Integral forming auxiliary equipment for straight cone rotary drum of horizontal screw centrifuge

Abstract

The invention relates to the technical field of drum forming, and discloses a horizontal screw centrifuge straight cone drum integrated forming auxiliary device which comprises a base, a plurality of first adjusting assemblies, a plurality of second adjusting assemblies and a plurality of third adjusting assemblies, and the first adjusting assemblies are located above the base in a circumferential array mode. According to the integral forming auxiliary equipment for the straight cone drum of the horizontal screw centrifuge, the position of the fixing seat on the base is adjusted through cooperation of the positioning bolt, the positioning nut and the kidney-shaped hole, so that the fixing seat is matched with cone drum drums with different diameters, and the angle of the cone supporting plate is changed through cooperation of the threaded rod and the rack and the gear; according to the rotary drum mold supporting device, the conical supporting plates are arranged to be matched with rotary drums with different conical barrel inclination angles, the lengths of the conical supporting plates are adjusted by being matched with the limiting bolts and the limiting screw holes, so that the positions of the lateral supporting plates are adjusted, the positions of the multiple lateral supporting plates can support rotary drum molds with different barrel diameters, and the applicability of the rotary drum mold supporting device is improved.

Description

Technical Field

[0001] This invention relates to the field of drum forming technology, specifically to an auxiliary device for the integrated forming of a straight conical drum for a horizontal screw centrifuge. Background Technology

[0002] A horizontal screw centrifuge is short for horizontal screw discharge sedimentation centrifuge. It mainly consists of a high-speed rotating drum, a screw rotating in the same direction but at a different speed, and a differential gear. After the material to be separated enters the inner cavity of the drum, a strong centrifugal force is generated within the high-speed rotating drum. The denser solid particles in the material experience a greater centrifugal force and are thrown to adhere to the inner wall of the drum, forming a solid ring layer. The lighter phase (liquid) experiences a smaller centrifugal force and can only form a liquid ring layer inside the solid ring layer. Because the screw and drum move in the same direction but at different speeds under the action of the differential gear, the solid particles deposited on the inner wall of the drum are pushed towards the discharge port at the smaller end of the drum and discharged. The liquid is discharged from the overflow port at the other end of the drum through the spiral channel formed by the screw blades.

[0003] The rotating drum is one of the core components of a horizontal screw centrifuge. It generates powerful centrifugal force through high-speed rotation, causing solid particles in the suspension to settle rapidly, achieving solid-liquid separation. The drum typically consists of a cylindrical and a conical cylinder. It is usually constructed by dividing the cylinder and conical cylinder into two parts, molding them separately, and then connecting them by welding and bolting. However, in practical use, this method has been found to result in numerous welds and requires a large amount of forging material, leading to high costs. Some technologies use mold casting for integrated molding, which requires support equipment to maintain the stability of the mold during injection. However, due to the different specifications of the drums, it is difficult to effectively support molds of different specifications. Different equipment needs to be used when molding drums of different specifications. Therefore, an auxiliary device for integrated molding of a straight conical drum for a horizontal screw centrifuge is proposed. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides an auxiliary device for integral molding of a straight conical drum in a horizontal screw centrifuge, thereby solving the problems mentioned in the background section.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an auxiliary device for integral molding of a straight conical drum for a horizontal screw centrifuge, comprising: Base; Multiple first adjustment components are arranged in a circumferential array above the base, and the device supports conical cylinder molds of different diameters for the rotating drum through the first adjustment components. Multiple second adjustment components are located above the first adjustment components, and the second adjustment components enable the device to support the conical cylinder molds with different tilt angles of the drum. Multiple third adjustment components are located on one side of the second adjustment components, and the third adjustment components enable the device to support cylindrical molds of different diameters of the drum.

[0006] As a further explanation of the present invention, the first adjustment component includes a support base, an adjustment base, and a fixed base. The support base is fixedly connected to the top outer surface of the fixed base, and the adjustment base is movably inserted into the top outer surface of the support base. The outer surface of the base has a waist hole, and the outer surface of the fixed base has a connecting hole. A positioning bolt is inserted into the waist hole and the connecting hole, and a positioning nut is threaded onto the outer surface of the positioning bolt.

