Solid-liquid separation equipment for recycling vinasse

Abstract

The invention relates to the technical field of vinasse recycling, in particular to vinasse recycling solid-liquid separation equipment which comprises a pretreatment box, a vinasse feeding opening is formed in the rear side wall of the pretreatment box, a rotating and swinging driving mechanism is installed at the top of the interior of the pretreatment box, and a rotating and swinging piece is installed on the rotating and swinging driving mechanism; a spreading and sweeping part is arranged at the bottom of the rotating and swinging part; compared with the prior art, through the linkage type structural design of the rotating and swinging driving mechanism, the rotating and swinging piece, the spreading and sweeping piece and the grinding roller in the pretreatment box, lumpy vinasse can be efficiently pretreated, and through the combined design of the pretreatment box and the separation box, the separation efficiency is improved; according to the invention, the fully pretreated vinasse can directly fall into the separation box for deep treatment, the combination of the separation filter cartridge driven by the separation motor and the rotary sealing seat in the separation box realizes efficient centrifugal separation, and compared with a traditional extrusion type separation mode, the problem that the water content of the extruded vinasse is high can be solved.

Description

Technical Field

[0001] This invention relates to the field of distillers' grains recycling and reuse technology, specifically to solid-liquid separation equipment for distillers' grains recycling and reuse. Background Technology

[0002] Distillers' grains (or lees) are the residue left after brewing alcohol from grains such as rice, wheat, and sorghum. Rich in crude protein, trace elements, and vitamins, they can be used as animal feed or processing raw materials. As a byproduct of brewing, fermentation with lactic acid bacteria improves palatability and nutritional utilization, making them suitable for cattle feed. Adding sodium bicarbonate helps regulate acidity and prevent rumen bloat. Modern technology converts them into biogas power generation, organic fertilizer, and biomass fuel. One method of biomass energy production is converting baijiu (Chinese liquor) lees into biomass fuel rods through drying and molding. Compared to coal, diesel, and natural gas, burning lees offers advantages such as higher calorific value (close to bituminous coal), higher boiler thermal efficiency, minimal environmental pollution from exhaust emissions, and lowest combustion costs, making it an ideal alternative to coal.

[0003] Currently, in the recycling and reuse of distiller's grains, solid-liquid separation is required. Existing technologies generally employ extrusion or pressing methods. However, distiller's grains often exhibit a large number of clumps before being poured in, and even after crushing, a certain amount of clumps remain, containing a significant amount of water. Consequently, the solid-liquid separation during extrusion is not thorough enough, requiring multiple processing steps or directly resulting in a high water content in the recycled distiller's grains, which causes inconvenience for subsequent processing and storage. Therefore, this invention proposes a solid-liquid separation device for the recycling and reuse of distiller's grains. Summary of the Invention

[0004] The purpose of this invention is to provide a solid-liquid separation device for recycling and reusing distiller's grains, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a solid-liquid separation device for recycling and reusing distiller's grains, comprising a pretreatment tank, a distiller's grains inlet on the rear side wall of the pretreatment tank, a swing drive mechanism installed at the top of the interior of the pretreatment tank, a swing component installed on the swing drive mechanism, a sweeping component at the bottom of the swing component, a linkage rod movably connected to one side of the sweeping component via a steering connector, a sliding sleeve pivotally hinged to the end of the linkage rod away from the steering connector, a telescopic component rotatably mounted on the sliding sleeve, a roller rotatably mounted at the bottom of the telescopic component, a filter screen installed on the bottom wall of the pretreatment tank at the lower surface of the roller, a horizontally arranged guide rod fixedly installed on one side of the pretreatment tank, and a sliding sleeve slidably mounted on the guide rod, a separation tank on the lower surface of the pretreatment tank, and a recovery liquid pipe and a dry distiller's grains receiving door installed on the separation tank.

[0006] As a preferred technical solution of the present invention, the swing drive mechanism includes a drive rod rotatably mounted on the pretreatment box, and the drive rod is driven to rotate by a drive motor. A Z-shaped component is provided on the drive rod, and a movable sleeve is movably sleeved on the Z-shaped component, and the bottom of the movable sleeve is fixedly connected to the swing component.

[0007] As a preferred technical solution of the present invention, the Z-shaped component includes a first end rod, a second end rod, and a middle rod. The first end rod and the second end rod are respectively fixedly connected to the two ends of the middle rod. The driving rod is arranged horizontally, and the first end rod and the second end rod are both arranged obliquely on the driving rod. The movable sleeve is movably sleeved on the outer surface of the middle rod.

[0008] As a preferred technical solution of the present invention, the steering connector includes a first U-shaped component, a cross component, and a second U-shaped component. The first U-shaped component is fixedly connected to the linkage rod, the cross component is movably connected between the first U-shaped component and the second U-shaped component, and an extension rod is fixedly connected to the end of the second U-shaped component away from the cross component, and the extension rod is rotatably connected to the top inner surface of the sweeping component.

