Automatic production equipment for lead-free crystal preserved eggs
By designing automated lead-free crystal preserved egg production equipment, intermittent supply of poultry eggs and automatic replenishment of slurry are achieved, solving the problems of labor-intensive manual coating and complex automated equipment, improving production efficiency and safety, and adapting to the needs of large-scale production.
Patent Information
- Application Number
- CN202511938180.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-22
- Publication Date
- 2026-02-27
AI Technical Summary
In the current production of lead-free crystal preserved eggs, manual coating consumes a lot of manpower and has a low degree of automation. Automated equipment has a complex structure and high maintenance costs, making it difficult to adapt to the needs of large-scale production.
Design an automated production equipment for lead-free crystal preserved eggs, including a coating component, an egg supply component, a coating component, and a coating and storage component. The equipment uses an electric motor to drive a rotating shaft and a toggle fork to achieve intermittent supply of poultry eggs and automatic replenishment of coating material, simplifying the equipment structure and reducing reliance on professional technicians.
It enables automated coating of lead-free crystal preserved eggs, reducing labor input, simplifying equipment maintenance, adapting to large-scale production, reducing maintenance costs, ensuring egg safety, reducing cross-contamination, and improving production standardization.
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Figure CN121569983A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a kind of automatic production equipment of lead-free crystal variable egg, belong to egg production technical field. BACKGROUND
[0002] Lead-free crystal variable egg is a kind of poultry egg as main raw material, using copper sulfate, zinc sulfate and other safe food additives to replace traditional lead-containing processing ingredients to make healthy egg product, egg white is amber transparent, yolk is runny, taste smooth, and lead content meets national food safety standards, with healthy attribute and unique flavor, market demand continues to rise, coating syrup processing is the key process in the production of lead-free crystal variable egg, by wrapping specific slurry on the surface of poultry egg, provide basis for subsequent pickling, forming and flavor formation, directly affect the final quality of product.
[0003] In the current coating syrup processing link of lead-free crystal variable egg, there are two mainstream ways but obvious defects exist: one is to rely on manual operation, and workers put poultry eggs into coating equipment one by one, and manually supplement slurry into the equipment. This method not only consumes a lot of labor cost, but also has very low automation degree, and is difficult to adapt to large-scale production demand. The other is to use automatic feeding and slurry adding equipment to cooperate, which transports poultry eggs by automatic feeding equipment and automatically supplements slurry by slurry adding equipment. However, it needs multiple driving elements, sensors and controllers to work together to realize the coating process. The cooperation of each part needs to be debugged by professional technicians, and precise control needs to be realized through programming, which requires high technical level of operators. At the same time, the complex equipment structure also leads to high maintenance difficulty and cost, which is not conducive to enterprises to reduce production investment and improve production efficiency. SUMMARY
[0004] The present application aims to provide a kind of automatic production equipment of lead-free crystal variable egg to solve the problems raised in the above background.
[0005] In order to achieve the above purpose, the present application adopts the following technical scheme: Compared with the prior art, the present application provides a kind of automatic production equipment of lead-free crystal variable egg, which includes a coating assembly. One side of the coating assembly is provided with an egg supply assembly. The coating assembly controls the intermittent supply of poultry eggs by the egg supply assembly. One side of the coating assembly is provided with a slurry adding assembly. The slurry adding assembly is driven by the egg supply assembly to stably add a small amount of slurry to the coating assembly. The slurry adding assembly is connected with a mixed slurry storage assembly. The mixed slurry storage assembly is driven by the coating assembly to stir the slurry.
[0006] Further, the breading assembly comprises a base frame, the upper side of the base frame is fixed with a breading pool, a rotating shaft is arranged above the breading pool, two support columns are arranged on the outer periphery of the rotating shaft, the support columns are respectively fixed on the two sides of the breading pool away from each other, the support columns are fixed on the base frame, an electric motor is fixed on the base frame, the output shaft of the electric motor is connected with the rotating shaft through a belt and pulley transmission, a plurality of poking forks are fixed on the outer periphery of the rotating shaft, a drainage valve is fixed and communicated with the bottom of the breading pool through a pipeline, a plurality of anti-settling strip frames are fixed on the inner wall of the bottom of the breading pool, and the anti-settling strip frames are matched with the poking forks.