[0007] As a further explanation of the present invention, the second adjusting assembly includes a rotating seat fixed to the top outer surface of the adjusting seat. A support shaft rotatably passes through the outer surface of the rotating seat. A tapered support plate is sleeved on the outer surface of the support shaft. A gear is sleeved on the outer surface of the support shaft. A rack is movably meshed on the outer surface of the gear. An arc-shaped plate is fixedly connected to the top outer surface of the rack. An extension plate is fixedly connected to the side of the fixed seat. An adjusting plate is fixedly connected to the side of the arc-shaped plate. An adjusting screw is threaded through the outer surface of one of the adjusting plates. The other end of the adjusting screw is rotatably connected to the outer surface of one of the extension plates.

[0008] As a further explanation of the present invention, the tapered support plate includes a tapered fixed plate and a tapered movable plate, wherein the tapered movable plate is movably inserted inside the tapered fixed plate.

[0009] As a further explanation of the present invention, a lateral support plate is provided on one side of the conical movable plate. The lateral support plate includes a lateral fixed plate and a lateral movable plate. The lateral movable plate is movably inserted inside the lateral support plate and is rotatably disposed on one side of the conical movable plate via a damping shaft.

[0010] As a further explanation of the present invention, the third adjustment component includes a limiting bolt, the limiting bolt being threaded through the outer surface of the tapered fixed plate, and the outer surface of the tapered movable plate having a plurality of limiting screw holes arranged in a linear array, the limiting bolt being threadedly connected to the inner thread of one of the limiting screw holes.

[0011] As a further explanation of the present invention, the outer surfaces of the plurality of extension plates are fixedly connected with slide rods, and the plurality of adjustment plates are respectively sleeved on the outer surfaces of the plurality of slide rods.

[0012] As a further explanation of the present invention, a first expansion plate is movably inserted between two adjacent arc-shaped plates.

[0013] As a further explanation of the present invention, both sides of the lateral fixing plate are fixedly connected to a fixing side plate, and a second expansion plate is movably inserted between two adjacent fixing side plates.

[0014] As a further explanation of the present invention, a fixing cylinder is fixedly connected to the bottom outer surface of the adjusting seat. The fixing cylinder is movably inserted into the inside of the support seat. A fixing bolt is threaded through the outer surface of the support seat. A plurality of fixing screw holes arranged in a linear array are opened on the outer surface of the fixing cylinder. The fixing bolt is threadedly connected to the inner thread of one of the fixing screw holes.

[0015] Compared with the prior art, the beneficial effects of the present invention are: This invention adjusts the position of the fixing seat on the base by using positioning bolts, positioning nuts, and waist holes to adapt it to conical drums of different diameters. Furthermore, by using a threaded rod in conjunction with a rack and gear, the angle of the conical support plate changes to adapt it to drums with different conical tilt angles. Finally, by using limiting bolts and limiting screw holes, the length of the conical support plate is adjusted, thereby adjusting the position of the side support plates. This allows the multiple side support plates to support drum molds of different cylindrical diameters, increasing the applicability of the device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure from a first perspective of the present invention; Figure 2 This is a schematic diagram of the structure of the present invention from a bottom view; Figure 3 This is a schematic diagram of the second perspective structure of the present invention; Figure 4 This is a first-view schematic diagram of one of the lateral support plates and its related structures according to the present invention; Figure 5 This is a second-view schematic diagram of one of the lateral support plates and its related structures according to the present invention; Figure 6 This is a partial schematic diagram of one of the support bases and its related structures according to the present invention; Figure 7 For the present invention Figure 4 Enlarged structural diagram at point A in the middle; Figure 8 For the present invention Figure 5 Enlarged structural diagram at point B.

[0017] In the diagram: 100, base; 200, support seat; 201, adjusting seat; 202, fixed seat; 300, rotating seat; 301, support shaft; 302, tapered support plate; 400, gear; 401, rack; 402, arc plate; 403, extension plate; 404, adjusting screw; 500, side fixed plate; 501, side movable plate; 600, tapered fixed plate; 601, tapered movable plate; 602, limiting screw hole; 603, limiting bolt; 700, waist hole; 701, positioning bolt; 702, positioning nut; 800, first expansion plate; 900, fixed side plate; 901, second expansion plate. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] Example 1: Please refer to the following: Figures 1-8 This invention provides a technical solution: an auxiliary device for integral molding of a straight conical drum of a horizontal screw centrifuge, comprising a base 100, multiple first adjustment components, multiple second adjustment components, and multiple third adjustment components. The first adjustment components are arranged in a circumferential array above the base 100, and the device supports conical cylinder molds of different diameters of the drum through the first adjustment components. The second adjustment components are located above the first adjustment components, and the device supports conical cylinder molds of different tilt angles of the drum through the second adjustment components. The third adjustment components are located on one side of the second adjustment components, and the device supports cylindrical molds of different diameters of the drum through the third adjustment components.

