Low-dielectric glass fiber intelligent batching system and batching method thereof

Abstract

The invention is applicable to the technical field of glass fiber processing equipment, and provides a low-dielectric glass fiber intelligent batching system, which comprises: a shell, the top of which is provided with a plurality of feed ports, the bottom of which is provided with discharge ports corresponding to the plurality of feed ports, and all materials entering from the feed ports are discharged from the discharge ports; the feeding roller is arranged between the feeding ports and the discharging port, the feeding roller rotates to convey the raw materials in the feeding ports into the discharging port, and a control set for controlling the speed of the materials entering the discharging port from the feeding ports at different positions is arranged in the feeding roller; the control group is used for controlling the conveying speed of the feeding roller to the raw materials at the different feeding ports, and a driving part for driving the feeding roller to rotate is arranged on one side of the shell, so that by arranging the single raw material discharging mechanism, the discharging proportions of the different raw materials of the glass fibers are controlled, and the feeding speed of the raw materials at the different feeding ports is controlled; therefore, the cost of the glass fiber in the processing process can be reduced.

Description

Technical Field

[0001] This invention relates to the field of glass fiber processing equipment technology, and in particular to a low-dielectric glass fiber intelligent batching system and its batching method. Background Technology

[0002] Glass fiber is a high-performance inorganic non-metallic material with many varieties. Its advantages include excellent insulation, strong heat resistance, good corrosion resistance, and high mechanical strength. It is made from seven minerals—pyrophyllite, quartz sand, limestone, dolomite, borocalcite, and boromagnesia—through high-temperature melting, drawing, winding, and weaving processes. The diameter of its single filaments ranges from a few micrometers to over twenty micrometers, equivalent to 1 / 20 to 1 / 5 the diameter of a human hair. Each bundle of fiber consists of hundreds or even thousands of single filaments. Glass fiber is commonly used as a reinforcing material in composite materials, an electrical insulation material, a thermal insulation material, and in circuit boards, among other applications across various sectors of the national economy.

[0003] During the processing of glass fiber, it is necessary to control the different proportions of various raw materials added according to different requirements. The traditional control method is to set up multiple feeding mechanisms and control the feeding speed of each feeding mechanism to control the proportion of heated raw materials. However, this method increases the processing cost of glass fiber due to the need to set up multiple feeding mechanisms.

[0004] In conclusion, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Summary of the Invention

[0005] To address the aforementioned shortcomings, the present invention aims to provide a low-dielectric glass fiber intelligent batching system and its batching method. This system can control the batching ratio of different raw materials for glass fiber by setting up a single raw material feeding mechanism, thereby reducing the cost of glass fiber processing.

[0006] To achieve the above objectives, the present invention provides a low-dielectric glass fiber intelligent dispensing system, comprising: The shell has several inlets at its top and outlets at its bottom corresponding to the inlets. All materials entering through the inlets are discharged through the outlets. A feeding roller is disposed between the feed inlet and the discharge outlet. The feeding roller rotates to transport the raw materials inside the feed inlets to the discharge outlet. The feeding roller is equipped with a control group that controls the speed of the material entering the discharge outlet from different feed inlets. The control group controls the conveying speed of the feeding roller for the raw materials at different feed inlets. A drive unit that drives the feeding roller to rotate is provided on one side of the housing.

[0007] In one embodiment, a partition plate is provided between two adjacent feed ports, and the bottom of the partition plate is provided with a rotating hole that fits against the outer wall of the feed roller, and the feed roller is rotatably connected to the inside of the rotating hole.

[0008] In one embodiment, the feeding roller includes a roller body rotatably connected to the interior of the rotating hole. The outer wall of the roller body is provided with a plurality of evenly arranged feeding grooves, which are corresponding to the feed inlet. During the rotation of the roller body, when the feeding groove rotates to the top, the material inside the feed inlet enters the interior of the feeding groove, and the material is discharged when the feeding groove rotates to the bottom.

[0009] In one embodiment, a control pusher plate is slidably provided inside the feeding groove. By adjusting the position of the control pusher plate, the amount of material entering the feeding groove can be adjusted.

[0010] In one embodiment, the bottom of the control push plate is provided with a sliding column, the inside of the feeding roller is provided with a control channel, the inside of the feeding groove is provided with a sliding hole that cooperates with the sliding column and communicates with the control channel, and the inside of the control channel is provided with hydraulic flow, and the position of the sliding column is controlled by controlling the pressure of the hydraulic fluid.