[0007] Further, a recovery cover is fixed on the outer wall of the breading pool, a plurality of guide strips are fixed in the recovery cover, a reflux hole is arranged on one side of the breading pool, the reflux hole is communicated with the recovery cover, shaft holes are arranged on the two sides of the recovery cover away from each other, T-shaped shafts are rotatably arranged in the inner sides of the shaft holes, a plurality of breading draining strips are fixed between the two T-shaped shafts, and the output shaft of the electric motor is connected with one T-shaped shaft through a gear transmission.
[0008] Further, the egg supply assembly comprises a square frame cover, the square frame cover is fixed on the breading pool, the anti-settling strip frames are fixed on the square frame cover, part of the anti-settling strip frames are located inside the square frame cover, a support frame is fixed on the outer wall of the breading pool, a blocking plate and a discharging plate are arranged above the support frame, the lower side of the square frame cover is provided with two long holes, the blocking plate and the discharging plate are respectively located in the long holes, a soft pad is fixed on one side of the discharging plate, a plurality of anti-collision grooves are arranged on the blocking plate, the discharging plate and the soft pad, the anti-collision grooves are matched with the anti-settling strip frames, an outer lifting frame is fixed on the lower side of the blocking plate, an inner lifting frame is fixed on the lower side of the discharging plate, a plurality of guide holes are arranged on the support frame, and the outer lifting frame and the inner lifting frame slide on the inner sides of the guide holes.
[0009] Further, a guide column is fixed on the upper side of the base frame, the outer lifting frame and the inner lifting frame are both slidingly connected on the guide column, a rotating disc is fixed on the outer periphery of the rotating shaft, a first driving groove is arranged on one side of the rotating disc, a first lifting shaft is rotatably connected on one side of the outer lifting frame, the first lifting shaft slides in the first driving groove, a second driving groove is arranged on the other side of the rotating disc, a second lifting shaft is rotatably connected on one side of the inner lifting frame, and the second lifting shaft slides in the second driving groove.
[0010] Further, the slurry adding assembly comprises a feeding cup, a position adjusting frame is fixed on the outer periphery of the feeding cup, the position adjusting frame is slidingly connected to a guide column, two threaded holes are arranged on the position adjusting frame, locking bolts are connected to the inner side of the threaded holes through threads, a piston ring is slidingly arranged on the inner side of the feeding cup, an L-shaped elbow is fixed to the inner side of the piston ring, a discharging one-way valve is fixedly connected to one end of the L-shaped elbow, a flexible pipe is fixedly connected to one end of the discharging one-way valve, a feeding hole is arranged on one side of the slurry pool, the flexible pipe is fixed to the inner side of the feeding hole, a feeding one-way valve is fixedly connected to the bottom of the feeding cup through a pipeline, a suction pipe is fixedly connected to one end of the feeding one-way valve, a connecting rod and a reset frame are fixed to the upper side of the piston ring in sequence, the reset frame is slidingly arranged on one side of the position adjusting frame, a spring is fixed between the upper side of the position adjusting frame and the lower side of the top of the reset frame, and a pressing frame is fixed to one side of the outer lifting frame.
[0011] Further, the slurry adding assembly comprises a feeding cup, a position adjusting frame is fixed on the outer periphery of the feeding cup, the position adjusting frame is slidingly connected to a guide column, two threaded holes are arranged on the position adjusting frame, locking bolts are connected to the inner side of the threaded holes through threads, a piston ring is slidingly arranged on the inner side of the feeding cup, an L-shaped elbow is fixed to the inner side of the piston ring, a discharging one-way valve is fixedly connected to one end of the L-shaped elbow, a flexible pipe is fixedly connected to one end of the discharging one-way valve, a feeding hole is arranged on one side of the slurry pool, the flexible pipe is fixed to the inner side of the feeding hole, a feeding one-way valve is fixedly connected to the bottom of the feeding cup through a pipeline, a suction pipe is fixedly connected to one end of the feeding one-way valve, a connecting rod and a reset frame are fixed to the upper side of the piston ring in sequence, the reset frame is slidingly arranged on one side of the position adjusting frame, a spring is fixed between the upper side of the position adjusting frame and the lower side of the top of the reset frame, and a pressing frame is fixed to one side of the outer lifting frame.
