the electric push rods 524. This activated electric push rod 524 will move the stop lever 525 upwards, releasing the blockage of the corresponding set of air inlets on the air inlet pipe 520. When the stop lever 525 moves to its maximum position... At this time, the control cabinet 102 will pause the electric push rod 524, and then open the corresponding valve on the corresponding control valve 527. When the control valve 527 is open, the control cabinet 102 will start the dual-shaft motor 512. The started dual-shaft motor 512 will drive the input shaft of the fan body 513 to rotate, causing the internal fan blades to rotate, that is, to give the air intake end of the fan body 513 suction. At this time, the fan body 513, which has obtained suction, will, in cooperation with the air inlet exposed on the air intake pipe 520, the manifold 526, the open control valve 527, the corresponding bend pipe 529 and the diverter pipe 528, draw air from the two side plates 50. 4. The gaseous refrigerant (which will vaporize upon leakage) in the sealed space composed of two panels 501, top cover 506, main mounting bracket 101, and multiple base plates 507 is drawn away. The drawn-away gaseous refrigerant is first transported to the inside of the bend 529, then sequentially to the inside of the control valve 527 (which opens the valve) and the manifold 526. Next, it enters the adsorption layer 521 through the air inlet with the perforated cover 522 and the filter 523 at the inlet. When the air mixed with gaseous refrigerant comes into contact with the corresponding adsorption layer 521, the gaseous refrigerant in the air is absorbed by the adsorption layer 521. After the refrigerant is adsorbed and removed, the treated air will enter the interior of the intake pipe 520 through a set of uncontrolled air inlets. Then, through the cooperation of the fan body 513 and the exhaust pipe 519, it will be transported back to the sealed space for a new cycle. If a large amount of refrigerant is leaked, the adsorption layer 521 can be switched in turn by the cooperation of the control valve 527 and the electric push rod 524 to ensure that all the leaked refrigerant is adsorbed and removed. This avoids the problems caused by the leaked refrigerant, such as global warming, soil and water pollution, injury to workers, and increased risk of safety accidents.

[0037] The overall effect and working principle of the mechanism are as follows: Before use, place the high and low temperature bidirectional air conditioning energy-saving chiller unit in the place where it is needed, then place two cooling towers around it, and connect each cooling tower and the corresponding condenser 105 with water pipes. After the cooling towers and condensers 105 are connected, first connect the control cabinet 102 to the power supply equipment, and then connect the inlet and outlet of the chilled water pipe for cooling the precision load to the outlet of one of the outlet pipes 110 and the inlet of one of the filters 122 respectively (used in the low temperature circuit). At the same time, connect the inlet and outlet of the chilled water pipe for cooling (or heating) the air conditioning load to the outlet of another outlet pipe 110 and the inlet of another filter 122 respectively (used in the high temperature circuit).

[0038] Simultaneously, the dual-axis motor 512 and electromagnetic clutch 517 are started via control cabinet 102. At this time, the auxiliary shaft of the started dual-axis motor 512 will drive the connecting plate 514 to rotate. The rotating connecting plate 514 will drive the electromagnetic clutch 517 to engage, driving the screw rod 516 to rotate. At the same time, the rotating screw rod 516 will drive the stop block 518 to move horizontally, allowing the front square block of the stop block 518 to leave through the square hole of one of the panels 501. When the stop block 518 moves to the point where it cannot move, the control cabinet 102 will pause the dual-axis motor 512 and close the electromagnetic clutch 517. Then, the electromagnet 515 will be started. At this time, the started electromagnet 515 will magnetically fix the moved stop block 518.