[0009] As a preferred embodiment of the present invention, the bottom of the sweeping component is provided with brush bristles.

[0010] As a preferred embodiment of the present invention, the telescopic component includes a telescopic inner rod, an inner rod sleeve, and a spring. The telescopic inner rod is slidably disposed within the inner rod sleeve, and one end of the spring is connected to the telescopic inner rod.

[0011] As a preferred technical solution of the present invention, the separation box is provided with a separation chamber, and a separation filter cartridge is installed in the separation chamber. The separation filter cartridge is driven to rotate by a separation motor.

[0012] As a preferred embodiment of the present invention, a rotary sealing seat is rotatably mounted at the bottom of the separating filter cartridge.

[0013] As a preferred embodiment of the present invention, the recovery liquid pipe is located at the bottom of the separation tank and is used to discharge the distiller's grains liquid in the separation chamber, and there are multiple recovery liquid pipes.

[0014] As a preferred embodiment of the present invention, the dry lees feeding door is hinged to one side of the separation box.

[0015] Compared with the prior art, the beneficial effects of the present invention are: The solid-liquid separation equipment for recycling and reusing distiller's grains of the present invention, through the linkage structure design of the swing drive mechanism, the swing component, the sweeping component and the roller in the pretreatment tank, can efficiently pre-treat clumps of distiller's grains. Through the combination design of the pretreatment tank and the separation tank, the fully pre-treated distiller's grains can fall directly into the separation tank for deep processing. The combination of the separation filter cartridge driven by the separation motor and the rotating sealing seat in the separation tank achieves efficient centrifugal separation. Compared with the traditional extrusion separation method, it can solve the problem of high water content in the distiller's grains after extrusion.

[0016] Other features and advantages of the present invention will be described in detail in the following specific embodiments. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the sweeping component of the present invention when it is located on one side of the pretreatment box during operation; Figure 2 This is a schematic diagram of the connection structure between the Z-shaped component and the drive rod of the present invention; Figure 3 For the present invention Figure 1 Enlarged schematic diagram of structure A in the middle; Figure 4 This is a schematic diagram of the structure of the telescopic component of the present invention; Figure 5 This is a schematic diagram of the structure of the sweeping component of the present invention when it is located on the other side of the pretreatment box during operation; Figure 6 For the present invention Figure 5 Enlarged schematic diagram of the B-structure.

[0018] In the diagram: 1. Pretreatment box; 11. Distillers' grains inlet; 12. Filter screen; 2. Separation box; 21. Separation chamber; 22. Separation motor; 23. Separation filter cartridge; 24. Recovery liquid pipe; 25. Rotary sealing seat; 26. Distillers' grains dry material receiving door; 3. Swing drive mechanism; 31. Drive rod; 32. Z-shaped component; 33. Drive motor; 34. First end rod; 35. Second end rod; 36. Middle rod; 4. Swing component; 41. Spreading component; 42. Brush bristles; 43. Steering connector; 431. First U-shaped component; 432. Cross component; 433. Second U-shaped component; 434. Extension rod; 44. Linkage rod; 45. Movable sleeve; 5. Sliding sleeve seat; 51. Telescopic component; 52. Roller; 53. Guide rod; 54. Telescopic inner rod; 55. Inner rod sleeve; 56. Spring. Detailed Implementation

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] In the description of this invention, it should be noted that the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0021] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0022] Please see Figures 1-6In this embodiment, a solid-liquid separation device for recycling and reusing distiller's grains is provided, including a pretreatment tank 1. A distiller's grains inlet 11 is provided on the rear side wall of the pretreatment tank 1. A swing drive mechanism 3 is installed at the top of the interior of the pretreatment tank 1, and a swing component 4 is installed on the swing drive mechanism 3. A sweeping component 41 is provided at the bottom of the swing component 4. A linkage rod 44 is movably connected to one side of the sweeping component 41 through a steering connector 43. A sliding sleeve 5 is rotatably hinged to the end of the linkage rod 44 away from the steering connector 43. A telescopic component 51 is rotatably installed on the sliding sleeve 5. A roller 52 is rotatably installed at the bottom of the telescopic component 51. A filter screen 12 is installed on the bottom wall of the pretreatment tank 1 at the lower surface of the roller 52. A horizontally arranged guide is fixedly installed on one side of the pretreatment tank 1. The guide rod 53 and the sliding sleeve 5 are slidably installed on the guide rod 53. The lower surface of the pretreatment box 1 is provided with a separation box 2. The separation box 2 is provided with a recovery liquid pipe 24 and a dry lees material collection door 26. After the lees enter the pretreatment box 1 from the lees inlet 11, the swing drive mechanism 3 drives the swing component 4 and the sweeping component 41 to swing and flatten the lees. At the same time, the sliding sleeve 5 and the roller 52 are driven to reciprocate along the guide rod 53 through the steering connector 43 and the linkage rod 44. The telescopic component 51 provides elastic pressure to make the roller 52 roll tightly against the filter screen 12, realizing the crushing of the clumped lees and the initial solid-liquid separation. The pretreated lees fall into the separation box 2 for deep solid-liquid separation. The liquid is recovered through the recovery liquid pipe 24 and the dry material is taken out through the dry lees material collection door 26.