[0012] Further, one side of the supporting column is fixed with an ultrasonic liquid level meter.
[0013] Compared with the prior art, the present application has the following advantages: 1. The present application can realize automatic slurry coating operation, without manual feeding of poultry eggs and replenishment of slurry, greatly reducing labor input, solving the problems of high labor consumption and low automation in traditional manual slurry coating method, and adapting to large-scale production requirements.
[0014] 2. The structure of the present application is simple, without relying on the complex cooperation of multiple driving elements, sensors and controllers, eliminating the professional debugging and programming control link, reducing the technical requirements for operators, simplifying the equipment maintenance process, significantly reducing maintenance costs, and solving the defects of high technical threshold and high maintenance cost of existing automatic slurry coating equipment.
[0015] 3. The present application synchronously cooperates with the feeding of poultry eggs and the driving fork through automatic control, can ensure that the poultry eggs accurately fall between the two driving forks, can avoid the problem of improper cooperation of manual operation or equipment error causing the driving fork to hit the poultry eggs, and can ensure the safety of the poultry eggs.
[0016] 4. The automatic operation of this invention reduces direct or indirect contact between poultry eggs and the human body, lowers the risk of cross-contamination, further ensures the food safety of lead-free crystal preserved eggs, meets consumers' demand for healthy food, and at the same time reduces human error in the production process and improves the standardization level of the production process. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0018] Figure 1 This is a frontal perspective view of the present invention; Figure 2 The invention proposed Figure 1 A magnified schematic diagram of a portion of area A in the middle; Figure 3 This is a front axonometric structural schematic diagram of the present invention; Figure 4 This is a three-dimensional structural diagram of the back of the present invention; Figure 5 This is a front-section three-dimensional structural diagram of the present invention; Figure 6 The invention proposed Figure 5 A magnified schematic diagram of a portion of region B in the middle section; Figure 7 This is a side-section perspective view of the three-dimensional structure of the present invention; Figure 8 The invention proposed Figure 7 A magnified schematic diagram of a portion of region C; Figure 9 This is a side-section isometric structural diagram of the present invention; Figure 10 The invention proposed Figure 9 A magnified schematic diagram of a portion of region D in the middle; Figure 11 This is a schematic diagram of the structure in use of the present invention.
[0019] In the figure: 1, the slurry pool; 2, support column; 3, motor; 4, the push fork; 5, recovery cover; 6, T-shaped shaft; 7, anti-sink strip frame; 8, square frame cover; 9, blocking plate; 10, discharge plate; 11, outer lifting frame; 12, inner lifting frame; 13, guide column; 14, rotating disc; 15, first lifting shaft; 16, second lifting shaft; 17, feeding cup; 18, position adjusting frame; 19, suction pipe; 20, connecting rod; 21, reset frame; 22, spring; 23, barrel; 24, extension pipe; 25, stirring shaft; 26, ultrasonic liquid level meter; 27, pressing frame. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0021] Please refer to Figures 1-11 , the present application provides a technical solution: A lead-free crystal automatic production equipment for changing eggs, comprising a slurry wrapping assembly, one side of the slurry wrapping assembly is provided with an egg supply assembly, as shown in Figure 1 、 Figure 3 、 Figure 5 - Figure 6 、 Figure 9 , the egg supply assembly and the slurry wrapping assembly are linked to realize the intermittent automatic supply of poultry eggs without additional power source. The egg supply assembly comprises a square frame cover 8, a reinforcing frame is fixed between the square frame cover 8 and the chassis, the square frame cover 8 is fixed on the slurry pool 1, the anti-sinking strip frame 7 is fixed on the square frame cover 8, part of the anti-sinking strip frame 7 is located inside the square frame cover 8, as shown in Figure 11 , a conveyor needs to be connected to one side of the square frame cover 8 before use, poultry eggs need to be arranged and placed on the conveyor when supplying poultry eggs, and the conveyor can stably convey the poultry eggs to the anti-sinking strip frame 7 inside the square frame cover 8 after being turned on.