[0020] Please refer to the following: Figures 1-8The present invention provides a technical solution: the first adjustment component includes a support base 200, an adjustment base 201, and a fixed base 202. The support base 200 is fixedly connected to the top outer surface of the fixed base 202, and the adjustment base 201 is movably inserted into the top outer surface of the support base 200. A waist hole 700 is provided on the outer surface of the base 100, and a connecting hole is provided on the outer surface of the fixed base 202. A positioning bolt 701 is inserted into the waist hole 700 and the connecting hole, and a positioning nut 702 is threaded onto the outer surface of the positioning bolt 701. Specifically, the overall size of the device is adjusted according to different specifications of injection molds. By unscrewing the positioning nut 702, the positioning nut 702 is disengaged from the surface of the positioning bolt 701, thereby releasing the restriction between the fixed seat 202 and the base 100. This allows the fixed seat 202 to slide within the waist hole 700 on the base 100. According to the scale lines on the base 100, the position of the support seat 200 is adjusted to match the size of the drum mold. After adjustment, the positioning bolt 701 is inserted into the connecting hole, and then the positioning nut 702 is screwed into the surface of the positioning bolt 701, thereby fixing the fixed seat 202. This allows for the support and shaping of drums with different conical cylinder diameters.

[0021] As a further explanation of the present invention, a fixing cylinder is fixedly connected to the bottom outer surface of the adjusting seat 201. The fixing cylinder is movably inserted into the inside of the support seat 200. A fixing bolt is threaded through the outer surface of the support seat 200. A plurality of fixing screw holes arranged in a linear array are opened on the outer surface of the fixing cylinder. The fixing bolt is threadedly connected to the inside of one of the fixing screw holes. Specifically, by unscrewing the fixing bolt, the fixing bolt is disengaged from the inside of the fixing screw hole, and the position of the fixing cylinder inside the support seat 200 is adjusted, thereby adjusting the height between the adjusting seat 201 and the support seat 200. This makes the device suitable for supporting drum molds with conical sections of different heights.

[0022] Example 2: Please refer to the following: Figures 1-8The present invention provides a technical solution: the second adjustment component includes a rotating seat 300 fixed to the top outer surface of the adjustment base 201, a support shaft 301 rotatably passing through the outer surface of the rotating seat 300, a tapered support plate 302 sleeved on the outer surface of the support shaft 301, a gear 400 sleeved on the outer surface of the support shaft 301, a rack 401 movably meshing with the outer surface of the gear 400, an arc-shaped plate 402 fixedly connected to the top outer surface of the rack 401, an extension plate 403 fixedly connected to the side of the fixed base 202, and an adjustment plate fixedly connected to the side of the arc-shaped plate 402, one of the adjustment plates... An adjusting screw 404 is threaded through the outer surface of the plate. The other end of the adjusting screw 404 is rotatably connected to the outer surface of one of the extension plates 403. Specifically, by rotating the adjusting screw 404, the adjusting screw 404 drives the arc plate 402 to move, which in turn drives the rack 401 to move. The rack 401 meshes with the gear 400, which drives the support shaft 301 to rotate, thereby adjusting the tilt angle between the conical support plate and the rotating seat 300 so that it is consistent with the tilt angle between the conical end and the vertical section of the conical cylinder. This allows the drum with different conical cylinder tilt angles to be supported and shaped.

[0023] As a further explanation of the present invention, a first expansion plate 800 is movably inserted between two adjacent arc-shaped plates 402. Specifically, when the adjusting screw 404 is rotated to move one of the arc-shaped plates 402, the arc-shaped plate 402 moves the first expansion plate 800, causing multiple arc-shaped plates 402 to move simultaneously, thereby causing multiple racks 401 to move simultaneously, thereby simultaneously adjusting the angle of the tapered support plate 302. Furthermore, when adjusting the position between multiple adjusting seats 201, the curvature of the arc-shaped plate 402 changes, causing the surface of the first expansion plate 800 to move.

[0024] As a further explanation of the present invention, multiple extension plates 403 are fixedly connected to slide rods on their outer surfaces, and multiple adjustment plates are respectively sleeved on the outer surfaces of multiple slide rods. Specifically, when the adjustment screw 404 is rotated, one of the adjustment plates drives the arc plate 402 to move, causing the other adjustment plates to slide on the outer surface of the slide rods, so that the adjustment plates move in a stable linear motion.