[0011] In one embodiment, a sliding plate is provided at the top of the control push plate inside the feeding groove. When the sliding plate is rotated to the top, it slides to abut against the control push plate, and when it is rotated to the bottom, it slides to the outside of the feeding groove.

[0012] In one embodiment, the control channel is provided with a hydraulic pipe for supplying liquid to the inside. The hydraulic pipe controls the position of the control push plate inside the feeding groove corresponding to different feed ports. The sliding hole corresponding to the position of a single feed port is a sliding hole group.

[0013] In one embodiment, the feed inlet includes three inlets, and a hydraulic pipe assembly is rotatably connected inside each feed inlet. The hydraulic pipe assembly includes a first control pipe, a second control pipe, and a third control pipe that are nested outwards and respectively connected to the three sliding hole groups. A sealing hole is provided between two adjacent sliding hole groups, and the sealing hole respectively cooperates with the corresponding control pipe to seal. The three control pipes are respectively provided with a first liquid supply port, a second liquid supply port, and a third liquid supply port at one end outside the control channel. A flow gap is provided between two adjacent control pipes.

[0014] In one embodiment, the bottom of the feeding groove is provided with a sliding groove, the sliding plate includes a limiting protrusion slidably connected to the inside of the sliding groove and a plate body tightly attached to the inner wall of the feeding groove, and the control push plate is slidably connected to the inside of the sliding groove.

[0015] The present invention also provides a method for dispensing ingredients, comprising the following steps: S1. Inject different raw materials into different feed ports, and then input the required raw material ratio on the overall control module; S2. By connecting the hydraulic mechanism to the hydraulic pipe assembly, the control module controls the hydraulic mechanism to supply hydraulic fluid of different pressures into the corresponding control pipes. The hydraulic fluid controls the push plate to the predetermined position, and at the same time, the control module controls the drive component to rotate, which drives the feeding roller to rotate. S3. The feeding roller rotates to supply raw materials to the discharge port. The feeding speed of raw materials at different feed ports is controlled when the position of the push plate is different. S4. The feed roller enters the discharge port and is initially mixed inside the discharge port before entering the feed port of the melting system.

[0016] This invention provides a low-dielectric glass fiber intelligent dispensing system, comprising: The shell has several inlets at its top and outlets at its bottom corresponding to the inlets. All materials entering through the inlets are discharged through the outlets, ensuring that during feeding, raw materials can directly enter the interior of the outlets through different inlets and then be mixed at the same outlet, ensuring that all raw materials are injected synchronously. A feeding roller is positioned between the inlet and outlet. The rotation of this feeding roller transports raw materials from the inlets to the outlet, ensuring that all raw materials from the inlets can be directly injected into the outlet using a single feeding roller. The feeding roller contains a control group that regulates the speed at which materials enter the outlet from different inlets. This control group allows for synchronized injection of raw materials from all inlets into the outlet, enabling effective control of the raw material ratio. The control group regulates the conveying speed of the feeding roller at different inlets. A drive unit, which can be a rotary motor, is located on one side of the housing to rotate the feeding roller. The output of the rotary motor is connected to the rotating shaft of the feeding roller, allowing for effective control of the roller's rotation. In summary, the technical advantage of this application is that by setting up a single raw material feeding mechanism, the feeding ratio of different raw materials for glass fiber can be controlled, thereby reducing the cost of glass fiber processing. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a cross-sectional structural schematic diagram of the present invention; Figure 3 yes Figure 2Enlarged structural diagram of section A; Figure 4 yes Figure 2 Enlarged structural diagram of section B; Figure 5 This is a three-dimensional structural diagram of the hydraulic pipe assembly of the present invention; Figure 6 This is a three-dimensional structural diagram of the feeding roller of the present invention; Figure 7 This is a schematic diagram of the cross-sectional structure of the feeding roller of the present invention; Figure 8 This is a three-dimensional structural diagram of the sliding plate of the present invention; In the diagram, 1-shell, 2-feed inlet, 3-hydraulic pipe assembly, 31-third liquid supply port, 32-first liquid supply port, 33-second liquid supply port, 34-second control pipe, 35-third control pipe, 36-first control pipe, 4-discharge port, 6-drive component, 7-feeding roller, 71-control channel, 72-sliding hole, 73-feeding groove, 74-roller body, 75-sealing hole, 76-groove, 8-sliding plate, 81-limiting protrusion, 82-plate body, 9-control push plate, 91-sliding column. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0019] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0020] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0021] See Figure 1 and Figure 2 This invention provides a low-dielectric glass fiber intelligent batching system and its batching method, which includes a housing 1 with a plurality of inlets 2 on the top and an outlet 4 at the bottom of the housing 1 corresponding to the plurality of inlets 2. All materials entering through the inlets 2 are discharged through the outlet 4, ensuring that during feeding, the raw materials can directly enter the interior of the outlet 4 through different inlets 2 individually, and then be mixed in the same outlet 4, ensuring that all raw materials are injected into the material synchronously. A feeding roller 7 is disposed between the inlet 2 and the outlet 4. The feeding roller 7 rotates to transport the raw materials inside the inlets 2 to the outlet 4, ensuring that all the raw materials inside the inlets 2 can be directly injected into the outlet 4 through a single feeding roller 7. The feeding roller 7 is equipped with a control group to control the speed at which the material enters the outlet 4 from the inlets 2 at different positions. By setting the control group, the raw materials inside all the inlets 2 can be injected into the outlet 4 synchronously, thereby achieving effective control of the raw material ratio. The control group controls the conveying speed of the feeding roller 7 for the raw materials at different inlets 2. A drive component 6 is provided on one side of the housing 1 to drive the feeding roller 7 to rotate. The drive component 6 can be a rotary motor, and the output end of the rotary motor is connected to the rotating shaft of the feeding roller 7, thereby effectively controlling the rotation of the feeding roller 7 through the rotary motor.