[0022] The outer wall of the coating pool 1 is fixed with a support frame, the upper part of the support frame is provided with a blocking plate 9 and a discharging plate 10, the lower side of the square frame cover 8 is provided with two long holes, the blocking plate 9 and the discharging plate 10 are located in the long holes respectively, one side of the discharging plate 10 is fixed with a soft pad, a plurality of anti-collision grooves are arranged on the blocking plate 9, the discharging plate 10 and the soft pad, the anti-collision grooves are matched with the anti-sinking strip frame 7, the eggs in the square frame cover 8 are blocked by the discharging plate 10, when a batch of eggs needs to be supplied into the coating pool 1, the blocking plate 9 needs to be raised first, after the blocking plate 9 is raised, a batch of eggs can be clamped between the blocking plate 9 and the discharging plate 10, then the discharging plate 10 is lowered, so that a batch of eggs can fall into the coating pool 1 along the anti-sinking strip frame 7, the blocking plate 9 and the discharging plate 10 can be intermittently supplied by being staggered in lifting.
[0023] In order to guide the blocking plate 9 and the discharging plate 10, the lower side of the blocking plate 9 is fixed with an outer lifting frame 11, the lower side of the discharging plate 10 is fixed with an inner lifting frame 12, a plurality of guide holes are arranged on the support frame, the outer lifting frame 11 and the inner lifting frame 12 slide in the inner side of the guide hole, the upper side of the bottom frame is fixed with a guide column 13, the guide column 13 is located between the outer lifting frame 11 and the inner lifting frame 12, the outer lifting frame 11 and the inner lifting frame 12 are both slidingly connected on the guide column 13.
[0024] The coating assembly is the core operation unit of the equipment, which bears the functions of coating eggs, stirring the coating material and recycling the excess coating material, as shown in Figure 1 、 Figure 3 、 Figure 5 、 Figure 7 The coating assembly comprises a bottom frame, the upper side of the bottom frame is fixed with a coating pool 1, the upper part of the coating pool 1 is provided with a rotating shaft, the outer periphery of the rotating shaft is rotatably provided with two support columns 2, the support columns 2 are respectively fixed on the two sides of the coating pool 1 away from each other, the support columns 2 are fixed on the bottom frame, the bottom frame is fixed with an electric motor 3, the electric motor 3 is externally connected with a power supply and a switch through wires, the output shaft of the electric motor 3 is drivingly connected with the rotating shaft through a belt and a pulley, the electric motor 3 is the power core, after the electric motor 3 is electrified, the rotating shaft is driven to rotate through the belt and the pulley, the rotating shaft synchronously drives the shifting fork 4, the rotating disc 14 and the bevel gear linkage to realize the synchronous operation of multiple assemblies.
[0025] A plurality of shifting forks 4 are fixed on the outer periphery of the rotating shaft, when the shifting forks 4 rotate with the rotating shaft, on the one hand, the lead-free crystal egg coating material in the coating pool 1 is stirred to avoid the coating material from being deposited and stratified, on the other hand, the eggs are stirred in the coating material to ensure that the surface of the eggs is uniformly coated, a plurality of anti-sinking strip frames 7 are fixed on the inner wall of the bottom of the coating pool 1, the anti-sinking strip frames 7 are evenly distributed, the anti-sinking strip frames 7 are matched with the shifting forks 4, the anti-sinking strip frames 7 at the bottom of the coating pool 1 cooperate with the shifting forks 4 to lift the eggs to prevent the eggs from sinking to the bottom of the pool and being unable to be fished out.
[0026] The outer wall of the coating pool 1 is fixed with a recovery cover 5, a plurality of guide strips are fixed in the recovery cover 5, one side of the coating pool 1 is provided with a backflow hole, the backflow hole is communicated with the recovery cover 5, the two sides away from the recovery cover 5 are provided with shaft holes, the inner side of the shaft hole is rotatably provided with a T-shaped shaft 6, a plurality of syrup draining strips are fixed between the two T-shaped shafts 6, the syrup draining strips are circumferentially divided, the output shaft of the motor 3 is connected with one T-shaped shaft 6 through gear transmission, one end of the output shaft of the motor 3 is rotatably arranged on the outer wall of the recovery cover 5, the output shaft of the motor 3 drives the T-shaped shaft 6 to rotate through the gear transmission, the T-shaped shaft 6 drives the plurality of syrup draining strips to rotate synchronously, when the coated eggs move to the area of the recovery cover 5, the eggs will cross the syrup draining strips due to the rotation of the syrup draining strips, the excess syrup on the eggs will fall into the recovery cover 5 through the syrup draining strips, then the syrup flows back to the coating pool 1 through the backflow hole, and the recovery and utilization of the syrup are realized.