[0039] Refrigeration: In use, first set the speed of the two variable frequency compressors 103, the opening degree of the two electric throttle valves 109, the concentration threshold, and the temperature threshold on the control cabinet 102. At the same time, open the two first electric valves 111 on one of the condensers 105, and then start the variable frequency compressor 103. At this time, the started variable frequency compressor 103 will draw in the low-pressure gaseous refrigerant delivered back from the return pipe 106. The drawn-in low-pressure gaseous refrigerant will first be converted into high-temperature and high-pressure gaseous refrigerant, and then delivered to the first connection through one of the three-way pipes 112 and the corresponding first electric valve 111 that is opened. Inside pipe 115, when high-temperature, high-pressure gaseous refrigerant enters the condenser 105, the cooling water supplied from the cooling tower converts the gaseous refrigerant into high-pressure liquid refrigerant. This liquid refrigerant then exits through another three-way pipe 112 and the corresponding first electric valve 111 (which opens the valve) from the outlet of the condenser 105. The discharged high-pressure liquid refrigerant is then first transported to the second connecting pipe 123, and then to the electric throttle valve 109. When the high-pressure liquid refrigerant passes through the throttling channel of the electric throttle valve 109, it transforms into low-temperature liquid refrigerant. The refrigerant is compressed into a mist and delivered to the interior of the evaporator 108. When the low-temperature, low-pressure mist refrigerant enters the evaporator 108, the corresponding water pump 116 is activated. The activated water pump 116, through the inlet pipe 118, water softener 119, and arc-shaped pipe 120, creates suction at the inlet end of the filter 122. The filter 122, with the suction, then draws away the cold water from the cooling water pipes that are designed to cool precision loads. After filtration and softening, the water is first delivered to the interior of the delivery pipe 117 and then to the interior of the evaporator 108. That is, the evaporator 108 absorbs the heat from the delivered cold water. After the refrigerant absorbs heat, the low-temperature, low-pressure mist-like refrigerant will be converted into a low-pressure gaseous refrigerant. Then, the low-pressure gaseous refrigerant will be transported to the inside of the return pipe 106 for a new cycle. Similarly, the cooling of the air conditioning load is carried out by using another variable frequency compressor 103 with matching cooling channels and components. The principle is the same as above. When the control cabinet 102 detects that the air conditioning load has decreased through the temperature sensor 121 and the corresponding temperature threshold, the control cabinet 102 will control the speed of the variable frequency compressor 103 to decrease and the frequency of the water pump 116 to decrease. The same applies to precision loads, thus achieving the purpose of energy saving.

[0040] Heating (applied to building heating): In use, connect the outlet end of the water pipe 110 on the high-temperature circuit and the inlet end of the corresponding filter 122 to the inlet and outlet ends of the water pipe for building heating, respectively. Then, open the valves of the two second electric valves 113 corresponding to the condenser 105 on the high-temperature circuit, and at the same time close the valves of the two first electric valves 111. Then, start the variable frequency compressor 103 on the corresponding high-temperature circuit. At this time, the high-temperature and high-pressure refrigerant discharged from the outlet of the variable frequency compressor 103 will be transported to the interior of the evaporator 108 through the corresponding open valves of the second electric valve 113, the corresponding connecting pipe 114, the corresponding second connecting pipe 123 and the corresponding electric throttle valve 109. Then, start the corresponding water pump 116 to circulate the cold water. That is, the building heating needs are guaranteed through the heat exchange principle.

[0041] When control cabinet 102 detects a refrigerant leak in the chiller unit through the refrigerant sensor 508 and concentration threshold, it will shut off electromagnet 515. Then, through the electromagnetic clutch 517, dual-shaft motor 512, and screw rod 516, it will reset stop 518 to its original position, blocking all square holes on one of the panels 501. Next, control cabinet 102 will activate one of the electric push rods 524. This activated electric push rod 524 will move stop lever 525 upwards, releasing the blockage of the corresponding set of air inlets on the air inlet pipe 520. When the stop lever 525 is moved to its maximum position, the control cabinet 102 will pause the electric push lever 524 and then open the corresponding valve on the control valve 527. When the control valve 527 is open, the control cabinet 102 will start the dual-shaft motor 512. The started dual-shaft motor 512 will drive the input shaft of the fan body 513 to rotate, causing the internal fan blades to rotate, thus creating suction at the air intake end of the fan body 513. At this time, the fan body 513 with suction will be exposed at the air intake port on the air intake pipe 520, the manifold 526, and the control valve that has opened. 527. With the cooperation of the corresponding bend 529 and the diverter 528, the gaseous refrigerant (which will vaporize upon leakage) in the sealed space composed of two side plates 504, two panels 501, a top cover 506, a main mounting bracket 101, and multiple base plates 507 is drawn away. The drawn-away gaseous refrigerant is first transported to the inside of the bend 529, then sequentially to the inside of the control valve 527 (which opens the valve) and the inside of the manifold 526. Next, it enters the adsorption layer 5 through the air inlet with the perforated cover 522 and the filter 523 at the air inlet. Inside 21, when air mixed with gaseous refrigerant comes into contact with the corresponding adsorption layer 521, the gaseous refrigerant in the air will be adsorbed and removed by the adsorption layer 521. After the air has been processed, it will enter the interior of the intake pipe 520 through a set of air inlets that have been de-controlled. Then, through the cooperation of the fan body 513 and the exhaust pipe 519, it will be transported back to the sealed space for a new cycle. If there is a large amount of refrigerant leakage, the adsorption layer 521 can be switched in turn by the cooperation of the control valve 527 and the electric push rod 524.