[0022] In one embodiment, combined with Figure 1 , Figure 2 , Figure 6 and Figure 7To ensure proper separation and feeding of raw materials, a partition plate is provided between two adjacent feed ports 2. This partition plate prevents mixing of multiple raw materials, ensuring a continuous supply and preventing mixing that could affect precise material control. The bottom of the partition plate has a rotating hole that fits against the outer wall of the feeding roller 7, ensuring proper installation. The feeding roller 7 is rotatably connected to the interior of the rotating hole. The feeding roller 7 includes a roller body 74 rotatably connected to the interior of the rotating hole. The outer wall of the roller body 74 is provided with several evenly arranged feeding grooves 73, corresponding to the feed ports 2. During rotation of the roller body 74, when the feeding groove 73 reaches its top, the material inside the feed port 2 enters the feeding groove 73. When the feeding groove 73 reaches its bottom, the material is discharged, ensuring precise material feeding control and preventing disruption to the normal supply of raw materials.

[0023] In this embodiment, the drive unit 6 rotates, which drives the feeding roller 7 to rotate. When the feeding groove 73 outside the feeding roller 7 passes the inlet 2, the powder or small particles inside the inlet 2 enter the feeding groove. Then, as the feeding roller 7 continues to rotate, the feeding groove 73 containing the raw material rotates to the bottom and enters the outlet 4 under the action of gravity, thus completing the quantitative and precise feeding process of the raw material.

[0024] In one embodiment, combined with Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 7 To control the amount of raw material entering the feeding groove 73, a control push plate 9 can be slidably installed inside the feeding groove 73. By adjusting the position of the control push plate 9, the amount of material entering the feeding groove 73 can be adjusted. At this time, by adjusting the position of the control push plate 9, the space for the raw material in the feeding groove 73 can be adjusted, thereby controlling the feeding amount and feeding speed of the raw material. The bottom of the control push plate 9 is provided with a sliding column 91, the inside of the feeding roller 7 is provided with a control channel 71, and the inside of the feeding groove 73 is provided with a sliding hole 72 that cooperates with the sliding column 91 and communicates with the control channel 71. The control channel 71 is provided with hydraulic flow. By controlling the pressure of the hydraulic fluid, the position of the sliding column 91 can be controlled. By controlling the pressure of the hydraulic fluid, the position of the sliding column 91 inside the sliding hole 72 can be controlled, thereby realizing the position adjustment of the control push plate 9.