[0027] Before use, as shown in Figure 11 , it is necessary to provide a coating equipment on one side of the recovery cover 5, the eggs crossing the syrup draining strips will enter the coating equipment for coating.
[0028] The bottom of the coating pool 1 is fixedly connected with a discharge valve through a pipeline, the discharge valve at the bottom of the coating pool 1 is used to discharge waste syrup or cleaning sewage after production, so as to facilitate the cleaning and maintenance of the equipment.
[0029] In order to make the blocking plate 9 and the discharging plate 10 staggered lifting, as shown in Figure 1 , Figure 7 , Figure 9 , a rotating disc 14 is fixed on the outer periphery of the rotating shaft, the rotating disc 14 is located between the outer lifting frame 11 and the inner lifting frame 12, one side of the rotating disc 14 is provided with a first driving groove, one side of the outer lifting frame 11 is rotatably connected with a first lifting shaft 15, the first lifting shaft 15 slides in the inner side of the first driving groove, the other side of the rotating disc 14 is provided with a second driving groove, the first driving groove and the second driving groove are asymmetrically arranged, one side of the inner lifting frame 12 is rotatably connected with a second lifting shaft 16, the second lifting shaft 16 slides in the inner side of the second driving groove, in the rotating process of the rotating disc 14, the first driving groove drives the outer lifting frame 11 to slide up and down along the guide column 13 and the guide hole of the support frame through the first lifting shaft 15, the second driving groove drives the inner lifting frame 12 to synchronously slide up and down through the second lifting shaft 16, due to the asymmetry of the driving grooves, the lifting rhythm of the outer lifting frame 11 and the inner lifting frame 12 is staggered, the supply egg assembly can be intermittently supplied with eggs through the synchronous control of the coating assembly, that is, the outer lifting frame 11 drives the blocking plate 9 to lift, the inner lifting frame 12 drives the discharging plate 10 to lift, and the blocking plate 9 and the discharging plate 10 can intermittently supply eggs when they are staggered lifting.
[0030] One side of the coating assembly is provided with a syrup adding assembly, the syrup adding assembly realizes stable and small amount of syrup supplement for the coating pool 1, and is driven by the supply egg assembly without additional power, as shown in Figure 2 ,Figure 3 、 Figure 9 - Figure 10 The slurry adding assembly includes a feeding cup 17, and a positioning frame 18 fixed on the outer periphery of the feeding cup 17, the positioning frame 18 being slidingly connected to the guide column 13, the positioning frame 18 being slidable along the guide column 13 to adjust the height of the feeding cup 17 to adapt to different slurry liquid level requirements.
[0031] The positioning frame 18 is provided with two threaded holes, the inner side of the threaded holes being connected to locking bolts through threads, one end of the locking bolts being in contact with the guide column 13, the locking bolts on the positioning frame 18 being screwed to abut against the guide column 13 to fix the position of the positioning frame 18 and ensure the stability of slurry supplementing.
[0032] The inner side of the feeding cup 17 is slidingly provided with a piston ring, the piston ring being provided with a sealing element, the sealing element ensuring the sealing of the piston ring and the inner wall of the feeding cup 17 to avoid slurry leakage.
[0033] The inner side of the piston ring is fixedly provided with an L-shaped elbow, one end of the L-shaped elbow being fixedly and communicatively provided with a discharging one-way valve, one end of the discharging one-way valve being fixedly and communicatively provided with a flexible pipe, one side of the slurry wrapping tank 1 being provided with a feeding hole, the flexible pipe being fixedly arranged in the inner side of the feeding hole, the bottom of the feeding cup 17 being fixedly and communicatively provided with a feeding one-way valve through a pipeline, one end of the feeding one-way valve being fixedly and communicatively provided with a suction pipe 19, the suction pipe 19 being fixedly arranged on the upper side of the bottom frame, when the piston ring descends, the pressure in the feeding cup 17 increases, the feeding one-way valve is closed and the discharging one-way valve is opened, the slurry in the feeding cup 17 is injected into the slurry wrapping tank 1 through the L-shaped elbow and the flexible pipe from the feeding hole, when the piston ring slides upward, a negative pressure is formed in the feeding cup 17, the feeding one-way valve is opened and the discharging one-way valve is closed, a certain amount of slurry is sucked from the mixed slurry assembly through the suction pipe 19, and one cycle of slurry supplementing is completed.