[0025] Example 3: Please refer to the following: Figures 1-8The present invention provides a technical solution: a tapered support plate 302 includes a tapered fixed plate 600 and a tapered movable plate 601. The tapered movable plate 601 is movably inserted inside the tapered fixed plate 600. A lateral support plate is provided on one side of the tapered movable plate 601. The lateral support plate includes a lateral fixed plate 500 and a lateral movable plate 501. The lateral movable plate 501 is movably inserted inside the lateral support plate. The lateral movable plate 501 is rotatably disposed on one side of the tapered movable plate 601 via a damping shaft. A third adjustment component includes a limiting bolt 603. The limiting bolt 603 is threaded through the outer surface of the tapered fixed plate 600. The outer surface of the tapered movable plate 601 has a plurality of linearly arrayed... The limiting screw hole 602 is set, and the limiting bolt 603 is connected to the internal thread of one of the limiting screw holes 602. Specifically, the position of the side support plate is adjusted according to the diameter of the vertical cylinder. At this time, the limiting bolt 603 is unscrewed, so that the limiting bolt 603 is disengaged from the inside of the limiting screw hole 602. The position of the tapered movable plate 601 in the tapered fixed plate 600 is adjusted, thereby adjusting the relative length of the tapered movable plate 601 and the tapered fixed plate 600, thereby adjusting the length of the tapered support plate. After adjusting the length of the tapered support plate, it will drive the tapered support plate to move, so that the diameter of the multiple tapered support plates is adapted to the vertical cylinder, thereby supporting the drum mold with different cylinder diameters.

[0026] As a further explanation of the present invention, both sides of the lateral fixing plate 500 are fixedly connected to the fixing side plate 900, and the second expansion plate 901 is movably inserted between two adjacent fixing side plates 900. Specifically, when the position of the lateral support plate is adjusted, the multiple lateral fixing plates 500 will move, which causes the second expansion plate 901 to move inside the fixing side plate 900, thereby enabling the position of multiple lateral support plates to be moved simultaneously.

[0027] The first expansion plate 800 and the second expansion plate 901 are each composed of multiple expansion blocks that are hinged to each other, so that when the curvature of the arc plate 402 and the lateral fixing plate 500 changes, the first expansion plate 800 and the second expansion plate 901 can move stably inside the arc plate 402 and the lateral fixing plate 500, respectively.

[0028] Working principle: When using this invention, the overall size of the device is adjusted according to the injection mold of different specifications. At this time, by unscrewing the positioning nut 702, the positioning nut 702 is disengaged from the surface of the positioning bolt 701, thereby releasing the restriction between the fixed seat 202 and the base 100, allowing the fixed seat 202 to slide in the waist hole 700 on the base 100. According to the scale line on the base 100, the position of the support seat 200 is adjusted to match the size of the drum mold. After the adjustment is completed, the positioning bolt 701 is inserted into the connecting hole, and then the positioning nut 702 is screwed into the surface of the positioning bolt 701, thereby fixing the fixed seat 202, so as to support and form drums with different conical cylinder diameters. By rotating the adjusting screw 404, the adjusting screw 404 drives the arc plate 402 to move, which in turn drives the rack 401 to move. The rack 401 meshes with the gear 400, which drives the support shaft 301 to rotate, thereby adjusting the inclination angle between the conical support plate and the rotating seat 300 so that it is consistent with the inclination angle between the conical end and the vertical section of the conical cylinder. This allows for the support and shaping of drums with different inclination angles of the conical cylinder section. Then, adjust the position of the lateral support plate according to the diameter of the vertical cylinder. At this time, unscrew the limit bolt 603 so that the limit bolt 603 disengages from the inside of the limit screw hole 602. Adjust the position of the conical movable plate 601 within the conical fixed plate 600, thereby adjusting the relative length of the conical movable plate 601 and the conical fixed plate 600, and thus adjusting the length of the conical support plate. After adjusting the length of the conical support plate, it will drive the conical support plate to move, so that the diameter of the multiple conical support plates is adapted to the vertical cylinder, thereby supporting the drum mold with different cylinder diameters.

[0029] After adjustment, the mold is fixed to the inner wall of the device, and injection molding is performed through the injection mold to form the drum in one piece.