[0023] In this embodiment, the swing drive mechanism 3 includes a drive rod 31 rotatably mounted on the pretreatment box 1, and the drive rod 31 is driven to rotate by a drive motor 33. A Z-shaped component 32 is provided on the drive rod 31, and a movable sleeve 45 is movably sleeved on the Z-shaped component 32. The bottom of the movable sleeve 45 is fixedly connected to the swing component 4. The drive motor 33 drives the drive rod 31 to rotate, causing the Z-shaped component 32 to rotate synchronously. The Z-shaped component 32 drives the movable sleeve 45 and the swing component 4 fixed thereto to generate [something] through its unique shape. The oscillation along a specific trajectory effectively drives the sweeping component 41 to work; the Z-shaped component 32 includes a first end rod 34, a second end rod 35, and a middle rod 36. The first end rod 34 and the second end rod 35 are respectively fixedly connected to the two ends of the middle rod 36. The drive rod 31 is horizontally arranged, and the first end rod 34 and the second end rod 35 are both inclinedly arranged on the drive rod 31. The movable sleeve 45 is movably sleeved on the outer surface of the middle rod 36. When the drive rod 31 rotates, the inclined arrangement of the first end rod 34 and the second end rod 35... This causes a change in the movement trajectory of the central rod 36, which in turn drives the movable sleeve 45 and the rotating swing component 4 to produce a compound swing, enhancing the uniformity and coverage of the sweeping. The steering connector 43 includes a first U-shaped component 431, a cross component 432, and a second U-shaped component 433. The first U-shaped component 431 is fixedly connected to the linkage rod 44, and the cross component 432 is movably connected between the first U-shaped component 431 and the second U-shaped component 433. An extension rod 4 is fixedly connected to the end of the second U-shaped component 433 away from the cross component 432. 34, and the extension rod 434 is rotatably connected to the top inner surface of the sweeping component 41. When the drive motor 33 drives the drive rod 31 to rotate, it can drive the Z-shaped component 32 to rotate synchronously. The rotating Z-shaped component 32 can cause the central rod 36 to change direction, thereby causing the movable sleeve 45, the rotating swing component 4, and the sweeping component 41 to swing. This swing is also accompanied by a small-amplitude circular motion, that is, the whole body makes a narrow elliptical trajectory motion, so as to effectively sweep the lees on the surface of the filter screen 12.

[0024] In this embodiment, the bottom of the sweeping component 41 is provided with brush bristles 42. The sweeping component 41 can be used to sweep the lees during the swinging process and prevent the lees from clogging the filter screen 12. In addition, the sweeping of the sweeping component 41 can spread the lees well on the surface of the filter screen 12, which can help the roller 52 to crush the lees and thus improve the pretreatment of the clumped lees.

[0025] In this embodiment, the telescopic component 51 includes a telescopic inner rod 54, an inner rod sleeve 55, and a spring 56. The telescopic inner rod 54 is slidably disposed inside the inner rod sleeve 55. One end of the spring 56 is connected to the telescopic inner rod 54. The spring 56 is used to provide elastic pressure to the telescopic inner rod 54, so that the roller 52 is tightly attached to the filter screen 12. When the roller 52 rolls repeatedly, it can increase the working length of the roller 52 and can be retracted in time to ensure the continuity and stability of the crushing effect.

[0026] In this embodiment, the separation chamber 2 is provided with a separation chamber 21, and a separation filter cartridge 23 is installed in the separation chamber 21. The separation filter cartridge 23 is driven to rotate by the separation motor 22. The pretreated lees enter the separation chamber 21 and the separation filter cartridge 23 is driven to rotate by the separation motor 22, and deep solid-liquid separation is carried out under the action of centrifugal force and extrusion.

[0027] In this embodiment, a rotary sealing seat 25 is rotatably installed at the bottom of the separating filter cartridge 23. The rotary sealing seat 25 can ensure that the separating filter cartridge 23 is driven to rotate, thereby separating the solid and liquid of the lees. At the same time, it can prevent the separated lees liquid from flowing back to the output shaft of the separating motor 22 and causing adverse effects on the separating motor 22, thus improving the reliability and service life of the equipment.