[0034] The upper side of the piston ring is sequentially fixedly provided with a connecting rod 20 and a reset frame 21, the connecting rod 20 being of a half-ring structure, the reset frame 21 being of a J-shaped structure, the reset frame 21 being slidingly arranged on one side of the positioning frame 18, a spring 22 being fixedly arranged between the upper side of the positioning frame 18 and the lower side of the top of the reset frame 21, a pressing frame 27 being fixedly arranged on one side of the outer lifting frame 11, the pressing frame 27 being matched with the reset frame 21, the pressing frame 27 being located above the reset frame 21, the pressing frame 27 on one side of the outer lifting frame 11 synchronously ascending and descending when the outer lifting frame 11 slides upward and downward, the pressing frame 27 and the reset frame 21 cooperating to provide a reciprocating driving force, when the outer lifting frame 11 descends, the pressing frame 27 presses the reset frame 21 to drive the reset frame 21 to slide downward along the positioning frame 18, the connecting rod 20 pushes the piston ring to slide downward in the feeding cup 17, when the outer lifting frame 11 ascends, the pressing frame 27 is separated from the reset frame 21, the spring 22 extends to reset the reset frame 21, and the piston ring slides upward, so that the slurry adding assembly is driven by the egg feeding assembly to stably and slightly add slurry for the slurry wrapping assembly.
[0035] The slurry adding assembly is connected with a mixed slurry assembly, which bears the functions of slurry storage and stirring, is driven by the slurry coating assembly, and prevents the slurry from depositing and stratifying, as shown in Figure 4 、 Figure 7 、 Figure 9 The mixed slurry assembly includes a barrel 23 for storing standby slurry, the barrel 23 is fixed on the chassis, and the barrel 23 is fixedly connected with a discharge valve through a pipeline on one side. One end of the suction pipe 19 is fixedly connected with a valve, and the barrel 23 is fixedly connected with an extension pipe 24. One end of the extension pipe 24 is fixedly connected with the valve, and the other end of the extension pipe 24 extends into the barrel 23, so as to ensure that the suction pipe 19 stably extracts the slurry through the feed one-way valve.
[0036] The outer periphery of the stirring shaft 25 is rotatably connected with a mounting bracket, the mounting bracket is fixed on the barrel 23, and the outer periphery of the stirring shaft 25 is fixedly connected with a spiral stirring blade and a plurality of stirring brackets. The spiral stirring blade and the plurality of stirring brackets on the stirring shaft 25 rotate synchronously, the spiral stirring blade pushes the slurry in the axial direction, and the stirring bracket scatters the slurry in the radial direction. The two cooperate to completely avoid the lead-free crystal egg-shaped slurry from depositing or stratifying due to standing, and ensure the uniformity of the slurry concentration.
[0037] The stirring shaft 25 and the rotating shaft are connected through a bevel gear transmission. When the rotating shaft rotates, the stirring shaft 25 is driven to rotate around the mounting bracket through the bevel gear transmission, so as to realize synchronous transmission of power from the slurry coating assembly to the mixed slurry assembly. The mixed slurry assembly can be driven by the slurry coating assembly to stir the slurry.
[0038] The mounting bracket is fixedly connected with a protective shell cover, the protective shell cover is provided with two round holes, the stirring shaft 25 and the rotating shaft rotate in the round holes respectively, and the protective shell cover on the mounting bracket wraps the bevel gear transmission structure, so as to prevent the slurry from polluting the transmission components, and to avoid the operator from contacting the moving components, thereby improving the safety of the equipment.