[0042] Among them, the two variable frequency compressors 103, the two condensers 105 and the two evaporators 108 operate in low temperature circuit and high temperature circuit modes respectively, the refrigerant sensor 508 is an infrared absorption sensor, and the adsorption layer 521 is composed of a mixture of molecular sieve particles and activated carbon particles.

[0043] Among them, condenser 105, evaporator 108, water softener 119 and filter 122 are all existing technologies, and their models can be selected according to actual conditions. They will not be explained in detail here.

[0044] The wiring diagrams between control cabinet 102, variable frequency compressor 103, electric throttle valve 109, first electric valve 111, second electric valve 113, water pump 116, temperature sensor 121, refrigerant sensor 508, dual-shaft motor 512, electromagnet 515, electromagnetic clutch 517, and control valve 527 are publicly disclosed technologies in this field. Their models can be selected according to actual conditions. Therefore, the control methods and wiring of control cabinet 102, variable frequency compressor 103, electric throttle valve 109, first electric valve 111, second electric valve 113, water pump 116, temperature sensor 121, refrigerant sensor 508, dual-shaft motor 512, electromagnet 515, electromagnetic clutch 517, and control valve 527 will not be described in detail here.

[0045] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-low temperature dual-phase air conditioning energy-saving chiller unit, including a chiller unit mechanism (1), characterized in that: The chiller unit mechanism (1) includes a main mounting frame (101), on which a purification mechanism (5) is provided. The purification mechanism (5) includes two panels (501), two side panels (504), and a processing box (509). A refrigerant sensor (508) is installed inside each threaded hole on each side panel (504). Multiple partitions (510) are fixed inside the top groove of the processing box (509). A box cover (511) is installed on the top of the processing box (509). A dual-axis motor (512), a fan body (513), and an electromagnet (515) are also installed on the inner surface of the through hole on the top of the box. A connecting plate (514) is installed on the auxiliary shaft of the dual-axis motor (512). An electromagnetic clutch (517) is installed on the surface of the connecting plate (514). A screw rod (515) is installed on the auxiliary shaft of the electromagnetic clutch (517). 16), the surface of the processing box (509) is movably perforated by a baffle (518), the top groove of the processing box (509) is provided with multiple adsorption layers (521), the top of each adsorption layer (521) is provided with a perforated cover (522), each air inlet of each perforated cover (522) is fixed with a filter (523), the top of the box cover (511) is equipped with multiple electric push rods (524), the telescopic end of each electric push rod (524) is equipped with a baffle (525), the multiple air inlets on each perforated cover (522) are connected by a manifold (526), ​​the air inlet end of each manifold (526) is connected to a control valve (527), each perforated cover ( A sealing ring (530) is provided inside the bottom central hole of 522), and a second sealing ring (505) is provided inside the round hole of each side plate (504). The processing box (509) is mounted on the main mounting frame (101). The top of each partition (510) is in contact with the bottom of the box cover (511). The main shaft of the dual-shaft motor (512) is connected to the input shaft of the fan body (513) through a coupling. The screw rod (516) is threaded into the threaded groove on the stop block (518). Each square block at the front end of the stop block (518) is located inside each square hole on one of the panels (501). The air outlet and air inlet of the fan body (513) are respectively connected to an exhaust pipe (519). The processing box (509) is equipped with an air inlet pipe (520), one end of which is fixedly inserted through the bottom of the inner wall of the top groove of the processing box (509). The air inlet pipe (520) is provided with multiple sets of air inlets, and each set of air inlets corresponds to an adsorption layer (521). Multiple adsorption layers (521) and multiple partitions (510) are arranged in an alternating manner. Each perforated cover (522) is installed between the processing box (509) and the partition (510). The telescopic end of each electric push rod (524) is movably sleeved inside each round hole on the box cover (511). The blocking end of the baffle rod (525) is used to block the air inlet on the air inlet pipe (520). The air inlet end of each control valve (527) is connected to a bend pipe (529).The air inlet end of each of the bends (529) extends movably through the bottom of the cover (511), and a diverter pipe (528) connects the air inlets of the multiple bends (529). The top end of each stop bar (525) is movably fitted inside each sealing ring (530).