[0025] Specifically, in order to ensure that all the raw materials inside the feeding groove 73 are discharged better, a sliding plate 8 is provided at the top of the control push plate 9 inside the feeding groove 73. When the sliding plate 8 is rotated to the top, it slides to abut against the control push plate 9, and when it is rotated to the bottom, it slides to the outside of the feeding groove 73. At this time, the sliding plate 8 can be made of heavy metal material to ensure that when the raw materials are discharged, the sliding plate 8 can push the raw materials out of the feeding groove 73 under its own gravity, so as to realize the automatic discharge process.

[0026] In one embodiment, in order to enable individual control of the liquid pressure inside different sliding hole groups, a hydraulic pipe for supplying liquid is provided inside the control channel 71. The hydraulic pipe controls the position of the control push plate 9 inside the feeding groove 73 corresponding to different feed ports 2. The sliding hole 72 corresponding to the position of a single feed port 2 forms a sliding hole group, ensuring that the feeding amount and feeding speed of the raw materials inside different feed ports 2 can be controlled.

[0027] In one exemplary implementation, combined with Figures 1-8The feed inlet 2 can be configured with multiple inlets; here, three feed inlets are used as an example. Other numbers of feed inlets will not be described. A hydraulic pipe assembly 3 is rotatably connected inside the feed inlet 2. By setting the hydraulic pipe assembly 3, the pressure of different sliding hole groups can be controlled. The hydraulic pipe assembly 3 includes a first control pipe 36, a second control pipe 34, and a third control pipe 35, which are nested outwards and respectively connected to the three sliding hole groups. A sealing hole 75 is provided between adjacent sliding hole groups, and the sealing hole 75 seals the corresponding control pipe. The three control pipes have a first liquid supply port 32, a second liquid supply port 33, and a third liquid supply port 31 at their ends outside the control channel 71. A flow gap is provided between adjacent control pipes to ensure that the hydraulic fluid can flow normally within the flow gap, thereby ensuring that different liquid pressures are supplied to different sliding hole groups. A groove 76 is provided at the bottom of the feeding groove 73, and the sliding plate 8 includes a limiting element slidably connected inside the groove 76. The protruding edge 81 and the plate 82 that is close to the inner wall of the feeding groove 73 are connected. The control push plate 9 is slidably connected to the inside of the slide groove 76 to ensure that the position of the sliding plate 8 is restricted and to prevent the sliding plate 8 from falling out of the inside of the feeding groove 73 under the action of gravity, which would affect the use and function of the sliding plate 8. In order to ensure the normal rotation between the feeding roller 7 and the hydraulic pipe group 3, the control channel 71 of the feeding roller 7 can be equipped with a bearing between it and the outermost control pipe or the rotation effect can be controlled by using a gap control method. The sealing of the bearing is existing technology and will not be described in detail. By connecting the three liquid supply ports to the different liquid outlets of the hydraulic mechanism, the pressure of the hydraulic fluid inside the three sliding hole groups can be controlled individually, and the space for the raw material to be held in the feeding groove 73 can be further controlled. This space can be calculated by the bottom area of ​​the feeding groove 73 and the position of the control push plate 9. This is existing technology and will not be described in detail. This realizes the control of the speed at which different raw materials are injected into the inside of the feeding port, realizing an intelligent batching process.

[0028] In use, the present invention also provides a method for preparing the ingredients, comprising the following steps: S1. Inject different raw materials into different feed ports 2, and then input the required raw material ratio on the overall control module; S2. By connecting the hydraulic mechanism to the hydraulic pipe assembly 3, the control module controls the hydraulic mechanism to introduce hydraulic fluid of different pressures into the corresponding control pipe. The hydraulic fluid controls the push plate 9 to the predetermined position. At the same time, the control module controls the drive component 6 to rotate, which drives the feeding roller 7 to rotate. S3. The feeding roller 7 rotates to supply raw materials to the discharge port 4. The feeding speed of raw materials at different feed ports 2 is controlled when the position of the control push plate 9 is different. S4, the feeding roller 7 enters the discharge port 4 and after preliminary mixing inside the discharge port 4, it enters the feed port 2 of the melting system.

[0029] Of course, the present invention may have other various embodiments. Without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and modifications according to the present invention, but these corresponding changes and modifications should all fall within the protection scope of the appended claims.