[0039] One side of the support column 2 is fixedly connected with an ultrasonic liquid level meter 26. The ultrasonic liquid level meter 26 is connected with a processor through a wire, the processor is connected with a power supply through a wire, and the processor is electrically connected with the valve through a wire. The ultrasonic liquid level meter 26 cooperates with the processor to realize automatic control of the slurry level in the slurry coating pool 1. The ultrasonic liquid level meter 26 continuously emits ultrasonic waves to the surface of the slurry in the slurry coating pool 1 during work, calculates the real-time liquid level height through the received reflected waves, and transmits the liquid level signal to the external processor. The processor presets a slurry liquid level threshold value. When the detected liquid level is lower than the threshold value, the processor controls the valve on the suction pipe 19 to open, and the slurry adding assembly can extract more slurry from the barrel 23 to supplement the slurry coating pool 1. When the liquid level reaches the threshold value, the processor controls the valve to close, and stops supplementing the slurry, so as to ensure that the slurry in the slurry coating pool 1 always maintains the best working liquid level, and realizes automatic and accurate control of the slurry supplement.
[0040] The working process of the embodiment is as follows: Before use, a chaff coating device needs to be installed on one side of the recycling hood 5, and a conveyor needs to be connected to one side of the square hood 8. The poultry eggs are then arranged on the conveyor. The height of the feeding cup 17 is adjusted by sliding the adjustment frame 18. Lead-free crystal preserved egg slurry is injected into the coating tank 1 and the material bucket 23. The locking bolts are tightened to fix the slurry. The connection status of each component is checked to ensure that the drain valve is closed and the flexible tube is securely connected to the feeding hole.
[0041] When the power is connected and the switch of motor 3 is turned on, motor 3 drives the rotating shaft to rotate through the belt and pulley. The rotating shaft synchronously drives the actuating fork 4, rotating disk 14 and bevel gear to rotate, thereby linking the egg supply component, slurry addition component and slurry mixing component to start synchronously. When the rotating disk 14 rotates, it drives the outer lifting frame 11 and inner lifting frame 12 to rise and fall alternately: the baffle plate 9 rises to block subsequent eggs, and the discharge plate 10 falls to allow a single batch of eggs to fall into the coating tank 1 along the anti-sinking frame 7; then the discharge plate 10 rises to reset, and the baffle plate 9 rises to release the next batch of eggs, thus realizing intermittent automatic egg supply. The soft pad protects the eggs from damage. The actuating fork 4 rotates with the rotating shaft, on the one hand stirring the slurry in the coating tank 1, and with the anti-sinking frame 7 preventing the eggs from sinking, and on the other hand turning the eggs to roll in the slurry to ensure that the surface of the eggs is evenly coated with slurry. When the coated eggs move to the recycling hood 5 area, the slurry is recycled, and then the coated eggs are returned to the chaff coating equipment for chaff coating.
[0042] During the coating process, the outer lifting frame 11 lifts and lowers, causing the lower pressing frame 27 to squeeze the reset frame 21, driving the slurry feeding component to complete the "slurry suction-slurry discharge" reciprocating cycle, and stably replenishing a small amount of slurry to the coating tank 1; the ultrasonic level gauge 26 detects the slurry level in real time, and the processor automatically controls the valve on the suction pipe 19 to maintain the slurry level at the preset threshold, ensuring a stable coating effect.
[0043] During the coating process, the rotating shaft drives the stirring shaft 25 to rotate via the bevel gear. The spiral stirring blades and the stirring frame work together to stir the slurry in the material tank 23, preventing sedimentation and stratification, ensuring uniform concentration of the spare slurry, and continuously providing qualified slurry to the slurry feeding components.
[0044] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automated production equipment for lead-free crystal preserved eggs, comprising a coating component, characterized in that, One side of the coating component is equipped with an egg supply component, which synchronously controls the egg supply component to intermittently supply poultry eggs. The other side of the coating component is equipped with a slurry adding component, which is driven by the egg supply component to add a stable amount of slurry to the coating component. The slurry adding component is connected to a slurry mixing component, which is driven by the coating component to stir the slurry.
2. The automatic production equipment for lead-free crystal preserved eggs according to claim 1, characterized in that, The coating assembly includes a base frame, a coating tank fixed to the upper side of the base frame, a rotating shaft above the coating tank, two support columns rotating on the outer periphery of the rotating shaft, the support columns being fixed on opposite sides of the coating tank and fixed to the base frame, a motor fixed on the base frame, the output shaft of the motor being connected to the rotating shaft via a belt and pulley, several actuating forks fixed on the outer periphery of the rotating shaft, a drain valve fixedly connected to the bottom of the coating tank via a pipe, and several anti-sinking strips fixed on the inner wall of the bottom of the coating tank, the anti-sinking strips being matched with the actuating forks.