2. The high and low temperature dual-phase air conditioning energy-saving chiller unit according to claim 1, characterized in that: Two panels (501) and two side panels (504) are respectively mounted on the four sides of the main mounting frame (101). A base plate (507) is fixed inside each through hole at the bottom of the main mounting frame (101). A top cover (506) is mounted on the top of the main mounting frame (101). The processing box (509) is located inside the top cover (506). The panels (501), side panels (504), base plates (507) and top cover (506) are used to close the six sides of the main mounting frame (101). A perforated plate (502) is fixed inside the elongated hole on one of the panels (501). A first sealing ring (503) is provided inside each round hole on each panel (501) and inside each round hole on the perforated plate (502).

3. The high and low temperature dual-phase air conditioning energy-saving chiller unit according to claim 1, characterized in that: A control cabinet (102) is installed on the front of the main mounting bracket (101) near the top. Two variable frequency compressors (103) are installed on the top of the main mounting bracket (101). Two hanging brackets (104) are fixed on the top of the inner wall of the main mounting bracket (101). A condenser (105) is installed between each hanging bracket (104) and the main mounting bracket (101). An auxiliary mounting bracket (107) is fixed on the bottom of the inner wall of the main mounting bracket (101). Two symmetrical evaporators (108) are installed on the top of the auxiliary mounting bracket (107). An electric throttle valve (109) is connected to the side liquid inlet end of each evaporator (108).

4. The high and low temperature dual-phase air conditioning energy-saving chiller unit according to claim 3, characterized in that: Each of the condensers (105) has a first electric valve (111) connected to the inlet and outlet of the outer wall at the middle position. Each of the first electric valves (111) has a three-way pipe (112) connected to the inlet and outlet of the first electric valve (111). One of the ports of each of the three-way pipes (112) is connected to a second electric valve (113). A connecting pipe (114) is connected between the two second electric valves (113) on each of the condensers (105). Each of the variable frequency compressors (103) has a first connecting pipe (115) and a return pipe (106) connected to the outlet and inlet of the compressor.

5. The high and low temperature dual-phase air conditioning energy-saving chiller unit according to claim 4, characterized in that: Two symmetrical water pumps (116) are installed on the crossbeam inside the main mounting frame (101). The inlet and outlet of each water pump (116) are respectively connected to a delivery pipe (117) and an inlet pipe (118). The outlet of each delivery pipe (117) is connected to the inlet of each evaporator (108) at the middle position of the outer wall. The inlet of each inlet pipe (118) is connected to a water softener (119). The inlet of each water softener (119) is connected to an arc-shaped pipe (120). The detection end of each arc-shaped pipe (120) is connected to a temperature sensor (121). The inlet of each arc-shaped pipe (120) is connected to a filter (122).

6. The high and low temperature dual-phase air conditioning energy-saving chiller unit according to claim 5, characterized in that: Each of the electric throttle valves (109) has a liquid inlet connected to a second connecting pipe (123). The gas outlet of each of the first connecting pipes (115) is connected to the other port of one of the three-way pipes (112) on the corresponding condenser (105). Each of the second connecting pipes (123) is connected to the other port of the other three-way pipe (112) on the corresponding condenser (105). The gas inlet of each of the return pipes (106) is connected to the side gas outlet of each of the evaporators (108). The water outlet at the middle position of the outer wall of each of the evaporators (108) is connected to a water outlet pipe (110).

7. The high and low temperature dual-phase air conditioning energy-saving chiller unit according to claim 6, characterized in that: The bottom of the main mounting bracket (101) is bonded with a rubber pad (2). Multiple first fixing brackets (3) and multiple second fixing brackets (4) are fixed on the main mounting bracket (101). The first fixing brackets (3) are used to fix the delivery pipe (117) and the water softener (119). The second fixing brackets (4) are used to fix the water outlet pipe (110) and the exhaust pipe (519).

Citation Information

Patent Citations

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