[0028] In this embodiment, the recovery liquid pipe 24 is located at the bottom of the separation tank 2 and is used to discharge the lees liquid in the separation chamber 21. There are multiple recovery liquid pipes 24. By setting multiple recovery liquid pipes 24, the liquid discharge speed can be accelerated, the liquid accumulation in the separation chamber can be prevented, and the solid-liquid separation efficiency can be ensured.

[0029] In this embodiment, the dry lees receiving door 26 is hinged to one side of the separation box 2 for taking out the dried lees. This setting makes it convenient for operators to take out the dry lees that have completed solid-liquid separation periodically or continuously. The structure is simple and easy to use.

[0030] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A solid-liquid separation device for recycling and reusing distiller's grains, characterized in that, Includes a pretreatment box (1), on which a lees inlet (11) is provided on the rear side wall. A swing drive mechanism (3) is installed at the top of the interior of the pretreatment box (1), and a swing component (4) is installed on the swing drive mechanism (3). A sweeping component (41) is provided at the bottom of the swing component (4). A linkage rod (44) is movably connected to one side of the sweeping component (41) through a steering connector (43). A sliding sleeve (5) is rotatably hinged to the end of the linkage rod (44) away from the steering connector (43). 5) A telescopic component (51) is rotatably installed on the top, and a roller (52) is rotatably installed on the bottom of the telescopic component (51). A filter screen (12) is installed on the bottom wall of the pretreatment box (1) at the lower surface of the roller (52). A horizontally arranged guide rod (53) is fixedly installed on one side of the pretreatment box (1), and a sliding sleeve (5) is slidably installed on the guide rod (53). A separation box (2) is provided on the lower surface of the pretreatment box (1). A recovery liquid pipe (24) and a lees dry material feeding door (26) are provided on the separation box (2).

2. The solid-liquid separation equipment for recycling and reusing distiller's grains according to claim 1, characterized in that, The swing drive mechanism (3) includes a drive rod (31) rotatably mounted on the pretreatment box (1), and the drive rod (31) is driven to rotate by a drive motor (33). A Z-shaped part (32) is provided on the drive rod (31), and a movable sleeve (45) is movably sleeved on the Z-shaped part (32), and the bottom of the movable sleeve (45) is fixedly connected to the swing part (4).

3. The solid-liquid separation equipment for recycling and reusing distiller's grains according to claim 2, characterized in that, The Z-shaped component (32) includes a first end rod (34), a second end rod (35), and a middle rod (36). The first end rod (34) and the second end rod (35) are fixedly connected to the two ends of the middle rod (36). The driving rod (31) is arranged horizontally. The first end rod (34) and the second end rod (35) are both arranged obliquely on the driving rod (31). The movable sleeve (45) is movably sleeved on the outer surface of the middle rod (36).

4. The solid-liquid separation equipment for recycling and reusing distiller's grains according to claim 3, characterized in that, The steering connector (43) includes a first U-shaped part (431), a cross part (432), and a second U-shaped part (433). The first U-shaped part (431) is fixedly connected to the linkage rod (44). The cross part (432) is movably connected between the first U-shaped part (431) and the second U-shaped part (433). An extension rod (434) is fixedly connected to one end of the second U-shaped part (433) away from the cross part (432), and the extension rod (434) is rotatably connected to the top inner surface of the sweeping part (41).

5. The solid-liquid separation equipment for recycling and reusing distiller's grains according to claim 1, characterized in that, The bottom of the sweeping component (41) is provided with brush bristles (42).

6. The solid-liquid separation equipment for recycling and reusing distiller's grains according to claim 1, characterized in that, The telescopic component (51) includes a telescopic inner rod (54), an inner rod sleeve (55), and a spring (56). The telescopic inner rod (54) is slidably disposed inside the inner rod sleeve (55), and one end of the spring (56) is connected to the telescopic inner rod (54).

7. The solid-liquid separation equipment for recycling and reusing distiller's grains according to claim 1, characterized in that, The separation box (2) is provided with a separation chamber (21) inside, and a separation filter cartridge (23) is installed in the separation chamber (21). The separation filter cartridge (23) is driven to rotate by a separation motor (22).

8. The solid-liquid separation equipment for recycling and reusing distiller's grains according to claim 7, characterized in that, The bottom of the separation filter cartridge (23) is rotatably fitted with a rotary sealing seat (25).

9. The solid-liquid separation equipment for recycling and reusing distiller's grains according to claim 1, characterized in that, The recovery liquid pipe (24) is located at the bottom of the separation box (2) and is used to discharge the lees liquid in the separation chamber (21). There are multiple recovery liquid pipes (24).

10. The solid-liquid separation equipment for recycling and reusing distiller's grains according to claim 1, characterized in that, The dry lees feeding door (26) is hinged to one side of the separation box (2).

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