[0030] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An auxiliary device for integral molding of a straight conical drum in a horizontal screw centrifuge, characterized in that, include: Base (100); Multiple first adjustment components are arranged in a circular array above the base (100), and the device supports conical cylinder molds of different diameters of the drum through the first adjustment components; Multiple second adjustment components are located above the first adjustment components, and the second adjustment components enable the device to support the conical cylinder molds with different tilt angles of the drum. Multiple third adjustment components are located on one side of the second adjustment components, and the third adjustment components enable the device to support cylindrical molds of different diameters of the drum.

2. The auxiliary equipment for integrated molding of a straight conical drum for a horizontal screw centrifuge according to claim 1, characterized in that, The first adjustment component includes a support base (200), an adjustment base (201), and a fixed base (202). The support base (200) is fixedly connected to the top outer surface of the fixed base (202). The adjustment base (201) is movably inserted into the top outer surface of the support base (200). The outer surface of the base (100) is provided with a waist hole (700). The outer surface of the fixed base (202) is provided with a connecting hole. A positioning bolt (701) is inserted into the waist hole (700) and the connecting hole. A positioning nut (702) is threaded onto the outer surface of the positioning bolt (701).

3. The auxiliary equipment for integrated molding of a straight conical drum for a horizontal screw centrifuge according to claim 2, characterized in that, The second adjustment assembly includes a rotating seat (300) fixed to the top outer surface of the adjustment seat (201). A support shaft (301) rotatably passes through the outer surface of the rotating seat (300). A tapered support plate (302) is sleeved on the outer surface of the support shaft (301). A gear (400) is sleeved on the outer surface of the support shaft (301). A rack (401) is movably meshed on the outer surface of the gear (400). An arc plate (402) is fixedly connected to the top outer surface of the rack (401). An extension plate (403) is fixedly connected to the side of the fixed seat (202). An adjustment plate is fixedly connected to the side of the arc plate (402). An adjustment screw (404) is threaded through the outer surface of one of the adjustment plates. The other end of the adjustment screw (404) is rotatably connected to the outer surface of one of the extension plates (403).

4. The auxiliary equipment for integrated molding of a horizontal screw centrifuge straight conical drum according to claim 3, characterized in that, The conical support plate (302) includes a conical fixed plate (600) and a conical movable plate (601), wherein the conical movable plate (601) is movably inserted inside the conical fixed plate (600).

5. The auxiliary equipment for integrated molding of a horizontal screw centrifuge straight conical drum according to claim 4, characterized in that, A lateral support plate is provided on one side of the conical movable plate (601). The lateral support plate includes a lateral fixed plate (500) and a lateral movable plate (501). The lateral movable plate (501) is movably inserted inside the lateral support plate. The lateral movable plate (501) is rotatably disposed on one side of the conical movable plate (601) via a damping shaft.

6. The auxiliary equipment for integrated molding of a horizontal screw centrifuge straight conical drum according to claim 4, characterized in that, The third adjustment component includes a limiting bolt (603), the limiting bolt (603) being threaded through the outer surface of the tapered fixed plate (600), and the outer surface of the tapered movable plate (601) having a plurality of limiting screw holes (602) arranged in a linear array, the limiting bolt (603) being threadedly connected to the inner thread of one of the limiting screw holes (602).

7. The auxiliary equipment for integrated molding of a straight conical drum for a horizontal screw centrifuge according to claim 3, characterized in that, Furthermore, the outer surfaces of the multiple extension plates (403) are fixedly connected with slide rods, and the multiple adjustment plates are respectively sleeved on the outer surfaces of the multiple slide rods.

8. The auxiliary equipment for integrated molding of a straight conical drum for a horizontal screw centrifuge according to claim 3, characterized in that, A first expansion plate (800) is movably inserted between two adjacent arc-shaped plates (402).

9. The auxiliary equipment for integrated molding of a straight conical drum for a horizontal screw centrifuge according to claim 5, characterized in that, Both sides of the lateral fixing plate (500) are fixedly connected to a fixing side plate (900), and a second expansion plate (901) is movably inserted between two adjacent fixing side plates (900).

10. The auxiliary equipment for integrated molding of a straight conical drum for a horizontal screw centrifuge according to claim 2, characterized in that, A fixing cylinder is fixedly connected to the bottom outer surface of the adjusting seat (201). The fixing cylinder is movably inserted into the inside of the support seat (200). A fixing bolt is threaded through the outer surface of the support seat (200). A number of fixing screw holes arranged in a linear array are opened on the outer surface of the fixing cylinder. The fixing bolt is connected to the internal thread of one of the fixing screw holes.

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