3. The automatic production equipment for lead-free crystal preserved eggs according to claim 2, characterized in that, A recovery hood is fixed on the outer wall of the coating tank. Several guide strips are fixed inside the recovery hood. A return hole is provided on one side of the coating tank. The return hole is connected to the recovery hood. Shaft holes are provided on the two opposite sides of the recovery hood. A T-shaped shaft is rotatably mounted inside the shaft hole. Several slurry strips are fixed between two T-shaped shafts. The output shaft of the motor is connected to one of the T-shaped shafts through gear transmission.
4. The automatic production equipment for lead-free crystal preserved eggs according to claim 2, characterized in that, The egg-feeding assembly includes a square frame cover fixed to the coating tank, an anti-sinking frame fixed to the square frame cover, and a portion of the anti-sinking frame located inside the square frame cover. A support frame is fixed to the outer wall of the coating tank. A baffle plate and a feeding plate are provided above the support frame. Two elongated holes are provided on the lower side of the square frame cover, and the baffle plate and feeding plate are respectively located in the elongated holes. A soft pad is fixed to one side of the feeding plate. Several anti-collision grooves are provided on the baffle plate, feeding plate, and soft pad. The anti-collision grooves match the anti-sinking frame. An outer lifting frame is fixed to the lower side of the baffle plate, and an inner lifting frame is fixed to the lower side of the feeding plate. Several guide holes are provided on the support frame, and the outer and inner lifting frames slide inside the guide holes.
5. The automatic production equipment for lead-free crystal preserved eggs according to claim 4, characterized in that, A guide column is fixed on the upper side of the base frame. The outer lifting frame and the inner lifting frame are slidably connected to the guide column. A rotating disk is fixed on the outer periphery of the rotating shaft. A first drive groove is provided on one side of the rotating disk. A first lifting shaft is rotatably connected to one side of the outer lifting frame. The first lifting shaft slides inside the first drive groove. A second drive groove is provided on the other side of the rotating disk. A second lifting shaft is rotatably connected to one side of the inner lifting frame. The second lifting shaft slides inside the second drive groove.
6. The automatic production equipment for lead-free crystal preserved eggs according to claim 5, characterized in that, The slurry feeding assembly includes a feeding cup, an adjusting frame fixed to the outer periphery of the feeding cup, the adjusting frame slidably connected to a guide column, and two threaded holes on the adjusting frame. Locking bolts are threadedly connected to the inner sides of the threaded holes. A piston ring slides on the inner side of the feeding cup, and an L-shaped bend is fixed to the inner side of the piston ring. One end of the L-shaped bend is fixedly connected to a discharge check valve, and one end of the discharge check valve is fixedly connected to a flexible tube. A feeding hole is provided on one side of the slurry tank, and the flexible tube is fixed inside the feeding hole. A feed check valve is fixedly connected to the bottom of the feeding cup via a pipe, and one end of the feed check valve is fixedly connected to a suction pipe. A connecting rod and a reset frame are sequentially fixed to the upper side of the piston ring. The reset frame slides on one side of the adjusting frame, and a spring is fixed between the upper side of the adjusting frame and the lower top of the reset frame. A lowering frame is fixed to one side of the outer lifting frame, and the lowering frame matches the reset frame.
7. The automatic production equipment for lead-free crystal preserved eggs according to claim 6, characterized in that, The mixing and storage assembly includes a material tank and a stirring shaft. The material tank is fixed on a base frame. One end of the suction pipe is fixedly connected to a valve. An extension pipe is fixed on the material tank. One end of the extension pipe is fixedly connected to the valve, and the other end of the extension pipe extends into the material tank. A mounting frame is rotatably connected to the outer circumference of the stirring shaft. The mounting frame is fixed on the material tank. Spiral stirring blades and several stirring frames are fixed on the outer circumference of the stirring shaft. The stirring shaft and the rotating shaft are connected by a bevel gear transmission.
8. The automatic production equipment for lead-free crystal preserved eggs according to claim 7, characterized in that, An ultrasonic level gauge is fixed to one side of one of the support columns.