Claims

1. A low-dielectric glass fiber intelligent batching system, characterized in that, include: The shell has several inlets at its top and outlets at its bottom corresponding to the inlets. All materials entering through the inlets are discharged through the outlets. A feeding roller is disposed between the feed inlet and the discharge outlet. The feeding roller rotates to transport the raw materials inside the feed inlets to the discharge outlet. The feeding roller is equipped with a control group that controls the speed of the material entering the discharge outlet from different feed inlets. The control group controls the conveying speed of the feeding roller for the raw materials at different feed inlets. A drive unit that drives the feeding roller to rotate is provided on one side of the housing.

2. The low-dielectric glass fiber intelligent batching system according to claim 1, characterized in that, A partition plate is provided between two adjacent feed ports. The bottom of the partition plate is provided with a rotating hole that fits against the outer wall of the feed roller. The feed roller is rotatably connected to the inside of the rotating hole.

3. The low-dielectric glass fiber intelligent batching system according to claim 2, characterized in that, The feeding roller includes a roller body rotatably connected to the inside of the rotating hole. The outer wall of the roller body is provided with a plurality of evenly arranged feeding grooves. The feeding grooves are corresponding to the feed inlet. During the rotation of the roller body, when the feeding groove rotates to the top, the material inside the feed inlet enters the inside of the feeding groove. When the feeding groove rotates to the bottom, the material is discharged.

4. The low-dielectric glass fiber intelligent batching system according to claim 3, characterized in that, A control push plate is slidably provided inside the feeding groove. By adjusting the position of the control push plate, the amount of material entering the feeding groove can be regulated.

5. The low-dielectric glass fiber intelligent batching system according to claim 4, characterized in that, The bottom of the control push plate is provided with a sliding column, the inside of the feeding roller is provided with a control channel, the inside of the feeding groove is provided with a sliding hole that cooperates with the sliding column and communicates with the control channel, and the inside of the control channel is provided with hydraulic flow, and the position of the sliding column is controlled by controlling the pressure of the hydraulic fluid.

6. The low-dielectric glass fiber intelligent batching system according to claim 4, characterized in that, The top of the control push plate is provided with a sliding plate inside the feeding groove. When the sliding plate is rotated to the top, it slides to abut against the control push plate, and when it is rotated to the bottom, it slides to the outside of the feeding groove.

7. The low-dielectric glass fiber intelligent batching system according to claim 5, characterized in that, The control channel is equipped with a hydraulic pipe that supplies liquid to the inside. The hydraulic pipe controls the position of the control push plate inside the feeding groove corresponding to different feed ports. The sliding hole corresponding to the position of a single feed port is a sliding hole group.

8. The low-dielectric glass fiber intelligent batching system according to claim 7, characterized in that, The feed inlet includes three inlets, and a hydraulic pipe assembly is rotatably connected inside each feed inlet. The hydraulic pipe assembly includes a first control pipe, a second control pipe, and a third control pipe that are nested outwards and respectively connected to the three sliding hole groups. A sealing hole is provided between two adjacent sliding hole groups, and the sealing hole respectively cooperates with the corresponding control pipe to seal. The three control pipes are respectively provided with a first liquid supply port, a second liquid supply port, and a third liquid supply port at one end outside the control channel. A flow gap is provided between two adjacent control pipes.

9. The low-dielectric glass fiber intelligent batching system according to claim 4, characterized in that, The bottom of the feeding groove is provided with a sliding groove, and the sliding plate includes a limiting protrusion that is slidably connected to the inside of the sliding groove and a plate body that is tightly attached to the inner wall of the feeding groove. The control push plate is slidably connected to the inside of the sliding groove.

10. A batching method, based on the low-dielectric glass fiber intelligent batching system according to any one of claims 1 to 9, characterized in that, Includes the following steps: S1. Inject different raw materials into different feed ports, and then input the required raw material ratio on the overall control module; S2. By connecting the hydraulic mechanism to the hydraulic pipe assembly, the control module controls the hydraulic mechanism to supply hydraulic fluid of different pressures into the corresponding control pipes. The hydraulic fluid controls the push plate to the predetermined position, and at the same time, the control module controls the drive component to rotate, which drives the feeding roller to rotate. S3. The feeding roller rotates to supply raw materials to the discharge port. The feeding speed of raw materials at different feed ports is controlled when the position of the push plate is different. S4. The feed roller enters the discharge port and is initially mixed inside the discharge port before entering the feed port of the melting system.

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